Double-drum motorized winch
Through improvements to the hydraulic system and brake system, the safety hazards and low efficiency problems during winding of the double-drum motorized capstan have been solved, and safe and efficient winding operations have been achieved.
Patent Information
- Application Number
- CN202511159941.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2025-10-10
AI Technical Summary
The double-drum motorized capstan requires multiple people to operate collaboratively when reeling in the line, which poses a safety hazard and is inefficient, and can easily cause the tail rope to wear, jump, or break.
The hydraulic system is used to control the output power of the hydraulic motor, and the throttle valve is dynamically adjusted in combination with the tension sensor and controller to maintain the tension of the auxiliary wire rope. The brake system is used to ensure braking reliability, and a soft start clutch method is used to reduce impact performance.
It improves the safety and efficiency of wire reeling, reduces labor costs, ensures the reliability and response time of braking, and achieves a smooth transition.
Smart Images

Figure CN120757022A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of motorized winches, more particularly, it relates to a double-drum motorized winch. BACKGROUND
[0002] The motorized winch is a construction machine for erecting overhead high-voltage transmission lines and laying underground cables, which can smoothly and conveniently perform hoisting and traction for tower erection, conductor (ground) line erection, etc. under various complex conditions.
[0003] The double-drum motorized winch is a type of motorized winch, which is usually equipped with two drums and can be operated synchronously or independently, and has higher efficiency than ordinary motorized winches. During use, the double-drum motorized winch is driven by a power device (such as a gasoline engine, a diesel engine or an electric motor) to reduce the speed to a safe range, and then transmitted to the drum through a V-belt. When the drum rotates, the steel wire rope is wound thereon, and traction or winding and unwinding operations are realized through friction. In order to ensure that the tail rope is tensioned when it is under stress, at least three people are usually required to operate the tail rope cooperatively, which is prone to cause the tail rope to be worn, jump out or even break due to operation errors, thereby causing safety accidents, and has large safety hazards and low winding efficiency.
[0004] Therefore, it is necessary to propose a new scheme to solve this problem. SUMMARY
[0005] In view of the deficiencies of the prior art, the purpose of the present application is to provide a double-drum motorized winch to solve the defects in the background art.
[0006] The above technical purpose of the present application is realized by the following technical scheme: a double-drum motorized winch, comprising a rack and two drums, a gearbox, a clutch, an engine, a transmission assembly, a brake system and a winding device for winding an auxiliary steel wire rope, and further comprising a hydraulic system, the hydraulic system comprising: a hydraulic gear pump arranged in the gearbox and driven by the gearbox; a hydraulic motor arranged on the winding device for driving winding of the auxiliary steel wire rope; a throttle valve connected between the output end of the hydraulic gear pump and the input end of the hydraulic motor; a tension sensor for real-time detection of the tension of the auxiliary steel wire rope; a controller for receiving signals from the tension sensor and dynamically adjusting the opening degree of the throttle valve by calculating the tension deviation, so as to keep the tension of the auxiliary steel wire rope at a set value; The frame is provided with a threaded gear, a ratchet gear, a pawl plate, and a ratchet plate, the threaded gear and the ratchet gear are rotatably connected to the frame, the threaded gear is driven by the gearbox and meshes with the ratchet gear, the ratchet gear and the ratchet plate are fixed to each other, the pawl plate and the ratchet plate mesh with each other and are connected to the input end of the hydraulic gear pump; The input end of the clutch is connected to the engine, and the output end is connected to the input end of the gearbox. The output end of the gearbox is connected to the transmission assembly. The two drums are respectively wound with the main steel rope and the auxiliary steel rope and are connected to the transmission assembly. The brake system is used to control the operation of the gearbox. The brake system includes a gear shaft driven by a gearbox, both ends of the gear shaft are rotatably connected to the gearbox through bearing 2, the threaded gear sleeve is arranged on the gear shaft and is threadedly connected to the gear shaft, a constellation is fixedly connected to the gear shaft, a brake seat is rotatably connected to the outer wall of the constellation, a plurality of rollers are rotatably connected between the brake seat and the constellation, two brake pads are rotatably connected to one side of the brake seat, a star wheel is arranged between the two brake pads, a plurality of rotation grooves are opened on the side wall of the star wheel, and brake rollers are arranged in the rotation grooves. When the two brake pads abut against the two sides of the star wheel, the brake pads confine the brake rollers in the rotation grooves.
