Pomace treatment system and method
By integrating a spiral propeller with a shaking mechanism and a rotary dryer, the problems of space occupation and complex cleaning and maintenance of traditional fruit pomace processing equipment have been solved, achieving efficient drying and resource utilization of fruit pomace, and producing organic fertilizer and high value-added products.
Patent Information
- Application Number
- CN202511051778.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-10-17
AI Technical Summary
Traditional fruit pomace processing equipment separates the heating and crushing processes into independent chambers, resulting in increased equipment size, complex cleaning and maintenance, and easy spoilage of the fruit pomace, which pollutes the environment.
The device integrates a spiral propulsion rod and a shaking mechanism to crush fruit pomace blocks using high-frequency vibration. It is equipped with a high-precision electronic scale and a PLC control system to achieve continuous and stable feeding. It uses a rotary drum dryer for low-energy and high-efficiency drying, and combines multi-stage separation and directional fermentation to produce organic fertilizer and biogas. It also uses ultrasonic extraction to extract flavonoids, thereby increasing added value.
It improves the efficiency and safety of fruit pomace treatment, reduces equipment space occupation, simplifies cleaning and maintenance, and realizes the resource utilization of waste and the production of high-value products.
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Figure CN120790628A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of fruit by-product processing equipment manufacturing, and particularly relates to a pomace processing system and method. BACKGROUND
[0002] Pomace, as a by-product generated after the processing of agricultural products (such as juice extraction or brewing of apples, citrus fruits, grapes, etc.), is rich in cellulose (accounting for 15%-30%), hemicellulose, pectin (content up to 10%-25%), organic acids (such as malic acid, citric acid), and minerals such as potassium and calcium, and has significant biomass resource potential. However, there are double dilemmas in the traditional processing method. During the peak season of fruit processing, a single production line can produce tens of tons of pomace per day. If it is directly piled up without processing, its high water content (>80%) and perishable characteristics will lead to rapid reproduction of microorganisms, and within 48 hours, it will produce foul-smelling gases (such as hydrogen sulfide and ammonia) and seep acidic wastewater, polluting the soil and groundwater, and attracting mosquitoes and flies to breed, threatening the surrounding ecology and public health. For example, the utility model with publication number CN114642265A discloses a pomace drying treatment equipment, which belongs to the field of fruit by-product processing equipment manufacturing. The pomace drying treatment equipment comprises a shell, a microwave chamber, an air compressor, a heater, and a grinding chamber. The microwave chamber is connected with the grinding chamber through the heater, and the three are sequentially fixed in the shell from top to bottom. The air compressor has an air outlet pipe with an exhaust port. A horizontally rotatable stirring paddle is installed in the microwave chamber. A filter screen is arranged at the bottom of the microwave chamber and connected with the heater through the filter screen. The exhaust port is located above the filter screen and at the bottom of the microwave chamber. The heater is an electric heater, and a plurality of vertically arranged flow guide pipes are formed in the heater. A grinder is arranged in the grinding chamber. The pomace is heated by microwaves, and the excess moisture is removed by blowing after heating. The pomace is ground again after being heated by electricity, extruded, and ground again, which not only saves energy but also ensures that the pomace after processing does not clump.
[0003] Although the above-mentioned device can heat the pomace by microwaves, remove the excess moisture by blowing, and grind the pomace again to prevent clumping, the heating and crushing links of the device are arranged in separate chambers, and the material needs to be transferred through a pipeline, which increases the overall volume of the equipment. When cleaning, the two chamber components need to be disassembled separately, increasing the time spent on cleaning and maintenance.
[0004] Therefore, a pomace processing system and method are proposed to solve the problems raised in the background. SUMMARY
[0005] To solve the problems raised in the background, the present application provides a pomace processing system and method.
