Air-water heat exchanger cleaning device

Abstract

The application discloses a kind of air-water heat exchanger cleaning device, belong to heat exchanger technical field, including cleaning tank, track and limit plug rod, four The track is fixedly connected on the inner wall of the four corners of cleaning tank, further include: screw rod, slidingly installed on cleaning tank;Bearing assembly is installed on cleaning tank, for bearing limit plug rod;Floating support assembly is installed on screw rod, for floating support bearing assembly;Drive assembly is installed on cleaning tank, for driving limit plug rod installed on bearing assembly to carry out linear motion in vertical direction and vibration treatment;The application can facilitate technician to place heat exchanger heat exchange plate in cleaning tank and carry out ultrasonic cleaning, and in the cleaning process, it can promote heat exchanger heat exchange plate to vibrate, realize the technical effect of depth cleaning of heat exchanger heat exchange plate.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of heat exchangers, and particularly relates to a gas-water heat exchanger cleaning device. BACKGROUND

[0002] The main reason for cleaning the heat exchange plates of the heat exchanger is to ensure efficient operation of the heat exchanger, prolong the service life of the equipment, and avoid system failure. During the heat exchange process, scale, oil stains, impurities and other substances may accumulate on the surface of the heat exchanger plates, especially when treating poor-quality media. These deposits can cause heat exchange efficiency to decrease, affecting the performance of the heat exchanger. After the heat exchanger plate surface accumulates dirt, the heat conduction performance will decrease, resulting in poor heat exchange effect. If some chemical substances accumulate on the surface of the heat exchanger plate, the metal may be corroded, causing damage to the equipment.

[0003] The existing cleaning method for the heat exchange plates of the heat exchanger is generally that a technician holds a high-pressure water gun to high-pressure flush the disassembled heat exchange plates of the heat exchanger. Although the above flushing method can clean the surface of the heat exchange plates of the heat exchanger, the cleaning effect is not ideal for the dirt in the dead angle position of the heat exchange plates of the heat exchanger. SUMMARY

[0004] In view of the deficiencies of the prior art, the application provides a gas-water heat exchanger cleaning device, which solves the above problems.

[0005] To achieve the above object, the application is implemented by the following technical scheme: a gas-water heat exchanger cleaning device, comprising a cleaning box, tracks and a limiting plug rod, four tracks are fixedly connected to the inner walls of the four corners of the cleaning box, and further comprising:

[0006] A lead screw is slidingly installed on the cleaning box.

[0007] A bearing assembly is installed on the cleaning box and is used to bear the limiting plug rod.

[0008] A floating support assembly is installed on the lead screw and is used to floatingly support the bearing assembly.

[0009] A driving assembly is installed on the cleaning box and is used to drive the limiting plug rod installed on the bearing assembly to linearly move in the vertical direction and vibrate.

[0010] On the basis of the above technical scheme, the application further provides the following optional technical schemes:

[0011] Further technical scheme: the bearing assembly comprises a bearing plate, a connecting plate and a baffle, the bearing plate is slidingly installed in the cleaning box, the connecting plate is fixedly connected to the bearing plate, and the baffle is fixedly connected to the upper end of the connecting plate and slidingly matches with the track.

[0012] Further technical solutions: the floating support assembly comprises a lifting push plate, a guide rod, a second elastic member and a limiting baffle, the lifting push plate is in sliding fit with the track, the lifting push plate is threadedly connected with the lead screw, the guide rod penetrates through the lifting push plate and is in sliding fit with the lifting push plate, the upper end of the guide rod is fixedly connected with the bearing plate, the lower end of the guide rod is fixedly connected with the limiting baffle, and the second elastic member is sleeved on the guide rod and is fixedly connected with the bearing plate and the lifting push plate at both ends.

[0013] Further technical solutions: the driving assembly comprises a cylinder, a ratchet wheel, a first bevel gear, a second bevel gear, a first elastic member, a rotating ring and a motor, the cylinder is detachably installed on the cleaning box, the lead screw is in sliding fit with the ratchet wheel installed on the cylinder, a limiting sliding groove in sliding fit with a sliding block fixedly connected in the inner ring of the ratchet wheel is formed in the lead screw, the second bevel gear is rotatably connected in the cylinder, the first bevel gear is fixedly connected with the lower end of the lead screw, the first elastic member is sleeved on the lead screw and both ends are fixedly connected with a rotating ring, and two rotating rings are rotatably connected with the cylinder and the first bevel gear, and the motor is embeddedly installed in the lower cavity of the cylinder.

