Anti-page-disorder monitoring device for rubber page machine

The intelligent monitoring system detects and corrects the position of book pages in real time, which solves the problem of deterioration of book page quality in the existing technology and realizes the immediate processing of disordered pages and safety control of equipment.

CN120756929APending Publication Date: 2025-10-10BEIJING XINHUA PRINTING CO LTD
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Patent Information

Application Number
CN202510997517.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-19
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

Existing technologies lack precise trigger control of paper detection timing and real-time response to abnormal situations, resulting in a decline in book page quality.

Method used

An intelligent monitoring system is used, including an anti-page disorder detection module, a control execution module and a status management module. Through travel switches, image acquisition, signal processing and threshold setting, the page position is monitored and corrected in real time. Combined with fault alarms and emergency shutdown controls, the equipment safety is ensured.

Benefits of technology

It realizes the real-time monitoring and immediate processing of the disordered pages of books, improves the quality of the pages and ensures the safe operation of the equipment.

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Abstract

The invention relates to the technical field of page disorder prevention, in particular to a page disorder prevention monitoring device of a page gluing machine, and aims to solve the problem that the page quality is finally reduced due to the lack of effective measures for paper abnormity in the prior art. A travel switch accurately triggers a signal indicating that a page reaches a detection position, an industrial camera synchronously collects a page form and an arrangement image, a laser distance measuring sensor monitors an accumulated height in real time, a signal processing module compares the data with standard parameters of a threshold setting module, whether the page is disordered or not is rapidly judged, and once it is judged that the page is abnormal, the page is not disordered. And the fault alarm immediately gives out an alarm, and the emergency stop control unit can trigger the conveyor to stop suddenly, so that the problem is prevented from worsening. Meanwhile, a motor B of the correcting mechanism drives an aligning assembly to ascend, an electric telescopic rod A pushes a semicircular plate to flatten the inclined book pages, a double-clamping assembly synchronously aligns the two ends of the book pages, and a roller of a flattening assembly eliminates bumps, so that the effect of improving the quality of the book pages is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of preventing page scattering in a gluing machine, and in particular to a monitoring device for preventing page scattering in a gluing machine. Background Art

[0002] The page gluing machine prevents page tangling by real-time monitoring during the book page stacking process to avoid page dislocation, overlap, skew and other page tangling phenomena, ensuring that the stacked pages are neat and orderly, thereby ensuring the smooth progress of subsequent binding and other processes, and reducing product quality problems and material waste caused by page tangling.

[0003] In the Chinese patent publication number CN110906972A, a paper monitoring and automatic anti-breakage system is disclosed. It can automatically monitor the running status of the paper and collect the surface image and side image information of the paper during the paper transmission process in real time. It can automatically judge the running status of the papermaking machine based on the paper image information, and adjust the equipment operating parameters in real time to prevent quality problems such as paper breaks during the paper transmission operation, thereby effectively improving the production efficiency and production quality of the papermaking equipment.

[0004] Although the above patent monitors the paper during operation, it lacks precise trigger control of the timing of paper detection, does not set specific critical standard parameters for judging the paper status as a reference, and does not have real-time response steps for abnormal situations, as well as systematic recording and analysis steps for monitoring data. As a result, it is impossible to timely and accurately identify abnormal conditions in the paper stacking process and take effective measures, which ultimately leads to the problem of reduced quality of book pages.

[0005] Therefore, we propose a device for monitoring the page disorder of a glue-sheet machine. Summary of the Invention

[0006] The technical problem to be solved by the present invention is to overcome the defects of the prior art. The present invention proposes a device for monitoring the page disorder of a gluing machine, which solves the problem in the background art that the quality of the book pages is reduced due to the lack of effective measures for paper abnormalities.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions: a device for monitoring the page disorder of a gluing machine, comprising a workbench, a page storage platform fixedly installed on one side of the workbench, support columns fixedly installed on the upper surfaces of the page storage platform and the workbench, a conveyor fixedly installed on one end of the support column, a screen fixedly installed on one side of the support column, a fault alarm fixedly installed on one side of the workbench, a loading assembly for loading goods movably provided on the upper surface of the workbench, book pages provided on the surface of the loading assembly, a storage slot provided on the surface of the workbench, a correction mechanism for correcting the position of the book pages fixedly installed inside the storage slot, an intelligent monitoring system provided inside the workbench; the intelligent monitoring system comprises an anti-page disorder detection module, an anti-page disorder control execution module, and an anti-page disorder status management module, and the anti-page disorder detection module specifically comprises : Limit switch: used to detect whether the book pages have reached the preset detection position. When the book pages move with the loading component and trigger the switch, the signal is transmitted to the intelligent monitoring system to start subsequent image acquisition, disordered page judgment and other processes; Signal processing module: used to receive the book page image information collected by the acquisition module, the trigger signal of the limit switch, etc., analyze and process it, and judge whether there are disordered pages. At the same time, the processing results are transmitted to the fault alarm and other related components for timely response; Acquisition module: used to capture images of book pages that have reached the detection position, obtain visual information such as the shape and arrangement of the book pages, and provide the original image basis for subsequent judgment of whether they are disordered pages; Threshold setting module: used to pre-set the critical value for judging whether the book pages have reached the critical value of the standard parameters.

