Roof heat preservation and slope finding integrated construction device and construction method thereof

Abstract

The invention relates to the technical field of constructional engineering, and discloses a roof heat preservation and slope finding integrated construction device and a construction method.The roof heat preservation and slope finding integrated construction device comprises a stirring barrel body, three supporting legs are fixedly connected to the lower surface of the stirring barrel body, and a feeding opening is fixedly connected to the left side of the upper surface of the stirring barrel body; a discharging pipe is fixedly connected to the center of the lower surface of the stirring barrel body, a mounting box is fixedly connected to the center of the upper surface of the stirring barrel body, a first rotating groove is formed in the inner bottom face of the mounting box, and a stirring piece is rotationally connected into the first rotating groove. According to the stirring device, firstly, the motor works to drive the stirring frame, the first stirring rod, the rotating shaft and the second stirring rod to rotate reversely, the first stirring rod and the second stirring rod stir materials in different directions, and the stirring uniformity is greatly improved; in the stirring process, the scraping plate rotates along with the stirring frame to scrape materials attached to the inner wall of the stirring barrel body, so that the phenomena of caking and layering of the materials are effectively avoided, and the stirring quality of the thermal insulation materials is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of construction engineering, and in particular to a roof insulation and slope leveling integrated construction device and a construction method thereof. Background Art

[0002] With the continuous upgrading of building energy-saving standards, roof insulation construction has become a key link in achieving the goal of controlling building energy consumption. In the roof engineering construction system, the insulation layer and the slope layer are constructed in coordination. The slope layer uses precise slope design to construct a roof drainage runoff channel to avoid rainwater retention and leakage risks; the insulation layer serves as a thermal barrier for the building envelope structure, effectively blocking the heat exchange between indoor and outdoor, and maintaining the stability of the thermal environment inside the building. In the preparation of the insulation layer materials, water, cement, foaming agent, cementitious material and insulation particles need to be mixed and stirred in strict proportions. This process places strict requirements on the performance of the mixing equipment.

[0003] Currently, the mainstream mixing drums on the market have significant technical shortcomings in the mixing of insulation materials:

[0004] 1. The mechanical stirring mode of a single stirring rod has limited stirring effect. The material is not stirred evenly inside the mixing barrel, which is prone to agglomeration or material stratification, seriously affecting the homogeneity and construction quality of the insulation material.

[0005] 2. The constant speed stirring mechanism lacks the material adaptability adjustment function. When faced with fragile insulation particles, the mechanical stress generated by high-speed stirring can easily cause the particles to break, destroying the pore structure of the insulation material, and thus causing a significant decrease in insulation performance. Summary of the Invention

[0006] In order to make up for the above shortcomings, the present invention provides an integrated roof insulation and slope leveling construction device and a construction method thereof, which solves the problems of uneven mixing and easy breakage of insulation particles in the existing mixing barrel when mixing insulation materials, and improves the mixing quality of insulation materials.

[0007] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: an integrated roof insulation and slope leveling construction device, comprising a mixing barrel body, three legs fixedly connected to the lower surface of the mixing barrel body, a feed port fixedly connected to the left side of the upper surface of the mixing barrel body, a discharge pipe fixedly connected to the center of the lower surface of the mixing barrel body, an installation box fixedly connected to the center of the upper surface of the mixing barrel body, a rotating groove 1 opened on the inner bottom surface of the installation box, and a stirring member rotatably connected to the interior of the rotating groove 1;

[0008] The stirring member includes a rotating ring, which is rotatably arranged inside the rotating groove 1. The inner surface of the rotating ring is fixedly connected to a rotating cylinder, and the rotating cylinder is rotatably connected to the stirring barrel body and the mounting box. The outer surface of the rotating cylinder is fixedly connected to a stirring frame, and four stirring rods 1 are fixedly connected on both sides of the inner surface of the stirring frame. The inner surface of the rotating cylinder is rotatably connected to a rotating shaft, and five stirring rods 2 are fixedly connected on both sides of the outer surface of the rotating shaft.

[0009] Preferably, scrapers are fixedly connected to both sides of the outer surface of the stirring frame.

[0010] Preferably, a power component is fixedly connected to the right side of the installation box, and a control panel is installed on the front side of the installation box.

