Hydraulic automatic block making machine
By setting up a cooling cavity and a pressure sensing unit in the hydraulic cylinder barrel, the wear of the hydraulic cylinder inner wall can be monitored and controlled in real time, solving the problem of unstable piston movement caused by excessive oil temperature in the hydraulic cylinder, and ensuring the stable operation of the block forming machine and product quality.
Patent Information
- Application Number
- CN202511298670.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-09-11
AI Technical Summary
During the long-term operation of the hydraulic block forming machine, the hydraulic oil temperature in the hydraulic cylinder is too high, which leads to increased friction between the piston and the cylinder wall, increased wear, unstable piston movement, and affected block forming effect.
A cooling cavity is set on the side wall of the hydraulic cylinder and filled with liquid cooling medium. Combined with the pressure sensing unit, the wear of the inner wall of the cylinder is monitored in real time, and the alarm is triggered through the elastic airbag and insulating follower rod. The hydraulic cylinder is replaced or repaired in time to maintain the stability of the hydraulic system.
It realizes the real-time monitoring and temperature control of the wear of the inner wall of the hydraulic cylinder, avoids the unstable pressure of the hydraulic system, ensures the block forming effect, reduces the wear and leakage between the piston and the cylinder wall, and improves the reliability of the equipment.
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Figure CN120755964A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of block pressing and forming equipment, and more particularly to a hydraulic automatic block forming machine. Background Art
[0002] The hydraulic block forming machine is a brick making machine used to produce hollow blocks, pavement bricks and other new building materials using industrial waste (such as coal gangue, fly ash, slag, etc.) as raw materials. It is an environmentally friendly block forming equipment.
[0003] When the hydraulic block forming machine is in long-term reciprocating operation, the hydraulic oil in its hydraulic cylinder is prone to high pressure, resulting in excessively high oil temperature. When the oil temperature rises, the piston in the hydraulic cylinder is prone to thermal expansion, making the fit between the piston and the inner wall of the hydraulic cylinder too tight. This will undoubtedly increase the resistance of the piston during movement and increase the friction between the piston and the cylinder wall, which will accelerate the wear of the hydraulic cylinder wall. Moreover, when the inner wall of the hydraulic cylinder is worn, the fit gap between the piston and the cylinder wall increases, and the high-pressure oil leaks into the low-pressure chamber through the gap, resulting in unstable pressure of the hydraulic system in the hydraulic block forming machine, and the piston movement speed fluctuates, resulting in a "creeping" phenomenon, which causes the output force of the hydraulic block forming machine to decrease, and cannot meet the pressing requirements for the block raw materials, affecting the pressing and forming effect of the block products.
[0004] In view of this, we propose a hydraulic automatic block forming machine. Summary of the Invention
[0005] Technical problem to be solved: The purpose of the present invention is to provide a hydraulic automatic block forming machine that solves the technical problems raised in the above background technology.
[0006] Technical solution: The technical solution of the present invention provides a hydraulic automatic block forming machine, including a frame body, an upper mold assembly is provided in the inner cavity of the frame body, and a hydraulic driving member for driving the upper mold assembly to move up and down is also provided on the frame structure; The hydraulic drive element includes a hydraulic cylinder, a cooling cavity is provided in the inner side wall of the hydraulic cylinder barrel, the cooling cavity is filled with a liquid cooling medium, a filling port is provided in the side wall of the hydraulic cylinder and is communicated with the cooling cavity, a pressure sensing unit is sealed in the filling port; The pressure sensing unit includes an alarm assembly, a piston component and a T-shaped column that is detachably connected to the filling port. The piston component includes a piston seat. The outer periphery of the side wall of the piston seat is sleeved with a hollow sealing ring with an inner cavity filled with gas. The outer ring wall of the hollow sealing ring is a thin-walled portion. An elastic airbag component is provided between the T-shaped column and the piston component and is interconnected with the hollow sealing ring in the piston component.
[0007] As an optional solution of the technical solution of the document of the present invention, the piston seat slides in the filling port through a hollow sealing ring.