[0008] Furthermore, the anti-page scattering control execution module specifically includes: an emergency stop control unit: used to receive the page scattering fault signal transmitted by the intelligent monitoring system. When it is determined that there is a serious page scattering problem and the equipment operation needs to be stopped immediately, the emergency stop command is triggered to control the conveyor and other related operating components to stop working, so as to avoid further deterioration of the page scattering situation and ensure the safety of the equipment and pages; a fault alarm: used to receive the page scattering judgment result transmitted by the intelligent monitoring system. When the system detects that there is a page scattering problem, it sends out a warning signal through sound and light and other alarm methods to remind the operator to deal with the page scattering fault in time, so as to ensure that abnormal conditions during the operation of the device are quickly detected and intervened.

[0009] Furthermore, the anti-page disorder status management module specifically includes: a recording module: used to record key information during the operation of the equipment in real time, including the number of pages processed, the time when the page disorder fault occurred, the specific location, the fault type and the processing results, etc., to form a traceable operation log, which is convenient for operators to query the equipment operation status and analyze the cause of the fault; an analysis module: used to conduct in-depth analysis of the historical data stored in the recording module and the page status information monitored in real time.

[0010] Furthermore, the loading assembly includes a base plate movably arranged on the surface of the workbench, book pages are provided on the surface of the base plate, a rod hole is opened through one side of the base plate, a motor A is fixedly installed on one side of the workbench, a threaded rotating rod is provided at the output end of motor A, the threaded rotating rod is threadedly connected to the rod hole, an industrial camera is fixedly installed on the surface of the base plate, the industrial camera is connected to the signal of the acquisition module, a column is fixedly installed on the surface of the base plate, a laser ranging sensor is fixedly installed inside the column, the laser ranging sensor is connected to the signal of the threshold setting module, a T-slot is opened on the surface of the workbench, a T-plate is fixedly installed on the lower surface of the base plate, and the T-plate is slidably connected to the T-slot.

[0011] Furthermore, the correction mechanism includes a motor B and a vertical rod fixedly installed at the bottom of the storage slot, a threaded rod is provided at the output end of the threaded rod, and the outer surfaces of the threaded rod and the vertical rod are provided with a return component for returning the pages to the right position; the return component includes a rectangular plate provided on the outer surfaces of the threaded rod and the vertical rod, a C-shaped frame is fixedly installed on the surface of the rectangular plate, an electric telescopic rod A is fixedly installed on one side of the C-shaped frame, a movable component for aligning one side of the book page with the column is fixedly installed on one end of the electric telescopic rod A, a scraping component for aligning the other side of the book page is fixedly provided on one side of the movable component, and a double clamping component for aligning the two ends of the book page is movably provided on the surface of the rectangular plate.

[0012] Furthermore, the moving component includes a push plate fixedly installed at one end of the electric telescopic rod A, a horizontal groove is opened on one side of the push plate, a reciprocating screw is movably arranged inside the horizontal groove, teeth B are fixedly installed at both ends of the reciprocating screw, a slider is provided on the outer surface of the reciprocating screw, the slider is slidably connected to the reciprocating screw, and the slider is adapted to the horizontal groove; sliding grooves are opened on both sides of the inner wall of the C-shaped frame, teeth A are fixedly installed on the bottom of the sliding groove, the horizontal groove is engaged with the teeth B, and one side of the slider is fixedly installed to the scraping component.

[0013] Furthermore, the scraping assembly includes a side plate fixedly mounted on one side of the slider, a semicircular plate fixedly mounted on the other side of the side plate, a top plate fixedly mounted on one side of the side plate, the top plate is located above the semicircular plate, a smoothing assembly for smoothing bulging pages is fixedly mounted on the lower surface of the top plate, an L-tube is fixedly mounted on the lower surface of the rectangular plate, a magnet B is fixedly mounted on one end of the L-tube, and an anti-slip point B is fixedly mounted on one side of the magnet B.

