Forming device for production of high-strength green building wallboard and forming method of forming device

Abstract

The invention belongs to the technical field of building wallboard production, and discloses a forming device for high-strength green building wallboard production and a forming method thereof.The forming device comprises a base, a forming cavity and a discharging part, the forming cavity is formed in the top of the base, and a cover plate is slidably arranged at the top of the base. The intermittent air outlet assembly intermittently introduces air into the vibration impact assembly through the communication assembly, so that the impact ball rapidly descends to impact the bottom of the forming cavity, vibration treatment under the condition that the top of the forming cavity is closed is completed under intermittent ventilation and exhaust, bubbles are separated out while uniform distribution of slurry is achieved, and the production efficiency is improved. In the actual vibration process, the forming cavity maintains relative protection, slurry is prevented from being scattered and splashed out in the vibration process, the environment near the forming position is kept clean, under the reciprocating motion of the cover plate, the vibration impact assembly capable of stretching and retracting up and down is matched, extra carrying operation of vibration equipment is avoided, actual vibration treatment is simple and convenient, efficiency is high, and the practicability is high. The environmental pollution is small.

Description

Technical Field

[0001] The present invention belongs to the technical field of building wallboard production, and specifically relates to a forming device and a forming method for producing high-strength green building wallboards. Background Art

[0002] High-strength green building wall panels generally refer to panels with high mechanical properties such as compressive strength and bending resistance, which can withstand large external loads, ensure the stability and safety of the building structure, and the materials and processes used in the production process are environmentally friendly and energy-saving. Generally speaking, the production process of high-strength green building wall panels includes molding, maintenance and transportation, among which the molding device is combined with pouring in the mold to form building wall panels.

[0003] The molding device for producing high-strength green building wall panels in the prior art requires pouring concrete slurry into the molding cavity during use, and cooperating with a vibration device, which is placed in the molding cavity for vibration treatment. However, during the vibration treatment, the slow-setting soil slurry in the open molding cavity will splash during the vibration process, making the environment outside the molding cavity dirty and accumulating a large amount of splashed concrete material. In addition, when the vibration device is removed after the vibration is completed, there is a certain amount of dripping, which further pollutes the molding environment. Subsequently, a cleaning treatment step needs to be added, and the actual use effect is not good.

[0004] In addition, the molding device for producing high-strength green building wall panels in the prior art needs to spray anti-sticking agent into the molding chamber during use. Since the exposed molding cavity requires a large diameter for uniform pouring, a large amount of the agent is actually splashed and evaporated into the environment when the anti-sticking agent is sprayed. In the process of spraying the anti-sticking agent on a certain area, a large amount of anti-sticking agent is wasted, and the actual spraying requires additional movement and assembly of the spraying components. During the molding process, different working equipment needs to be frequently moved to the molding cavity, which greatly increases the intermediate steps and further affects the molding operation efficiency. Summary of the Invention

[0005] The object of the present invention is to provide a forming device and a forming method for producing high-strength green building wallboards to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a forming device for producing high-strength green building wall panels and a forming method thereof, comprising a base, a forming cavity and a discharge part, the forming cavity is opened at the top of the base, a cover plate is slidably provided on the top of the base, the cover plate is located above the forming cavity, a top hole and a connecting port are respectively provided on the top surface and the side surface of the cover plate, a mounting tube connected to the top hole is fixedly connected to the top surface of the cover plate, a vibration impact assembly is movably sleeved inside the mounting tube, an air supply distribution assembly is provided above the cover plate, the air supply distribution assembly is fixedly connected to the mounting tube, a No. 1 spring is fixedly connected to the top of the vibration impact assembly, The upper end of the No. 1 spring is fixedly connected to the interior of the air supply distribution assembly, the upper end of the vibration impact assembly passes through the top of the air supply distribution assembly and extends to the outside, the top of the air supply distribution assembly is provided with a connecting assembly, the connecting assembly is movably connected with the upper end of the vibration impact assembly, the top of the cover plate is respectively provided with a motor and a No. 2 air pump, one end of the connecting assembly is fixedly connected with an intermittent air outlet assembly, the output shaft of the motor is fixedly connected to one end of the intermittent air outlet assembly, the air outlet end of the No. 2 air pump is fixedly connected to the side of the intermittent air outlet assembly, the two sides of the outer surface of the mounting tube are respectively provided with a liquid supply assembly and a purge assembly, and the interior of the mounting tube is fixedly sleeved with a limiting assembly;

[0007] The vibration impact assembly includes a piston plate, a connecting pipe, a connecting rod, a bumper ball, a fixed pipe, a No. 2 spring and a movable pipe.

[0008] Preferably, the piston plate is movably sleeved inside the mounting tube, the connecting tube is fixedly connected to the bottom surface of the piston plate, the connecting rod is movably sleeved inside the connecting tube, the billiard ball is fixedly connected to the lower end of the connecting rod, the fixed tube is fixedly connected to the bottom of the piston plate and is located inside the connecting tube, the movable tube is fixedly connected to the top of the piston plate, the No. 2 spring is fixedly connected to the bottom surface of the piston plate, the lower end of the No. 2 spring is fixedly connected to the connecting rod, the piston plate is connected to the movable tube and the fixed tube respectively through the small holes inside, and the top of the piston plate is fixedly connected to the No. 1 spring.

[0009] Preferably, the air supply distribution assembly includes a distribution frame, an air pump No. 1 and an intermediate tube. The distribution frame is fixedly connected to the top of the mounting tube, the air pump No. 1 is fixedly installed on the top surface of the cover plate, the intermediate tube is fixedly connected between the distribution frame and the air pump No. 1, the upper end of the spring No. 1 is fixedly connected to the inside of the distribution frame, and the top of the distribution frame is movably connected to the movable tube.

[0010] Preferably, the limiting assembly includes a fixing ring and a liquid spraying pipe, the liquid spraying pipe is fixedly sleeved inside the fixing ring, the fixing ring is fixedly sleeved inside the mounting pipe, and the fixing ring is sleeved outside the connecting pipe.