[0008] As an optional solution of the technical solution of the present invention, the elastic airbag component includes a guide channel and an elastic synchronous airbag; The end of the elastic synchronous airbag is connected to a rotating seat, and the end of the elastic synchronous airbag away from the rotating seat is connected to the piston seat, and the rotating seat is rotatably connected to the T-shaped column; A guide bottom cylinder is provided inside the elastic synchronous airbag, and an insulating follower rod is inserted into the end of the guide bottom cylinder in a sealing and sliding manner; An insulating spring piece that cooperates with the insulating follower rod is connected to the side wall of the inner cavity of the guide bottom cylinder.
[0009] As an optional solution of the technical solution of the present invention, the guide channel is arranged inside the piston seat, and the elastic synchronization airbag and the hollow sealing ring are connected to each other through the guide channel.
[0010] As an optional solution of the technical solution of the present invention, the insulating follower rod includes an insulating advance and retreat rod that is sealed and slidably inserted at the end of the guide bottom cylinder; A preset opening is provided on the side wall of the insulating advance and retreat rod, which is arranged opposite to the insulating spring piece. An insulating cover is detachably connected to the preset opening. A control circuit board is connected to the inner cavity of the insulating cover, and a wireless signal transmitter is connected to the control circuit board. The side walls of the insulating cover are respectively provided with a right opening and a left opening; The right opening is connected to a first elastic diaphragm, and the left opening is connected to a second elastic diaphragm; The first elastic diaphragm is connected to a male trigger terminal A, the second elastic diaphragm is connected to a male trigger terminal B, and both the male trigger terminal A and the male trigger terminal B are electrically connected to the control circuit board; The positions of the control circuit board corresponding to the male trigger terminal A and the male trigger terminal B are connected to the female trigger terminal A and the female trigger terminal B respectively.
[0011] As an optional solution of the technical solution of the present invention, the side wall surface of the insulating cover is flush with the side wall surface of the insulating advance and retreat rod; The opposite ends of the insulating advance and retreat rod and the guide bottom cylinder are both connected with the inner wall of the elastic synchronous airbag.
[0012] As an optional solution of the technical solution of the document of the present invention, the free end of the insulating spring is in close contact with the side wall surface of the insulating cover.
[0013] As an optional solution of the technical solution of the present invention, the alarm assembly includes a first alarm and a second alarm connected to the side wall of the T-shaped column; When the male trigger terminal A contacts the female trigger terminal A, the trigger control circuit board controls the wireless signal transmitter to send an opening control signal to the first alarm; When the male trigger terminal B contacts the female trigger terminal B, the trigger control circuit board controls the wireless signal transmitter to send an opening control signal to the second alarm.
[0014] As an optional solution of the technical solution of the document of the present invention, the upper mold assembly includes a lifting base, and the bottom of the lifting base is connected to the upper mold plate; The hydraulic cylinder is fixedly connected to the frame body, and the free end of the hydraulic cylinder is connected to the lifting base located below the hydraulic cylinder.
[0015] As an optional solution of the technical solution of the present invention, the side wall of the hydraulic cylinder is further connected to an oil filling pipe communicating with the cooling cavity; A one-way liquid inlet valve is provided on the oil filling pipe.
[0016] Beneficial effects: One or more technical solutions provided in the technical solution of the present invention have at least the following technical effects or advantages: 1. During the operation of the hydraulic block forming machine, the pressure sensing unit installed in the filling port of the hydraulic cylinder can monitor the degree of wear of the side wall of the inner cavity of the hydraulic cylinder in real time, and when the degree of wear reaches a preset upper limit, an alarm signal can be sent out to remind the staff to repair or replace it in time, thereby effectively avoiding the situation in which the output force of the hydraulic block forming machine decreases due to unstable hydraulic pressure during the pressing of raw materials, and thus cannot meet the pressing requirements of the block raw materials, thereby ensuring the forming effect of the block products.
[0017] 2. Through the cooperation between the liquid cooling medium part in the cooling cavity and the pressure sensing unit located in the filling port, real-time monitoring of the wear degree of the upper groove plate is achieved during the material crushing process. When the wear depth of the side wall of the inner cavity of the hydraulic cylinder reaches the preset critical upper limit, the liquid cooling medium part leaks out of the cooling cavity, and the hydraulic pressure inside the cooling cavity gradually decreases. In this process, the elastic airbag component in the pressure sensing unit gradually changes from a compressed state to an initial relaxed state, driving the insulating following rod to gradually extend from the end of the guide bottom cylinder. After the free end of the insulating spring is aligned with the second elastic diaphragm, the insulating spring drives the male trigger terminal B to contact the female trigger terminal B and triggers the control circuit board to control the wireless signal transmitter to send an opening control signal to the second alarm, control the second alarm to turn on, and then the opened second alarm sends an alarm signal to the outside, reminding the staff to repair or replace the hydraulic cylinder in time.