[0006] To achieve the above object, the present application provides the following technical scheme: a fruit residue processing system, which specifically comprises; The pretreatment module is linked with the shaking mechanism through a spiral propeller, breaks fruit residue blocks through high-frequency vibration, is equipped with a high-precision electronic scale and a PLC control system, monitors the feeding amount in real time and adjusts the rotation speed of the spiral propeller, and ensures continuous and stable feeding; The drying module realizes low-energy-consumption and high-efficiency drying of fruit residue through a rotary drum dryer; The waste treatment module realizes standard emission of waste gas and recycling of waste water, solves secondary pollution, and removes odor gas through the active carbon fiber felt in the air conditioning water storage device of the juicer; The high-value resource utilization module produces organic fertilizer and biological fuel gas through multi-stage separation and directional fermentation, recovers flavonoids from fruit residue through ultrasonic-assisted extraction technology, and is used for food additives and drug raw materials to improve the added value.
[0007] A fruit residue processing device, the rotary drum dryer in the drying module specifically comprises: A support component comprising a base, wherein a vertical plate is fixedly installed on the top of the base; A loading component comprising a drying cylinder, which is arranged above the base, and a feeding channel arranged on one side of the drying cylinder; A drying component comprising a fan fixedly installed on the top of the drying cylinder, a heating machine fixedly installed on the outer wall of the fan, and a heating pipe fixedly installed in the fan, wherein one end of the heating pipe extends out of the fan and is fixedly connected with the heating machine; A drying mechanism arranged in the interior of the drying cylinder; A leakage prevention mechanism fixedly installed on the top of the base and fixedly connected with the drying cylinder; The drying mechanism comprises a power assembly and a crushing and discharging assembly, the crushing and discharging assembly comprises a hollow rod rotatably installed in the interior of the drying cylinder, one end of the hollow rod away from the feeding channel extends out of the feeding channel, a plurality of second rotating rods are rotatably installed in the interior of the hollow rod, each second rotating rod penetrates through the hollow rod, and each second rotating rod is fixedly installed with an arc-shaped plate and a second conical gear at two ends, respectively.
[0008] Preferably, the plurality of second rotating rods are designed in a spiral shape, each arc-shaped plate is designed in a twisted shape and is made of stainless steel.
[0009] Preferably, a first rotating rod is rotatably installed in the interior of each second rotating rod, a plurality of first conical gears are fixedly sleeved on the outer wall of the first rotating rod, and the plurality of first conical gears are engaged with corresponding second conical gears, respectively.
[0010] Preferably, the plurality of the first bevel gears are equidistantly distributed along the axis of the rotating rod, and the number of the second bevel gears is one less than that of the first bevel gears.
[0011] Preferably, the power assembly comprises a protective shell fixedly installed on the outer wall of one side of the drying cylinder, the hollow rod is rotationally connected to the inner wall of the protective shell, and the outer wall of the hollow rod is fixedly sleeved with the second gear.
[0012] Preferably, the outer wall of the vertical plate is fixedly installed with the first motor and the hydraulic cylinder, the output shaft of the hydraulic cylinder is fixedly installed with a fixed block, the outer wall of the fixed block is fixedly installed with a second motor, the output shaft of the first motor is fixedly sleeved with the first gear, the first gear is engaged with the second gear, and the output shaft of the second motor is fixedly connected with the rotating rod.
[0013] Preferably, the leakage prevention mechanism comprises a discharging channel fixedly installed on the top of the base, the discharging channel is fixedly connected with and communicates with the drying cylinder, limit grooves are formed in the inner walls of the two sides of the discharging channel, a rectangular groove is formed in the outer wall of the discharging channel, limit protrusions are slidingly installed in the inner walls of the two limit grooves, fan-shaped blocks are fixedly installed on the outer walls of the two limit protrusions, arc-shaped blocks are fixedly installed on one side of the outer wall of each fan-shaped block, the arc-shaped blocks penetrate through the rectangular groove, and a plurality of gear slots are formed in the outer walls of the fan-shaped blocks and the arc-shaped blocks.
[0014] Preferably, the top of the base is fixedly installed with a third motor, the output shaft of the third motor is fixedly sleeved with two partitions and a tooth column, the tooth column is engaged with the gear slots, and the two partitions are located on the two sides of the tooth column and the arc-shaped blocks, respectively.