[0011] Preferably, the connecting component includes a connecting sleeve, a connecting cavity and a supporting curved pipe. The connecting sleeve is fixedly installed on the top of the distribution frame. The connecting cavity is opened inside the connecting sleeve. The bottom of the connecting cavity is movably connected to the movable pipe. The connecting cavity is connected to the movable pipe. The supporting curved pipe is fixedly connected to the top of the connecting sleeve. The lower end of the supporting curved pipe is fixedly connected to the intermittent air outlet component.

[0012] The cam is connected with the air outlet of the control cabinet, and the air outlet is fixed with the control cabinet, the control cabinet is fixed with the air outlet and the control cabinet.

[0013] Preferably, the purge assembly includes a bypass pipe and a No. 1 valve, both ends of the bypass pipe are fixedly connected to the outer surface of the mounting pipe, the upper and lower ends of the bypass pipe are connected to the mounting pipe, the upper and lower ends of the bypass pipe are respectively located on the upper and lower sides of the fixing ring, the No. 1 valve is fixedly installed on the side of the bypass pipe, and the connecting port is connected to the top hole.

[0014] Preferably, the liquid supply assembly includes a storage cylinder, a guide curved pipe and a No. 2 valve, one end of the guide curved pipe is fixedly connected to the outer surface of the mounting pipe and communicates with the mounting pipe, the lower end of the guide curved pipe is located above the fixing ring, the upper end of the guide curved pipe is fixedly communicated with the storage cylinder, and the No. 2 valve is fixedly installed on the side of the guide curved pipe.

[0015] Preferably, the pushing assembly includes a support frame and an electric push rod, the support frame is fixedly connected to the side of the base, the electric push rod is fixedly installed in the support frame, the movable end of the electric push rod is fixedly connected to the cover plate, the bottom surface of the cover plate is fixedly connected to a slide plate, the top of the base is provided with a slide groove, the inner surface of the slide groove is movably connected to the slide plate, the bottom surface of the base is fixedly connected to a bottom plate, and the bottom plate is fixedly connected to the bottom surface of the discharge part.

[0016] A molding method for a molding device for producing high-strength green building wallboards, comprising the following molding steps:

[0017] Step 1: Before pouring, move the cover plate to the top of the molding cavity and cover it, open the No. 2 valve in the liquid supply assembly, so that the anti-sticking agent is introduced into the local cavity of the installation tube, and close the No. 2 valve, start the air supply distribution assembly, so that the gas is passed into the distribution frame and then into the installation tube. The pneumatic action causes the vibration impact assembly to move downward along the inside of the installation tube, and the No. 1 spring is stretched. When it moves downward rapidly, the piston plate in the vibration impact assembly squeezes the anti-sticking agent in the local chamber at the top of the limit assembly downward, so that the anti-sticking agent is quickly sprayed downward into the molding cavity. After the anti-sticking agent is sprayed, reset the vibration impact assembly and reset the cover plate to open the molding cavity.

[0018] Step 2: During pouring, concrete slurry is poured into the molding cavity at the top of the base, and the pushing assembly is started to move the cover plate horizontally and cover the top of the molding cavity. The air supply distribution assembly is started again, so that the vibration impact assembly is pushed downward along the inside of the installation tube. The impact ball in the vibration impact assembly is inserted into the concrete slurry in the molding cavity, and the impact ball is located above the bottom surface of the molding cavity;

[0019] Step 3: Start the motor and the No. 2 air pump as the gas is introduced into the intermittent gas outlet component, and the gas is introduced and waits to be dredged into the connecting component. As the motor drives the rotating plate in the intermittent gas outlet component to rotate, the gas is intermittently introduced into the connecting component, and the introduced gas further quickly circulates to the interior of the vibration impact component, and pushes the connecting rod and the billiard ball in the connecting pipe downward quickly. The billiard ball hits the bottom of the molding cavity, and the base vibrates as a whole. As the gas is intermittently introduced into the connecting component, the impact vibration is completed;

[0020] Step 4: When the vibration treatment is completed, close the air supply distribution assembly, so that the vibration impact assembly moves up and resets, turn off the motor and the No. 2 air pump, open the No. 1 valve in the purge assembly, and start the air supply distribution assembly again, so that the gas enters the installation pipe and flows directly into the bypass pipe, so that the incoming gas passes over the top of the vibration impact assembly and blows the middle of the vibration impact assembly in the installation pipe, so that the attached slurry at the middle connecting rod of the vibration impact assembly is blown out, and blown out along the connecting port, keep the cover plate blocked, and wait for the wall panel in the molding cavity to be formed and solidified.

[0021] The beneficial effects of the present invention are as follows:

[0022] 1. The present invention utilizes the pneumatic force provided by the air supply distribution component to make the vibration impact component in the installation tube move downward and extend to the inside of the molding cavity and close to the bottom of the molding cavity, and utilizes the cooperation of the motor and the No. 2 air pump to make the intermittent air outlet component intermittently pass the gas into the vibration impact component through the connecting component, so that the billiard ball quickly moves downward and hits the bottom of the molding cavity, and completes the vibration treatment under the closed top of the molding cavity under intermittent ventilation and exhaust, so as to achieve uniform distribution of the slurry and separate the bubbles at the same time. In the actual vibration process, the molding cavity is kept relatively protected to avoid the slurry from splashing during the vibration process, and the environment near the molding place is kept clean. In addition, the vibration impact component that can move up and down with the reciprocating movement of the cover plate is cooperated to avoid the additional transportation operation of the vibration equipment. The actual vibration treatment is simple and convenient, with high efficiency and little environmental pollution.

[0023] 2. The present invention reuses the air supply function of the air supply distribution component to move the cover plate to cover the top of the molding cavity before pouring, and by starting the No. 2 valve in the liquid supply component, the stored anti-sticking agent is automatically circulated to the installation tube, and the injected anti-sticking agent is just located in the annular cavity surrounded by the piston plate and the top of the fixed ring. While the anti-sticking agent is automatically injected, the air supply distribution component is quickly started to make the vibration impact component in the installation tube move downward quickly, and at the same time as the billiard ball opens the top hole, the injected anti-sticking agent is quickly squeezed downward through the liquid spray pipe to complete the injection of the anti-sticking agent under the top of the closed molding cavity, avoiding the escape of the anti-sticking agent sprayed under the open state, and reuse the vibration impact component and the air supply distribution component to complete the efficient automatic injection of the anti-sticking agent before the pouring vibration, avoiding the need to add additional anti-sticking agent spraying equipment. The use effect is good, the equipment is rich in functionality, and the use effect is good.