[0011] Preferably: the power part includes a motor, the motor is fixedly connected to the right side of the installation box, the output end of the motor extends to the interior of the installation box and is fixedly connected to bevel gear one, the inner top surface of the installation box is provided with a rotating groove two, the inner surface of the rotating groove two is rotatably connected to bevel gear two, the upper end of the rotating shaft extends to the interior of the installation box and is fixedly connected to bevel gear two, the upper end of the rotating cylinder extends to the interior of the installation box and is fixedly connected to bevel gear three, the upper and lower sides of the outer surface of bevel gear one are respectively meshed with bevel gear two and bevel gear three, and the rotating shaft is rotatably connected to bevel gear three.

[0012] Preferably, the motor is a speed-regulating motor, which is connected to the control panel via a signal line.

[0013] Preferably: a slide groove is provided on the left side of the mixing barrel body, and a control part is slidably connected to the inner surface of the slide groove, and the control part includes a slide plate, and the slide plate is slidably arranged inside the slide groove, and a handle is fixedly connected to the left side of the slide plate. A movable groove is provided inside the mixing barrel body above the slide plate, and two connecting blocks are fixedly connected to the upper surface of the slide plate, and the connecting blocks are slidably arranged inside the movable groove, and a spring is fixedly connected between the connecting block and the movable groove.

[0014] Preferably, a valve is installed inside the discharge pipe, and a scale is provided on one side of the inner surface of the feed port.

[0015] Preferably, pressure sensors are installed on one side of the two stirring rods 1 located at the bottom and the two stirring rods 2 located at the bottom, and are connected to the control panel via signal lines.

[0016] A construction method of a roof insulation and slope leveling integrated construction device comprises the following steps:

[0017] Step S1: When in use, add material to the inside of the feed port 12. By observing the material scale 56, the amount of material can be accurately controlled. Then, pull the handle 52 to the left, driving the slide 51 and the connecting block 54 to slide synchronously and compress the spring 55, so that the material passes through the feed port 12 and falls into the inside of the mixing barrel body 1;

[0018] Step S2: Start the motor 31. The motor 31 drives the bevel gear 1 32 to rotate. The rotation of the bevel gear 1 32 drives the bevel gear 2 34 and the bevel gear 3 35 to rotate in the opposite direction. That is, the rotating shaft 25 and the rotating drum 22 rotate in the opposite direction. The stirring rod 1 24 and the stirring rod 26 rotate in the opposite direction. At the same time, the rotation of the scraper 27 prevents the material from sticking to the inner wall of the mixing barrel body 1 to avoid caking.

[0019] Step S3: While stirring, the pressure sensors 28 on the stirring rod 1 24 and the stirring rod 2 26 collect pressure data in real time and feed it back to the control panel 6. The control panel 6 analyzes the data and issues a speed control instruction to the motor 31;

[0020] Step S4: Open the valve 4, and the mixed material is discharged through the discharge pipe 13 and laid in the construction area.

[0021] The present invention has the following beneficial effects:

[0022] 1. In the present invention, the stirring frame, stirring rod 1, rotating shaft and stirring rod 2 are first driven by the operation of the motor to rotate in opposite directions, and the stirring rod 1 and stirring rod 2 stir the material from different directions, which greatly improves the uniformity of stirring; during the stirring process, the scraper rotates with the stirring frame to scrape off the material attached to the inner wall of the stirring barrel body, effectively avoiding material agglomeration and stratification, and improving the stirring quality of the thermal insulation material.

[0023] 2. In the present invention, a speed-regulating motor is adopted, and intelligent speed control is realized through a pressure sensor and a control panel. The stirring speed can be adjusted in real time according to the stirring conditions and characteristics of the material, effectively avoiding the breakage of the insulation particles due to excessive stirring, and ensuring the insulation performance of the insulation material. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of the roof insulation and slope leveling integrated construction device and its construction method provided in this application;

[0025] Figure 2 A schematic front cross-sectional view of the mixing drum body of the roof insulation and slope leveling integrated construction device and construction method provided in this application;

[0026] Figure 3 A schematic front cross-sectional view of the installation box of the roof insulation and slope leveling integrated construction device and construction method provided in this application;

[0027] Figure 4 A schematic diagram of the structure of the mixing frame of the roof insulation and slope leveling integrated construction device and construction method provided in this application;

[0028] Figure 5 This is a schematic front cross-sectional view of the rotating drum of the roof insulation and slope leveling integrated construction device and construction method provided in this application;

[0029] Figure 6 This is an enlarged structural schematic diagram of A of the integrated roof insulation and slope leveling construction device and construction method provided in this application.