[0014] Furthermore, the double-clamping assembly includes a left clamping plate and a right clamping plate movably arranged on the surface of the rectangular plate, and an L-plate is fixedly installed on the lower surface of the left clamping plate and the right clamping plate, and a tooth C is fixedly installed on one side of the L-plate, and the two sets of L-plates are mirror-imaged; an inner groove is opened on the surface of the rectangular plate, and a tooth plate and a double-tooth gear are movably arranged inside the rectangular plate, the tooth plate is located below the L-plate, the tooth C is engaged with the double-tooth gear, the tooth plate is in contact with the magnet B, and the L tube and the magnet B are both located inside the inner groove.

[0015] Furthermore, the smoothing component is fixedly installed on the electric telescopic rod B on the lower surface of the top plate, a movable plate is fixedly installed on the lower surface of the electric telescopic rod B, a cover plate is fixedly installed on the lower surface of the movable plate, and a roller is movably provided on one side of the cover plate, and the roller is in contact with the upper surface of the book page.

[0016] Furthermore, a storage opening is opened inside the tooth plate, a spring is fixedly installed on the inner wall of the storage opening, a slide is fixedly installed on one end of the spring, the slide is slidably connected to the storage opening, a magnet A is fixedly installed on the upper surface of the slide, an anti-slip pad A is fixedly installed on one side of the magnet A, the magnet A and the magnet B are magnetically attracted to each other, and the anti-slip pad A and the anti-slip point B are staggered.

[0017] Compared with the prior art, the present invention has the following advantages: the present invention proposes a device for monitoring the page disarray of a gluing machine. When page disarray occurs, an industrial camera on the bottom plate surface captures images of the page shape and arrangement in real time, while a laser ranging sensor detects accumulated height information. Both data are synchronously transmitted to a signal processing module, which analyzes the data in combination with the standard parameters preset by a threshold setting module. After determining that the page is disarrayed, the result is immediately transmitted to the anti-page disarray control execution module. A fault alarm emits an audible and visual warning. If the page disarray is serious, the emergency stop control unit triggers the conveyor to stop running to prevent deterioration. At the same time, the correction mechanism is activated, motor B drives the threaded rod, and the electric telescopic rod A of the return assembly pushes the moving assembly. The semicircular plate scrapes the tilted page flat, the left and right clamping plates of the double clamping assembly reciprocate to align the ends of the page, and the rollers of the smoothing assembly synchronously smooth out bulges. Finally, the recording module stores data such as the time and location of the page disarray in real time. This achieves real-time monitoring of the page and allows for immediate processing of the disarray, thereby improving the quality of the page. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The disclosure of the present invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them: Figure 1 The figure schematically shows an overall architecture diagram proposed according to one embodiment of the present invention; Figure 2 The figure schematically shows an overall device diagram according to one embodiment of the present invention; Figure 3 Schematically shows the interior of a workbench according to one embodiment of the present invention; Figure 4 Schematic diagram showing a loading assembly, a correction mechanism, and a book page according to one embodiment of the present invention; Figure 5 Schematically shows a schematic diagram of a loading assembly and book pages according to one embodiment of the present invention; Figure 6 The figure schematically shows a loading assembly according to one embodiment of the present invention; Figure 7The figure schematically shows a correction mechanism according to one embodiment of the present invention; Figure 8 The figure schematically shows a disassembly diagram of a correction mechanism according to one embodiment of the present invention; Figure 9 Schematically shows the internal schematic diagram of a C-shaped frame proposed according to one embodiment of the present invention; Figure 10 The figure schematically shows a moving component and a scraping component according to one embodiment of the present invention; Figure 11 The figure schematically shows a disassembly diagram of a mobile component according to one embodiment of the present invention; Figure 12 The figure schematically shows a disassembly diagram of a scraping assembly according to one embodiment of the present invention; Figure 13 The figure schematically shows the disassembly diagram of the double clamp assembly proposed in accordance with one embodiment of the present invention; Figure 14 The figure schematically shows the internal structure of a tooth plate according to one embodiment of the present invention.

[0019] Numbers in the figure: 1. Workbench; 11. Storage slot; 12. Motor A; 2. Sheet storage platform; 21. Support column; 3. Conveyor; 4. Screen; 5. Fault alarm; 6. Loading assembly; 61. Bottom plate; 62. Rod hole; 63. Industrial camera; 64. Column; 65. Laser ranging sensor; 66. T-plate; 7. Correction mechanism; 71. Motor B; 72. Threaded rod; 73. Vertical rod; 74. Return assembly; 741. Rectangular plate; 7411. Inner groove; 7412. Tooth plate; 7413. Double-tooth gear; 7414. Spring; 7415. Slide plate; 7416. Magnet A; 7417. Anti-slip pad A; 742. C-shaped frame; 7421. Slideway; 7422. Tooth A; 743. Electric telescopic rod A; 744. Moving assembly; 7441. Push plate; 7442. Horizontal groove; 7443. Reciprocating screw; 7444. Tooth B; 7445. Slider; 745. Double clamp assembly; 7451. Left clamping plate; 7452. L-plate; 7453. Tooth C; 7454. Right clamping plate; 746. Scraping assembly; 7461. Side plate; 7462. Semicircular plate; 7463. Top plate; 7464. L-tube; 7465. Magnet B; 7466. Anti-slip point B; 747. Smoothing assembly; 7471. Electric telescopic rod B; 7472. Movable plate; 7473. Sleeve plate; 7474. Roller; 8. Book page. DETAILED DESCRIPTION