[0024] 3. The present invention utilizes a bypass pipe added at the side of the installation pipe, cooperates with the opening and closing of valve No. 1, maintains the sealing of the outer side of the installation pipe when closed, ensures that the gas supplied by the air supply distribution component acts on the top of the vibration impact component, realizes pushing extension, and when valve No. 1 is opened, the upper space of the installation pipe is bypassed, and after the vibration impact component is reset after the vibration is completed, the gas supplied to the installation pipe passes over the top of the vibration impact component and is blown from the side to the middle of the vibration impact component, and the material scraped off the surface of the connecting rod and the relative fixed ring of the connecting pipe is blown along the connecting port. After the actual vibration treatment, the vibration impact component is quickly cleaned, avoiding the need for additional special cleaning steps when using existing vibration equipment, reusing the air supply distribution component, reducing the separate investment in cleaning equipment, and the equipment is highly integrated. The anti-adhesive injection, vibration treatment and post-vibration cleaning are completed in one go, with high molding efficiency, convenient use and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a structural schematic diagram of the present invention;

[0026] Figure 2 It is a schematic diagram of the back side of the present invention;

[0027] Figure 3 It is a cross-sectional schematic diagram of the present invention;

[0028] Figure 4 A schematic diagram of a driving assembly of the present invention;

[0029] Figure 5 is a schematic cross-sectional view of the cover plate of the present invention;

[0030] Figure 6 Schematic diagram of the gas supply distribution assembly, liquid supply assembly and purge assembly of the present invention;

[0031] Figure 7 is a schematic cross-sectional view of the installation pipe of the present invention;

[0032] Figure 8 Schematic diagram of the socket connection between the limit assembly and the vibration impact assembly of the present invention;

[0033] Figure 9 is a schematic cross-sectional view of a vibration impact assembly of the present invention;

[0034] Figure 10 This is a schematic diagram of the connection between the connecting component, the second air pump and the intermittent air outlet component of the present invention;

[0035] Figure 11 It is a cross-sectional view of the communication sleeve of the present invention;

[0036] Figure 12 is a schematic cross-sectional view of the intermittent gas outlet assembly of the present invention;

[0037] Figure 13 Schematic diagram of the explosion of the intermittent gas outlet component of the present invention.

[0038] In the figure: 1. Base; 2. Slide; 3. Cover; 4. Molding cavity; 5. Top hole; 6. Connecting port; 7. Slide plate; 8. Mounting pipe; 9. Air supply distribution assembly; 91. Distribution frame; 92. No. 1 air pump; 93. Intermediate pipe; 10. Vibration impact assembly; 101. Piston plate; 102. Connecting pipe; 103. Connecting rod; 104. Billiard ball; 105. Fixed pipe; 106. No. 2 spring; 107. Movable pipe; 11. No. 1 spring; 12. Limiting assembly; 121. Fixed ring; 122. Spray pipe; 13. Connecting assembly; 131. Connecting sleeve; 132. Connecting cavity; 133. Support curve Tube; 14, intermittent air outlet assembly; 141, fixed cylinder; 142, partition; 143, rotating plate; 144, connecting frame; 145, baffle; 146, rotating shaft; 147, No. 1 port; 148, No. 2 port; 149, No. 3 port; 1410, No. 4 port; 1411, air outlet; 15, motor; 16, No. 2 air pump; 17, purge assembly; 171, bypass pipe; 172, No. 1 valve; 18, liquid supply assembly; 181, storage cylinder; 182, guide curved pipe; 183, No. 2 valve; 19, pushing assembly; 191, support frame; 192, electric push rod; 20, bottom plate; 21, discharge part. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] like Figures 1 to 13As shown, the embodiment of the present invention provides a forming device for producing high-strength green building wall panels and a forming method thereof, including a base 1, a forming cavity 4 and a discharge part 21. The discharge part 21 is an existing mechanism, which is mainly a retractable and controllable starting cylinder that drives a push rod to push out the formed wall panel when needed, thereby improving the convenience of discharging. The forming cavity 4 is opened on the top of the base 1, and a cover plate 3 is slidingly provided on the top of the base 1. The cover plate 3 is located above the forming cavity 4. The top surface and side surface of the cover plate 3 are respectively provided with a top hole 5 and a connecting port 6. The top surface of the cover plate 3 is fixedly connected to a mounting pipe 8 connected to the top hole 5. The interior of the mounting pipe 8 is movably sleeved with a vibration impact component 10. An air supply distribution component 9 is provided above the cover plate 3. The air supply distribution component 9 is fixedly connected to the mounting pipe 8. The vibration impact component 10 A No. 1 spring 11 is fixedly connected to the top, and the upper end of the No. 1 spring 11 is fixedly connected to the inside of the air supply distribution assembly 9. The upper end of the vibration impact assembly 10 passes through the top of the air supply distribution assembly 9 and extends to the outside. A connecting assembly 13 is provided on the top of the air supply distribution assembly 9. The connecting assembly 13 is movably connected to the upper end of the vibration impact assembly 10. A motor 15 and a No. 2 air pump 16 are respectively provided on the top of the cover plate 3. One end of the connecting assembly 13 is fixedly connected to the intermittent air outlet assembly 14. The output shaft of the motor 15 is fixedly connected to one end of the intermittent air outlet assembly 14. The air outlet end of the No. 2 air pump 16 is fixedly connected to the side of the intermittent air outlet assembly 14. A liquid supply assembly 18 and a purge assembly 17 are respectively provided on both sides of the outer surface of the mounting tube 8. The interior of the mounting tube 8 is fixedly sleeved with a limiting assembly 12;

[0041] The vibration impact assembly 10 includes a piston plate 101 , a connecting tube 102 , a connecting rod 103 , a billiard ball 104 , a fixed tube 105 , a No. 2 spring 106 and a movable tube 107 .