[0030] Legend:

[0031] 1. Mixing barrel body; 11. Support legs; 12. Feed inlet; 13. Discharge pipe; 2. Rotating trough 1; 21. Rotating ring; 22. Rotating cylinder; 23. Stirring frame; 24. Stirring rod 1; 25. Rotating shaft; 26. Stirring rod 2; 27. Scraper; 28. Pressure sensor; 3. Mounting box; 31. Motor; 32. Bevel gear 1; 33. Rotating trough 2; 34. Bevel gear 2; 35. Bevel gear 3; 4. Valve; 5. Slide; 51. Slide plate; 52. Handle; 53. Movable trough; 54. Connecting block; 55. Spring; 56. Scale; 6. Control panel. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Example 1, with reference to Figure 1-4 , a roof insulation and slope leveling integrated construction device includes a mixing barrel body 1, the lower surface of the mixing barrel body 1 is fixedly connected to three legs 11 for supporting the mixing barrel body 1 to keep it stable; a feed port 12 is fixedly connected to the left side of the upper surface of the mixing barrel body 1, and a scale 56 is opened on one side of the inner surface of the feed port 12. The operator can accurately control the amount of material by observing the scale 56 to avoid material waste; a discharge pipe 13 is fixedly connected to the center of the lower surface of the mixing barrel body 1, and a valve 4 is installed inside the discharge pipe 13 to control the discharge of the mixed material; a mounting box 3 is fixedly connected to the center of the upper surface of the mixing barrel body 1, and a rotating groove 2 is opened on the inner bottom surface of the mounting box 3, and a stirring member is rotatably connected to the inside of the rotating groove 2;

[0034] The stirring member includes a rotating ring 21, which is rotatably arranged inside the rotating groove 2 and can be flexibly rotated; the inner surface of the rotating ring 21 is fixedly connected to a rotating cylinder 22, and the rotating cylinder 22 is rotatably connected to the mixing barrel body 1 and the installation box 3 to ensure the stability of rotation; the outer surface of the rotating cylinder 22 is fixedly connected to a stirring frame 23, and four stirring rods 24 are fixedly connected on both sides of the inner surface of the stirring frame 23. Through the synergistic action of the stirring frame 23 and the stirring rod 24, the material is stirred; the inner surface of the rotating cylinder 22 is rotatably connected to a rotating shaft 25, and five stirring rods 26 are fixedly connected on both sides of the outer surface of the rotating shaft 25. The stirring rods 26 and the stirring rods 24 cooperate with each other to stir the material from different angles, greatly improving the uniformity of stirring; scrapers 27 are fixedly connected on both sides of the outer surface of the stirring frame 23. During the stirring process, the scrapers 27 can prevent the material from sticking to the inner wall of the mixing barrel body 1, avoid material agglomeration, and further ensure the stirring effect.

[0035] Example 2, reference Figure 5 , the right side of the installation box 3 is fixedly connected with a power piece, which provides a power source for the entire stirring device; a control panel 6 is installed on the front side of the installation box 3, which is convenient for the operator to control and adjust the parameters of the device; the power piece includes a motor 31, which is fixedly connected to the right side of the installation box 3, and the output end of the motor 31 extends to the interior of the installation box 3 and is fixedly connected to a bevel gear 1 32. A rotating groove 23 is provided on the inner top surface of the installation box 3, and the inner surface of the rotating groove 23 is rotatably connected to a bevel gear 2 34. The upper end of the rotating shaft 25 extends to the interior of the installation box 3 and is fixedly connected to the bevel gear 2 34. The upper end of the rotating cylinder 22 extends to the installation box 3 is fixedly connected to the interior of the bevel gear 3, and the upper and lower sides of the outer surface of the bevel gear 1 32 are meshed and connected with the bevel gear 2 34 and the bevel gear 3 35 respectively, and the rotating shaft 25 is rotatably connected with the bevel gear 3 35; the motor 31 drives the bevel gear 1 32 to rotate, and the rotation of the bevel gear 1 32 drives the bevel gear 2 34 and the bevel gear 3 35 to rotate in the opposite direction, that is, the rotating shaft 25 and the rotating cylinder 22 rotate in the opposite direction, so that the stirring rod 1 24 and the stirring rod 2 26 rotate in the opposite direction; through this gear transmission structure, the power of the motor 31 can be efficiently transmitted to the rotating shaft 25 and the rotating cylinder 22, realizing the reverse rotation of the two, thereby enhancing the stirring effect.