[0018] 3. During the process of the hydraulic block forming machine pressing the block raw materials through the hydraulic cylinder, the liquid cooling medium part located in the cooling cavity can also continuously absorb the heat energy of the hydraulic oil inside the hydraulic cylinder barrel, and the heat energy absorbed by the liquid cooling medium part can also be continuously conducted to the surrounding environment through the outer wall of the hydraulic cylinder barrel, thereby realizing the cooling treatment of the hydraulic oil and maintaining the temperature stability of the hydraulic oil during the pressing and forming process of the block raw materials, thereby helping to reduce the thermal expansion of the piston in the hydraulic cylinder due to overheating of the hydraulic oil, causing the piston to fit too tightly with the inner wall of the hydraulic cylinder barrel, thereby causing wear on the inner wall of the hydraulic cylinder barrel.
[0019] 4. First install the pressure sensing unit inside the filling port, and then the staff injects the liquid cooling medium into the cooling cavity through the hydraulic cylinder. When the liquid cooling medium fills the cooling cavity, the hydraulic pressure continuously squeezes the elastic synchronous airbag, so that the elastic airbag component continuously injects gas into the inner cavity of the hollow sealing ring in the piston component through the guide channel. The elastically expanded thin-walled part can fit tightly against the inner wall of the filling port, so that the hydraulic cylinder can better adapt to the slight deformation of the sealing surface of the side wall of the filling port when it is impacted and vibrated during the pressing and molding of the block raw materials and can keep close to the sealing surface, thereby enhancing the sealing adaptability of the pressure sensing unit, ensuring the sealing stability of the pressure sensing unit, and preventing the block raw materials from leaking due to the liquid cooling medium during the pressing and molding process, which affects the accuracy of the wear degree monitoring results, thereby ensuring monitoring accuracy.
[0020] 5. When the oil temperature in the hydraulic cylinder barrel overheats and causes the piston in the cylinder barrel to thermally expand, causing the inner wall of the hydraulic cylinder barrel to deform, the deformed inner wall of the cylinder barrel drives the cooling cavity to undergo synchronous extrusion deformation, thereby increasing the hydraulic pressure in the cooling cavity and further squeezing the elastic airbag component through the piston component. After the elastic synchronous airbag in the elastic airbag component is further squeezed, the insulating follower rod is driven to retract into the inside of the guide bottom cylinder. When the deformation degree of the side wall of the hydraulic cylinder cavity reaches the preset critical upper limit, the free end of the insulating spring is aligned with the first elastic diaphragm and drives the male trigger terminal A to contact the female trigger terminal A, triggering the control circuit board to control the wireless signal transmitter to send an opening control signal to the first alarm. The control signal is generated so that the cooperation between the liquid cooling medium part and the pressure sensing unit located in the filling port can realize the monitoring of the wear degree of the inner wall of the cylinder barrel in the hydraulic cylinder. At the same time, it can further monitor the deformation degree of the inner wall of the hydraulic cylinder barrel during the material pressing process in real time, and can promptly trigger the control of the first alarm to open after the deformation degree of the inner wall of the hydraulic cylinder barrel reaches the preset critical upper limit, reminding the staff to replace the hydraulic cylinder with severe deformation in time, to avoid the increase of the matching clearance between the piston in the hydraulic cylinder barrel and the inner wall of the hydraulic cylinder barrel, and the leakage of hydraulic oil from the seal failure point, which leads to a drop in system pressure and affects the block forming effect, thereby ensuring the pressing and forming effect of the block products. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0022] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the local structure of part A.
[0023] Figure 3 It is a partial enlarged cross-sectional view of the hydraulic cylinder in the present invention.
[0024] Figure 4 For the present invention Figure 3 A magnified schematic diagram of the local structure of part B.
[0025] Figure 5 Schematic diagram of the structure of the pressure sensing unit in the present invention.
[0026] Figure 6 For the present invention Figure 5 A partial enlarged schematic diagram of part C in the middle.