[0007] The present invention is further configured as follows: the tension deviation calculation method of the controller comprises the following steps: S1. Obtain the auxiliary wire rope tension value F in real time through the tension sensor; S2. Controller calculates tension deviation ; S3. If |ΔF| > threshold, output a control signal to the throttle valve according to the PID algorithm; S4. The throttle valve adjusts the flow of the hydraulic motor so that ΔF approaches 0.
[0008] The present invention is further configured as follows: the wire-taking device includes a mounting frame, a wire drum arranged on the mounting frame for winding the auxiliary steel wire rope, and the output end of the hydraulic motor is fixedly connected to the wire drum.
[0009] The present invention is further configured as follows: the transmission assembly includes a rotating shaft fixedly connected to the two reels, a driven wheel fixedly connected to the rotating shaft, and a driving wheel fixedly connected to the output shaft of the transmission, and the driving wheel and the driven wheel are meshed with each other.
[0010] The present invention is further configured as follows: the clutch includes a main shaft, a clutch plate, an opening and closing nut, a fixing seat, a connecting plate one, a connecting plate two, a connecting plate three, and an anti-slip ring, the anti-slip ring, connecting plate one, connecting plate two, connecting plate three, and the fixing seat are all sleeved on the main shaft and have mounting holes on their surfaces and are connected in sequence by bolts, one side of the connecting plate two is fixedly connected to a connecting shaft connected to the output end of the engine, the clutch plate is slidably connected to the main shaft, the fixing seat is provided with a slot for the clutch plate to be snapped into, the main shaft is rotatably connected to the connecting seat and one end is connected to the input end of the gearbox, the opening and closing nut is threadedly connected to the outer wall of the connecting seat and is rotatably connected to the clutch plate on the side away from the connecting seat, the gearbox is provided with a handle, the handle is fixedly connected to a sector gear, and the outer wall of the opening and closing nut is fixedly connected to a gear one that meshes with the sector gear.
[0011] The present invention is further configured as follows: a plurality of placement grooves are provided on the connecting piece three, a spring is fixedly connected in the placement groove, the mounting hole on the connecting piece one is a waist-shaped hole, and the opening and closing nut and the clutch disc are rotatably connected to each other through a bearing one.
[0012] The present invention is further configured as follows: a clamping seat is fixedly connected to the box body of the gearbox, the clamping seat is provided with a plurality of positioning grooves for the shift handle on the gearbox to be clamped into, and the shift handle is provided with a torsion spring.
[0013] The present invention is further configured such that: the gearbox is driven by a planetary gear assembly, and the gear shaft is engaged in the planetary gear assembly.
[0014] In summary, the present invention has the following beneficial effects: 1. The hydraulic system can be used to control the output power of the hydraulic motor and thus the rotation speed of the reel, so as to keep the auxiliary wire rope on the reel in a taut state, improving the safety during reeling. In addition, the operator can control the hydraulic system at the frame, without having to operate at the mounting frame, saving labor costs. 2. The brake system ensures the reliability of braking and improves the response time of braking; 3. The soft start clutch mode effectively reduces the impact performance and achieves a smooth transition. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The structure of the present invention is schematically shown Figure One ; Figure 2 The structure of the present invention is schematically shown Figure Two ; Figure 3 The structure of the present invention is schematically shown Figure Three ; Figure 4 The structure of the present invention is schematically shownFigure Four ; Figure 5 The structure of the present invention is schematically shown Figure Five ; Figure 6 The structure of the present invention is schematically shown Figure Six ; Figure 7 The structure of the present invention is schematically shown Figure Seven ; Figure 8 The structure of the present invention is schematically shown Figure Eight ; Figure 9 The structure of the present invention is schematically shown Figure Nine .