[0036] Example 3, reference Figure 4The motor 31 adopts a speed-regulating motor and is connected to the control panel 6 through a signal line. The operator can flexibly adjust the speed of the motor 31 through the control panel 6 according to the characteristics of the material and the stirring requirements to avoid the insulation particles from being broken due to high-speed stirring, thereby ensuring the performance of the insulation material; pressure sensors 28 are installed on one side of the two stirring rods 24 located below and the two stirring rods 26 located below, and are connected to the control panel 6 through a signal line; during the stirring process, the pressure sensor 28 can collect the pressure data of the stirring rod 1 24 and the stirring rod 2 26 in real time, and feed it back to the control panel 6. After the control panel 6 analyzes the data, it issues a speed regulation instruction to the motor 31 according to the stirring condition of the material to realize intelligent stirring control.

[0037] Example 4, with reference to Figure 6 A chute 5 is provided on the left side of the mixing barrel body 1, and a control part is slidably connected to the inner surface of the chute 5. The control part includes a slide plate 51, which is slidably arranged inside the chute 5, and a handle 52 is fixedly connected to the left side of the slide plate 51, which is convenient for the operator to pull the slide plate 51; a movable groove 53 is provided above the slide plate 51 inside the mixing barrel body 1, and two connecting blocks 54 are fixedly connected to the upper surface of the slide plate 51, which are slidably arranged inside the movable groove 53, and a spring 55 is fixedly connected between the connecting block 54 and the movable groove 53; through the setting of the control part, the speed and amount of material entering the mixing barrel body 1 can be controlled, thereby improving the accuracy of mixing.

[0038] In order to further better explain the above embodiment, the present invention also provides a construction method of a roof insulation and slope leveling integrated construction device. When using the device and stirring the material, the specific steps are as follows:

[0039] Step S1: Prepare materials such as water, cement, foaming agent, gelling material, and thermal insulation particles, and add the materials into the feed port 12 in sequence according to the designed proportions. By observing the scale 56 on the inner surface of the feed port 12, the amount of each material can be accurately controlled.

[0040] Step S2: Pull the handle 52 to the left, causing the slide plate 51 to slide in the chute 5, and the connecting block 54 to slide in the movable groove 53 and compress the spring 55, so that the material slowly passes through the feed port 12 and enters the interior of the mixing barrel body 1;

[0041] Step S3: Start the motor 31, which drives the bevel gear 1 32 to rotate. The bevel gear 1 32 meshes with the bevel gear 2 34 and the bevel gear 3 35, so that the rotating shaft 25 and the rotating drum 22 rotate in opposite directions. The stirring rod 1 24 and the stirring rod 26 rotate in opposite directions to stir the material. At the same time, the scraper 27 rotates to prevent the material from sticking to the inner wall of the mixing barrel body 1 to avoid caking.

[0042] Step S4: During stirring, the pressure sensor 28 collects the pressure data of the stirring rod in real time and transmits the data to the control panel 6, and the control panel 6 adjusts the rotating speed of the motor 31 according to the preset stirring parameters and real-time data;

[0043] Step S5: After the stirring is completed, the valve 4 inside the discharge pipe 13 is opened, the mixed and uniform thermal insulation material is discharged through the discharge pipe 13, and is laid on the roof construction area to perform the thermal insulation and slope finding construction.

[0044] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A roof insulation and slope leveling integrated construction device, comprising a mixing barrel body (1), wherein three legs (11) are fixedly connected to the lower surface of the mixing barrel body (1), a feed port (12) is fixedly connected to the left side of the upper surface of the mixing barrel body (1), and a discharge pipe (13) is fixedly connected to the center position of the lower surface of the mixing barrel body (1), characterized in that: A mounting box (3) is fixedly connected to the center of the upper surface of the mixing barrel body (1), a rotating groove (2) is provided on the inner bottom surface of the mounting box (3), and a stirring member is rotatably connected inside the rotating groove (2); The stirring member comprises a rotating ring (21), the rotating ring (21) being rotatably arranged inside the rotating groove (2), the inner surface of the rotating ring (21) being fixedly connected to a rotating cylinder (22), the rotating cylinder (22) being rotatably connected to the stirring barrel body (1) and the mounting box (3), the outer surface of the rotating cylinder (22) being fixedly connected to a stirring frame (23), four stirring rods (24) being fixedly connected to both sides of the inner surface of the stirring frame (23), the inner surface of the rotating cylinder (22) being rotatably connected to a rotating shaft (25), and five stirring rods (26) being fixedly connected to both sides of the outer surface of the rotating shaft (25).