[0014] Further technical solutions: the first elastic member and the second elastic member are springs.

[0015] Further technical solutions: an ultrasonic generator is installed on the inner wall of the upper cavity of the cleaning box.

[0016] Further technical solutions: a plurality of filter holes are formed in the bearing plate.

[0017] Further technical solutions: four limiting insertion rods are rectangularly detachably installed on the bearing plate, and a rubber pad for isolating two adjacent heat exchanger heat exchange plates is sleeved on the limiting insertion rod.

[0018] The present application provides a gas-water heat exchanger cleaning device, which has the following advantages compared with the prior art:

[0019] 1. In the present application, the motor can drive the second bevel gear to rotate forward, the right angle edge of the second bevel gear tooth and the right angle edge of the first bevel gear tooth are stressed, at this time, the second bevel gear drives the first bevel gear to drive the lead screw to rotate in the vertical direction, at this time, the lead screw drives the lifting push plate to move linearly in the vertical direction, so as to drive the bearing plate installed on the lifting push plate through the floating support assembly to move linearly in the vertical direction, that is, to drive the limiting insertion rod installed on the bearing plate to move linearly in the vertical direction, thereby assisting the technical personnel to insert the heat exchanger heat exchange plate on the limiting insertion rod, and to lower the heat exchanger heat exchange plate inserted on the limiting insertion rod into the cleaning box for soaking.

[0020] 2. In this invention, the ultrasonic generator is activated, which simultaneously causes the motor to drive the second bevel gear to reverse. The inclined side of the second bevel gear teeth and the inclined side of the first bevel gear teeth are subjected to force. At this time, the second bevel gear drives the first bevel gear to drive the lead screw to perform linear reciprocating motion in the vertical direction. That is, the top of the lead screw pushes the baffle to drive the bearing plate to vibrate, which in turn drives the heat exchanger plate located on the limit plug to vibrate, thus performing deep cleaning treatment on the heat exchanger plate. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 2 This is a schematic diagram of the overall structure of the present invention.

[0023] Figure 3 This is a schematic diagram of the structure of the housing of the present invention.

[0024] Figure 4 This is a structural schematic diagram of the floating support component and the load-bearing component of the present invention.

[0025] Figure 5 For the present invention Figure 4 Enlarged schematic diagram of part A in the diagram.

[0026] Figure reference numerals: 1. Cleaning tank; 2. Track; 3. Lead screw; 4. Bearing assembly; 401. Bearing plate; 402. Connecting plate; 403. Baffle; 5. Limiting rod; 6. Drain hole; 7. Drive assembly; 701. Cylinder; 702. Ratchet; 703. First bevel gear; 704. Second bevel gear; 705. First elastic element; 706. Rotary ring; 707. Motor; 8. Floating support assembly; 801. Lifting push plate; 802. Guide rod; 803. Second elastic element; 804. Limiting baffle. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0028] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0029] Please see Figures 1-5 According to one embodiment of the present invention, a gas-water heat exchanger cleaning device includes a cleaning tank 1, rails 2, and limiting rods 5. The four rails 2 are fixedly connected to the inner walls of the four corners of the cleaning tank 1. The device also includes:

[0030] Lead screw 3 is slidably mounted on cleaning tank 1;

[0031] The bearing assembly 4 is installed on the cleaning box 1 and is used for bearing the limiting insertion rod 5;

[0032] The floating support assembly 8 is installed on the lead screw 3 and is used for floatingly supporting the bearing assembly 4;

[0033] The driving assembly 7 is installed on the cleaning box 1 and is used for driving the limiting insertion rod 5 installed on the bearing assembly 4 to move linearly in the vertical direction and to vibrate;

[0034] Please refer to Figure 4 , the bearing assembly 4 comprises a bearing plate 401, a connecting plate 402 and a baffle plate 403, the bearing plate 401 is slidingly installed in the cleaning box 1, the connecting plate 402 is fixedly connected to the bearing plate 401, and the baffle plate 403 is fixedly connected to the upper end of the connecting plate 402 and is slidingly matched with the track 2;