[0027] Figure 7 Schematic diagram of the structure of the insulating follower rod in the present invention.
[0028] Figure 8 For the present invention Figure 7 A partial enlarged schematic diagram of part D in the middle.
[0029] Figure 9 For the present invention Figure 8 A partial enlarged schematic diagram of part E in the middle.
[0030] Figure 10 For the present invention Figure 8 A partial enlarged schematic diagram of part F in the middle.
[0031] Description of the numbers in the figure: 101. Frame body; 102. Lifting base; 103. Upper template; 201. Oil filling pipe; 203. Hydraulic cylinder; 205. T-shaped column; 207. First alarm; 208. Second alarm; 209. Liquid cooling medium part; 211. Elastic synchronous airbag; 212. Piston seat; 213. Guide channel; 214. Insulated advance and retreat rod; 215. Hollow sealing ring; 216. Thin-walled part; 217. Guide bottom cylinder; 218. Insulating cover; 219. Insulating spring; 220. First elastic diaphragm; 221. Second elastic diaphragm; 222. Male trigger terminal A; 223. Female trigger terminal A; 224. Male trigger terminal B; 225. Female trigger terminal B; 226. Control circuit board; 227. Wireless signal transmitter. DETAILED DESCRIPTION
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0034] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, can be directly connected, or indirectly connected through an intermediate medium, and can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0035] With reference to Figures 1 to 10 The embodiment of the present application provides a kind of hydraulic automatic block forming machine, including rack main body 101, upper die assembly is arranged in the cavity of rack main body 101, rack structure is also provided with the hydraulic drive part for driving upper die assembly up and down movement; Hydraulic drive part includes hydraulic cylinder 203, the inside of the side wall of the cylinder barrel of hydraulic cylinder 203 is arranged with a circle cooling cavity, cooling cavity is filled with liquid cooling medium part 209, the side wall of hydraulic cylinder 203 is provided with a filling port being communicated with cooling cavity, pressure sensing unit is sealingly arranged in filling port, wherein, liquid cooling medium part 209 is hydraulic oil; Pressure sensing unit includes alarm assembly, piston part and detachable T-shaped column 205 connected to filling port, wherein, the detachable connection mode includes threaded connection or buckle connection.
[0036] Piston part includes piston seat 212, hollow sealing ring 215 filled with gas is sleeved on the side wall of piston seat 212, and piston seat 212 is sealingly slid in filling port by hollow sealing ring 215, the outer ring wall of hollow sealing ring 215 is thin wall part 216, and elastic airbag part is arranged between T-shaped column 205 and piston part, which is communicated with hollow sealing ring 215 in piston part.
[0037] With reference to Figure 1 And Figure 5 The embodiment of the present application provides a kind of hydraulic automatic block forming machine, and upper die assembly includes lifting base 102, and lifting base 102 is connected with upper die plate 103 at bottom; Hydraulic cylinder 203 is fixedly connected to rack main body 101, and the free end of hydraulic cylinder 203 is connected with lifting base 102 located below.
[0038] During the operation of the hydraulic block forming machine, the pressure sensing unit installed in the filling port of the hydraulic cylinder 203 can monitor the degree of wear of the inner wall of the hydraulic cylinder 203 in real time, and when the degree of wear reaches a preset upper limit, an alarm signal is sent out to remind the staff to repair or replace it in time, thereby effectively avoiding the situation in which the output force of the hydraulic block forming machine decreases due to unstable hydraulic pressure during the pressing of raw materials, and thus cannot meet the pressing requirements of the block raw materials, thereby ensuring the forming effect of the block products.
[0039] Reference Figures 3 to 6 , an embodiment of the present invention provides a hydraulic automatic block forming machine, wherein the elastic airbag component includes a guide channel 213 and an elastic synchronous airbag 211; The end of the elastic synchronous airbag 211 is connected to a rotating seat, and the end of the elastic synchronous airbag 211 away from the rotating seat is connected to the piston seat 212, and the rotating seat is rotatably connected to the T-shaped column 205; A guide bottom cylinder 217 is provided inside the elastic synchronous airbag 211, and an insulating follower rod is inserted into the end of the guide bottom cylinder 217 in a sealed and slidable manner; An insulating spring 219 is connected to the inner side wall of the guide bottom cylinder 217 and cooperates with the insulating follower rod; The guide channel 213 is provided inside the piston seat 212 , and the elastic synchronization airbag 211 and the hollow sealing ring 215 are communicated with each other through the guide channel 213 .