[0042] First embodiment: Before pouring, start the pushing component 19, the electric push rod 192 pushes the cover plate 3 to move horizontally and block the top of the molding cavity 4, open the No. 2 valve 183 in the liquid supply component 18, so that the anti-sticking agent is automatically introduced into the local cavity of the mounting tube 8 (specifically, the annular cavity between the piston plate 101 and the fixing ring 121), and close the No. 2 valve 183, start the No. 1 air pump 92 in the air supply distribution component 9, so that the gas passes through the intermediate tube 93 into the distribution frame 91 and then into the mounting tube 8. The pneumatic action is on the top of the piston plate 101, so that the vibration impact component 10 moves downward along the inside of the mounting tube 8, and the No. 1 spring 11 is stretched, and the piston plate 101 in the vibration impact component 10 moves downward when it moves downward rapidly. The anti-sticking agent in the local chamber at the top of the extrusion limit component 12 is squeezed so that the anti-sticking agent is quickly sprayed downward through the spray pipe 122, and at this time the billiard ball 104 has been moved out of the top hole 5, and the sprayed anti-sticking agent is quickly filled into the molding cavity 4. After applying the anti-sticking agent, the vibration impact component 10 is reset and the molding cavity 4 is opened, and the concrete slurry is poured into the molding cavity 4 at the top of the base 1. The cover plate 3 is moved again to cover the molding cavity 4, and the air supply distribution component 9 is started again, so that the vibration impact component 10 is pneumatically pushed down along the inside of the mounting tube 8. At the same time, the billiard ball 104 in the vibration impact component 10 is inserted into the concrete slurry in the molding cavity 4, and the billiard ball 104 is located above the bottom surface of the molding cavity 4, and the motor is started. 15 and No. 2 air pump 16 are introduced into the intermittent air outlet component 14 along with the gas, and the introduced gas waits to be dredged into the connecting component 13. As the motor 15 drives the rotating shaft 146 in the intermittent air outlet component 14 to rotate, the rotating shaft 146 drives the rotating plate 143 to rotate. When the No. 2 port 148 on the rotating plate 143 is connected with the No. 1 port 147 on the partition 142, the gas is introduced into the other side of the partition 142 in the fixed cylinder 141 and introduced into the connecting component 13. When the rotating plate 143 rotates to the No. 3 port 149 and is connected with the No. 1 port 147, and at this time the air outlet 1411 is connected with the No. 4 port 1410, under the elastic reset of the No. 2 spring 106, the gas originally introduced is returned to the partition 142 in the fixed cylinder 141. One side of the plate 142 is blown out through the air outlet 1411. As the motor 15 drives the rotation, the gas is intermittently introduced into the connecting component 13, and the introduced gas further quickly circulates to the interior of the vibration impact component 10, and pushes the connecting rod 103 and the billiard ball 104 in the connecting pipe 102 to quickly descend. The billiard ball 104 hits the bottom of the molding cavity 4, and the base 1 vibrates as a whole. When the air outlet 1411 is connected to the No. 1 port 147, the originally introduced gas is discharged, and the billiard ball 104 in the vibration impact component 10 moves up, thereby intermittently introducing gas to the bottom of the connecting component 13, completing the reciprocating impact vibration, so that the bubbles in the poured concrete slurry escape, and the concrete slurry is evenly distributed in the mold to complete the molding.

[0043] First, by utilizing the pneumatic force provided by the air supply distribution component 9, the vibration impact component 10 in the mounting tube 8 is moved downward and extended to the interior of the molding cavity 4 and close to the bottom of the molding cavity 4, and by utilizing the cooperation of the motor 15 and the No. 2 air pump 16, the intermittent gas outlet component 14 intermittently passes the gas into the vibration impact component 10 through the connecting component 13, so that the billiard ball 104 quickly moves downward and hits the bottom of the molding cavity 4, and the vibration treatment under the closed top of the molding cavity 4 is completed under intermittent ventilation and exhaust, so that the slurry is evenly distributed and the bubbles are separated. In the actual vibration process, the molding cavity 4 is kept relatively protected to avoid the slurry from splashing during the vibration process, and the environment near the molding area is kept clean. In addition, the vibration impact component 10 that can move up and down with the reciprocating movement of the cover plate 3 is cooperated to avoid additional transportation operations of the vibration equipment. The actual vibration treatment is simple and convenient, with high efficiency and low environmental pollution.

[0044] In addition, by reusing the air supply function of the air supply distribution component 9, the cover plate 3 is moved to cover the top of the molding cavity 4 before pouring, and by starting the No. 2 valve 183 in the liquid supply component 18, the stored anti-sticking agent is automatically circulated to the mounting tube 8, and the injected anti-sticking agent is just located in the annular cavity surrounded by the piston plate 101 and the top of the fixing ring 121. While the anti-sticking agent is automatically injected, the air supply distribution component 9 is quickly started to make the vibration impact component 10 in the mounting tube 8 quickly move downward, and at the same time as the billiard ball 104 opens the top hole 5, the injected anti-sticking agent is quickly squeezed downward through the liquid spray pipe 122 and sprayed out, thereby completing the injection of the anti-sticking agent under the top of the closed molding cavity 4, avoiding the escape of the anti-sticking agent sprayed under the open state, and reusing the vibration impact component 10 and the air supply distribution component 9 to complete the efficient automatic injection of the anti-sticking agent before the pouring vibration, avoiding the additional anti-sticking agent spraying equipment, with good use effect, rich equipment functionality, and good use effect.

[0045] Second embodiment: When the vibration treatment is completed, the air supply distribution component 9 is closed, so that the vibration impact component 10 moves up and resets, and during the reset process, the material on the outer surface of the connecting pipe 102 is scraped along the fixing ring 121 and falls to the top of the billiard ball 104, and the billiard ball is reset to the bottom of the connecting port 6, the motor 15 and the No. 2 air pump 16 are turned off, and the No. 1 valve 172 in the purge component 17 is opened, and the air supply distribution component 9 is started again, so that the gas is passed into the installation pipe 8 and then directly flows into the bypass pipe 171, so that the introduced gas passes over the top of the vibration impact component 10 and purges the middle of the vibration impact component 10 in the installation pipe 8, so that the attached slurry at the middle connecting rod 103 of the vibration impact component 10 and the scraped and accumulated materials are subjected to wind blowing and blown out along the connecting port 6 to complete the cleaning, keep the cover plate 3 blocked, and wait for the wall panel in the molding cavity 4 to be formed and solidified.