[0015] A method for using the fruit residue processing device, the specific steps of the method comprising: S1, pretreatment and feeding: Fresh fruit residue is put into the dehydrator, 20%-50% of free water is removed through mechanical extrusion or centrifugal force, and the water content is reduced to 50%-60%; S2, efficient drying: The drying component is started, hot air (temperature controlled at 90-150℃) is sent into the drying cylinder, the arc-shaped plate in the drying cylinder continuously turns the material, the fruit residue is made to move in a spiral track, then the material is stirred and broken up, and the water is quickly evaporated; S3, crushing and post-treatment: The dried fruit residue is treated by the crusher to a particle size of ≤1mm, meeting the requirements of feed or fermentation raw materials; S4, discharging and storage: The dried fruit residue is discharged through the discharging channel, enters the storage bin, and enters the packaging link; The moisture content, particle size and microbial indicators are detected by sampling to ensure that the storage and processing standards are met.
[0016] Compared with the prior art, the present application has the following advantages: The present application can effectively enhance the stirring and crushing functions of the material by the cooperation of the power assembly and the crushing and discharging assembly, especially the design of the rotating hollow rod and multiple rotating rods. The spiral distribution design can ensure uniform heating of the pomace during the drying process, prevent accumulation and improve drying efficiency. At the same time, the crushing effect of the arc-shaped plate and the conical gear further improves the drying effect and shortens the drying time.
[0017] The design of the leakage prevention mechanism and the discharging channel, combined with the meshing of the limiting groove, the limiting protrusion and the tooth column, ensures the accurate guidance of the material during the discharging process, reduces the deviation and irregular discharge. In addition, the motor provides stable power transmission, ensures the smooth progress of the discharging process, avoids the problems of material blockage or unstable power.
[0018] The present application sets up a drying mechanism to concentrate the heating and crushing links in the drying cylinder, effectively saving space, facilitating cleaning, avoiding the dispersion of equipment, improving work efficiency, and reducing the complexity of connection and cleaning between equipment. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the front cross-sectional structure of the present application; Figure 3 It is a schematic diagram of the power assembly structure of the present application; Figure 4 It is a schematic diagram of the local front cross-sectional structure of the crushing and discharging assembly of the present application; Figure 5 It is a schematic diagram of the crushing and discharging assembly structure of the present application; Figure 6 It is an exploded structural schematic diagram of the leakage prevention mechanism of the present application; Figure 7 It is a schematic diagram of the bottom structure of the fan-shaped block of the present application.
[0020] In the figure: 100, supporting component; 1, base; 11, vertical plate; 111, motor 1; 1111, gear 1; 112, motor 2; 1120, rotating rod 1; 1121, bevel gear 1; 12, hydraulic cylinder; 121, fixing block; 200, loading component; 2, drying cylinder; 21, protective shell; 22, feeding channel; 23, hollow rod; 231, gear 2; 24, rotating rod 2; 241, arc plate; 242, bevel gear 2; 25, discharge channel; 251, limiting groove; 252, rectangular groove; 300, drying component; 3, fan; 31, heating machine; 311, heating tube; 4, fan-shaped block; 41, limiting protrusion; 42, arc block; 421, tooth groove; 5, motor 3; 51, gear column; 52, partition. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] like Figures 1 to 7 As shown, the present invention provides a pomace processing system, a pomace processing system, the processing system specifically includes: Pre-processing module: The screw propulsion rod is linked with the shaking mechanism to crush the pomace blocks with high-frequency vibration. It is equipped with a high-precision electronic scale and a PLC control system to monitor the feed amount in real time and adjust the screw speed to ensure continuous and stable feeding. Drying module: Through the rotary drum dryer, the pomace can be dried with low energy consumption and high efficiency; Waste treatment module: achieves standard exhaust gas discharge and wastewater recycling to solve secondary pollution; the juicer air conditioning water storage device is equipped with built-in activated carbon fiber felt to remove odorous gases; High-value resource utilization module: Through multi-stage separation and directional fermentation, organic fertilizer and biogas are produced; ultrasonic-assisted extraction technology is used to recover flavonoids from fruit pomace for use as food additives and pharmaceutical raw materials, thereby increasing added value.
