Metal dissolving equipment

Through the design of the vertical lifting mechanism and the integrated heating device, the problems of complex structure, high energy consumption and potential safety hazards of existing metal dissolving equipment are solved, and efficient, safe and economical metal dissolving treatment is achieved.

CN120771748AInactive Publication Date: 2025-10-14FOSHAN TONGBAO ELECTRICAL PRECISION ALLOY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202511116855.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-10-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing metal dissolving equipment has complex structure, high energy consumption, high maintenance cost, and potential safety hazards, making it difficult to balance equipment performance and economy.

Method used

A vertical lifting mechanism is used to replace the traditional multi-layer frame design. Through the precise coordination of the up and down lifting screws and nuts, combined with an integrated heating device and temperature control medium, the complex pumping system is abandoned. A cleaning spray device and an exhaust gas treatment device are configured to achieve material transmission, temperature control and safe discharge.

Benefits of technology

It reduces the potential safety hazards of pipeline leakage and pressure fluctuations, improves mass transfer efficiency, simplifies maintenance processes, reduces manufacturing and operating costs, and achieves efficient, safe and automated processing of metal dissolution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120771748A_ABST
    Figure CN120771748A_ABST
Patent Text Reader

Abstract

The invention discloses metal dissolving equipment which comprises a rack, an up-and-down lifting screw, an up-and-down lifting nut, a stirring motor fixing frame and a dissolving tank, the top of an inner cavity of the rack is connected with the up-and-down lifting screw, the exterior of the stirring motor fixing frame is connected with the dissolving tank, the up-and-down lifting nut is assembled outside the up-and-down lifting screw, and the stirring motor fixing frame is connected with the dissolving tank. And the stirring motor fixing frame is assembled outside the up-down lifting nut, and the top of the inner cavity of the rack is provided with a screw rod fixing piece in a threaded connection mode. According to the metal dissolving equipment, through the direct communication structure of the reaction kettle container and the dissolving tank, material conveying completely depends on the gravity effect, potential safety hazards such as pipeline leakage and pressure fluctuation are fundamentally eliminated, the mass transfer efficiency in the metal dissolving process is enhanced, and the metal dissolving equipment is matched with the feeding port and the drain valve which are arranged in a partitioned mode to meet the multi-stage process requirements; the whole structure effectively reduces the manufacturing and operating cost through component integration and process simplification.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the field of metal dissolving equipment, and particularly relates to a metal dissolving equipment. BACKGROUND

[0002] In the field of metal material processing, the metal dissolving equipment is a core device for realizing efficient dissolving treatment of metal raw materials, and its performance directly affects the production efficiency and operation safety. The existing technical solutions gradually expose problems such as complex structure, high energy consumption and high maintenance cost.

[0003] The existing metal dissolving equipment usually relies on a multi-stage pumping system to complete material transmission, and needs to be configured with a complex pipeline network and a pressurizing device, which not only increases the manufacturing cost of the equipment, but also frequently causes leakage risks due to strict sealing requirements at the pipeline connection. The temperature control link usually adopts an external heating element, and the long heat transfer path leads to a lag in temperature control response, which is difficult to meet the requirements of precise processes. The traditional stirring device and heating assembly lack collaborative design, and the solute transfer efficiency is limited by the fluid dynamics characteristics. The multi-stage feeding and liquid discharge operations need manual intervention, which directly affects the process continuity. When the equipment is maintained, multiple protective structures need to be disassembled, the cleaning process is complicated and there are dead angles, and the waste gas treatment device usually adopts a bypass design, and harmful gases are easy to accumulate in the cavity, forming a safety hazard. Overall, the existing technical solutions have room for improvement in terms of mechanical structure, thermal control and process integration, and it is difficult to meet the dual requirements of equipment performance and economy. SUMMARY

[0004] In view of the deficiencies of the prior art, the present application provides a metal dissolving equipment to solve the above technical problems.