[0046] First, by utilizing the bypass pipe 171 added to the side of the mounting pipe 8 and cooperating with the opening and closing of the No. 1 valve 172, the outer side of the mounting pipe 8 is kept sealed when closed, ensuring that the gas supplied by the air supply distribution component 9 acts on the top of the vibration impact component 10 to achieve push extension, and when the No. 1 valve 172 is opened, the upper space of the mounting pipe 8 is bypassed, and after the vibration impact component 10 is reset after the vibration is completed, the gas supplied to the mounting pipe 8 passes over the top of the vibration impact component 10 and is blown from the side to the middle of the vibration impact component 10, and the materials scraped off the surface of the connecting rod 103 and the connecting pipe 102 relative to the fixed ring 121 are blown along the connecting port 6. After the actual vibration treatment, the vibration impact component 10 is quickly cleaned, avoiding the need for additional special cleaning steps when using existing vibration equipment, reusing the air supply distribution component 9, reducing the separate investment in cleaning equipment, and having high equipment integration. The anti-adhesive injection, vibration treatment and post-vibration cleaning are completed in one go, with high molding efficiency, convenient use and good use effect.

[0047] like Figure 3 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9 As shown, the piston plate 101 is movably sleeved inside the mounting tube 8, the connecting tube 102 is fixedly connected to the bottom surface of the piston plate 101, the connecting rod 103 is movably sleeved inside the connecting tube 102, the billiard ball 104 is fixedly connected to the lower end of the connecting rod 103, the fixed tube 105 is fixedly connected to the bottom of the piston plate 101 and is located inside the connecting tube 102, the movable tube 107 is fixedly connected to the top of the piston plate 101, the No. 2 spring 106 is fixedly connected to the bottom surface of the piston plate 101, the lower end of the No. 2 spring 106 is fixedly connected to the connecting rod 103, the piston plate 101 is connected to the movable tube 107 and the fixed tube 105 respectively through the small holes inside, and the top of the piston plate 101 is fixedly connected to the No. 1 spring 11.

[0048] In use, the vibration and impact assembly 10 is first lowered to approach and then impacted to vibrate, realizing the hidden movement control of the vibration and impact assembly 10 and the vibration of the base 1, so that the poured slurry is uniformly distributed and bubbles are eliminated, and the vibration and impact assembly 10 is used to spray the automatic feeding of the anti-sticking agent before pouring, the piston plate 101 is used to realize the sliding of the dynamic seal in the installation pipe 8, the stable sliding under the pneumatic pushing is ensured, the connecting rod 103 is clamped and held at the bottom of the fixed pipe 105 by the second spring 106, the connecting rod 103 is stably pulled up, the elastic second spring 106 is used to quickly reset and empty the previously injected air when bypassing the intermittent air outlet assembly 14, intermittent vibration is realized, the billiard ball 104 is slightly smaller than the inner diameter of the top hole 5, the relative sealing is maintained after resetting, and the billiard ball 104 is located below the communication port 6 to avoid blocking the communication port 6.

[0049] As shown in Figure 1 , Figure 2 and Figure 6 , the gas supply and distribution assembly 9 includes a distribution frame 91, a first gas pump 92 and an intermediate pipe 93, the distribution frame 91 is fixedly connected to the top of the installation pipe 8, the first gas pump 92 is fixedly installed on the top surface of the cover plate 3, the intermediate pipe 93 is fixedly connected between the distribution frame 91 and the first gas pump 92, the upper end of the first spring 11 is fixedly connected to the inside of the distribution frame 91, and the top of the distribution frame 91 is movably sleeved with the movable pipe 107.

[0050] In use, the gas supply and distribution assembly 9 is used to supply pneumatic thrust, which can realize the movement control of the vibration and impact assembly 10 and provide blowing power at the same time, complete the blowing and cleaning of the vibration and impact assembly 10, and cooperate with the connected first spring 11 to reset the vibration and impact assembly 10 when the gas is removed.

[0051] As shown in Figure 7 and Figure 8 , the limiting assembly 12 includes a fixed ring 121 and a liquid spraying pipe 122, the liquid spraying pipe 122 is fixedly sleeved in the inside of the fixed ring 121, the fixed ring 121 is fixedly sleeved in the inside of the installation pipe 8, and the fixed ring 121 is sleeved on the outside of the connecting pipe 102.

[0052] During use, the downward limit of the vibration impact component 10 is achieved by utilizing the limiting component 12, and at the same time, the fixing ring 121 is used to cooperate with the piston plate 101 to form an annular cavity for storing the injected anti-sticking agent, and cooperate with the spray pipe 122 with a small inner hole to achieve extrusion and spraying when the vibration impact component 10 moves quickly. After the vibration treatment, as the vibration impact component 10 moves up and resets, the fixing ring 121 scrapes off the attachments on the outer surface of the connecting pipe 102, and cooperates with the purge component 17 to complete efficient cleaning. The fixing ring 121 cooperates with the reset billiard ball 104 to make the upper and lower parts of the position to be cleaned relatively sealed, limit the purge space and direction, and the long vertical downward spray pipe 122 prevents the gas from entering the side, thereby realizing effective purge of the siege purge cavity.

[0053] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 10 and Figure 11 As shown, the connecting component 13 includes a connecting sleeve 131, a connecting cavity 132 and a supporting curved pipe 133. The connecting sleeve 131 is fixedly installed on the top of the distribution frame 91. The connecting cavity 132 is opened inside the connecting sleeve 131. The bottom of the connecting cavity 132 is movably connected to the movable pipe 107. The connecting cavity 132 is connected to the movable pipe 107. The supporting curved pipe 133 is fixedly connected to the top of the connecting sleeve 131. The lower end of the supporting curved pipe 133 is fixedly connected to the intermittent gas outlet component 14.

[0054] During use, the intermittent gas supply is introduced into the vibration impact assembly 10 by utilizing the connecting assembly 13, and the supporting curved tube 133 rigidly maintains the stable suspended connection of the intermittent gas outlet assembly 14. The connecting cavity 132 is specifically a cylindrical cavity on both sides and a rectangular cavity connected in the middle, ensuring that the movable tube 107 is always located in the connecting cavity 132 when the vibration impact assembly 10 moves downward, ensuring that the supplied gas is stably introduced into the movable tube 107 and enters into the connecting tube 102 and pushes the connecting rod 103 to move downward.

