Low-carbon integrated dyeing and finishing processing and method for super-soft double-sided cloth

Abstract

The invention relates to the technical field of fabric processing, in particular to low-carbon integrated dyeing and finishing processing and method for super-soft double-sided cloth, comprising a dyeing and finishing bin connecting table, the top of the dyeing and finishing bin connecting table is fixedly connected with a dyeing and finishing bin, and the front side of the dyeing and finishing bin connecting table is fixedly connected with a double-sided monitoring mechanism; by arranging the dyeing and finishing bin connecting table, the dyeing and finishing bin, the double-face monitoring mechanism and the impurity removal mechanism, efficient and automatic monitoring and impurity removal of the super-soft double-face cloth in the dyeing and finishing process are achieved, through the innovative design of the double-face monitoring mechanism, the dyeing and finishing efficiency is improved, and the dyeing and finishing efficiency is improved. By combining the intelligent adjustment of the impurity removal mechanism, the dyeing and finishing quality and efficiency of the super-soft double-sided fabric are greatly improved, the energy consumption and carbon emission are effectively reduced, the current green and low-carbon production trend is met, in addition, the high intelligence and automation level is achieved, and the dyeing and finishing requirements can be met according to the actual situation of the fabric.

Description

Technical Field

[0001] The present invention relates to the technical field of fabric processing, and more particularly to a low-carbon integrated dyeing and finishing process and method for ultra-soft double-sided fabrics. Background Art

[0002] Super-soft double-sided fabric refers to a fabric with extremely high softness and comfort. Both sides of the fabric have a delicate and soft touch, and are brightly colored and have exquisite patterns. This fabric is widely used in clothing, home decoration, handicrafts and other fields, and is deeply loved by consumers. In the production process of super-soft double-sided fabric, special dyeing and finishing processes are required to ensure that both sides can achieve the ideal softness and color effects. The low-carbon integrated dyeing and finishing processing method is an environmentally friendly and efficient processing method that can reduce energy consumption and environmental pollution while ensuring product quality.

[0003] According to the patent document: CN118600690A, a super-soft, heat-generating double-sided brushed fabric and a processing method thereof are disclosed, which relate to the technical field of double-sided brushed fabrics, including a shell and fabric of a double-sided brushed machine, the interior of the shell is sequentially provided with a front brushed box, a back brushed box, a cleaning box and a filter box, the front of the shell is hingedly provided with a door panel, and the outer wall of the shell is installed with a finishing assembly, the active pulley drives the first connecting cylinder to rotate through a synchronous belt, the first connecting cylinder drives the first roller to rotate, and the suction pipe starts to suck air to form a negative pressure inside the first roller, thereby air will enter from the cutting hole, so when the fabric passes through one side of the first roller, one end of the longer fiber, the broken fiber and debris will all enter the inside of the cutting hole, and during the rapid rotation of the first roller, the cutting hole on the outer wall of the first roller cooperates with the cutting knife to cut the longer fiber, so that the device can clean the broken fibers and debris to ensure the cleanliness of the fabric surface.

[0004] Before integrated dyeing and finishing, it is crucial to ensure the cleanliness and flatness of the ultra-soft double-sided fabric, as this is directly related to the quality of subsequent processing. Traditional fabric pretreatment methods often only focus on the treatment of a single side, while ignoring the uniqueness of double-sided fabrics. This one-sided treatment method often leads to color difference and uneven thickness of the processed fabric, thus affecting the overall processing effect. In order to overcome these problems, we need to adopt a more comprehensive pretreatment method to ensure that each side of the double-sided fabric can be fully cleaned and flat, so as to obtain a more uniform and high-quality finished product during the integrated dyeing and finishing process. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a low-carbon integrated dyeing and finishing process and method for ultra-soft double-sided fabrics. The technical problem to be solved by the present invention is that traditional fabric pretreatment methods often only focus on the treatment of a single side, while ignoring the uniqueness of double-sided fabrics. This one-sided treatment method often leads to problems such as color difference and uneven thickness of the processed fabric, thereby affecting the overall processing effect. In order to overcome these problems, we need to adopt a more comprehensive pretreatment method to ensure that each side of the double-sided fabric can be fully cleaned and flattened, so as to obtain a more uniform and high-quality finished product during the integrated dyeing and finishing process.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics includes a dyeing and finishing chamber connection platform, the top of which is fixedly connected to the dyeing and finishing chamber, a double-sided monitoring mechanism fixedly connected to the front side of the dyeing and finishing chamber connection platform, and a debris removal mechanism provided on the front side of the double-sided monitoring mechanism;

[0008] The double-sided monitoring mechanism includes a control frame, and a bottom monitoring component is provided on the top of the control frame;

[0009] The debris removal mechanism includes two connecting cross bars, the top front sides of the two connecting cross bars are fixedly connected to two side connecting bars, and the inner sides of the left and right groups of side connecting bars are fixedly connected to supporting plates.