[0016] In the figure: 1, frame; 2, reel; 3, gearbox; 4, clutch; 5, engine; 6, hydraulic gear pump; 7, hydraulic motor; 8, throttle valve; 9, tension sensor; 10, controller; 11, threaded gear; 12, ratchet gear; 13, ratchet plate; 14, mounting hole; 15, ratchet plate; 16, mounting frame; 17, reel; 18, rotating shaft; 19, driven wheel; 20, driving wheel; 21, main shaft; 22, clutch plate; 23, opening and closing nut; 24, Fixed seat; 25. Connecting piece 1; 26. Connecting piece 2; 27. Connecting piece 3; 28. Anti-slip ring; 29. Connecting shaft; 30. Slot; 31. Connecting seat; 32. Handle; 33. Sector gear; 34. Gear 1; 35. Placement slot; 36. Spring; 37. Gear shaft; 38. Constellation; 39. Brake seat; 40. Needle roller; 41. Brake pad; 42. Star wheel; 43. Rotation slot; 44. Brake roller; 45. Slot; 46. Positioning slot; 47. Torsion spring. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other unless there is a conflict.
[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limiting the present invention.
[0019] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention in specific circumstances.
[0020] Double drum motorized capstan, such as Figures 1-9 As shown, it includes a frame 1 and two reels 2 mounted on the frame 1, a gearbox 3, a clutch 4, an engine 5, a transmission assembly, a brake system, and a take-up device for winding the auxiliary steel wire rope. The input end of the clutch 4 is connected to the engine 5, and the output end is connected to the input end of the gearbox 3. The output end of the gearbox 3 is connected to the transmission assembly. The two reels 2 are respectively wound for the main steel wire rope and the auxiliary steel wire rope and are connected to the transmission assembly. The brake system is used to control the operation of the gearbox 3. The hydraulic system includes: a hydraulic gear pump 6, which is arranged in the gearbox 3 and driven by the gearbox 3; a hydraulic motor 7, which is arranged on the take-up device and drives the winding of the auxiliary steel wire rope; a throttle valve 8, which connects the output end of the hydraulic gear pump 6 and the input end of the hydraulic motor 7; a tension sensor 9, which detects the tension of the auxiliary steel wire rope in real time; and a controller 10, which receives the signal from the tension sensor 9 and dynamically adjusts the opening of the throttle valve 8 by calculating the tension deviation to keep the tension of the auxiliary steel wire rope at the set value. Furthermore, the tension deviation calculation method of the controller 10 includes the following steps: S1. Obtain the auxiliary wire rope tension value F in real time through the tension sensor 9; S2. The controller 10 calculates the tension deviation ; S3. If |ΔF|> threshold, then output control signal to throttle valve 8 according to PID algorithm; S4. Throttle valve 8 adjusts the flow of hydraulic motor 7 so that ΔF approaches 0; When the auxiliary rope tension increases → tension sensor 9 detects F> → Controller 10 increases the opening of throttle valve 8 → Hydraulic motor 7 accelerates → Reel 17 reels faster → Auxiliary rope tension is restored to If the tail rope is loose (F< ), the hydraulic motor 7 slows down to avoid the auxiliary wire rope from accumulating and jumping out of the groove, thus improving the safety during the reeling; Furthermore, a threaded gear 11, a ratchet gear 12, a pawl plate 13, and a ratchet plate 15 are provided on the frame 1. The threaded gear 11 and the ratchet gear 12 are rotatably connected to the frame 1. The threaded gear 11 is driven by the gearbox 3 and meshes with the ratchet gear 12. The ratchet gear 12 and the ratchet plate 15 are fixed to each other. The pawl plate 13 and the ratchet plate 15 mesh with each other and are connected to the input end of the hydraulic gear pump 6. After the gearbox 3 drives the threaded gear 11 to rotate, the ratchet gear 12 starts to rotate, and then drives the ratchet plate 15 to rotate. Due to the ratchet The disc 15 and the pawl disc 13 are meshed with each other, so when the ratchet disc 15 