[0020] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention and should not be regarded as the entire invention or as a limitation or restriction of the technical solution of the present invention. Example 1

[0021] In order to solve the technical problem of how to improve the quality of book pages, such as Figure 1 As shown, the following preferred technical solutions are provided: a device for monitoring the page disorder of a gluing machine, comprising a workbench 1, a page storage platform 2 is fixedly installed on one side of the workbench 1, a support column 21 is fixedly installed on the upper surface of the page storage platform 2 and the workbench 1, a conveyor 3 is fixedly installed on one end of the support column 21, a screen 4 is fixedly installed on one side of the support column 21, a fault alarm 5 is fixedly installed on one side of the workbench 1, a loading component 6 for loading goods is movably provided on the upper surface of the workbench 1, and book pages 8 are provided on the surface of the loading component 6, a storage slot 11 is provided on the surface of the workbench 1, a correction mechanism 7 for correcting the position of the book page 8 is fixedly installed inside the storage slot 11, and an intelligent monitoring system is provided inside the workbench 1; the intelligent monitoring system comprises an anti-page disorder detection module, an anti-page disorder control execution module, an anti-page disorder status management module, an anti-page disorder detection module, an anti-page disorder control module, and an anti-page disorder control module. The module specifically includes: a travel switch: used to detect whether the book page 8 has reached the preset detection position. When the book page 8 moves with the loading component 6 and triggers the switch, the signal is transmitted to the intelligent monitoring system to start subsequent image acquisition, page disorder judgment and other processes; a signal processing module: used to receive the image information of the book page 8 collected by the acquisition module, the trigger signal of the travel switch, etc., analyze and process it, and determine whether the book page 8 has a disordered page situation. At the same time, the processing result is transmitted to the fault alarm 5 and other related components for timely response; an acquisition module: used to capture the image of the book page 8 that has reached the detection position, obtain visual information such as the shape and arrangement of the book page 8, and provide the original image basis for subsequent judgment of whether it is a disordered page; a threshold setting module: used to pre-set the critical value for judging whether the book page 8 has reached the critical value of the standard parameter.

[0022] The anti-page scattering control execution module specifically includes: an emergency stop control unit: used to receive the page scattering fault signal transmitted by the intelligent monitoring system. When it is determined that there is a serious page scattering problem on the page 8 and the equipment operation needs to be stopped immediately, the emergency stop command is triggered to control the conveyor 3 and other related operating components to stop working, so as to avoid further deterioration of the page scattering situation and ensure the safety of the equipment and the page 8; a fault alarm 5: used to receive the page scattering judgment result transmitted by the intelligent monitoring system. When the system detects that there is a page scattering problem on the page 8, it sends a warning signal through sound and light and other alarm methods to remind the operator to deal with the page scattering fault in time to ensure that abnormal conditions during the operation of the device are quickly detected and intervened.

[0023] The anti-page disorder status management module specifically includes: a recording module: used to record key information during the operation of the equipment in real time, including the number of pages 8 processed, the time when the page disorder fault occurred, the specific location, the fault type and the processing results, etc., to form a traceable operation log, which is convenient for operators to query the equipment operation status and analyze the cause of the fault; an analysis module: used to conduct in-depth analysis of the historical data stored in the recording module and the page 8 status information monitored in real time.