[0010] As a further solution of the present invention: the control frame includes a top plate, the front side of the top plate is fixedly connected to a guide block, the four sides of the top plate are fixedly connected to side uprights, the middle parts of the left and right sides of the top plate are fixedly connected to L-shaped connecting uprights, the tops of the inner sides of the two L-shaped connecting uprights are fixedly connected to L-shaped turn block hinge blocks, the top inner walls of the two L-shaped turn block hinge blocks are rotatably connected to L-shaped turn blocks, the tops of the rear sides of the two L-shaped turn blocks are fixedly connected to top visual monitoring plates, and the rear sides of the left and right sides of the top plate are fixedly connected to columnar upright guide blocks.

[0011] As a further solution of the present invention: a slide plate is fixedly connected to the middle part of the inner side of the left and right groups of side uprights, and guide grooves are provided on the left and right sides of the bottom of the slide plate. A motor connecting plate is fixedly connected to the bottom of the inner side of the left and right groups of side uprights, and a motor is fixedly connected to the middle part of the bottom of the motor connecting plate. The output end of the motor extends to the top of the motor connecting plate and is fixedly connected to a gear.

[0012] As a further solution of the present invention: the two guide groove inner walls of the slide plate are slidably connected to the sides of the two movable plate connecting blocks that are away from each other, the tops of the two movable plate connecting blocks extend to the top of the slide plate and are fixedly connected to the movable plate, the tops of the two movable plates are both arc-shaped sections, and the inclined surfaces of the tops of the two movable plates are opposite.

[0013] As a further solution of the present invention: the bottoms of the two movable plate connecting blocks are fixedly connected to the movable plates, the inner sides of the two movable plates are fixedly connected to the rack rods, and the inner sides of the two rack rods are engaged with both sides of the outer wall of the gear.

[0014] As a further solution of the present invention: the tops of the two movable plates are both fitted with wheel hubs, the outer walls of the two wheel hubs are rotatably connected to wheel hub connecting sleeves, the tops of the two wheel hub connecting sleeves are fixedly connected to push-pull vertical rods, the tops of the two push-pull vertical rods extend to the left and right sides of the top of the top plate, and the two push-pull vertical rods are both equipped with springs on the outer walls on one side of the bottom of the top plate.

[0015] The top of the two column uprights extend to the top of the column upright guide block through the inner walls of the two column upright guide blocks, and the tops of the two column uprights are fixedly connected to the bottom visual monitoring plate on the left and right sides of the front side of the U-shaped cross plate, and the tops of the two L-shaped push-pull rods are rotatably connected to the two bidirectional hinge blocks, and the rear sides of the outer walls of the two bidirectional hinge blocks are rotatably connected to the inner walls of the bottom front sides of the two L-shaped rotating blocks, and the middle part of the front side of the U-shaped cross plate is fixedly connected to the Z-shaped lifting rod, and the middle part of the outer wall of the Z-shaped lifting rod is slidably connected to the inner wall of the guide block.

[0016] As a further solution of the present invention: the rear sides of the two connecting cross bars are fixedly connected to the front middle parts of the two front side side vertical bars, the front and rear sides of the top of the support plate are fixedly connected to the guide cross plates, the left and right sides of the inner sides of the two guide cross plates of the top of the support plate are fixedly connected to the side guide vertical plates, the middle part of the support plate is provided with a support plate guide groove, the inner walls of the two side guide vertical plates are slidably connected to the lifting side vertical plates, the tops of the inner sides of the two lifting side vertical plates are rotatably connected to the adhesive rollers, the bottoms of the two lifting side vertical plates are fixedly connected to the lifting side vertical plate push-pull rods, the front and rear sides of the two lifting side vertical plate push-pull rods extend to the outer walls of the two side guide vertical plates and the bottoms are rotatably connected to the rotating rods.

[0017] The lifting mechanism is a bottom rotatable plate, and the lifting mechanism is a bottom rotatable plate, and the lifting mechanism is a bottom rotatable plate, and the lifting mechanism is a bottom rotatable plate.

[0018] In addition, the present invention also relates to a low-carbon integrated dyeing and finishing process and method for ultra-soft double-sided fabrics, comprising the following steps:

[0019] Step 1: Prepare the super-soft double-sided fabric to be dyed and finished. Pass it through the top sticking roller and the inner side of the sticking roller, as well as the inner side of the U-shaped horizontal plate and the top visual monitoring plate, and smoothly connect it to the inner wall of the dyeing and finishing chamber to ensure the stability and continuity of the fabric during the dyeing and finishing process.

[0020] Step 2: Start the equipment and roll the fabric toward the inner wall of the dyeing and finishing chamber. During the process of rolling the fabric, the surface of the fabric is preliminarily monitored by the first visual monitoring panel to check whether there are impurities and burrs on the fabric.

[0021] Step 3: When the first visual monitoring board detects impurities on the fabric, the motor is started, and the meshing action of the gear and the rack rod drives the moving plate to move, thereby pushing the U-shaped horizontal plate and the bottom visual monitoring board upward to monitor the bottom of the fabric. At the same time, the top visual monitoring board is driven to rotate through the transmission of the L-shaped push-pull rod and the two-way hinge block to monitor the top of the fabric, thus achieving double-sided monitoring;

[0022] Step 4: The upward movement of the U-shaped horizontal plate will drive the movement of the Z-shaped lifting rod and the hinge block of the expansion and contraction rotating rod. Through a series of transmission actions, the sticking roller moves to the top and fits with the fabric. During the movement of the fabric, the sticking roller cooperates with the top sticking roller to stick to the top of the fabric and remove impurities and burrs on the surface of the fabric.