rotates, the pawl disc 13 also starts to rotate and drives the hydraulic gear pump 6 to start running. The ratchet disc 15 drives the pawl disc 13 to achieve unidirectional rotation, preventing the hydraulic gear pump 6 from sucking back. After the hydraulic gear pump 6 is running, it drives the hydraulic motor 7 through the throttle valve 8 to start working. During this process, the tension sensor 9 detects the tension of the auxiliary steel wire rope in real time. The controller 10 adjusts the output power of the hydraulic motor 7 according to the real-time tension data to keep the tension of the auxiliary steel wire rope at the set value. Furthermore, the wire-reeling device includes a mounting frame 16, a wire drum 17 for reeling the auxiliary wire rope provided on the mounting frame 16, and an output end of the hydraulic motor 7 is fixedly connected to the wire drum 17; Furthermore, the transmission assembly includes a rotating shaft 18 fixedly connected to the two reels 2, a driven wheel 19 fixedly connected to the rotating shaft 18, and a driving wheel 20 fixedly connected to the output shaft of the gearbox 3. The driving wheel 20 and the driven wheel 19 are engaged with each other. After the output shaft of the gearbox 3 rotates, the driving wheel 20 drives the driven wheel 19 to rotate together, thereby driving the rotating shaft 18 to rotate, and then driving the reel 2 to rotate, so as to achieve the winding of the main wire rope and the auxiliary wire rope; Furthermore, the clutch 4 includes a main shaft 21, a clutch plate 22, an opening and closing nut 23, a fixing seat 24, a connecting piece 1 25, a connecting piece 2 26, a connecting piece 3 27, and an anti-slip ring 28. The anti-slip ring 28, the connecting piece 1 25, the connecting piece 2 26, the connecting piece 3 27, and the fixing seat 24 are all sleeved on the main shaft 21 and have mounting holes 14 on their surfaces and are connected in sequence by bolts. One side of the connecting piece 26 is fixedly connected to a connecting shaft 29 connected to the output end of the engine 5. The clutch plate 22 is slidably connected to the main shaft 2 1, a slot 30 is provided on the fixing seat 24 for the clutch disc 22 to be inserted into, the main shaft 21 is rotatably connected to the connecting seat 31 and one end is connected to the input end of the gearbox 3, the opening and closing nut 23 is threadedly connected to the outer wall of the connecting seat 31 and is rotatably connected to the clutch disc 22 on the side away from the connecting seat 31, and the gearbox 3 is provided with a handle 32, the handle 32 is fixedly connected to the sector gear 33, and the outer wall of the opening and closing nut 23 is fixedly connected to a gear 34 that meshes with the sector gear 33. After the engine 5 is started, its output The end drives the connecting shaft 29 to rotate, and the connecting shaft 29 drives the connecting piece 2 26 to rotate. Since the anti-slip ring 28, the connecting piece 1 25, the connecting piece 2 26, the connecting piece 3 27, and the fixing seat 24 are all sleeved on the main shaft 21 and the surfaces are provided with mounting holes 14 and are connected in sequence by bolts, as the connecting piece 2 26 rotates, the anti-slip ring 28, the connecting piece 1 25, the connecting piece 3 27, and the fixing seat 24 all rotate together, and then the handle 32 is turned to drive the sector gear 33 to rotate, thereby driving the gear 1 engaged therewith. 