[0024] Specifically, when the book pages 8 begin to be stacked, the conveyor 3 will take the book pages 8 from the inside of the page storage platform 2 and then place them on the surface of the bottom plate 61. At this time, the acquisition module of the anti-page disorder detection module immediately uses the industrial camera 63 to collect images of the book pages 8, and captures the shape, arrangement and other visual information of the book pages 8 as the original basis for judging disordered pages. When the book pages 8 are disordered, the collected image information is synchronously transmitted to the signal processing module, and the trigger signal of the travel switch is also transmitted. After receiving this information, the signal processing module calls the standard parameter critical value pre-set by the threshold setting module, analyzes and processes the image information, and compares it with the actual state. Compared with the preset threshold, it is clearly determined that there is a page disorder in page 8. Subsequently, the signal processing module transmits the judgment result of the page disorder to the anti-page disorder status management module. The recording module is immediately started and begins to record the time, specific location, fault type and other key information of the page disorder fault in real time to form an operation log. At the same time, the analysis module receives the real-time page disorder status information stored by the recording module, and conducts in-depth analysis based on historical data to provide a basis for subsequent optimization of monitoring parameters. The entire process consists of trigger detection, data collection, analysis and judgment, so as to realize real-time monitoring of page 8 and immediately process the disordered pages, thereby improving the quality of page 8. Example 2

[0025] In order to solve the technical problems of how to improve the quality of book pages, such as Figure 2-Figure 14As shown, the following preferred technical solutions are provided: the loading assembly 6 includes a bottom plate 61 movably arranged on the surface of the workbench 1, the surface of the bottom plate 61 is provided with a book page 8, a rod hole 62 is opened on one side of the bottom plate 61, a motor A12 is fixedly installed on one side of the workbench 1, a threaded rotating rod is provided at the output end of the motor A12, the threaded rotating rod is threadedly connected to the rod hole 62, an industrial camera 63 is fixedly installed on the surface of the bottom plate 61, the industrial camera 63 is connected to the signal of the acquisition module, a column 64 is fixedly installed on the surface of the bottom plate 61, a laser distance sensor 65 is fixedly installed inside the column 64, and the laser distance sensor 65 is connected to the threshold The signal connection of the setting module is set, a T-shaped slot is provided on the surface of the workbench 1, and a T-shaped plate 66 is fixedly installed on the lower surface of the base plate 61. The T-shaped plate 66 is slidably connected to the T-shaped slot, and the book pages 8 can be loaded through the base plate 61. The side of the book pages 8 can be aligned through the column 64, and the accumulated height of the book pages 8 can be detected anytime and anywhere through the laser ranging sensor 65. The book pages 8 can be monitored through the industrial camera 63 to prevent the book pages 8 from being tangled. Finally, through the rod hole 62 and the threaded rotating rod, when the book pages 8 are loaded, they can be moved to the surface of the workbench 1 to take out the book pages 8.

[0026] The correction mechanism 7 includes a motor B71 and a vertical rod 73 fixedly mounted at the bottom of the storage slot 11, a threaded rod 72 is provided at the output end of the threaded rod 72, and the outer surfaces of the threaded rod 72 and the vertical rod 73 are provided with a return assembly 74 for returning the page 8 to the right position; the return assembly 74 includes a rectangular plate 741 sleeved on the outer surfaces of the threaded rod 72 and the vertical rod 73, a C-shaped frame 742 is fixedly mounted on the surface of the rectangular plate 741, an electric telescopic rod A743 is fixedly mounted on one side of the C-shaped frame 742, and a moving assembly 744 for aligning one side of the page 8 with the column 64 is fixedly mounted on one end of the electric telescopic rod A743, and a moving assembly 744 for aligning the other side of the page 8 is fixedly provided on one side of the moving assembly 744. The side-aligning scraping component 746 and the surface of the rectangular plate 741 are movably provided with a double-clamping component 745 for aligning the two ends of the book page 8. The moving component 744 can move horizontally with the scraping component 746 through the push of the electric telescopic rod A743, so that one side of the inclined book page 8 is affixed to the column 64. As the moving component 744 moves horizontally, the scraping component 746 will move back and forth, and then gradually restore the book page 8 from the inclined state. When the scraping component 746 moves back and forth, it will drive the double-clamping component 745 to move back and forth as well, and then align the two ends of the book page 8. At this point, the book page 8 can be aligned with the other pages 8 in all directions.

[0027] The moving assembly 744 includes a push plate 7441 fixedly mounted on one end of the electric telescopic rod A743, a horizontal groove 7442 is provided on one side of the push plate 7441, a reciprocating screw rod 7443 is movably arranged inside the horizontal groove 7442, and teeth B7444 are fixedly mounted on both ends of the reciprocating screw rod 7443, a slider 7445 is sleeved on the outer surface of the reciprocating screw rod 7443, the slider 7445 is slidably connected to the reciprocating screw rod 7443, and the slider 7445 is adapted to the horizontal groove 7442; both sides of the inner wall of the C-shaped frame 742 are provided with a slide groove 7421, and the bottom of the slide groove 7421 is fixedly mounted with a tooth B7444. Tooth A7422 and transverse groove 7442 are engaged with tooth B7444, and one side of slider 7445 is fixedly installed with scraping assembly 746. By starting the electric telescopic rod A743, the push plate 7441 can start to move. When the push plate 7441 starts to move with the scraping assembly 746, the reciprocating screw rod 7443 will rotate due to the engagement of tooth B7444 with tooth A7422. When the reciprocating screw rod 7443 starts to rotate, the slider 7445 will move back and forth with the scraping assembly 746, thereby gradually straightening the tilted book page 8.