[0023] Step 5: The fabric continues to roll toward the inner wall of the dyeing and finishing chamber, and the double-sided monitoring mechanism continuously monitors the fabric on both sides. If any impurities are detected, the equipment will automatically adjust the position and force of the sticking roller to ensure that the impurities are completely removed. At the same time, according to the material of the fabric and the dyeing and finishing requirements, the equipment intelligently adjusts the temperature, humidity and dyeing liquid concentration in the dyeing and finishing chamber to achieve the best dyeing and finishing effect.

[0024] The beneficial effects of the present invention are:

[0025] The present invention realizes efficient and automated monitoring and impurity removal of ultra-soft double-sided fabrics during the dyeing and finishing process by providing a dyeing and finishing chamber connecting platform, a dyeing and finishing chamber, a double-sided monitoring mechanism and a debris removal mechanism. Through the innovative design of the double-sided monitoring mechanism and combined with the intelligent adjustment of the debris removal mechanism, the present invention not only greatly improves the dyeing and finishing quality and efficiency of ultra-soft double-sided fabrics, but also effectively reduces energy consumption and carbon emissions, in line with the current green and low-carbon production trend. In addition, the invention also has a high level of intelligence and automation, and can automatically adjust the monitoring and impurity removal strategies according to the actual situation of the fabric and dyeing and finishing requirements, thereby ensuring the stability and reliability of the production process. This innovative achievement will provide new ideas and technical support for the low-carbon integrated dyeing and finishing processing of the textile industry, and promote the industry to develop in a more environmentally friendly and efficient direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the main body three-dimensional separation structure of the present invention;

[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the double-sided monitoring mechanism and the debris removal mechanism of the present invention;

[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the double-sided monitoring mechanism of the present invention;

[0030] Figure 5 This is a schematic diagram of the three-dimensional separation structure of the double-sided monitoring mechanism of the present invention;

[0031] Figure 6 This is a schematic diagram of the three-dimensional separation structure of the control frame of the present invention;

[0032] Figure 7 For the present invention Figure 7 A in the middle is an enlarged structural diagram;

[0033] Figure 8 This is a schematic diagram of the three-dimensional structure of the bottom monitoring component of the present invention;

[0034] Figure 9It is a schematic diagram of the three-dimensional structure of the debris removal mechanism of the present invention;

[0035] Figure 10 It is a schematic diagram of the three-dimensional separation structure of the debris removal mechanism of the present invention.

[0036] In the figure: 1. Dyeing and finishing chamber connecting platform; 2. Dyeing and finishing chamber; 3. Double-sided monitoring mechanism; 31. Control frame; 311. Top plate; 312. Guide block; 313. Side upright; 314. L-shaped connecting upright; 315. L-shaped rotating block hinge block; 316. L-shaped rotating block; 317. Top visual monitoring board; 318. Column upright guide block; 3110. Slide plate; 3111. Guide groove; 3112. Motor connecting plate; 3113. Motor; 3114. Gear; 3115. Abutment plate connecting block; 3116. Moving plate; 3117. Rack rod; 3118. Abutment plate; 3119. Hub; 3120. Hub connecting sleeve; 3121. Push-pull upright; 3122. Spring; 32. Bottom monitoring assembly; 321. U-shaped Horizontal plate; 322, L-shaped connecting pole; 323, columnar pole; 324, bottom visual monitoring plate; 325, Z-shaped lifting rod; 326, L-shaped push-pull rod; 327, two-way hinge block; 4, debris removal mechanism; 41, connecting horizontal rod; 42, side connecting rod; 43, support plate; 44, guide horizontal plate; 45, support plate guide groove; 46, side guide vertical plate; 47, T-shaped expansion plate; 48, rotating rod hinge block; 49, rotating rod; 410, lifting side vertical plate push-pull rod; 411, lifting side vertical plate; 412, sticky roller; 413, top sticky roller side vertical plate; 414, top sticky roller; 415, first-view monitoring plate connecting rod; 416, first visual monitoring plate; 417, expansion and retraction rotating rod; 418, expansion and retraction rotating rod hinge block. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] like Figure 1-2 As shown, the present invention provides a low-carbon integrated dyeing and finishing processing device for ultra-soft double-sided fabrics, including a dyeing and finishing bin connecting platform 1, a dyeing and finishing bin 2 is fixedly connected to the top of the dyeing and finishing bin connecting platform 1, a double-sided monitoring mechanism 3 is fixedly connected to the front side of the dyeing and finishing bin connecting platform 1, and a debris removal mechanism 4 is provided on the front side of the double-sided monitoring mechanism 3.