[0035] Please refer to Figure 2 and Figure 4 , the floating support assembly 8 comprises a lifting push plate 801, a guide rod 802, a second elastic member 803 and a limiting baffle plate 804, the lifting push plate 801 is slidingly matched with the track 2, the lifting push plate 801 is threadedly connected with the lead screw 3, the guide rod 802 penetrates through the lifting push plate 801 and is slidingly matched with the lifting push plate 801, the upper end of the guide rod 802 is fixedly connected with the bearing plate 401, the lower end of the guide rod 802 is fixedly connected with the limiting baffle plate 804, and the second elastic member 803 is sleeved on the guide rod 802 and is fixedly connected with the bearing plate 401 and the lifting push plate 801 at both ends, and the purpose of this arrangement is to elastically and floatingly support the bearing plate 401 by means of the guide rod 802 cooperating with the second elastic member 803;

[0036] Please refer to Figure 1 , Figure 2 and Figure 4 , the four limiting insertion rods 5 are detachably installed on the bearing plate 401 in a rectangular shape, and the purpose of this arrangement is to position and place the heat exchange plates of the heat exchanger by means of the four limiting insertion rods 5;

[0037] Please refer to Figure 2 , Figure 4 and Figure 5The driving assembly 7 comprises a cylinder body 701, a ratchet wheel 702, a first bevel gear 703, a second bevel gear 704, a first elastic member 705, a rotating ring 706 and a motor 707, the cylinder body 701 is detachably installed on the cleaning box 1, the lead screw 3 is in sliding fit with the ratchet wheel 702 installed on the cylinder body 701, a limiting sliding groove (not marked in the drawing) in sliding fit with a sliding block (not marked in the drawing) fixedly connected in the inner ring of the ratchet wheel 702 is formed on the lead screw 3, the second bevel gear 704 is rotationally connected in the cylinder body 701, the first bevel gear 703 is fixedly connected with the lower end of the lead screw 3, the first elastic member 705 is sleeved on the lead screw 3 and one rotating ring 706 is fixedly connected at each end of the first elastic member 705, the two rotating rings 706 are rotationally connected on the cylinder body 701 and the first bevel gear 703, the motor 707 is embeddedly installed in the lower cavity of the cylinder body 701, the output shaft of the motor 707 is fixedly connected with the second bevel gear 704, the motor 707 drives the second bevel gear 704 to rotate in the positive direction, the right angle edges of the gear teeth of the second bevel gear 704 and the right angle edges of the gear teeth of the first bevel gear 703 are stressed, at this time, the second bevel gear 704 drives the first bevel gear 703 to rotate in the vertical direction, at this time, the lead screw 3 drives the lifting push plate 801 to move linearly in the vertical direction, so as to drive the bearing plate 401 installed on the lifting push plate 801 to move linearly in the vertical direction, that is, to drive the limiting insertion rod 5 installed on the bearing plate 401 to move linearly in the vertical direction, thereby assisting the technical personnel to insert the heat exchanger plate on the limiting insertion rod 5 and to lower the heat exchanger plate inserted on the limiting insertion rod 5 into the cleaning box 1 for soaking.

[0038] Preferably, the first elastic member 705 and the second elastic member 803 are springs, and those skilled in the related art should know that the purpose of such a setting is to elastically support the object installed on the first elastic member 705 and the second elastic member 803, therefore, in some embodiments, the first elastic member 705 and the second elastic member 803 can also be set as any one of a compression spring or an elastic steel plate.

[0039] Preferably, an ultrasonic generator is installed on the inner wall of the upper cavity of the cleaning box 1, and the purpose of such a setting is to use the ultrasonic generator to cooperate with the liquid installed in the cleaning box 1 to clean the heat exchanger plate installed on the limiting insertion rod 5.

[0040] Preferably, a plurality of filter holes are formed on the bearing plate 401, and the purpose of such a setting is to filter the sewage in the cleaning box 1, so as to prevent the drainage hole 6 formed on the cleaning box 1 from being blocked when the sewage in the cleaning box 1 is drained.

[0041] Preferably, the limiting plug rod 5 is sleeved with a rubber pad for isolating two adjacent heat exchanger heat exchange plates. The purpose of such arrangement is to prevent the heat exchanger heat exchange plates inserted on the limiting plug rod 5 from being damaged when vibrating.