[0040] Reference Figures 7 to 10 , an embodiment of the present invention provides a hydraulic automatic block forming machine, wherein the insulating follower rod comprises an insulating advance and retreat rod 214 that is sealingly and slidably inserted at the end of the guide bottom cylinder 217; A preset opening is provided on the side wall of the insulating advance and retreat rod 214, which is arranged opposite to the insulating spring piece 219. An insulating cover 218 is detachably connected to the preset opening. A control circuit board 226 is connected to the inner cavity of the insulating cover 218. A wireless signal transmitter 227 is connected to the control circuit board 226. The side walls of the insulating housing 218 are respectively provided with a right opening and a left opening; The right opening is connected to a first elastic diaphragm 220, and the left opening is connected to a second elastic diaphragm 221; The first elastic diaphragm 220 is connected to a male trigger terminal A222, and the second elastic diaphragm 221 is connected to a male trigger terminal B224. Both the male trigger terminal A222 and the male trigger terminal B224 are electrically connected to the control circuit board 226. The positions of the control circuit board 226 corresponding to the male trigger terminal A222 and the male trigger terminal B224 are connected to the female trigger terminal A223 and the female trigger terminal B225 respectively; The side wall surface of the insulating cover 218 is flush with the side wall surface of the insulating advance and retreat rod 214; The opposite ends of the insulating advance and retreat rod 214 and the guide bottom cylinder 217 are connected to the inner wall of the elastic synchronous airbag 211; The free end of the insulating spring 219 is in close contact with the side wall surface of the insulating housing 218 .
[0041] Reference Figures 7 to 10 , an embodiment of the present invention provides a hydraulic automatic block forming machine, wherein the alarm assembly includes a first alarm 207 and a second alarm 208 connected to the side wall of a T-shaped column 205, wherein the first alarm 207 and the second alarm 208 are preferably sound and light alarms, and the sound and light signals emitted by the first alarm 207 and the second alarm 208 are different when they are in operation. For example, the first alarm 207 flashes yellow when it is in operation, and the second alarm 208 flashes red when it is in operation. The first alarm 207 and the second alarm 208 are both pre-installed with a signal receiver capable of receiving control instructions from a wireless signal transmitter; When the male trigger terminal A222 contacts the female trigger terminal A223, the trigger control circuit board 226 controls the wireless signal transmitter 227 to send an opening control signal to the first alarm 207; When the male trigger terminal B224 contacts the female trigger terminal B225 , the trigger control circuit board 226 controls the wireless signal transmitter 227 to send an opening control signal to the second alarm 208 .
[0042] The wear degree of the upper groove plate is monitored in real time during the material crushing process by the cooperation between the liquid cooling medium part 209 in the cooling cavity and the pressure sensing unit located in the filling port. When the wear depth of the side wall of the inner cavity of the hydraulic cylinder 203 reaches the preset critical upper limit, the liquid cooling medium part 209 leaks out of the cooling cavity, and the hydraulic pressure inside the cooling cavity gradually decreases. During this process, the elastic airbag component in the pressure sensing unit gradually changes from a compressed state to an initial relaxed state, driving the insulating follower rod to gradually extend from the end of the guide bottom cylinder. After the free end of the insulating spring 219 is aligned with the second elastic diaphragm 221, the insulating spring 219 drives the male trigger terminal B224 to contact the female trigger terminal B225 and trigger the control circuit board 226 to control the wireless signal transmitter 227 to send an open control signal to the second alarm 208, controlling the second alarm 208 to turn on. The opened second alarm 208 then sends an alarm signal to the outside, reminding the staff to repair or replace the hydraulic cylinder 203 in time.
[0043] In the process of pressing the block raw materials by the hydraulic cylinder 203, the liquid cooling medium part 209 located in the cooling cavity can continuously absorb the heat energy of the hydraulic oil from the inside of the cylinder barrel of the hydraulic cylinder 203, and the heat energy absorbed by the liquid cooling medium part 209 can be continuously conducted to the surrounding environment through the outer wall of the cylinder barrel of the hydraulic cylinder 203, realizing the cooling treatment of the hydraulic oil, maintaining the temperature stability of the hydraulic oil in the process of pressing and forming the block raw materials, thereby helping to reduce the situation that the piston in the hydraulic cylinder 203 is too tightly matched with the inner wall of the cylinder barrel of the hydraulic cylinder 203 due to thermal expansion of the piston caused by overheating of the hydraulic oil, and further causing the wear of the inner wall of the cylinder barrel of the hydraulic cylinder 203.