34 rotates, and after the gear 1 34 rotates, the engaging nut 23 also rotates accordingly. Since the engaging nut 23 is threadedly connected to the outer wall of the connecting seat 31, the engaging nut 23 moves along the outer wall of the connecting seat 31, thereby driving the clutch plate 22 to move. When the clutch plate 22 moves to engage with the engaging groove 30 on the fixing seat 24, the main shaft 21 starts to rotate, thereby driving the transmission 3 to start. The clutch plate 22 can be separated from the fixing seat 24 by bending the handle 32 in the opposite direction, thereby disconnecting the power of the engine 5. Furthermore, a plurality of placement grooves 35 are provided on the connecting piece 3 27 , and a spring 36 is fixedly connected in the placement groove 35 . When the clutch disc 22 is inserted into the slot 30 , the engine 5 is started to drive the connecting shaft 29 to rotate and drive the connecting piece 3 27 to rotate. At this time, the spring 36 is affected and deformed to a certain extent, thereby generating elastic force, thereby playing a certain buffering role, avoiding direct action on the clutch disc 22 , achieving the purpose of soft starting, and reducing the wear of the clutch disc 22 . At the same time, the mounting hole 14 on the connecting piece 1 25 is a waist-shaped hole for adjusting the compressible stroke of the spring 36 . In order to reduce the friction loss generated when the opening and closing nut 23 and the clutch disc 22 rotate with each other, the opening and closing nut 23 and the clutch disc 22 are connected to each other in rotation via a bearing 1 . Furthermore, the brake system includes a gear shaft 37 driven by the gearbox 3, both ends of the gear shaft 37 are rotatably connected to the gearbox 3 through bearing 2, the threaded gear 11 is sleeved on the gear shaft 37 and threadedly connected to the gear shaft 37, a constellation 38 is fixedly connected to the gear shaft 37, a brake seat 39 is rotatably connected on the outer wall of the constellation 38, a plurality of needle rollers 40 are rotatably connected between the brake seat 39 and the constellation 38, one side of the brake seat 39 is rotatably connected to two brake pads 41, a star wheel 42 is provided between the two brake pads 41, a plurality of rotating grooves 43 are provided on the side wall of the star wheel 42, and brake rollers 44 are provided in the rotating grooves 43. When the two brake pads 41 abut against the two sides of the star wheel 42, the brake pads 41 restrict the brake rollers 44 in the rotating grooves 43, and the engine 5 is started to rotate forward to drive the clutch 4 to drive the gearbox 3 to work. Under the action of the thread, the threaded gear 11 moves tightly to press the brake. The wheel plate 41 is transmitted to the constellation 38 by the threaded gear 11 through the transmission torque, and then guided to the gear shaft 37 by the constellation 38 for power output. When the engine 5 is running in reverse, the threaded gear 11 moves to the other side under the action of the thread to loosen the brake plate 41. At this time, the brake roller 44 is in a free state and automatically falls into the running state. The power torque is transmitted to the gear shaft 37 by the threaded gear 11. When braking, the clutch 4 is disconnected from the gearbox 3. The lifted weight provides a reverse torque. The gear shaft 37 is passively reversed. Under the action of the thread, the threaded gear 11 moves to drive the brake plate 41 to be pressed tightly. The brake roller 44 is thrown outward at a high speed under the action of centrifugal force. The brake roller 44 is in a braking state. The reverse weight torque is transmitted to the brake seat 39 by the brake roller 44. The brake seat 39 is fixed to the housing of the gearbox 3. Finally, the braking is completed, ensuring the reliability of the brake and improving the response time of the brake. Furthermore, a holder 45 is fixedly connected to the housing of the gearbox 3. The holder 45 is provided with a plurality of positioning grooves 46 for the shift handle on the gearbox 3 to be inserted into. The shift handle is also provided with a torsion spring 47. The elastic force of the torsion spring 47 improves the stability of the shift handle when it is inserted into the positioning groove 46, thereby preventing the shift handle from being shifted. Furthermore, the gearbox 3 is driven by a planetary gear assembly, and the gear shaft 37 is engaged in the planetary gear assembly. The planetary gear assembly has the advantages of small size, strong load-bearing capacity, high efficiency, and can realize multi-gear switching.