[0042] In the embodiment of the present application, the motor 707 drives the second bevel gear 704 to rotate forward, and the straight edges of the teeth of the second bevel gear 704 and the straight edges of the teeth of the first bevel gear 703 are stressed, at this time, the second bevel gear 704 drives the first bevel gear 703 to drive the lead screw 3 to rotate in the vertical direction, at this time, the lead screw 3 drives the lifting push plate 801 to move linearly in the vertical direction, so as to drive the limiting plug rod 5 installed on the lifting push plate 801 to move linearly in the vertical direction, thereby assisting the technician to insert the heat exchanger heat exchange plate on the limiting plug rod 5, and to lower the heat exchanger heat exchange plate inserted on the limiting plug rod 5 into the cleaning tank 1 for immersion, at this time, the ultrasonic generator is started, and at the same time, the motor 707 drives the second bevel gear 704 to rotate reversely, the oblique edges of the teeth of the second bevel gear 704 and the oblique edges of the teeth of the first bevel gear 703 are stressed, at this time, the second bevel gear 704 drives the first bevel gear 703 to drive the lead screw 3 to move linearly and reciprocally in the vertical direction, that is, the lead screw 3 drives the baffle plate 403 to drive the bearing plate 401 to vibrate, thereby driving the heat exchanger heat exchange plate on the limiting plug rod 5 to vibrate, and deeply cleaning the heat exchanger heat exchange plate.

[0043] It should be noted that the relative terms such as first and second, and the like are used herein solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0044] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A gas-water heat exchanger cleaning device, comprising a cleaning box (1), a track (2) and a limiting plug (5), four tracks (2) are fixedly connected to the inner walls of the four corners of the cleaning box (1), characterized in that, Also include: screw rod (3), slidingly installed on the cleaning tank (1); carrying assembly (4), mounted on the cleaning tank (1), for carrying the limiting plug rod (5); floating support assembly (8), mounted on the screw rod (3), for floating support of the carrying assembly (4); drive assembly (7), mounted on the cleaning tank (1), for driving the limiting plug rod (5) mounted on the carrying assembly (4) to move linearly in the vertical direction and vibrate; the drive assembly (7) includes a cylinder (701), a ratchet (702), a first bevel gear (703), a second bevel gear (704), a first elastic member (705), a rotating ring (706) and a motor (707), the cylinder (701) is detachably installed on the cleaning tank (1), the screw rod (3) is in sliding fit with the ratchet (702) mounted on the cylinder (701), the screw rod (3) is provided with a limiting sliding groove in sliding fit with a sliding block fixedly connected in the inner ring of the ratchet (702), the second bevel gear (704) is rotatably connected in the cylinder (701), the first bevel gear (703) is fixedly connected with the lower end of the screw rod (3), the first elastic member (705) is sleeved on the screw rod (3) and both ends are fixedly connected with a rotating ring (706), the two rotating rings (706) are correspondingly rotatably connected on the cylinder (701) and the first bevel gear (703), and the motor (707) is embeddedly installed in the lower cavity of the cylinder (701).

2. The gas-to-water heat exchanger cleaning apparatus of claim 1, wherein, The carrying assembly (4) includes a carrying plate (401), a connecting plate (402) and a baffle (403), the carrying plate (401) is slidingly installed in the cleaning tank (1), the connecting plate (402) is fixedly connected on the carrying plate (401), and the baffle (403) is fixedly connected on the upper end of the connecting plate (402) and in sliding fit with the track (2).

3. The gas-to-water heat exchanger cleaning apparatus of claim 2, wherein, The floating support assembly (8) includes a lifting push plate (801), a guide rod (802), a second elastic member (803) and a limiting baffle (804), the lifting push plate (801) is in sliding fit with the track (2), the lifting push plate (801) is threadedly connected with the screw rod (3), the guide rod (802) penetrates through the lifting push plate (801) and is in sliding fit with the lifting push plate (801), the upper end of the guide rod (802) is fixedly connected with the carrying plate (401), the lower end of the guide rod (802) is fixedly connected with the limiting baffle (804), and the second elastic member (803) is sleeved on the guide rod (802) and both ends are fixedly connected with the carrying plate (401) and the lifting push plate (801) correspondingly.

4. The gas-to-water heat exchanger cleaning apparatus of claim 1, wherein, The upper cavity wall of the cleaning tank (1) is provided with an ultrasonic generator.

5. The gas-to-water heat exchanger cleaning apparatus of claim 2, wherein, A plurality of filter holes are formed in the carrying plate (401).

6. The gas-to-water heat exchanger cleaning apparatus of claim 5, wherein, Four limiting plug rods (5) are detachably installed on the carrying plate (401) in a rectangular shape, and a rubber pad for isolating two adjacent heat exchanger heat exchange plates is sleeved on the limiting plug rod (5).

7. The gas-to-water heat exchanger cleaning apparatus of claim 3, wherein, The first elastic member (705) and the second elastic member (803) are provided as any one of a spring or an elastic steel plate.

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