[0005] In order to achieve the above object, the present application provides the following technical scheme: a metal dissolving device, comprising a rack, an up-down lifting screw rod, an up-down lifting nut, a stirring motor fixing frame and a dissolving tank, the inner cavity top of the rack is connected with the up-down lifting screw rod, the outer part of the stirring motor fixing frame is connected with the dissolving tank, the up-down lifting nut is assembled on the outer part of the up-down lifting screw rod, and the stirring motor fixing frame is assembled on the outer part of the up-down lifting nut, the top of the stirring motor fixing frame is provided with a stirring motor, the output end of the stirring motor is provided with a stirring paddle, the top of the dissolving tank is respectively provided with a waste gas outlet, an acid adding port and a spraying water inlet, the inner cavity of the dissolving tank is provided with a heating heating rod, the inner cavity of the dissolving tank is filled with a heating medium, the bottom of the up-down lifting screw rod is provided with a transmission reduction box, and the outer part of the transmission reduction box is provided with a driving motor, the outer part of the dissolving tank is connected with a dissolving tank dissolving layer liquid discharge valve, the bottom of the dissolving tank is connected with a dissolving tank heating layer liquid discharge valve, the outer part of the rack is provided with a reaction kettle container, the outer part of the reaction kettle container is connected with a reaction kettle feeding port, the inner cavity top of the dissolving tank is provided with a cleaning spraying pipe, the inner cavity top of the rack is provided with an ultrasonic liquid level meter, the ultrasonic liquid level meter is located directly above the reaction kettle container, the outer part of the dissolving tank is provided with an HMI module, and the outer part of the HMI module is provided with an edge computing controller.

[0006] Preferably, the outer part of the dissolving tank is sleeved with a sliding sleeve through a countersunk screw, the outer part of the sliding sleeve is assembled with a sliding seat plate through a welding mode, and the sliding seat plate is connected with the up-down lifting nut through a positioning pin. An O-shaped sealing ring is arranged between the sliding seat plate and the sliding sleeve, a nickel-based alloy corrosion-resistant layer is plated on the surface of the sliding seat plate, and a copper-based wear-resistant piece is inlaid on the contact surface of the sliding sleeve.

[0007] Preferably, the inner cavity top of the rack is assembled with a screw rod fixing piece through a threaded connection, and the screw rod fixing piece is connected with the up-down lifting screw rod through a double-nut locking mode. An adjusting gasket group is arranged on the contact surface of the screw rod fixing piece and the lifting guide rail. An angular contact ball bearing is embedded in the inner part of the screw rod fixing piece, and an oil seal structure is arranged on the outer ring.

[0008] Preferably, the inner cavity of the rack is provided with a limiting device through a bolt at both ends, and the limiting device comprises an SMC type air cylinder. A C-shaped ring is assembled on the output end of the air cylinder through a threaded connection. A proximity switch is arranged at the opening of the C-shaped ring, so that position signal feedback can be realized.

[0009] Preferably, the inner cavity of the reaction kettle feeding port is provided with a sliding rod through a sliding rod fixing piece at both sides, and the sliding rod is inserted into a linear bearing outside the up-down lifting nut. A graphite self-lubricating bushing is embedded in the linear bearing.

[0010] Preferably, the exterior of the shell is assembled with reinforcing ribs by welding, and the bottom corners of the shell are uniformly assembled with Foma wheel type universal wheels.

[0011] Preferably, the exterior of the waste gas outlet, acid inlet and water spraying inlet is assembled with pneumatic control valves, and the exterior of the waste gas outlet, acid inlet and water spraying inlet is welded with a neck butt flange plate. A matching metal winding gasket is provided. The sealing surface of the flange plate adopts an RF protrusion structure and is used in cooperation with the winding gasket.

[0012] Preferably, the exterior of the stirring motor is assembled with a motor rack through bolts, and the motor rack is assembled on the top of the stirring motor fixing rack through a shock-absorbing rubber pad. The motor rack adopts an aluminum alloy profile frame structure and is subjected to anodic oxidation treatment on the surface.

[0013] Preferably, the exterior of the heating heating rod is assembled with a PID control module through wire connection, and the heating heating rod is sleeved with a brass heat conducting sleeve close to the exterior of the dissolving tank. The PID control module has an RS485 communication interface and can be connected to a DCS control system and support Modbus RTU protocol.

[0014] Preferably, the top of the reaction kettle container is assembled with a waste gas treatment device through a flange connection, and the top of the waste gas treatment device is assembled with an activated carbon filter element through a clamp. The waste gas treatment device is provided with three filter layers.