[0039] like Figure 3-10As shown, the double-sided monitoring mechanism 3 includes a control frame 31, a bottom monitoring assembly 32 is provided on the top of the control frame 31, the control frame 31 includes a top plate 311, the front side of the top plate 311 is fixedly connected to a guide block 312, the four sides of the top plate 311 are fixedly connected to side uprights 313, the middle parts of the left and right sides of the top plate 311 are fixedly connected to L-shaped connecting uprights 314, the top of the inner side of the two L-shaped connecting uprights 314 is fixedly connected to an L-shaped rotating block hinge block 315, the top inner walls of the two L-shaped rotating block hinge blocks 315 are rotatably connected to L-shaped rotating blocks 316, the rear tops of the two L-shaped rotating blocks 316 are fixedly connected to top visual monitoring plates 317, the rear sides of the left and right sides of the top plate 311 are fixedly connected to columnar upright guide blocks 318, and the left and right groups The middle part of the inner side of the side upright 313 is fixedly connected with a slide plate 3110, and guide grooves 3111 are provided on the left and right sides of the bottom of the slide plate 3110. The bottom of the inner side of the left and right groups of side uprights 313 are fixedly connected with a motor connecting plate 3112, and the middle part of the bottom of the motor connecting plate 3112 is fixedly connected with a motor 3113. The output end of the motor 3113 extends to the top of the motor connecting plate 3112 and is fixedly connected with a gear 3114. The inner walls of the two guide grooves 3111 opened on the slide plate 3110 are slidably connected to a movable plate connecting block 3115 on the side away from each other. The tops of the two movable plate connecting blocks 3115 extend to the top of the slide plate 3110 and are fixedly connected to the movable plate 3118. The tops of the two movable plates 3118 are The arc-shaped cross-section has opposite inclined surfaces at the top of the two abutting plates 3118. The bottoms of the two abutting plate connecting blocks 3115 are fixedly connected to the movable plates 3116. The inner sides of the two movable plates 3116 are fixedly connected to the rack rods 3117. The inner sides of the two rack rods 3117 are engaged with both sides of the outer wall of the gear 3114. The tops of the two abutting plates 3118 are fitted with wheel hubs 3119. The outer walls of the two wheel hubs 3119 are rotatably connected to the wheel hub connecting sleeves 3120. The tops of the two wheel hub connecting sleeves 3120 are fixedly connected to push-pull vertical rods 3121. The tops of the two push-pull vertical rods 3121 extend to the left and right sides of the top of the top plate 311. The two push-pull vertical rods 3121 are both sleeved with springs 3122 on the outer wall of one side of the bottom of the top plate 311. The bottom monitoring assembly 32 includes a U-shaped cross plate 321. The left and right sides of the front bottom of the U-shaped cross plate 321 are fixedly connected to the top of the two push-pull vertical rods 3121. The left and right sides of the rear side of the U-shaped cross plate 321 are fixedly connected to the L-shaped connecting vertical rods 322. The rear bottoms of the two L-shaped connecting vertical rods 322 are fixedly connected to the column vertical rods 323. The tops of the two column vertical rods 323 extend to the tops of the column vertical rod guide blocks 318 through the inner walls of the two column vertical rod guide blocks 318. The tops of the two column vertical rods 323 are fixedly connected to the bottom visual monitoring plate 324. The left and right sides of the front side of the U-shaped cross plate 321 are fixedly connected to L-shaped push-pull rods 326. The tops of the two L-shaped push-pull rods 326 are rotatably connected to two-way hinge blocks 327.The rear sides of the outer walls of the two bidirectional hinge blocks 327 are both rotatably connected to the inner walls of the bottom front sides of the two L-shaped rotating blocks 316. The middle part of the front side of the U-shaped cross plate 321 is fixedly connected to the Z-shaped lifting rod 325. The middle part of the outer wall of the Z-shaped lifting rod 325 is slidably connected to the inner wall of the guide block 312. The debris removal mechanism 4 includes two connecting cross bars 41. The top front sides of the two connecting cross bars 41 are fixedly connected to two side connecting rods 42. The inner sides of the left and right sets of side connecting rods 42 are fixedly connected to the supporting plates 43. The rear sides of the two connecting cross bars 41 are fixedly connected to the two side upright rods 313 on the front side. In the middle of the front side, the front and rear sides of the top of the support plate 43 are fixedly connected with the guide horizontal plate 44, and the left and right sides of the inner side of the two guide horizontal plates 44 are fixedly connected with the side guide vertical plates 46. A support plate guide groove 45 is opened in the middle of the support plate 43, and the inner walls of the two side guide vertical plates 46 are slidably connected with the lifting side vertical plates 411. The top of the inner side of the two lifting side vertical plates 411 is rotatably connected with the adhesive roller 412. The bottom of the two lifting side vertical plates 411 is fixedly connected with the lifting side vertical plate push-pull rod 410, and the front and rear sides of the two lifting side vertical plate push-pull rods 410 extend to the two sides. The outer wall and bottom of each side guide vertical plate 46 are rotatably connected to a rotating rod 49, and the left and right sets of rotating rods 49 are rotatably connected to the side of the lifting side vertical plate push-pull rod 410. The outer walls of the left and right sets of rotating rod hinge blocks 48 are slidably connected to the left and right sides of the top of the two guide horizontal plates 44. The inner sides of the left and right sets of rotating rod hinge blocks 48 are fixedly connected to a T-shaped expansion plate 47. The middle part of the T-shaped expansion plate 47 extends to the bottom of the support plate 43 through the support plate guide groove 45 opened by the support plate 43 and is rotatably connected to the expansion rotation rod 417 on the inside. The bottom of the movable rod 417 is rotatably connected to the expansion and contraction rotating rod hinge block 418, and the bottom of the expansion and contraction rotating rod hinge block 418 is fixedly connected to the front bottom of the Z-shaped lifting rod 325. The middle part of the outer side of the two side guide vertical plates 46 is fixedly connected to the top adhesive roller side vertical plate 413, and the top of the inner side of the two top adhesive roller side vertical plates 413 is rotatably connected to the top adhesive roller 414. The top of the outer side of the two top adhesive roller side vertical plates 413 is fixedly connected to the first perspective monitoring plate connecting rod 415, and the front side of the inner side of the two first perspective monitoring plate connecting rods 415 is fixedly connected to the first visual monitoring plate 416.