[0028] The scraping assembly 746 includes a side plate 7461 fixedly mounted on one side of the slider 7445, a semicircular plate 7462 fixedly mounted on the other side of the side plate 7461, a top plate 7463 fixedly mounted on one side of the side plate 7461, the top plate 7463 is located above the semicircular plate 7462, a smoothing assembly 747 for smoothing the bulging book pages 8 is fixedly mounted on the lower surface of the top plate 7463, an L-tube 7464 is fixedly mounted on the lower surface of the rectangular plate 741, a magnet B7465 is fixedly mounted on one end of the L-tube 7464, an anti-slip point B7466 is fixedly mounted on one side of the magnet B7465, the tilted book pages 8 can be gradually scraped flat through the semicircular plate 7462, and the bulges generated on the book pages 8 when returning to the original position can be smoothed through the smoothing assembly 747.

[0029] The double clamping assembly 745 includes a left clamping plate 7451 and a right clamping plate 7454 movably arranged on the surface of the rectangular plate 741. The lower surfaces of the left clamping plate 7451 and the right clamping plate 7454 are fixedly installed with an L plate 7452. A tooth C7453 is fixedly installed on one side of the L plate 7452. The two sets of L plates 7452 are mirror images. The surface of the rectangular plate 741 is provided with an inner groove 7411. A tooth plate 7412 and a double-tooth gear 7413 are movably arranged inside the rectangular plate 741. The tooth plate 7412 is located below the L plate 7452. The tooth C7453 is engaged with the double-tooth gear 7413. The tooth plate 7412 is engaged with the magnet. B7465 is in contact with each other, and the L tube 7464 and the magnet B7465 are both located inside the inner groove 7411. Through the contact between the magnet B7465 and the tooth plate 7412, the reciprocating magnet B7465 can make the tooth plate 7412 move back and forth together, and the reciprocating tooth plate 7412 will drive the double-tooth gear 7413 to rotate, thereby driving the left splint 7451 and the right splint 7454 to move. Since the left splint 7451 and the right splint 7454 are mirror images, the right splint 7454 and the left splint 7451 move back and forth, thereby allowing the misplaced page 8 to be corrected.

[0030] The smoothing component 747 is fixedly installed on the electric telescopic rod B7471 on the lower surface of the top plate 7463, and a movable plate 7472 is fixedly installed on the lower surface of the electric telescopic rod B7471, and a sleeve plate 7473 is fixedly installed on the lower surface of the movable plate 7472. A roller 7474 is movably provided on one side of the sleeve plate 7473, and the roller 7474 is in contact with the upper surface of the book page 8. Since the semicircular plate 7462 and the left splint 7451 operate synchronously, when the semicircular plate 7462 moves toward the left splint 7451, the left splint 7451 will move forward, and at this time, a corner of the book page 8 will appear bulging, and the reciprocating roller 7474 will smooth the bulging book page 8.

[0031] A storage opening is provided inside the tooth plate 7412, and a spring 7414 is fixedly installed on the inner wall of the storage opening. A slide plate 7415 is fixedly installed on one end of the spring 7414, and the slide plate 7415 is slidably connected to the storage opening. A magnet A7416 is fixedly installed on the upper surface of the slide plate 7415, and an anti-slip pad A7417 is fixedly installed on one side of the magnet A7416. The magnet A7416 and the magnet B7465 are magnetically attracted to each other, and the anti-slip pad A7417 and the anti-slip point B7466 are staggered. When the side plate 7461 moves, the magnet B7465 and the magnet A7416 can be fitted together through the magnet A7416 and the anti-slip point B7466, thereby causing the tooth plate 7412 to move back and forth, thereby driving the double clamp assembly 745 to work.