[0023] A pomace processing device, wherein the rotary drum dryer in the drying module specifically comprises: The supporting member 100 includes a base 1, on the top of which a vertical plate 11 is fixedly mounted; The loading component 200 includes a drying drum 2, which is arranged above the base 1. A feeding channel 22 is provided on one side of the drying drum 2; The drying part 300 comprises a fan 3 fixedly installed on the top of the drying cylinder 2, a heating machine 31 fixedly installed on the outer wall of the fan 3, and a heating pipe 311 fixedly installed in the fan 3, one end of the heating pipe 311 extending out of the fan 3 and fixedly connected with the heating machine 31; The drying mechanism is arranged in the inside of the drying cylinder 2; The leakage prevention mechanism is fixedly installed on the top of the base 1 and fixedly connected with the drying cylinder 2; The drying mechanism comprises a power assembly and a crushing and discharging assembly, the crushing and discharging assembly comprises a hollow rod 23 rotatably installed in the inside of the drying cylinder 2, one end of the hollow rod 23 extending out of the feeding channel 22, a plurality of rotating rods 24 rotatably installed in the inside of the hollow rod 23, each rotating rod 24 penetrating through the hollow rod 23 and each rotating rod 24 being fixedly installed with an arc-shaped plate 241 and a conical gear 242 at two ends thereof respectively, the rotating rods 24 being distributed in a spiral shape, each arc-shaped plate 241 being designed in a twisted shape and being made of stainless steel, a rotating rod 1120 rotatably installed in the inside of the rotating rod 24, a plurality of conical gears 1121 fixedly sleeved on the outer wall of the rotating rod 1120 and engaged with the corresponding conical gears 242 respectively, the conical gears 1121 being distributed at equal distances along the axis of the rotating rod 1120, and the number of the conical gears 242 being one less than that of the conical gears 1121; the power assembly comprises a protection shell 21 fixedly installed on one side of the outer wall of the drying cylinder 2, the hollow rod 23 being rotatably connected with the inner wall of the protection shell 21 and the outer wall of the hollow rod 23 being fixedly sleeved with a gear 231, an electric motor 111 and a hydraulic cylinder 12 fixedly installed on the outer wall of the vertical plate 11, a fixed block 121 fixedly installed on the output shaft of the hydraulic cylinder 12, an electric motor 112 fixedly installed on the outer wall of the fixed block 121, a gear 1111 fixedly sleeved on the output shaft of the electric motor 111 and engaged with the gear 231, and the output shaft of the electric motor 112 being fixedly connected with the rotating rod 1120.
[0024] With the above scheme: through the cooperation of the power assembly and the crushing and discharging assembly, the material stirring and crushing functions in the drying process can be effectively enhanced; through the rotation of the hollow rod 23 and the multiple rotating rods two 24 installed thereon, the pomace is continuously stirred in the drying cylinder 2, ensuring that the material is uniformly heated during the drying process; this spiral distribution design not only enables the material to be fully turned over, but also prevents the material from accumulating, improving the drying efficiency; in addition, the arc-shaped plate 241 and the conical gear two 242 equipped with each rotating rod two 24 can effectively crush the pomace, improve the drying effect, and reduce the drying time; through the meshing design of the multiple conical gears one 1121 and the conical gear two 242, efficient power transmission is ensured, the driving force of the equipment is enhanced, and the material stirring effect in the drying process is improved; the cooperation of the conical gear one 1121 and the rotating rod one 1120 enables the material to be uniformly distributed in the hollow rod 23, avoiding the accumulation of the material due to overheating or moisture, thereby improving the drying efficiency; By setting the linkage system of motor one 111 and motor two 112, the power output of the mechanical structure is more accurate, which can adjust the speed and power according to the different characteristics of the material, ensuring the adjustability and efficiency of the drying process; the output shaft of the motor one 111 is meshed with the gear one 1111 and the gear two 231, directly driving the rotation of the hollow rod 23, thereby driving the operation of the crushing and discharging assembly, forming a closed loop system, effectively solving the problems of material handling and discharge during the drying process; the hydraulic cylinder 12 is matched with the motor two 112 through the fixed block 121, making the operation of the entire power system more stable, and can cope with different load conditions to provide better working stability, and the outer wall of the conical gear one 1121 has a protrusion design that can be clamped in the teeth of the conical gear two 242 to limit the conical gear two 242; The cooperation of the heating machine 31 and the fan 3 also greatly improves the efficiency of the hot air circulation; the fan 3 heats the air of the fan 3 through the heating pipe 311, so that the hot air can be quickly and uniformly blown into the drying cylinder 2 to accelerate the evaporation of the moisture of the pomace; the temperature inside the drying cylinder 2 can be quickly raised, and through the circulation of the fan 3, the hot air covers every material, thereby achieving more uniform drying effect and avoiding insufficient drying in some areas.