[0040] When it is necessary to dye and finish the super-soft double-sided fabric, first, one side of the super-soft double-sided fabric is connected to the inner wall of the dyeing and finishing bin 2 through the top sticking roller 414 and the inner side of the sticking roller 412 and the inner side of the U-shaped horizontal plate 321 and the top visual monitoring board 317, and the fabric is rolled up toward the inner wall of the dyeing and finishing bin 2 through the dyeing and finishing bin 2. When the fabric is rolled up and the inner wall of the dyeing and finishing bin 2 is dyed, the first visual monitoring board 416 monitors whether there are impurities and burrs on the surface of the fabric. When the first visual monitoring board 416 detects that there are impurities on the fabric, the motor 3113 is started and the output of the motor 3113 is turned on. The output end drives the gear 3114 to rotate. Since the inner sides of the two rack rods 3117 are meshed with the two sides of the outer wall of the gear 3114, and the bottoms of the two abutment plate connecting blocks 3115 are fixedly connected with the moving plates 3116, and the inner sides of the two moving plates 3116 are fixedly connected with the rack rods 3117, when the gear 3114 rotates, it can drive the two rack rods 3117 to move in opposite directions, the two rack rods 3117 drive the two moving plates 3116 to move, and the two moving plates 3116 drive the two abutment plate connecting blocks 3115 to move. The two abutting plate connecting blocks 3115 drive the two abutting plates 3118 to move. Since the tops of the two abutting plates 3118 are both arc-shaped sections, the inclined surfaces of the tops of the two abutting plates 3118 are opposite. Therefore, when the two abutting plates 3118 move in opposite directions, they can push the two hubs 3119 to move upward, and the two hubs 3119 drive the two hub connecting sleeves 3120 to move. The two hub connecting sleeves 3120 drive the two push-pull vertical rods 3121 to move, and the two push-pull vertical rods 3121 drive the U-shaped horizontal plate 321 upward. , the U-shaped horizontal plate 321 drives the bottom visual monitoring plate 324 to move upward close to the bottom of the fabric. At this time, the bottom visual monitoring plate 324 monitors the bottom of the fabric. At the same time, the U-shaped horizontal plate 321 drives the two L-shaped push-pull rods 326 to move. The two L-shaped push-pull rods 326 drive the two two-way hinge blocks 327 to move. The two two-way hinge blocks 327 drive the two L-shaped rotating blocks 316 to rotate. The two L-shaped rotating blocks 316 drive the two top visual monitoring plates 317 to rotate. At this time, the two top visual monitoring plates 317 monitor the top of the fabric.

[0041] At the same time, the U-shaped horizontal plate 321 moves upward, thereby driving the Z-shaped lifting rod 325 to pull the expansion and retraction rotating rod hinge block 418 to move upward, and the expansion and retraction rotating rod hinge block 418 drives the expansion and retraction rotating rod 417 to rotate, and the rotation of the expansion and retraction rotating rod 417 drives the T-shaped expansion and retraction plate 47 to slide on the guide horizontal plate 44, and due to the action of the rotating rod hinge block 48, the T-shaped expansion and retraction plate 47 moves to both sides while sliding, while driving the rotating rod 49 at the top of the two sets of rotating rod hinge blocks 48 to rotate, thereby driving the lifting side vertical plate push-pull rod 410 to move toward the top, the lifting side vertical plate push-pull rod 410 drives the lifting side vertical plate 411 to move toward the top, and the lifting side vertical plate 411 drives the sticking roller 412 to move toward the top, so that the sticking roller 412 and the cloth are adhered and adhered to the top of the cloth during the movement of the cloth, further removing impurities and burrs on the surface of the cloth to ensure the cleanliness of the cloth;

[0042] At this time, the fabric continues to be rolled toward the inner wall of the dyeing and finishing chamber 2, and is monitored by the U-shaped horizontal plate 321 and the top visual monitoring plate 317 to see whether there are impurities after being stuck by the sticking roller 412, and subsequent dyeing and finishing processing is carried out. During the entire processing process, the double-sided monitoring mechanism 3 and the debris removal mechanism 4 are used in coordination to realize double-sided monitoring and impurity removal of the ultra-soft double-sided fabric during the dyeing and finishing process, thereby ensuring the dyeing and finishing quality and efficiency of the fabric, and also improving the low-carbon integrated dyeing and finishing processing level of the ultra-soft double-sided fabric.