[0032] Specifically, when it is detected that the pages 8 of the book are out of order, the motor B71 starts to drive the threaded rod 72 to rotate, driving the rectangular plate 741 mounted on the threaded rod 72 and the vertical rod 73 to rise along the vertical rod 73, so that the upper surface of the rectangular plate 741 of the return assembly 74 contacts the lower surface of the bottom plate 61. At this time, the electric telescopic rod A743 is started to push the push plate 7441 to move horizontally toward the column 64, driving the side plate 7461 and the semicircular plate 7462 connected to the slider 7445 to move synchronously. During the movement, it is gradually pushed to align with one side of the column 64. At the same time, when the push plate 7441 moves, the teeth B7444 at both ends of the horizontal groove 7442 engage with the teeth A7422 at the bottom of the inner wall groove 7421 of the C-shaped frame 742, driving the reciprocating screw rod 7443 to rotate, so that the slider 7445 drives the semicircular plate 7462 to move back and forth while moving horizontally, thereby gradually bringing the tilted page 8 back to the right. As the side plate 7461 moves, the magnet B7465 at the end of the L tube 7464 on its lower surface engages with the tooth plate The magnet A7416 in 7412 adheres to the plate through magnetic attraction, and the anti-slip pad A7417 and the anti-slip point B7466 are offset to prevent slipping, so that the tooth plate 7412 moves back and forth synchronously with the side plate 7461. The movement of the tooth plate 7412 drives the meshing double-toothed gear 7413 to rotate. The double-toothed gear 7413 then drives the teeth C7453 on the L-plates 7452 on both sides, causing the mirrored left and right splints 7451 and 7454 to move back and forth along the surface of the rectangular plate 741, aligning the two ends of page 8. At the same time, the electric telescopic rod B7471 under the top plate 7463 presses the movable plate 7472 and the roller 7474 down to the upper surface of the book page 8. When the semicircular plate 7462 and the left clamping plate 7451 operate synchronously and cause a corner of the book page 8 to bulge, the roller 7474 rolls and smoothes the bulge with the reciprocating motion of the slider 7445. When a correction cycle is completed, the motor B71 reverses and drives the return assembly 74 to descend and be recovered into the storage slot 11, waiting for the next correction instruction, thereby improving the overall quality of the book page 8.

[0033] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A device for monitoring the page disorder of a glue-sheet machine, characterized in that: The invention comprises a workbench, a page storage platform is fixedly installed on one side of the workbench, a support column is fixedly installed on the upper surface of the page storage platform and the workbench, a conveyor is fixedly installed on one end of the support column, a screen is fixedly installed on one side of the support column, a fault alarm is fixedly installed on one side of the workbench, a loading component for loading goods is movably provided on the upper surface of the workbench, book pages are provided on the surface of the loading component, a storage slot is provided on the surface of the workbench, a correction mechanism for correcting the position of the book pages is fixedly installed inside the storage slot, and an intelligent monitoring system is provided inside the workbench; the intelligent monitoring system includes an anti-page disorder detection module, an anti-page disorder control execution module, and an anti-page disorder status management module, and the anti-page disorder detection module specifically includes: a travel switch : Used to detect whether the book pages have reached the preset detection position. When the book pages move with the loading component and trigger the switch, the signal is transmitted to the intelligent monitoring system to start subsequent image acquisition, disordered page judgment and other processes; Signal processing module: Used to receive the book page image information collected by the acquisition module, the trigger signal of the travel switch, etc., analyze and process it, and judge whether there are disordered pages. At the same time, the processing results are transmitted to the fault alarm and other related components for timely response; Acquisition module: Used to capture images of the book pages that have reached the detection position, obtain visual information such as the shape and arrangement of the book pages, and provide the original image basis for subsequent judgment of whether they are disordered pages; Threshold setting module: Used to pre-set the critical value for judging whether the book pages have reached the critical value of the standard parameters.

2. The device for preventing page scattering in a glue-sheet machine according to claim 1, wherein: The anti-page scattering control execution module specifically includes: an emergency stop control unit: used to receive the page scattering fault signal transmitted by the intelligent monitoring system. When it is determined that there is a serious page scattering problem and the equipment operation needs to be stopped immediately, the emergency stop command is triggered to control the conveyor and other related operating components to stop working, so as to avoid further deterioration of the page scattering situation and ensure the safety of the equipment and pages; a fault alarm: used to receive the page scattering judgment result transmitted by the intelligent monitoring system. When the system detects that there is a page scattering problem, it sends out a warning signal through sound and light and other alarm methods to remind the operator to deal with the page scattering fault in time, so as to ensure that abnormal conditions during the operation of the device are quickly detected and intervened.

3. The device for preventing page scattering in a glue-sheet machine according to claim 2, wherein: The anti-page disorder status management module specifically includes: a recording module: used to record key information during the operation of the equipment in real time, including the number of pages processed, the time when the page disorder fault occurred, the specific location, the fault type and the processing results, etc., to form a traceable operation log, which is convenient for operators to subsequently query the equipment operation status and analyze the cause of the fault; an analysis module: used to conduct in-depth analysis of the historical data stored in the recording module and the page status information monitored in real time.