[0025] As Figures 6 to 7As shown, the leakage prevention mechanism includes a discharge channel 25 fixedly mounted on the top of the base 1, the discharge channel 25 is fixedly connected and communicated with the drying drum 2, and limiting grooves 251 are provided on the inner walls on both sides of the discharge channel 25, and a rectangular groove 252 is provided on the outer wall of the discharge channel 25, and limiting protrusions 41 are slidably installed on the inner walls of the two limiting grooves 251 respectively, and the outer walls of the two limiting protrusions 41 are fixedly mounted with fan-shaped blocks 4, and an arc block 42 is fixedly mounted on the outer wall of one side of the fan-shaped block 4, and the arc block 42 passes through the rectangular groove 252, and a plurality of tooth grooves 421 are respectively provided on the outer walls of the fan block 4 and the arc block 42; a motor three 5 is fixedly mounted on the top of the base 1, and two partitions 52 and a tooth column 51 are fixedly sleeved on the output shaft of the motor three 5, and the tooth column 51 is engaged with the tooth groove 421, and the two partitions 52 are respectively located on both sides of the tooth column 51 and the arc block 42.
[0026] The above scheme is adopted: through the design of the limiting groove 251 and the limiting protrusion 41, the material in the discharge channel 25 is precisely guided during discharge, avoiding the deviation or irregular discharge of the material; reducing the accumulation of material during the discharge process; the design of the arc block 42 cooperates well with the rectangular groove 252 in the discharge channel 25, which can ensure that the material is discharged smoothly under high temperature and high humidity environments; the meshing design of the tooth column 51 and the tooth groove 421 enables the power of the motor three 5 to be evenly transmitted to the discharge device, ensuring the smooth progress of the discharge process; during the discharge process, the fan block 4 and the arc block 42 can be driven to rotate stably and continuously, thereby realizing the effective discharge of the material in the drying cylinder 2, avoiding the material blockage caused by unstable power.
[0027] A method for using a pomace processing device, the specific steps of the method comprising: S1, pretreatment and feeding: Put the fresh fruit pomace into the dehydrator and remove 20%-50% of the free water through mechanical squeezing or centrifugation to reduce the moisture content to 50%-60%; Reduce drying energy consumption and avoid direct drying of wet pomace, which may cause sticking to the wall or agglomeration. Part of the dried pomace can be circulated to the feed end through the return system and mixed with fresh pomace to improve thermal efficiency. Use a screw conveyor to evenly feed the dehydrated pomace into the drying drum 2 to avoid accumulation and blockage. S2, efficient drying: The drying unit 300 is started, and the hot air temperature is controlled at 90-150°C and fed into the drying drum 2; the curved plate 241 in the drying drum 2 continuously turns the material, causing the pomace to move in a spiral trajectory, and then stirs and breaks up lumps, allowing the water to evaporate quickly; S3, crushing and post-processing: The dried pomace is processed by a crusher to a particle size of ≤1mm, meeting the requirements of feed or fermentation raw materials; The hammer crusher, air flow crusher are used, the water content is further reduced to below 10% through pulse air flow, tail gas is recovered dust through a cyclone separator, and then purified through a pulse bag type dust collector, so that the emission meets the standard; S4, discharging and storage: The dried pomace is discharged through the discharging channel 25, enters the storage bin and the packaging link; The water content, particle size and microbial indicators are detected through sampling, so that the storage and processing standards are met.