[0021] The working principle of the present invention is as follows: The main steel wire rope and the auxiliary steel wire rope are wound on the drum 2 in sequence, and then one end of the auxiliary steel wire rope is wound on the reel 17. Then, the engine 5 is started to rotate the output end of the engine 5, and the output end of the engine 5 drives the connecting shaft 29 to rotate. At this time, the connecting piece 26 connected to the connecting shaft 29 drives the anti-slip ring 28, the connecting piece 1 25, the connecting piece 3 27, and the fixing seat 24 to rotate together. When the connecting piece 3 27 rotates, the spring 36 in the placement groove 35 is affected and deformed to a certain extent, thereby generating elastic force, thereby playing a certain buffering role, avoiding direct action on the clutch disc 22, achieving the purpose of soft starting, and reducing the wear of the clutch disc 22; Then, the handle 32 is used to control the opening and closing nut 23 to move along the outer wall of the connecting seat 31, thereby driving the clutch plate 22 to move. When the clutch plate 22 moves to engage with the clamping groove 30 on the fixing seat 24, the main shaft 21 starts to rotate, thereby driving the output shaft of the gearbox 3 to rotate. After the output shaft of the gearbox 3 rotates, the driving wheel 20 drives the driven wheel 19 to rotate together, thereby driving the rotating shaft 18 to rotate, and then driving the drum 2 to rotate, thereby achieving the winding of the main wire rope and the auxiliary wire rope. When it is necessary to release the rope, the handle 32 can be used to disconnect the clutch 4 from the engine 5. After losing power, the drum 2 will reverse under the influence of the heavy object being lifted, thereby achieving the effect of releasing the rope; During the reel 2 is being wound, the gear position can be adjusted using the shift handle on the gearbox 3 to change the output power of the gearbox 3 and thereby adjust the reeling speed of the reel 2. Furthermore, the elastic force of the torsion spring 47 improves the stability of the shift handle when it is engaged in the positioning groove 46, thereby preventing the shift handle from being misaligned and thus improving safety during operation. After the gearbox 3 is started, the threaded gear 11 will start to rotate, and the ratchet gear 12 engaged with it will start to rotate, thereby driving the ratchet disc 15 to rotate. At the same time, after the ratchet disc 15 rotates, the pawl disc 13 also starts to rotate and drives the hydraulic gear pump 6 to start running. After the hydraulic gear pump 6 is running, it drives the hydraulic motor 7 to start working through the conduit and the throttle valve 8, thereby driving the wire drum 17 to rotate, thereby starting the wire winding work. During this period, the tension sensor 9 will capture the tension of the auxiliary wire rope in real time. At the same time, the controller 10 calculates the tension deviation according to the tension deviation calculation method, thereby adjusting the opening of the throttle valve 8, thereby adjusting the output power of the hydraulic motor 7, and controlling the rotation speed of the wire drum 17 to keep the tension of the auxiliary wire rope at the set value, thereby improving the safety during wire winding.
[0022] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A double-drum motorized capstan, comprising a frame (1), two drums (2) mounted on the frame (1), a gearbox (3), a clutch (4), an engine (5), a transmission assembly, a brake system, and a take-up device for winding an auxiliary steel wire rope, characterized in that: Also included is a hydraulic system, the hydraulic system comprising: a hydraulic gear pump (6) disposed in the gearbox (3) and driven by the gearbox (3); a hydraulic motor (7) provided on the wire-reeling device for driving the reeling of the auxiliary steel wire rope; a throttle valve (8) communicating with the output end of the hydraulic gear pump (6) and the input end of the hydraulic motor (7); A tension sensor (9) for detecting the tension of the auxiliary steel wire rope in real time; A controller (10) receives a signal from a tension sensor (9) and dynamically adjusts the opening of a throttle valve (8) by calculating a tension deviation, so that the tension of the auxiliary steel wire rope is maintained at a set value; The frame (1) is provided with a threaded gear (11), a ratchet gear (12), a pawl plate (13), and a ratchet plate (15); the threaded gear (11) and the ratchet gear (12) are rotatably connected to the frame (1); the threaded gear (11) is driven by the gearbox (3) and meshes with the ratchet gear (12); the ratchet gear (12) and the ratchet plate (15) are fixed to each other; the pawl plate (13) and the ratchet plate (15) mesh with each other and are connected to the input end of the hydraulic gear pump (6); The input end of the clutch (4) is connected to the engine (5), and the output end is connected to the input end of the gearbox (3). The output end of the gearbox (3) is connected to the transmission assembly. The two drums (2) are respectively wound with the main steel wire rope and the auxiliary steel wire rope and are connected to the transmission assembly. The brake system is used to control the operation of the gearbox (3). The brake system includes a gear shaft (37) driven by a gearbox (3), both ends of the gear shaft (37) are rotatably connected to the gearbox (3) through bearing 2, the threaded gear (11) is sleeved on the gear shaft (37) and threadedly connected to the gear shaft (37), a constellation (38) is fixedly connected to the gear shaft (37), a brake seat (39) is rotatably connected on the outer wall of the constellation (38), a plurality of needle rollers (40) are rotatably connected between the brake seat (39) and the constellation (38), one side of the brake seat (39) is rotatably connected to two brake pads (41), a star wheel (42) is provided between the two brake pads (41), a plurality of rotation grooves (43) are provided on the side wall of the star wheel (42), and a brake roller (44) is provided in the rotation groove (43). When the two brake pads (41) and the two sides of the star wheel (42) abut against each other, the brake pad (41) restricts the brake roller (44) in the rotation groove (43).