2. The roof insulation and slope leveling integrated construction device according to claim 1, characterized in that: Scrapers (27) are fixedly connected to both sides of the outer surface of the stirring frame (23).

3. The roof insulation and slope leveling integrated construction device according to claim 1, characterized in that: A power component is fixedly connected to the right side of the installation box (3), and a control panel (6) is installed on the front side of the installation box (3).

4. The roof insulation and slope leveling integrated construction device according to claim 3, characterized in that: The power member includes a motor (31), the motor (31) is fixedly connected to the right side of the installation box (3), the output end of the motor (31) extends to the inside of the installation box (3) and is fixedly connected to the bevel gear 1 (32), the inner top surface of the installation box (3) is provided with a rotation groove 2 (33), the inner surface of the rotation groove 2 (33) is rotatably connected to the bevel gear 2 (34), the upper end of the rotating shaft (25) extends to the inside of the installation box (3) and is fixedly connected to the bevel gear 2 (34), the upper end of the rotating cylinder (22) extends to the inside of the installation box (3) and is fixedly connected to the bevel gear 3 (35), the upper and lower sides of the outer surface of the bevel gear 1 (32) are respectively meshed with the bevel gear 2 (34) and the bevel gear 3 (35), and the rotating shaft (25) is rotatably connected to the bevel gear 3 (35).

5. The roof insulation and slope leveling integrated construction device according to claim 4, characterized in that: The motor (31) is a speed-regulating motor and is connected to the control panel (6) via a signal line.

6. The roof insulation and slope leveling integrated construction device according to claim 1, characterized in that: A chute (5) is provided on the left side of the mixing barrel body (1), and a control member is slidably connected to the inner surface of the chute (5), and the control member includes a slide plate (51), and the slide plate (51) is slidably arranged inside the chute (5), and a handle (52) is fixedly connected to the left side of the slide plate (51). A movable groove (53) is provided above the slide plate (51) inside the mixing barrel body (1), and two connecting blocks (54) are fixedly connected to the upper surface of the slide plate (51), and the connecting blocks (54) are slidably arranged inside the movable groove (53), and a spring (55) is fixedly connected between the connecting blocks (54) and the movable groove (53).

7. The roof insulation and slope leveling integrated construction device according to claim 1, characterized in that: A valve (4) is installed inside the discharge pipe (13), and a scale (56) is provided on one side of the inner surface of the feed port (12).

8. The roof insulation and slope leveling integrated construction device according to claim 1, characterized in that: Pressure sensors (28) are installed on one side of the two stirring rods (24) located below and the two stirring rods (26) located below, and are connected to the control panel (6) via a signal line.

9. A construction method of an integrated roof insulation and slope leveling construction device, comprising the integrated roof insulation and slope leveling construction device according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step S1: When in use, add the material into the feed port (12). The amount of material used can be accurately controlled by observing the material scale (56). Then, the handle (52) is pulled to the left, which drives the slide plate (51) and the connecting block (54) to slide synchronously and compress the spring (55), so that the material passes through the feed port (12) and falls into the interior of the mixing barrel body (1); Step S2: starting the motor (31), the motor (31) drives the bevel gear 1 (32) to rotate, and the rotation of the bevel gear 1 (32) drives the bevel gear 2 (34) and the bevel gear 3 (35) to rotate in the opposite direction, that is, the rotating shaft (25) and the rotating cylinder (22) rotate in the opposite direction, and the stirring rod 1 (24) and the stirring rod 2 (26) rotate in the opposite direction. At the same time, the rotation of the scraper (27) prevents the material from sticking to the inner wall of the stirring barrel body (1) to avoid agglomeration. Step S3: While stirring, the pressure sensors (28) on the stirring rod 1 (24) and the stirring rod 2 (26) collect pressure data in real time and feed it back to the control panel (6). The control panel (6) analyzes the data and issues a speed control instruction to the motor (31); Step S4: Open the valve (4), and the mixed material is discharged through the discharge pipe (13) and laid in the construction area.

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