[0043] In addition, the present invention also relates to a low-carbon integrated dyeing and finishing process and method for ultra-soft double-sided fabrics, comprising the following steps:

[0044] Step 1: Prepare the ultra-soft double-sided fabric to be dyed and finished, and smoothly connect it to the inner wall of the dyeing and finishing chamber 2 through the top adhesive roller 414 and the inner side of the adhesive roller 412, as well as the inner side of the U-shaped horizontal plate 321 and the top visual monitoring plate 317 on the equipment to ensure the stability and continuity of the fabric during the dyeing and finishing process;

[0045] Step 2: Start the equipment and roll the fabric toward the inner wall of the dyeing and finishing chamber 2. During the rolling process, the surface of the fabric is preliminarily monitored by the first visual monitoring panel 416 to check whether there are impurities and burrs on the fabric.

[0046] Step 3: When the first visual monitoring plate 416 detects the presence of impurities on the fabric, the motor 3113 is started, and the meshing action of the gear 3114 and the rack rod 3117 drives the movable plate 3118 to move, thereby pushing the U-shaped horizontal plate 321 and the bottom visual monitoring plate 324 upward to monitor the bottom of the fabric. At the same time, the transmission of the L-shaped push-pull rod 326 and the two-way hinge block 327 drives the top visual monitoring plate 317 to rotate, monitoring the top of the fabric, thus achieving double-sided monitoring.

[0047] Step 4: The upward movement of the U-shaped horizontal plate 321 drives the Z-shaped lifting rod 325 and the hinge block 418 of the expansion and contraction rotating rod to move. Through a series of transmission actions, the sticking roller 412 moves toward the top and adheres to the fabric. During the movement of the fabric, the sticking roller 412 cooperates with the top sticking roller 414 to stick to the top of the fabric and remove impurities and burrs on the surface of the fabric.

[0048] Step 5: The fabric continues to be rolled toward the inner wall of the dyeing and finishing chamber 2, and the double-sided monitoring mechanism 3 continuously monitors the fabric on both sides. If it detects that there are still impurities remaining, the equipment will automatically adjust the position and force of the sticking roller 412 to ensure that the impurities are completely removed. At the same time, according to the material of the fabric and the dyeing and finishing requirements, the equipment intelligently adjusts the temperature, humidity and dyeing liquid concentration in the dyeing and finishing chamber 2 to achieve the best dyeing and finishing effect.

[0049] The working principle of the present application is: when the super-soft double-sided fabric needs to be dyed and finished, first, one side of the super-soft double-sided fabric is connected to the inner wall of the dyeing and finishing bin 2 through the top sticky roller 414 and the inner side of the sticky roller 412 and the inner side of the U-shaped horizontal plate 321 and the top visual monitoring plate 317, and the fabric is wound to the inner wall of the dyeing and finishing bin 2 through the dyeing and finishing bin 2, and when the fabric is wound to the inner wall of the dyeing and finishing bin 2, the first visual monitoring plate 416 monitors whether there are impurities and burrs on the surface of the fabric, when the first visual monitoring plate 416 detects that there are impurities on the fabric, at this time, the motor 3113 is started, the output end of the motor 3113 drives the gear 3114 to rotate, drives the two rack rods 3117 to move in opposite directions, the two rack rods 3117 drive the two moving plates 3116 to move, the two moving plates 3116 drive the two abutting plate connecting blocks 3115 to move, the two abutting plate connecting blocks 3115 drive the two abutting plates 3118 to move, push the two hubs 3119 to move upwards, the two hubs 3119 drive the two hub connecting sleeves 3120 to move, the two hub connecting sleeves 3120 drive the two push-pull vertical rods 3121 to move, the two push-pull vertical rods 3121 drive the U-shaped horizontal plate 321 to move upwards, the U-shaped horizontal plate 321 drives the bottom visual monitoring plate 324 to move upwards and close to the bottom of the fabric, at this time, the bottom visual monitoring plate 324 monitors the bottom of the fabric, at the same time, the U-shaped horizontal plate 321 drives the two L-shaped push-pull rods 326 to move, the two L-shaped push-pull rods 326 drive the two bidirectional hinge blocks 327 to move, the two bidirectional hinge blocks 327 drive the two L-shaped rotating blocks 316 to rotate, the two L-shaped rotating blocks 316 drive the two top visual monitoring plates 317 to rotate, at this time, the two top visual monitoring plates 317 monitor the top of the fabric, at the same time, the U-shaped horizontal plate 321 moves upwards and drives the Z-shaped lifting rod 325 to pull the contraction-expansion rotating rod hinge block 418 to move upwards, the contraction-expansion rotating rod hinge block 418 drives the contraction-expansion rotating rod 417 to rotate, the rotation of the contraction-expansion rotating rod 417 drives the T-shaped contraction-expansion plate 47 to slide on the guide horizontal plate 44, the T-shaped contraction-expansion plate 47 slides while moving to both sides, at the same time, drives the rotating rods 49 at the top of the two groups of rotating rod hinge blocks 48 to rotate, in turn drives the lifting side vertical plate push-pull rod 410 to move upwards, the lifting side vertical plate push-pull rod 410 drives the lifting side vertical plate 411 to move upwards, the lifting side vertical plate 411 drives the sticky roller 412 to move upwards, so that the sticky roller 412 is attached to the fabric and is attached to the top of the fabric through the top sticky roller 414 in the process of fabric movement, further removes the impurities and burrs on the surface of the fabric, and ensures the cleanliness of the fabric, at this time, the fabric continues to be wound to the inner wall of the dyeing and finishing bin 2, and whether there are impurities after being attached by the sticky roller 412 is monitored by the U-shaped horizontal plate 321 and the top visual monitoring plate 317.