[0015] In summary, the metal dissolving equipment provided by the present application has the following beneficial effects: The metal dissolving equipment adopts a vertical lifting mechanism to replace the traditional multi-layer frame design. Through the precise cooperation of the up-down lifting screw and the nut, the stirring system can complete height adjustment in a single axial direction, reducing the dependence on the vertical space of the factory building. The complex pumping system is abandoned. Through the direct communication structure of the reaction kettle container and the dissolving tank, the material transmission completely depends on the action of gravity, which fundamentally eliminates the safety hazards such as pipeline leakage and pressure fluctuation.

[0016] Under the premise of ensuring operation safety, the precise control of reaction temperature is realized by integrating the heating device and the temperature control medium. The synergistic effect of the stirring system and the heating assembly strengthens the mass transfer efficiency in the metal dissolving process. In cooperation with the partitioned feeding port and the liquid discharge valve, the multi-stage process requirements are met.

[0017] The cleaning spray device arranged at the top of the inner cavity can realize rapid online flushing, and in combination with the open structure of the reaction kettle container, greatly simplifies the daily maintenance process. The integrated design of the waste gas discharge channel ensures that the reaction gas is directly discharged for treatment, avoiding the accumulation of harmful substances, and the use mode of the heating medium optimizes the energy utilization efficiency, and the overall structure is integrated by parts and simplified by process, which effectively reduces the manufacturing and operating costs while ensuring the performance of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a front view of the present application.

[0019] Figure 2 is a plan view of the present application.

[0020] Figure 3 is a partial view of the present application.

[0021] Figure 4 is an external view of the reaction kettle container of the present application.

[0022] Figure 5 is an external view of the upper and lower lifting screw of the present application.

[0023] BRIEF DESCRIPTION OF DRAWINGS: 1, drive motor; 2, transmission reduction box; 3, dissolved tank heating layer drain valve; 4, dissolved tank dissolving layer drain valve; 5, stirring paddle; 6, dissolved tank; 7, cleaning spray pipe; 8, stirring motor; 9, heating heating rod; 10, heating medium; 11, upper and lower lifting nut; 12, sliding seat plate; 13, stirring motor fixing frame; 14, upper and lower lifting screw; 15, screw fixing piece; 16, sliding sleeve; 17, slide rod; 18, limiting device; 19, slide rod fixing piece; 20, waste gas outlet; 21, acid inlet; 22, spray water inlet; 23, reaction kettle container; 24, reaction kettle inlet; 25, rack; 26, ultrasonic liquid level meter; 27, HMI module; 28, edge computing controller. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0025] The present application provides a technical solution, please refer to Figure 1 and Figure 2The utility model relates to a metal dissolving equipment, including frame 25, up and down lift screw rod 14, up and down lift nut 11, stirring motor fixed frame 13 and dissolving jar 6, the inner chamber top of frame 25 is installed with the rotary support connected with up and down lift screw rod 14 through bearing seat.

[0026] Please see Figure 5 The outside of stirring motor fixed frame 13 is fixedly connected with the middle section of the jar body of dissolving jar 6 through flange plate, up and down lift nut 11 is assembled to the outside of up and down lift screw rod 14 through screw pair, and stirring motor fixed frame 13 is assembled on the outside annular flange of up and down lift nut 11 through welding. The surface of up and down lift screw rod 14 is plated with hard chromium wear-resistant layer, the thread angle is 60 DEG, and the trapezoidal thread of up and down lift nut 11 forms self-locking cooperation, and the cooperation clearance is controlled in the range of 0.05-0.1 mm.

[0027] Please see Figure 3 And Figure 4 The top of stirring motor fixed frame 13 is fixedly assembled with stirring motor 8 through bolt, the output end of stirring motor 8 is assembled with detachable stirring paddle 5 through shaft coupling, and stirring paddle 5 adopts three-blade propeller structure, and the edge of blade is provided with sawtooth-shaped shear blade. The top of dissolving jar 6 is provided with waste gas outlet 20, acid adding port 21 and spraying water inlet 22 respectively, the pipe diameter of waste gas outlet 20 is DN50, and the built-in stainless steel wire mesh demister is arranged. The inner chamber of dissolving jar 6 is assembled with U-shaped heating heating rod 9 through threaded connecting piece, and the inner chamber of dissolving jar 6 is filled with heat conducting oil as heating medium 10. The heat conducting oil is modified alkyl benzene type heat conducting oil, and the highest use temperature reaches 320 DEG C. The tank wall of dissolving jar 6 adopts double-layer jacket structure, the inner layer is 316L stainless steel, the outer layer is carbon steel plastic spraying layer, and the spacing of interlayer is 50 mm. The jacket structure is filled with perlite thermal insulation material, and the heat conductivity coefficient is less than or equal to 0.08 W / m K. The bottom of up and down lift screw rod 14 is assembled with transmission reduction box 2 through flat key connection, and the outside of transmission reduction box 2 is assembled with driving motor 1 through motor support. Driving motor 1 is variable frequency speed regulation motor, and the protection level is IP55. Transmission reduction box 2 is provided with three-stage planetary gear set, and the reduction ratio is 1:30, and the output shaft end is provided with torque limiter. The set-off torque of torque limiter is 150 N m, and power transmission is automatically cut off when overload.