[0055] like Figure 2 、 Figure 12 and Figure 13As shown, the intermittent air outlet assembly 14 includes a fixed cylinder 141, a partition 142, a rotating plate 143, a connecting frame 144, a baffle 145, a rotating shaft 146, a No. 1 port 147, a No. 2 port 148, a No. 3 port 149, a No. 4 port 1410 and an air outlet 1411. The fixed cylinder 141 is fixedly connected to the bottom of the supporting curved pipe 133, the partition 142 is fixedly sleeved inside the fixed cylinder 141, the rotating plate 143 is rotatably sleeved inside the fixed cylinder 141 and rotatably fits with the partition 142, the connecting frame 144 is fixedly connected between the rotating plate 143 and the baffle 145, and the rotating shaft 146 is rotatably sleeved on the fixed cylinder 1 41, the outer end of the rotating shaft 146 is fixedly connected to the output shaft of the motor 15, the inner end of the rotating shaft 146 is fixedly sleeved with the rotating plate 143, the baffle 145 is located on the outside of the rotating shaft 146, the No. 1 port 147 and the No. 4 port 1410 are respectively opened on the front of the partition 142 and the baffle 145, the No. 2 port 148 and the No. 3 port 149 are symmetrically opened on the front of the rotating plate 143, the two ends of the connecting frame 144 are respectively connected with the No. 3 port 149 and the No. 4 port 1410, the air outlet 1411 is opened on the end face of the fixed cylinder 141, and the side of the fixed cylinder 141 is fixedly connected to the air outlet end of the No. 2 air pump 16.

[0056] During use, the motor 15 drives the rotating shaft 146 to rotate, so that the second port 148 and the third port 149 on the rotating plate 143 are intermittently connected to the first port 147. When the first port 147 is connected to the second port 148, the baffle 145 blocks the air outlet 1411, so that the air is fed into the connecting component 13 through the second port 148 and the first port 147, thereby realizing the downward impact of the billiard ball 104 in the ventilation vibration impact component 10, and at the third port When 149 is connected with the No. 1 port 147, the No. 1 port 147 is connected through the No. 3 port 149, the connecting frame 144, the No. 4 port 1410 and the air outlet 1411, so that the No. 2 spring 106 in the vibration impact assembly 10 is elastically reset to release the originally introduced gas through the air outlet 1411, and at this time the gas introduced by the No. 2 air pump 16 is also bypassed through the air outlet 1411, realizing the elastic reset of the billiard ball 104, thereby realizing intermittent vibration under the rotation of the rotating plate 143.

[0057] like Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7As shown, the purge assembly 17 includes a bypass pipe 171 and a No. 1 valve 172. Both ends of the bypass pipe 171 are fixedly connected to the outer surface of the mounting pipe 8. The upper and lower ends of the bypass pipe 171 are connected to the mounting pipe 8. The upper and lower ends of the bypass pipe 171 are respectively located on the upper and lower sides of the fixing ring 121. The No. 1 valve 172 is fixedly installed on the side of the bypass pipe 171. The connecting port 6 is connected to the top hole 5. The liquid supply assembly 18 includes a storage cylinder 181, a guide curved pipe 182 and a No. 2 valve 183. One end of the guide curved pipe 182 is fixedly connected to the outer surface of the mounting pipe 8 and is connected to the mounting pipe 8. The lower end of the guide curved pipe 182 is located above the fixing ring 121. The upper end of the guide curved pipe 182 is fixedly connected to the storage cylinder 181. The No. 2 valve 183 is fixedly installed on the side of the guide curved pipe 182.

[0058] During use, the purge component 17 is used to guide the flowing gas to locally purge the reset vibration impact component 10 when the driving gas is introduced in the bypass, and the liquid supply component 18 is used to realize the automatic control of the injection of the anti-sticking agent, and the movement of the vibration impact component 10 is coordinated to realize the spraying of the accumulated liquid.

[0059] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the pushing assembly 19 includes a support frame 191 and an electric push rod 192. The support frame 191 is fixedly connected to the side of the base 1, and the electric push rod 192 is fixedly installed in the support frame 191. The movable end of the electric push rod 192 is fixedly connected to the cover plate 3, and the bottom surface of the cover plate 3 is fixedly connected to the slide 7. A slide groove 2 is provided on the top of the base 1, and the inner surface of the slide groove 2 is movably connected to the slide 7. The bottom surface of the base 1 is fixedly connected to the bottom plate 20, and the bottom plate 20 is fixedly connected to the bottom surface of the discharge part 21.

[0060] During use, the movement of the cover plate 3 is controlled by utilizing the pushing assembly 19, so as to facilitate covering and opening the molding cavity 4, and the sliding groove 2 and the slide plate 7 are slidably connected to maintain stable sliding.

[0061] A molding method for a molding device for producing high-strength green building wallboards, comprising the following molding steps:

[0062] Step 1: Before pouring, move the cover plate 3 to the top of the molding cavity 4 and cover it, open the No. 2 valve 183 in the liquid supply component 18, so that the anti-sticking agent is introduced into the local cavity of the mounting tube 8, and close the No. 2 valve 183, start the air supply distribution component 9, so that the gas is passed into the distribution frame 91 and then into the mounting tube 8. The pneumatic action causes the vibration impact component 10 to move downward along the inside of the mounting tube 8, and the No. 1 spring 11 is stretched. When it moves downward rapidly, the piston plate 101 in the vibration impact component 10 squeezes the anti-sticking agent in the local chamber at the top of the limit component 12 downward, so that the anti-sticking agent is quickly sprayed downward into the molding cavity 4. After the anti-sticking agent is sprayed, reset the vibration impact component 10, and reset the cover plate 3 to open the molding cavity 4;