[0044] When the oil temperature in the cylinder barrel of the hydraulic cylinder 203 is overheated and causes the piston in the cylinder barrel to be thermally expanded, the inner wall of the cylinder barrel is deformed, the deformed cylinder barrel wall drives the cooling cavity to be synchronously extruded, and further causes the hydraulic pressure in the cooling cavity to increase and further extrude the elastic air bag part through the piston part. After the elastic synchronous air bag 211 in the elastic air bag part is further extruded, the insulated follower rod is retracted into the guide bottom barrel 217, and when the deformation degree of the side wall of the inner cavity of the hydraulic cylinder 203 reaches the preset upper limit, the free end of the insulated spring sheet 219 is aligned with the first elastic diaphragm 220 and drives the male trigger terminal A 222 to contact the female trigger terminal A 223, the trigger control circuit board 226 controls the wireless signal transmitter 227 to send an opening control signal to the first alarm 207, so that the cooperation between the liquid cooling medium part 209 and the pressure sensing unit in the filling port can monitor the wear degree of the side wall of the inner cavity of the cylinder barrel of the hydraulic cylinder 203, and further monitor the deformation degree of the side wall of the inner cavity of the cylinder barrel of the hydraulic cylinder 203 in the material pressing process in real time, and can timely trigger the first alarm 207 to open when the deformation degree of the side wall of the inner cavity of the hydraulic cylinder 203 reaches the preset upper limit, reminding the staff to replace the seriously deformed hydraulic cylinder 203 in time, avoiding the situation that the cooperation gap between the piston in the cylinder barrel of the hydraulic cylinder 203 and the inner wall of the cylinder barrel of the hydraulic cylinder 203 becomes large, the hydraulic oil leaks from the sealing failure, the system pressure drops, and the block forming effect is affected, and the block product pressing and forming effect is ensured.
[0045] Referring to Figure 1 and Figure 2 , the embodiment of the present application provides a kind of hydraulic automatic block forming machine, and the side wall of hydraulic cylinder 203 is also connected with the oil injection pipe 201 being communicated with cooling cavity; One-way liquid inlet valve is arranged on oil injection pipe 201.
[0046] The pressure sensing unit is installed in the filling port first, then the staff injects the liquid cooling medium part 209 into the cooling cavity through the hydraulic cylinder 203, and the hydraulic pressure continuously presses the elastic synchronous air bag 211 during the process of filling the liquid cooling medium part 209 in the cooling cavity, so that the elastic air bag part continuously injects gas into the inner cavity of the hollow sealing ring 215 of the piston part through the guide channel 213, and the thin-walled part 216 that occurs elastic expansion can tightly adhere to the inner wall of the filling port, so that the hydraulic cylinder 203 can better adapt to the slight deformation of the sealing surface of the filling port side wall and can be closely attached to the sealing surface when impacted and vibrated during the process of pressing the block raw materials, thereby enhancing the sealing adaptability of the pressure sensing unit, ensuring the stability of the pressure sensing unit sealing, preventing the block raw materials from being worn during the pressing process due to the leakage of the liquid cooling medium part, and affecting the accuracy of the wear degree monitoring result, and ensuring the monitoring accuracy.
[0047] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A hydraulic automatic block forming machine, characterized by: It comprises a frame body (101), wherein an upper die assembly is provided in an inner cavity of the frame body (101), and a hydraulic driving member for driving the upper die assembly to move up and down is also provided on the frame structure; The hydraulic drive component comprises a hydraulic cylinder (203), a cooling cavity is provided in an inner ring around the side wall of the cylinder barrel of the hydraulic cylinder (203), the cooling cavity is filled with a liquid cooling medium portion (209), a filling port is provided on the side wall of the hydraulic cylinder (203) and is communicated with the cooling cavity, and a pressure sensing unit is sealed in the filling port; The pressure sensing unit includes an alarm component, a piston component and a T-shaped column (205) detachably connected to the filling port, the piston component includes a piston seat (212), the outer periphery of the side wall of the piston seat (212) is sleeved with a hollow sealing ring (215) with an inner cavity filled with gas, the outer ring wall of the hollow sealing ring (215) is a thin-walled portion (216), and an elastic airbag component is provided between the T-shaped column (205) and the piston component and is interconnected with the hollow sealing ring (215) in the piston component.