[0028] The outside of the dissolving tank 6 is communicated with a dissolving tank dissolving layer drain valve 4, the bottom of the dissolving tank 6 is communicated with a dissolving tank heating layer drain valve 3, and the pipe opening of the dissolving tank heating layer drain valve 3 is provided with a magnetic liquid level meter interface, which can be externally connected with a liquid level display device. The dissolving tank dissolving layer drain valve 4 adopts a pneumatic ball valve structure, the valve seat is made of polytetrafluoroethylene, and the maximum pressure bearing is 1.6 MPa. The outside of the rack 25 is welded with a reaction kettle container 23, and the outside of the reaction kettle container 23 is communicated with a reaction kettle feeding port 24. The inner wall of the reaction kettle container 23 is lined with a PTFE corrosion-resistant layer with a thickness of 3 mm. The pipe diameter of the reaction kettle feeding port 24 is DN80, and the inner wall is sprayed with a Teflon anti-sticking coating. The inner cavity of the dissolving tank 6 is provided at the top with an annular cleaning spray pipe 7 through a pipe clamp, and the bottom of the cleaning spray pipe 7 is uniformly provided with 12 fan-shaped nozzles with a spraying coverage angle of 120°. The inner cavity of the rack 25 is provided at the top with an ultrasonic liquid level meter 26 through a bolt, and the ultrasonic liquid level meter 26 is located directly above the reaction kettle container 23. The surface of the ultrasonic liquid level meter 26 is subjected to hard oxidation treatment, and the thickness of the oxidation film is greater than or equal to 30 μm. The outside of the dissolving tank 6 is provided with an HMI module 27 through a support, and the outside of the HMI module 27 is sleeved with a 28 stainless steel sheath.

[0029] The outside of the dissolving tank 6 is sleeved with a sliding sleeve 16 through a countersunk screw, the outside of the sliding sleeve 16 is welded with a sliding seat plate 12, and the sliding seat plate 12 is connected with the upper and lower lifting nuts 11 through positioning pins. An O-shaped sealing ring is arranged between the sliding seat plate 12 and the sliding sleeve 16, and the protection level reaches IP67. The surface of the sliding seat plate 12 is plated with a nickel-based alloy corrosion-resistant layer, and the contact surface with the sliding sleeve 16 is embedded with a copper-based wear-resistant sheet.

[0030] The inner cavity of the rack 25 is provided at the top with a screw rod fixing piece 15 through a threaded connection, and the screw rod fixing piece 15 is connected with the upper and lower lifting screws 14 through a double-nut locking mode. The contact surface of the screw rod fixing piece 15 with the lifting guide rail is provided with an adjusting gasket set, which can realize an axial fine adjustment of ±2 mm. The screw rod fixing piece 15 is embedded with an angular contact ball bearing inside, and the outer ring is provided with an oil seal sealing structure.

[0031] The inner cavity of the rack 25 is provided at the top and the bottom with a limiting device 18 through a bolt, and the limiting device 18 comprises an SMC type air cylinder. The output end of the air cylinder is provided with a C-shaped ring through a threaded connection. The opening of the C-shaped ring is provided with a proximity switch, which can realize position signal feedback. The inner wall of the C-shaped ring is bonded with a polyurethane buffer pad, and the maximum buffer stroke is 15 mm.

[0032] The inner cavity of the reaction kettle feeding port 24 is provided at both sides with a sliding rod 17 through a sliding rod fixing piece 19, and the sliding rod 17 is inserted into a linear bearing outside the upper and lower lifting nuts 11. The linear bearing is embedded with a graphite self-lubricating bushing, and the maintenance-free period reaches 5000 hours. The surface of the sliding rod 17 is subjected to high-frequency quenching treatment, and the hardness reaches HRC58-62.