[0063] Step 2: During pouring, concrete slurry is poured into the molding cavity 4 at the top of the base 1, and the pushing assembly 19 is started, so that the cover plate 3 moves horizontally and blocks the top of the molding cavity 4. The air supply distribution assembly 9 is started again, so that the vibration impact assembly 10 is pushed downward along the inside of the mounting tube 8. The billiard ball 104 in the vibration impact assembly 10 is inserted into the concrete slurry in the molding cavity 4, and the billiard ball 104 is located above the bottom surface of the molding cavity 4;

[0064] Step 3: Start the motor 15 and the second air pump 16, and let the gas flow into the intermittent gas outlet component 14. The gas is waiting to be dredged into the connecting component 13. As the motor 15 drives the rotating plate 143 in the intermittent gas outlet component 14 to rotate, the gas is intermittently introduced into the connecting component 13, and the introduced gas further quickly circulates to the interior of the vibration impact component 10, and pushes the connecting rod 103 and the billiard ball 104 in the connecting pipe 102 to quickly descend. The billiard ball 104 hits the bottom of the molding cavity 4, and the base 1 vibrates as a whole. As the gas is intermittently introduced into the connecting component 13, the impact vibration is completed;

[0065] Step 4: When the vibration treatment is completed, close the air supply distribution component 9, so that the vibration impact component 10 moves up and resets, turn off the motor 15 and the No. 2 air pump 16, open the No. 1 valve 172 in the purge component 17, and start the air supply distribution component 9 again, so that the gas is passed into the installation pipe 8 and directly flows into the bypass pipe 171, so that the incoming gas passes over the top of the vibration impact component 10, and purges the middle of the vibration impact component 10 in the installation pipe 8, so that the attached slurry at the middle connecting rod 103 of the vibration impact component 10 is blown out, and blown out along the connecting port 6, keep the cover plate 3 blocked, and wait for the wall panel in the molding cavity 4 to be formed and solidified.

[0066] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A molding device for producing high-strength green building wallboards, comprising a base (1), a molding cavity (4) and a discharge portion (21), wherein the molding cavity (4) is opened at the top of the base (1), and is characterized in that: The top of the base (1) is provided with a cover plate (3) for sliding, and the cover plate (3) is located above the molding cavity (4). The top surface and side surface of the cover plate (3) are respectively provided with a top hole (5) and a connecting port (6). The top surface of the cover plate (3) is fixedly connected with a mounting tube (8) connected with the top hole (5), and the interior of the mounting tube (8) is movably sleeved with a vibration impact assembly (10). An air supply distribution assembly (9) is provided above the cover plate (3), and the air supply distribution assembly (9) is fixedly connected with the mounting tube (8). The top of the vibration impact assembly (10) is fixedly connected with a No. 1 spring (11), and the upper end of the No. 1 spring (11) is fixedly connected to the interior of the air supply distribution assembly (9). The upper end of the vibration impact assembly (10) passes through the air supply The top of the distribution component (9) extends to the outside, the top of the air supply distribution component (9) is provided with a connecting component (13), the connecting component (13) is movably connected to the upper end of the vibration impact component (10), the top of the cover plate (3) is respectively provided with a motor (15) and a second air pump (16), one end of the connecting component (13) is fixedly connected to the intermittent air outlet component (14), the output shaft of the motor (15) is fixedly connected to one end of the intermittent air outlet component (14), the air outlet end of the second air pump (16) is fixedly connected to the side of the intermittent air outlet component (14), the two sides of the outer surface of the mounting tube (8) are respectively provided with a liquid supply component (18) and a purge component (17), and the interior of the mounting tube (8) is fixedly sleeved with a limiting component (12); The vibration impact assembly (10) comprises a piston plate (101), a connecting pipe (102), a connecting rod (103), a billiard ball (104), a fixed pipe (105), a No. 2 spring (106) and a movable pipe (107).

2. A forming device for producing high-strength green building wallboard according to claim 1, characterized in that: The piston plate (101) is movably sleeved inside the mounting tube (8), the connecting tube (102) is fixedly connected to the bottom surface of the piston plate (101), the connecting rod (103) is movably sleeved inside the connecting tube (102), the billiard ball (104) is fixedly connected to the lower end of the connecting rod (103), the fixed tube (105) is fixedly connected to the bottom of the piston plate (101) and is located inside the connecting tube (102), the movable tube (107) is fixedly connected to the top of the piston plate (101), the No. 2 spring (106) is fixedly connected to the bottom surface of the piston plate (101), the lower end of the No. 2 spring (106) is fixedly connected to the connecting rod (103), the piston plate (101) is respectively connected to the movable tube (107) and the fixed tube (105) through the small holes inside, and the top of the piston plate (101) is fixedly connected to the No. 1 spring (11).

3. A forming device for producing high-strength green building wallboard according to claim 2, characterized in that: The air supply distribution assembly (9) includes a distribution frame (91), a No. 1 air pump (92) and an intermediate pipe (93), wherein the distribution frame (91) is fixedly connected to the top of the mounting pipe (8), the No. 1 air pump (92) is fixedly mounted on the top surface of the cover plate (3), the intermediate pipe (93) is fixedly connected between the distribution frame (91) and the No. 1 air pump (92), the upper end of the No. 1 spring (11) is fixedly connected to the inside of the distribution frame (91), and the top of the distribution frame (91) is movably connected to the movable pipe (107).

4. A forming device for producing high-strength green building wallboard according to claim 3, characterized in that: The limiting assembly (12) comprises a fixing ring (121) and a liquid spraying pipe (122); the liquid spraying pipe (122) is fixedly sleeved inside the fixing ring (121); the fixing ring (121) is fixedly sleeved inside the mounting pipe (8); and the fixing ring (121) is sleeved outside the connecting pipe (102).

5. The forming device for producing high-strength green building wallboard according to claim 4, characterized in that: The communication component (13) comprises a communication sleeve (131), a communication cavity (132) and a support curved pipe (133); the communication sleeve (131) is fixedly mounted on the top of the distribution frame (91); the communication cavity (132) is opened inside the communication sleeve (131); the bottom of the communication cavity (132) is movably connected to the movable pipe (107); the communication cavity (132) is connected to the movable pipe (107); the support curved pipe (133) is fixedly connected to the top of the communication sleeve (131); and the lower end of the support curved pipe (133) is fixedly connected to the intermittent gas outlet component (14).