2. The hydraulic automatic block forming machine according to claim 1, characterized in that: The piston seat (212) slides in the filling port in a sealed manner via a hollow sealing ring (215).
3. The hydraulic automatic block forming machine according to claim 1, characterized in that: The elastic airbag component comprises a guide channel (213) and an elastic synchronous airbag (211); The end of the elastic synchronous airbag (211) is connected to a rotating seat, and the end of the elastic synchronous airbag (211) away from the rotating seat is connected to the piston seat (212), and the rotating seat is rotatably connected to the T-shaped column (205); A guide bottom cylinder (217) is provided inside the elastic synchronous airbag (211), and an insulating follower rod is inserted into the end of the guide bottom cylinder (217) in a sealed and slidable manner. An insulating spring piece (219) that cooperates with the insulating follower rod is connected to the inner cavity side wall of the guide bottom cylinder (217).
4. The hydraulic automatic block forming machine according to claim 3, characterized in that: The guide channel (213) is arranged inside the piston seat (212), and the elastic synchronization airbag (211) and the hollow sealing ring (215) are communicated with each other through the guide channel (213).
5. The hydraulic automatic block forming machine according to claim 3, characterized in that: The insulating follower rod comprises an insulating advance and retreat rod (214) that is sealingly and slidably inserted at the end of the guide bottom cylinder (217); A preset opening is provided on the side wall of the insulating advance and retreat rod (214) and is arranged opposite to the insulating spring piece (219). An insulating cover (218) is detachably connected to the preset opening. A control circuit board (226) is connected to the inner cavity of the insulating cover (218). A wireless signal transmitter (227) is connected to the control circuit board (226). The side walls of the insulating cover (218) are respectively provided with a right opening and a left opening; The right opening is connected to a first elastic diaphragm (220), and the left opening is connected to a second elastic diaphragm (221); The first elastic diaphragm (220) is connected to a male trigger terminal A (222), the second elastic diaphragm (221) is connected to a male trigger terminal B (224), and both the male trigger terminal A (222) and the male trigger terminal B (224) are electrically connected to a control circuit board (226); The control circuit board (226) is connected to the female trigger terminal A (223) and the female trigger terminal B (225) at positions corresponding to the male trigger terminal A (222) and the male trigger terminal B (224), respectively.
6. The hydraulic automatic block forming machine according to claim 5, characterized in that: The side wall surface of the insulating cover (218) is flush with the side wall surface of the insulating advance and retreat rod (214); The opposite ends of the insulating advance and retreat rod (214) and the guide bottom cylinder (217) are both connected to the inner wall of the elastic synchronous airbag (211).
7. The hydraulic automatic block forming machine according to claim 5, characterized in that: The free end of the insulating spring (219) is tightly attached to the side wall surface of the insulating cover (218).
8. The hydraulic automatic block forming machine according to claim 5, characterized in that: The alarm assembly comprises a first alarm (207) and a second alarm (208) connected to the side wall of the T-shaped column (205); When the male trigger terminal A (222) contacts the female trigger terminal A (223), the trigger control circuit board (226) controls the wireless signal transmitter (227) to send an activation control signal to the first alarm (207); When the male trigger terminal B (224) contacts the female trigger terminal B (225), the trigger control circuit board (226) controls the wireless signal transmitter (227) to send an activation control signal to the second alarm (208).
9. The hydraulic automatic block forming machine according to claim 1, characterized in that: The upper mold assembly comprises a lifting base (102), and the bottom of the lifting base (102) is connected to an upper mold plate (103); The hydraulic cylinder (203) is fixedly connected to the frame body (101), and the free end of the hydraulic cylinder (203) is connected to the lifting base (102) located below it.
10. The hydraulic automatic block forming machine according to claim 1, characterized in that: An oil injection pipe (201) communicating with the cooling cavity is also connected to the side wall of the hydraulic cylinder (203); The oil filling pipe (201) is provided with a one-way liquid inlet valve.
Citation Information
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