[0028] The working principle and use process of the present application are as follows: The pomace after pressing is introduced into the drying cylinder 2 through the feeding channel 22, and the pomace is first accumulated at the bottom of the feeding channel 22 when entering the drying cylinder 2; First, the hydraulic cylinder 12 is started, the fixed block 121 is driven to move through the output shaft of the hydraulic cylinder 12, the motor two 112 and the rotating rod one 1120 are driven to move through the fixed block 121, the conical gear one 1121 on the rotating rod one 1120 is disengaged, the horizontal position of the conical gear one 1121 is changed, the conical gear two 242 contacts the side surface of the corresponding conical gear one 1121, and the protrusions on the outer wall of the conical gear two 242 are clamped into the teeth of the conical gear two 242; Then, the motor one 111 is started, the gear one 1111 is rotated through the motor one 111, the gear two 231 is driven to rotate through the meshing of the gear one 1111 and the gear two 231, and the hollow rod 23 is rotated through the gear two 231; Because each arc plate 241 is in a spiral shape under the initial condition, a screw conveyor is formed, and the pomace close to the feeding channel 22 in the drying cylinder 2 is dispersed to the bottom of the drying cylinder 2 when rotating along the axis of the hollow rod 23 through the arc plate 241; Then, the fan 3, the heating machine 31 and the heating pipe 311 are started, and the pomace in the drying cylinder 2 is dried; Then, the hydraulic cylinder 12 is started again, the rotating rod one 1120 is driven to reset, the conical gear two 242 is engaged, and then the motor two 112 is started, the rotating rod one 1120 and the conical gear one 1121 are rotated through the output shaft of the motor two 112, the rotating rod two 24 and the arc plate 241 are driven to rotate along the axis of the rotating rod two 24 through the meshing of the conical gear one 1121 and the conical gear two 242, so that the pomace in the drying cylinder 2 is broken and scattered, and the drying speed is accelerated; When the drying operation is completed, the motor three 5 is started, so that the output shaft of the motor three 5 rotates to drive the gear column 51 to rotate, through the meshing of the gear column 51 and the gear groove 421, the fan-shaped block 4 and the two limiting blocks 41 slide in the limiting groove 251, so that the fan-shaped block 4 is inclined, the drying cylinder 2 and the channel in the discharge channel 25 are opened, and then the dried fruit residues in the drying cylinder 2 are discharged through the discharge channel 25 by rotating the hollow rod 23.
[0029] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, alternatives, and variations can be made in the embodiments without departing from the spirit and scope of the present application as defined by the appended claims and their equivalents.
Claims
1. A pomace processing system, characterized in that: The processing system specifically includes: Pre-processing module: The screw propulsion rod is linked with the shaking mechanism to crush the pomace blocks with high-frequency vibration. Equipped with a high-precision electronic scale and PLC control system, it monitors the feed amount in real time and adjusts the screw speed to ensure continuous and stable feeding. Drying module: Through the rotary drum dryer, the pomace can be dried with low energy consumption and high efficiency; Waste treatment module: achieves standard exhaust gas discharge and wastewater recycling to solve secondary pollution; the juicer air conditioning water storage device is equipped with built-in activated carbon fiber felt to remove odorous gases; High-value resource utilization module: Through multi-stage separation and directional fermentation, organic fertilizer and biogas are produced; ultrasonic-assisted extraction technology is used to recover flavonoids from fruit pomace for use as food additives and pharmaceutical raw materials, thereby increasing added value.
2. A pomace processing device, applied to the pomace processing system according to claim 1, characterized in that: The rotary drum dryer in the drying module specifically includes: A supporting component (100) comprises a base (1), a vertical plate (11) being fixedly mounted on the top of the base (1); A loading component (200) includes a drying cylinder (2) disposed above the base (1), and a feed channel (22) is provided on one side of the drying cylinder (2); A drying component (300) comprises a fan (3) fixedly mounted on the top of the drying cylinder (2), a heater (31) fixedly mounted on the outer wall of the fan (3), a heating pipe (311) fixedly mounted inside the fan (3), one end of the heating pipe (311) extending outside the fan (3) and fixedly connected to the heater (31); A drying mechanism, arranged inside the drying cylinder (2); A leak-proof mechanism, fixedly mounted on the top of the base (1) and fixedly connected to the drying drum (2); The drying mechanism includes a power component and a crushing and discharging component. The crushing and discharging component includes a hollow rod (23) rotatably mounted inside the drying cylinder (2). One end of the hollow rod (23) away from the feed channel (22) extends outside the feed channel (22). A plurality of rotating rods (24) are rotatably mounted inside the hollow rod (23). Each rotating rod (24) passes through the hollow rod (23) and an arc plate (241) and a bevel gear (242) are fixedly mounted at both ends of each rotating rod (24).