6. The forming device for producing high-strength green building wallboard according to claim 5, characterized in that: The intermittent air outlet assembly (14) comprises a fixed cylinder (141), a partition (142), a rotating plate (143), a connecting frame (144), a baffle (145), a rotating shaft (146), a first port (147), a second port (148), a third port (149), a fourth port (1410) and an air outlet (1411). The fixed cylinder (141) is fixedly connected to the bottom of the supporting curved pipe (133). The partition (142) is fixedly sleeved inside the fixed cylinder (141). The rotating plate (143) is rotatably sleeved inside the fixed cylinder (141) and rotatably fits with the partition (142). The connecting frame (144) is fixedly connected between the rotating plate (143) and the baffle (145). The rotating shaft (146) is rotatably sleeved inside the fixed cylinder (141). 1), the outer end of the rotating shaft (146) is fixedly connected to the output shaft of the motor (15), the inner end of the rotating shaft (146) is fixedly sleeved with the rotating plate (143), the baffle (145) is located on the outer side of the rotating shaft (146), the No. 1 port (147) and the No. 4 port (1410) are respectively opened on the front of the partition (142) and the baffle (145), the No. 2 port (148) and the No. 3 port (149) are symmetrically opened on the front of the rotating plate (143), the two ends of the connecting frame (144) are respectively connected to the No. 3 port (149) and the No. 4 port (1410), the air outlet (1411) is opened on the end face of the fixed cylinder (141), and the side of the fixed cylinder (141) is fixedly connected to the air outlet end of the No. 2 air pump (16).

7. The forming device for producing high-strength green building wallboard according to claim 6, characterized in that: The purge assembly (17) includes a bypass pipe (171) and a No. 1 valve (172). Both ends of the bypass pipe (171) are fixedly connected to the outer surface of the mounting pipe (8). The upper and lower ends of the bypass pipe (171) are both connected to the mounting pipe (8). The upper and lower ends of the bypass pipe (171) are respectively located on the upper and lower sides of the fixing ring (121). The No. 1 valve (172) is fixedly installed on the side of the bypass pipe (171). The communication port (6) is connected to the top hole (5).

8. The forming device for producing high-strength green building wallboard according to claim 7, characterized in that: The liquid supply assembly (18) comprises a storage cylinder (181), a guide curved pipe (182) and a No. 2 valve (183). One end of the guide curved pipe (182) is fixedly connected to the outer surface of the mounting pipe (8) and communicates with the mounting pipe (8). The lower end of the guide curved pipe (182) is located above the fixing ring (121). The upper end of the guide curved pipe (182) is fixedly communicated with the storage cylinder (181). The No. 2 valve (183) is fixedly mounted on the side of the guide curved pipe (182).

9. The forming device for producing high-strength green building wallboard according to claim 8, characterized in that: The pushing assembly (19) includes a support frame (191) and an electric push rod (192), wherein the support frame (191) is fixedly connected to the side of the base (1), and the electric push rod (192) is fixedly installed in the support frame (191), and the movable end of the electric push rod (192) is fixedly connected to the cover plate (3), and the bottom surface of the cover plate (3) is fixedly connected to the slide plate (7), and the top of the base (1) is provided with a slide groove (2), and the inner surface of the slide groove (2) is movably connected to the slide plate (7), and the bottom surface of the base (1) is fixedly connected to the bottom plate (20), and the bottom plate (20) is fixedly connected to the bottom surface of the discharge part (21).

10. The molding method of a molding device for producing high-strength green building wallboard according to claim 9, characterized in that: The molding process includes the following steps: Step 1: Before pouring, move the cover plate (3) to the top of the molding cavity (4) and cover it, open the No. 2 valve (183) in the liquid supply component (18), so that the anti-sticking agent is introduced into the local cavity of the installation tube (8), and close the No. 2 valve (183), start the air supply distribution component (9), so that the gas is passed into the distribution frame (91) and then into the installation tube (8), and the pneumatic action causes the vibration impact component (10) to move downward along the inside of the installation tube (8), and the No. 1 spring (11) is stretched, and when it moves downward rapidly, the piston plate (101) in the vibration impact component (10) squeezes the anti-sticking agent in the local chamber at the top of the limit component (12), so that the anti-sticking agent is quickly sprayed downward into the molding cavity (4), and after the anti-sticking agent is sprayed, reset the vibration impact component (10), and reset the cover plate (3) to open the molding cavity (4); Step 2: During pouring, concrete slurry is poured into the molding cavity (4) at the top of the base (1), the pushing component (19) is started, so that the cover plate (3) moves horizontally and blocks the top of the molding cavity (4), and the air supply distribution component (9) is started again, so that the vibration impact component (10) moves downward along the inside of the installation tube (8) under the starting push, and the billiard ball (104) in the vibration impact component (10) is inserted into the concrete slurry in the molding cavity (4), and the billiard ball (104) is located above the bottom surface of the molding cavity (4); Step 3: Start the motor (15) and the second air pump (16) as the gas is introduced into the intermittent gas outlet component (14), and the introduced gas waits to be dredged into the connecting component (13). As the motor (15) drives the rotating plate (143) in the intermittent gas outlet component (14) to rotate, the gas is intermittently introduced into the connecting component (13), and the introduced gas further quickly circulates into the interior of the vibration impact component (10), and pushes the connecting rod (103) and the billiard ball (104) in the connecting pipe (102) to quickly descend, and the billiard ball (104) hits the bottom of the molding cavity (4), and the base (1) vibrates as a whole. As the gas is intermittently introduced into the connecting component (13), the impact vibration is completed; Step 4: When the vibration treatment is completed, close the air supply distribution component (9) so that the vibration impact component (10) moves up and resets, turn off the motor (15) and the second air pump (16), open the first valve (172) in the purge component (17), and start the air supply distribution component (9) again so that the gas is passed into the installation pipe (8) and directly flows into the bypass pipe (171), so that the gas passes over the top of the vibration impact component (10) and purges the middle of the vibration impact component (10) in the installation pipe (8), so that the attached slurry at the middle connecting rod (103) of the vibration impact component (10) is blown out and blown out along the connecting port (6), keep the cover plate (3) blocked, and wait for the wall panel in the molding cavity (4) to be molded and solidified.

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