[0033] The outer part of the rack 25 is assembled with reinforcing ribs by welding, and the bottom corners of the rack 25 are uniformly assembled with Foma wheel type universal wheels. The universal wheels are provided with self-locking pedal mechanisms, and the single-wheel bearing capacity reaches 500 kg.

[0034] The outer parts of the waste gas outlet 20, the acid adding port 21 and the water spraying inlet 22 are all assembled with pneumatic control valves, and the outer parts of the waste gas outlet 20, the acid adding port 21 and the water spraying inlet 22 are welded with neck butt flanges. The flanges meet the HG / T 20592 standard and are matched with metal winding gaskets. The sealing surface of the flange adopts an RF protrusion structure and is used in combination with a winding gasket.

[0035] The outer part of the stirring motor 8 is assembled with a motor rack through bolts, and the motor rack is assembled on the top of the stirring motor fixing rack 13 through a shock-absorbing rubber pad. The hardness of the shock-absorbing rubber pad is 55±5°, and the compression permanent deformation rate is ≤15%. The motor rack adopts an aluminum alloy profile frame structure, and the surface is anodized.

[0036] The outer part of the heating heating rod 9 is connected and assembled with a PID control module through wires, and the heating heating rod 9 is sleeved with a brass heat conduction sleeve near the outer part of the dissolving tank 6. The PID control module has an RS485 communication interface, can be connected to a DCS control system, and supports the Modbus RTU protocol.

[0037] The top of the reaction kettle container 23 is assembled with a waste gas treatment device through a flange, and the top of the waste gas treatment device is assembled with an activated carbon filter element through a clamp. The waste gas treatment device is provided with three filter layers, including a primary filter screen, a HEPA filter screen and an activated carbon adsorption layer, and the acid gas removal rate reaches 99.5%.

[0038] In the initial state adjustment stage of the equipment, the operator completes the equipment positioning through the Foma wheel type universal wheels on the outer part of the rack 25 and enables the self-locking pedal mechanism. At this time, the driving motor 1 is in standby state, and its variable frequency speed regulation characteristic allows subsequent adjustment of the speed according to the load demand. Before starting, the initial position of the ultrasonic liquid level meter 26 needs to be confirmed. This component ensures the vertical guiding accuracy of the 14 up-down lead screw through a four-column cylindrical roller bearing structure, and the hard oxidation surface treatment layer has an oxidation film thickness ≥30μm to effectively resist the corrosion of the heat conducting oil medium. The screw fixing piece 15 is connected with the lifting screw through a double nut locking mechanism, the built-in angular contact ball bearing bears the axial load, and the adjustment gasket set is used to realize the axial alignment compensation of ±2mm.

[0039] In the material loading link, the operator puts the metal raw material into the reactor through the reactor inlet 24 of the reactor container 23, and the inner wall of the inlet is coated with Teflon to prevent material adhesion. At this time, the sliding rod 17 forms a kinematic pair with the upper and lower lifting nuts 11 through the linear bearing, and the graphite self-lubricating bushing ensures a 5000-hour maintenance-free period. After the raw material is loaded, the dissolving tank 6 is driven to move downward along the lifting screw 14, and its movement trajectory is guided by the sliding seat plate 12 and the sliding sleeve assembly 16. The O-shaped sealing ring and the copper-based wear-resistant sheet form a double-sealing structure, and the protection level reaches IP67. When the dissolving tank 6 contacts the reactor container 23, the SMC cylinder of the 18 limiting device drives the C-shaped ring to implement mechanical limiting, and the polyurethane buffer pad absorbs impact energy. The proximity switch sends a feedback signal to the control system.

[0040] The dissolving process execution stage includes multi-parameter collaborative control: 9 U-shaped heating heating rods implement indirect heating through modified alkyl benzene type heat conducting oil, and the highest use temperature of the medium is 320℃, which realizes ±1℃ temperature control accuracy through the cooperation of the PID control module. The magnetic liquid level meter interface of the heating layer drain valve 3 monitors the heat conducting oil level in real time, and the thermal conductivity coefficient of the perlite insulation material in the double-layer jacket structure is ≤0.08 W / m·K, reducing heat loss. At the same time, the stirring motor 8 generates an axial flow field through the three-blade propeller 5 generated by the stirring paddle 5, and the blade sawtooth-shaped shear edge breaks the metal surface oxide layer at a speed of 150-300 rpm. The stirring torque is amplified through the three-stage planetary gear set of the transmission reduction box 2, and the design of the reduction ratio 1:30 makes the output torque reach 4500 N·m. The torque limiter sets the overload protection threshold of 150 N·m, which automatically cuts off the power transmission when encountering metal foreign matter.