[0050] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics, comprising a dyeing and finishing chamber connecting platform (1), characterized in that: The top of the dyeing and finishing chamber connecting platform (1) is fixedly connected to the dyeing and finishing chamber (2), the front side of the dyeing and finishing chamber connecting platform (1) is fixedly connected to a double-side monitoring mechanism (3), and the front side of the double-side monitoring mechanism (3) is provided with a debris removal mechanism (4); The double-sided monitoring mechanism (3) comprises a control frame (31), and a bottom monitoring component (32) is provided on the top of the control frame (31); The debris removal mechanism (4) comprises two connecting cross bars (41), the top front sides of the two connecting cross bars (41) are fixedly connected to two side connecting bars (42), and the inner sides of the left and right groups of side connecting bars (42) are fixedly connected to supporting plates (43).

2. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 1, characterized in that: The control frame (31) includes a top plate (311), the front side of the top plate (311) is fixedly connected to a guide block (312), the four sides of the top plate (311) are fixedly connected to side uprights (313), the middle parts of the left and right sides of the top plate (311) are fixedly connected to L-shaped connecting uprights (314), the tops of the inner sides of the two L-shaped connecting uprights (314) are fixedly connected to L-shaped rotating block hinge blocks (315), the top inner walls of the two L-shaped rotating block hinge blocks (315) are rotatably connected to L-shaped rotating blocks (316), the tops of the rear sides of the two L-shaped rotating blocks (316) are fixedly connected to top visual monitoring plates (317), and the rear sides of the left and right sides of the top plate (311) are fixedly connected to columnar upright guide blocks (318).

3. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 2, characterized in that: A chute plate (3110) is fixedly connected to the middle of the inner sides of the left and right groups of side uprights (313), and a guide groove (3111) is provided on both the left and right sides of the bottom of the chute plate (3110). A motor connecting plate (3112) is fixedly connected to the bottom of the inner sides of the left and right groups of side uprights (313), and a motor (3113) is fixedly connected to the middle of the bottom of the motor connecting plate (3112). The output end of the motor (3113) extends to the top of the motor connecting plate (3112) and is fixedly connected to a gear (3114).

4. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 3 is characterized in that: The inner walls of the two guide grooves (3111) provided in the slide plate (3110) are both slidably connected to a movable plate connecting block (3115) on the side away from each other. The tops of the two movable plate connecting blocks (3115) extend to the top of the slide plate (3110) and are both fixedly connected to a movable plate (3118). The tops of the two movable plates (3118) are both arc-shaped sections, and the inclined surfaces of the tops of the two movable plates (3118) are opposite.

5. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 4 is characterized in that: The bottoms of the two abutting plate connecting blocks (3115) are fixedly connected to a movable plate (3116), the inner sides of the two movable plates (3116) are fixedly connected to a rack rod (3117), and the inner sides of the two rack rods (3117) are meshed with both sides of the outer wall of the gear (3114).

6. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 4, characterized in that: The tops of the two abutting plates (3118) are both fitted with wheel hubs (3119), the outer walls of the two wheel hubs (3119) are both rotatably connected to wheel hub connecting sleeves (3120), the tops of the two wheel hub connecting sleeves (3120) are both fixedly connected to push-pull vertical rods (3121), the tops of the two push-pull vertical rods (3121) extend to the left and right sides of the top of the top plate (311), and the outer walls of the two push-pull vertical rods (3121) on one side of the bottom of the top plate (311) are both sleeved with springs (3122).

7. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 1, characterized in that: The bottom monitoring assembly (32) includes a U-shaped horizontal plate (321), the left and right sides of the front bottom of the U-shaped horizontal plate (321) are fixedly connected to the top of two push-pull vertical rods (3121), the left and right sides of the rear side of the U-shaped horizontal plate (321) are fixedly connected to L-shaped connecting vertical rods (322), the rear bottoms of the two L-shaped connecting vertical rods (322) are fixedly connected to columnar vertical rods (323), the tops of the two columnar vertical rods (323) extend to the top of the columnar vertical rod guide block (318) through the inner walls of the two columnar vertical rod guide blocks (318), and the two columnar vertical rods (323) are fixedly connected to the top of the columnar vertical rod guide block (318). 23) is fixedly connected to the top of the bottom visual monitoring plate (324), the left and right sides of the front side of the U-shaped horizontal plate (321) are fixedly connected to L-shaped push-pull rods (326), the tops of the two L-shaped push-pull rods (326) are rotatably connected to the two bidirectional hinge blocks (327), the rear sides of the outer walls of the two bidirectional hinge blocks (327) are rotatably connected to the inner walls of the bottom front sides of the two L-shaped rotating blocks (316), the middle part of the front side of the U-shaped horizontal plate (321) is fixedly connected to a Z-shaped lifting rod (325), and the middle part of the outer wall of the Z-shaped lifting rod (325) is slidably connected to the inner wall of the guide block (312).

8. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 1, characterized in that: The rear sides of the two connecting cross bars (41) are fixedly connected to the front middle parts of the two side vertical bars (313) on the front side, the front and rear sides of the top of the support plate (43) are fixedly connected to the guide cross plates (44), the top of the support plate (43) is fixedly connected to the side guide vertical plates (46) on the left and right sides of the inner sides of the two guide cross plates (44), the middle part of the support plate (43) is provided with a support plate guide groove (45), the inner walls of the two side guide vertical plates (46) are slidably connected to the lifting side vertical plates (411), the tops of the inner sides of the two lifting side vertical plates (411) are rotatably connected to the adhesive rollers (412), the bottoms of the two lifting side vertical plates (411) are fixedly connected to the lifting side vertical plate push-pull rods (410), the front and rear sides of the two lifting side vertical plate push-pull rods (410) extend to the outer walls of the two side guide vertical plates (46) and the bottoms are rotatably connected to the rotating rods (49).

9. The low-carbon integrated dyeing and finishing device for ultra-soft double-sided fabrics according to claim 8, characterized in that: The left and right groups of rotating rods (49) are both rotatably connected to the side of the lifting side vertical plate push-pull rod (410), and the outer walls of the left and right groups of rotating rod hinge blocks (48) are both slidably connected to the left and right sides of the top of the two guide horizontal plates (44). The inner sides of the left and right groups of rotating rod hinge blocks (48) are fixedly connected to the T-shaped expansion plate (47). The middle part of the T-shaped expansion plate (47) extends to the bottom of the support plate (43) through the support plate guide groove (45) opened by the support plate (43) and the inner side is rotatably connected to the expansion rotating rod (417). The bottom of the two expansion rotating rods (417) is rotatably connected. A hinge block (418) for a retractable and expandable rotating rod is connected, and the bottom of the hinge block (418) is fixedly connected to the bottom of the front side of the Z-shaped lifting rod (325). The middle of the outer sides of the two side guide vertical plates (46) are fixedly connected to the top adhesive roller side vertical plates (413). The top of the inner sides of the two top adhesive roller side vertical plates (413) are rotatably connected to the top adhesive roller (414). The top of the outer sides of the two top adhesive roller side vertical plates (413) are fixedly connected to the first viewing angle monitoring plate connecting rod (415). The front sides of the inner sides of the two first viewing angle monitoring plate connecting rods (415) are fixedly connected to the first visual monitoring plate (416).

10. The low-carbon integrated dyeing and finishing method for ultra-soft double-sided fabric according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Prepare the ultra-soft double-sided fabric to be dyed and smoothly connect it to the inner wall of the dyeing and finishing chamber (2) through the top adhesive roller (414) and the inner side of the adhesive roller (412) on the equipment, as well as the inner side of the U-shaped horizontal plate (321) and the top visual monitoring plate (317), to ensure the stability and continuity of the fabric during the dyeing and finishing process; Step 2: Start the equipment and roll the cloth toward the inner wall of the dyeing and finishing chamber (2). During the cloth rolling process, the surface of the cloth is preliminarily monitored by the first visual monitoring board (416) to check whether there are impurities and burrs on the cloth; Step 3: When the first visual monitoring plate (416) detects the presence of impurities on the cloth, the motor (3113) is started, and the engagement of the gear (3114) and the rack rod (3117) drives the moving plate (3118) to move, thereby pushing the U-shaped horizontal plate (321) and the bottom visual monitoring plate (324) to move upward to monitor the bottom of the cloth. At the same time, the top visual monitoring plate (317) is driven to rotate through the transmission of the L-shaped push-pull rod (326) and the two-way hinge block (327) to monitor the top of the cloth, thereby achieving double-sided monitoring. Step 4: The upward movement of the U-shaped horizontal plate (321) drives the Z-shaped lifting rod (325) and the hinge block (418) of the expansion and contraction rotating rod to move. Through a series of transmission actions, the sticking roller (412) moves toward the top and fits with the cloth. During the movement of the cloth, the sticking roller (412) cooperates with the top sticking roller (414) to stick to the top of the cloth and remove impurities and burrs on the surface of the cloth. Step 5: The fabric continues to be rolled up toward the inner wall of the dyeing and finishing chamber (2), and the fabric is continuously monitored on both sides by the double-sided monitoring mechanism (3). If it is detected that there are still impurities remaining, the equipment will automatically adjust the position and force of the sticking roller (412) to ensure that the impurities are completely removed. At the same time, according to the material of the fabric and the dyeing and finishing requirements, the equipment intelligently adjusts the temperature, humidity and dyeing liquid concentration in the dyeing and finishing chamber (2) to achieve the best dyeing and finishing effect.

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