4. The device for preventing page scattering in a glue-sheet machine according to claim 3, wherein: The loading assembly includes a base plate movably arranged on the surface of the workbench, the surface of the base plate is provided with book pages, a rod hole is opened through one side of the base plate, a motor A is fixedly installed on one side of the workbench, the output end of the motor A is provided with a threaded rotating rod, the threaded rotating rod is threadedly connected to the rod hole, an industrial camera is fixedly installed on the surface of the base plate, the industrial camera is connected to the acquisition module signal, a column is fixedly installed on the surface of the base plate, a laser ranging sensor is fixedly installed inside the column, the laser ranging sensor is connected to the threshold setting module signal, a T-shaped slot is opened on the surface of the workbench, a T-shaped plate is fixedly installed on the lower surface of the base plate, and the T-shaped plate is slidably connected to the T-shaped slot.

5. The device for preventing page disorder in a glue-sheet machine according to claim 4, wherein: The correction mechanism includes a motor B and a vertical rod fixedly installed at the bottom of the storage slot, a threaded rod is provided at the output end of the threaded rod, and the outer surfaces of the threaded rod and the vertical rod are sleeved with a return component for returning the book pages to the right position; the return component includes a rectangular plate sleeved on the outer surfaces of the threaded rod and the vertical rod, a C-shaped frame is fixedly installed on the surface of the rectangular plate, an electric telescopic rod A is fixedly installed on one side of the C-shaped frame, and a moving component for aligning one side of the book page with the column is fixedly installed on one end of the electric telescopic rod A, and a scraping component for aligning the other side of the book page is fixedly provided on one side of the moving component, and a double clamping component for aligning the two ends of the book page is movably provided on the surface of the rectangular plate.

6. The device for preventing page disorder in a glue-sheet machine according to claim 5, wherein: The moving component includes a push plate fixedly installed at one end of the electric telescopic rod A, and a horizontal groove is provided on one side of the push plate. A reciprocating screw is movably provided inside the horizontal groove, and teeth B are fixedly installed at both ends of the reciprocating screw. A slider is provided on the outer surface of the reciprocating screw, and the slider is slidably connected to the reciprocating screw, and the slider is adapted to the horizontal groove; sliding grooves are provided on both sides of the inner wall of the C-shaped frame, and teeth A are fixedly installed on the bottom of the sliding groove, and the horizontal groove is engaged with the teeth B. One side of the slider is fixedly installed to the scraping component.

7. The device for preventing page disorder in a glue-sheet machine according to claim 6, wherein: The scraping assembly includes a side plate fixedly mounted on one side of the slider, a semicircular plate fixedly mounted on the other side of the side plate, a top plate fixedly mounted on one side of the side plate, the top plate is located above the semicircular plate, a smoothing assembly for smoothing bulging pages is fixedly mounted on the lower surface of the top plate, an L-tube is fixedly mounted on the lower surface of the rectangular plate, a magnet B is fixedly mounted on one end of the L-tube, and an anti-slip point B is fixedly mounted on one side of the magnet B.

8. The device for preventing page disorder in a glue-sheet machine according to claim 7, wherein: The double-clamp assembly includes a left clamping plate and a right clamping plate movably arranged on the surface of a rectangular plate, and an L-plate is fixedly installed on the lower surface of the left clamping plate and the right clamping plate, and a tooth C is fixedly installed on one side of the L-plate, and the two groups of the L-plates are mirror-imaged; an inner groove is opened on the surface of the rectangular plate, and a tooth plate and a double-tooth gear are movably arranged inside the rectangular plate, the tooth plate is located below the L-plate, the tooth C is engaged with the double-tooth gear, the tooth plate is in contact with the magnet B, and the L tube and the magnet B are both located inside the inner groove.

9. The device for preventing page disorder in a glue-sheet machine according to claim 7, wherein: The smoothing component is fixedly mounted on an electric telescopic rod B on the lower surface of the top plate, a movable plate is fixedly mounted on the lower surface of the electric telescopic rod B, a cover plate is fixedly mounted on the lower surface of the movable plate, a roller is movably provided on one side of the cover plate, and the roller is in contact with the upper surface of the book page.

10. The device for preventing page disorder in a glue-sheet machine according to claim 9, wherein: A receiving opening is provided inside the tooth plate, a spring is fixedly installed on the inner wall of the receiving opening, a slide is fixedly installed on one end of the spring, the slide is slidably connected to the receiving opening, a magnet A is fixedly installed on the upper surface of the slide, an anti-slip pad A is fixedly installed on one side of the magnet A, the magnet A and the magnet B are magnetically attracted to each other, and the anti-slip pad A and the anti-slip point B are staggered.

Citation Information

Patent Citations

  • Paper monitoring automatic anti-breaking system

    CN110906972A