[0041] The chemical dosing system adopts a staged control strategy: 21 acid inlet quantitatively injects the reaction medium through a pneumatic control valve, and the neck welding flange plate HG / T 20592 standard ensures the sealing reliability of the interface. Acidic waste gas generated by the reaction is discharged through the 20 waste gas outlet, and the built-in DN50 stainless steel mesh demister removes more than 95% of liquid droplets. The supporting waste gas treatment device realizes a 99.5% acid gas removal rate through a three-stage filter layer of primary filter screen + HEPA filter screen + activated carbon adsorption layer. The spray inlet 22 starts the 7 annular cleaning spray pipe after the dissolution is completed, and the 12 fan-shaped nozzles cover the tank wall at an angle of 120°. The spray pressure is stabilized at 0.3 MPa through the PID control system.

[0042] In the device security protection layer, the nickel-based alloy corrosion-resistant layer of the sliding seat plate 12 resists acid mist corrosion, and the 5mm thick 316L stainless steel inner layer of the dissolving tank 6 and the carbon steel plastic sprayed outer layer form a double corrosion-resistant barrier. The lifting mechanism adopts a self-locking trapezoidal thread pair with a tooth angle of 60° and a gap of 0.05-0.1mm, and the hard chromium wear-resistant layer makes the screw surface hardness reach HV850 or more. When the device encounters abnormal vibration, the shock-absorbing rubber pad of the stirring motor fixing frame 13 with a Shore hardness of 55±5° can absorb more than 30% of the impact energy, and the aluminum alloy profile frame is connected by bolts to maintain structural rigidity.

[0043] The drainage stage adopts a hierarchical control mode: the heating layer drainage valve 3 preferentially discharges the heat transfer oil medium, and the pneumatic ball valve structure with a maximum pressure of 1.6MPa ensures the safe discharge of high-temperature medium; the dissolving tank dissolving layer drainage valve 4 is started after the liquid level sensor confirms that the tank body is empty, and the polytetrafluoroethylene valve seat resists strong acid corrosion. In the entire process, the HMI module 27 Pt100 platinum resistance monitors the key point temperature with an accuracy of 0.1℃, and the edge computing controller 28 prevents the sensor probe from being damaged by metal debris.

[0044] During the device maintenance stage, the oil seal structure of the screw fixing part 15 prevents the leakage of lubricating grease, and the hard oxide layer of the lifting guide rail facilitates the removal of metal debris. The surface of the slide rod 17 treated by high-frequency quenching has a hardness of HRC58-62 and can withstand long-term reciprocating wear, and the graphite self-lubricating bushing maintains a fitting gap of 0.1mm or less within 5000 hours. When the device needs to be transferred, the shell reinforcement structure ensures the overall rigidity.

[0045] The device realizes the automation and safety of metal dissolution process through the deep integration of mechanical transmission, thermal control, and chemical addition systems. Each structural module forms a closed-loop control in key links such as vertical lifting, stirring and shearing, temperature regulation, and medium conveying, ensuring efficient and environmentally friendly dissolution of metal materials in a closed environment.

[0046] The metal dissolution device adopts a vertical lifting mechanism instead of the traditional multi-layer frame design. The precise cooperation between the upper and lower lifting screws and nuts enables the stirring system to adjust the height in a single axial direction, reducing the dependence on vertical space in the factory building. By abandoning the complex pumping system and directly connecting the reaction kettle 23 and the dissolving tank 6, the material transfer relies entirely on gravity, fundamentally eliminating safety hazards such as pipe leakage and pressure fluctuations.

[0047] Under the premise of ensuring operational safety, the integrated heating device and temperature control medium achieve precise control of the reaction temperature. The synergy of the stirring system and the heating assembly enhances the mass transfer efficiency during metal dissolution, and the partitioned feeding port and drainage valve adapt to the multi-stage process requirements.