2. The double-drum motorized capstan according to claim 1, characterized in that: The tension deviation calculation method of the controller (10) comprises the following steps: S1. Obtain the auxiliary wire rope tension value F in real time through the tension sensor (9); S2. Controller (10) calculates tension deviation ; S3. If |ΔF|>threshold, output a control signal to the throttle valve (8) according to the PID algorithm; S4. The throttle valve (8) adjusts the flow of the hydraulic motor (7) so that ΔF approaches 0.
3. The double-drum motorized capstan according to claim 1, characterized in that: The wire-winding device comprises a mounting frame (16), a wire drum (17) arranged on the mounting frame (16) and used for winding the auxiliary steel wire rope, and an output end of the hydraulic motor (7) is fixedly connected to the wire drum (17).
4. The double-drum motorized capstan according to claim 1, characterized in that: The transmission assembly comprises a rotating shaft (18) fixedly connected to the two reels (2), a driven wheel (19) fixedly connected to the rotating shaft (18), and a driving wheel (20) fixedly connected to the output shaft of the gearbox (3), wherein the driving wheel (20) and the driven wheel (19) are meshed with each other.
5. The double-drum motorized capstan according to claim 1, characterized in that: The clutch (4) comprises a main shaft (21), a clutch plate (22), an opening and closing nut (23), a fixing seat (24), a connecting plate 1 (25), a connecting plate 2 (26), a connecting plate 3 (27), and an anti-slip ring (28). The anti-slip ring (28), the connecting plate 1 (25), the connecting plate 2 (26), the connecting plate 3 (27), and the fixing seat (24) are all sleeved on the main shaft (21) and have mounting holes (14) on their surfaces and are connected in sequence by bolts. One side of the connecting plate 2 (26) is fixedly connected to a connecting shaft (29) connected to the output end of the engine (5). The clutch plate (22) is slidably connected to the main shaft (21). The shaft (21) is provided with a slot (30) for the clutch disc (22) to be inserted into the fixing seat (24). The main shaft (21) is rotatably connected to the connecting seat (31) and one end of the connecting seat is connected to the input end of the gearbox (3). The opening and closing nut (23) is threadedly connected to the outer wall of the connecting seat (31) and is rotatably connected to the clutch disc (22) on the side away from the connecting seat (31). The gearbox (3) is provided with a handle (32). The handle (32) is fixedly connected to a sector gear (33). The outer wall of the opening and closing nut (23) is fixedly connected to a gear 1 (34) that meshes with the sector gear (33).
6. The double-drum motorized capstan according to claim 5, characterized in that: The connecting piece three (27) is provided with a plurality of placement grooves (35), and a spring (36) is fixedly connected in the placement groove (35). The mounting hole (14) on the connecting piece one (25) is a waist-shaped hole. The opening and closing nut (23) and the clutch disc (22) are rotatably connected to each other through a bearing one.
7. The double-drum motorized capstan according to claim 1, characterized in that: A clamping seat (45) is fixedly connected to the housing of the gearbox (3), and a plurality of positioning grooves (46) for the shift handle on the gearbox (3) to be clamped are provided on the clamping seat (45), and a torsion spring (47) is provided on the shift handle.
8. The double-drum motorized capstan according to claim 7, characterized in that: The gearbox (3) is driven by a planetary gear assembly, and the gear shaft (37) is engaged in the planetary gear assembly.