3. The pomace processing device according to claim 2, characterized in that: The plurality of rotating rods (24) are designed to be distributed in a spiral shape, and each of the arc-shaped plates (241) is designed to be twisted and made of stainless steel.
4. The pomace processing device according to claim 2, characterized in that: The rotating rod 1 (1120) is rotatably mounted inside the rotating rod 2 (24), and a plurality of bevel gears 1 (1121) are fixedly sleeved on the outer wall of the rotating rod 1 (1120), and the plurality of bevel gears 1 (1121) are respectively engaged with the corresponding bevel gear 2 (242).
5. The pomace processing device according to claim 4, characterized in that: The plurality of bevel gears 1 (1121) are designed to be distributed at equal distances along the axis of the rotating rod 1 (1120), and the number of the bevel gears 2 (242) is one less than the number of the bevel gears 1 (1121).
6. The pomace processing device according to claim 2, characterized in that: The power assembly comprises a protective shell (21) fixedly mounted on the outer wall of one side of the drying drum (2); the hollow rod (23) is rotatably connected to the inner wall of the protective shell (21); and a second gear (231) is fixedly sleeved on the outer wall of the hollow rod (23).
7. The pomace processing device according to claim 2, characterized in that: A motor 1 (111) and a hydraulic cylinder (12) are fixedly mounted on the outer wall of the vertical plate (11); a fixed block (121) is fixedly mounted on the output shaft of the hydraulic cylinder (12); a motor 2 (112) is fixedly mounted on the outer wall of the fixed block (121); a gear 1 (1111) is fixedly sleeved on the output shaft of the motor 1 (111); the gear 1 (1111) is meshed with the gear 2 (231); and the output shaft of the motor 2 (112) is fixedly connected to the rotating rod 1 (1120).
8. The pomace processing device according to claim 2, characterized in that: The anti-leakage mechanism comprises a discharge channel (25) fixedly mounted on the top of the base (1), the discharge channel (25) being fixedly connected and communicated with the drying drum (2), a limiting groove (251) being provided on the inner walls on both sides of the discharge channel (25), a rectangular groove (252) being provided on the outer wall of the discharge channel (25), a limiting protrusion (41) being slidably mounted on the inner walls of the two limiting grooves (251), a sector block (4) being fixedly mounted on the outer walls of the two limiting protrusions (41), an arc block (42) being fixedly mounted on the outer wall of one side of the sector block (4), the arc block (42) penetrating the rectangular groove (252), and a plurality of tooth grooves (421) being provided on the outer walls of the sector block (4) and the arc block (42).
9. The pomace processing device according to claim 8, characterized in that: A motor three (5) is fixedly mounted on the top of the base (1), and two partitions (52) and a tooth column (51) are fixedly sleeved on the output shaft of the motor three (5), the tooth column (51) is engaged with the tooth groove (421), and the two partitions (52) are respectively located on both sides of the tooth column (51) and the arc block (42).
10. A method for using a pomace processing device, applied to the pomace processing device according to claims 2-9, characterized in that: The specific steps of this method include: S1, pretreatment and feeding: Put the fresh fruit pomace into the dehydrator and remove 20%-50% of the free water through mechanical squeezing or centrifugation to reduce the moisture content to 50%-60%; S2, efficient drying: The drying component (300) is started to send hot air into the drying drum (2); the inner arc plate (241) of the drying drum (2) continuously turns the material so that the pomace moves in a spiral trajectory, and then stirs and breaks up lumps, and the water evaporates quickly; S3, crushing and post-processing: The dried pomace is processed by a crusher to a particle size of ≤1mm, meeting the requirements of feed or fermentation raw materials; S4, discharging and storage: The dried pomace is discharged through the discharge channel (25) and enters the storage bin and packaging stage; Sampling is carried out to test moisture content, particle size and microbiological indicators to ensure that storage and processing standards are met.
Citation Information
Patent Citations
Pomace drying treatment equipment
CN114642265A