[0048] The cleaning spray device arranged at the top of the inner cavity can realize rapid online flushing, combined with the open structure of the reaction kettle container 23, greatly simplifying the daily maintenance process. The integrated design of the exhaust gas discharge channel ensures that the reaction gas is directly discharged for treatment, avoiding the accumulation of harmful substances, while the use of the heating medium 10 optimizes energy utilization efficiency, and the overall structure is integrated through components and process simplification, effectively reducing manufacturing and operating costs while ensuring equipment performance.

[0049] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0050] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A metal dissolving device, comprising a frame (25), an upper and lower lifting screw (14), an upper and lower lifting nut (11), a stirring motor fixing frame (13) and a dissolving tank (6), wherein the top of the inner cavity of the frame (25) is connected to the upper and lower lifting screw (14), the outside of the stirring motor fixing frame (13) is connected to the dissolving tank (6), the upper and lower lifting nut (11) is assembled on the outside of the upper and lower lifting screw (14), and the stirring motor fixing frame (13) is assembled on the outside of the upper and lower lifting nut (11), characterized in that: The top of the stirring motor fixing frame (13) is equipped with a stirring motor (8), the output end of the stirring motor (8) is equipped with a stirring paddle (5), the top of the dissolving tank (6) is respectively provided with an exhaust gas outlet (20), an acid addition port (21) and a spray water inlet (22), the inner cavity of the dissolving tank (6) is equipped with a heating rod (9), the inner cavity of the dissolving tank (6) is perfused with a heating medium (10), the bottom of the upper and lower lifting screws (14) is equipped with a transmission reduction box (2), and the outside of the transmission reduction box (2) is equipped with a driving motor (1), and the outside of the dissolving tank (6) is connected to the dissolving tank dissolving layer drain valve ( 4), the bottom of the dissolving tank (6) is connected to the dissolving tank heating layer drain valve (3), the outside of the frame (25) is equipped with a reactor container (23), the outside of the reactor container (23) is connected to the reactor inlet (24), the top of the inner cavity of the dissolving tank (6) is equipped with a cleaning spray pipe (7), the top of the inner cavity of the frame (25) is equipped with an ultrasonic level meter (26), the ultrasonic level meter (26) is located directly above the reactor container (23), the outside of the dissolving tank (6) is equipped with an HMI module (27), and the outside of the HMI module (27) is equipped with an edge computing controller (28).

2. The metal dissolving equipment according to claim 1, characterized in that: The outside of the dissolving tank (6) is sleeved with a sliding sleeve (16), the outside of the sliding sleeve (16) is equipped with a sliding seat plate (12), and the sliding seat plate (12) is connected to the upper and lower lifting nuts (11).

3. The metal dissolving equipment according to claim 1, characterized in that: The top of the inner cavity of the frame (25) is equipped with a screw fixing member (15), and the screw fixing member (15) is connected to the upper and lower lifting screws (14).

4. The metal dissolving equipment according to claim 1, characterized in that: The upper and lower ends of the inner cavity of the frame (25) are both equipped with limiting devices (18), and the limiting device (18) includes a cylinder, and the output end of the cylinder is equipped with a C-shaped ring.

5. The metal dissolving equipment according to claim 1, characterized in that: Both sides of the inner cavity of the reactor inlet (24) are equipped with sliding rods (17) through sliding rod fixing members (19), and the sliding rods (17) are inserted into the outside of the upper and lower lifting nuts (11).

6. The metal dissolving equipment according to claim 1, characterized in that: The exterior of the frame (25) is equipped with reinforcing ribs, and universal wheels are evenly equipped at the four corners of the bottom of the frame (25).

7. The metal dissolving equipment according to claim 1, characterized in that: The waste gas outlet (20), the acid addition port (21) and the spray water inlet (22) are all equipped with control valves and flanges on the outside.

8. The metal dissolving equipment according to claim 1, characterized in that: The outside of the stirring motor (8) is equipped with a motor frame, and the motor frame is assembled on the top of the stirring motor fixing frame (13).

9. The metal dissolving equipment according to claim 1, characterized in that: The exterior of the heating rod (9) is equipped with a control module, and the exterior of the heating rod (9) close to the dissolving tank (6) is equipped with a copper sleeve.

10. The metal dissolving equipment according to claim 1, characterized in that: The top of the reactor container (23) is equipped with an exhaust gas treatment device, and the top of the exhaust gas treatment device is equipped with a filter element.