Automatic anchor cable cutting device
By designing an automatic anchor cable cutting device and using a wire releaser, a tractor and a collection box to achieve automatic cutting and collection of anchor cables, the problem of laborious and unsafe anchor cable cutting is solved, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202510885229.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-10-17
AI Technical Summary
The cutting process of anchor cables is laborious and unsafe. It is difficult to deliver them directly to the cutting machine by manpower, which increases the workload of skilled workers.
An automatic anchor cable cutting device is designed, which includes an anchor cable pay-off device, a tractor, an anchor cable cutter and an anchor cable collection box. The driving motor and the cutter are used to realize automatic cutting and collection, thus reducing manual operation.
It effectively reduces the work intensity of technicians and improves the efficiency and safety of anchor cable cutting.
Smart Images
Figure CN120790796A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to an anchor cable cutting device, in particular to an automatic anchor cable cutting device. BACKGROUND
[0002] Since the anchor cable is frequently used by the repair team and serves the whole mine, the repair team uses the anchor cable more frequently, but the technical workers not only have difficulty moving the anchor cable and need to move the anchor cable through tools, but also the cutting of the anchor cable is very troublesome, so that the workers cannot directly send the anchor cable to the cutting machine, thereby increasing the working strength of the technical workers. SUMMARY
[0003] The application aims to provide an automatic anchor cable cutting device, and solves the problem of high working strength during cutting of the anchor cable.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the application is as follows:
[0005] An automatic anchor cable cutting device comprises an anchor cable pay-off device, a tractor, an anchor cable cutting machine and an anchor cable collecting box through which the anchor cable passes in sequence.
[0006] The anchor cable pay-off device comprises a support frame and a pay-off disc, and the pay-off disc is rotationally connected to the support frame; the pay-off disc is provided with an anchor cable, and the pay-off disc is connected to a first driving motor, and the first driving motor provides a rotating force for the pay-off disc, so as to realize the purposes of discharging or collecting the anchor cable.
[0007] The tractor comprises an upper pressing wheel and a lower pressing wheel, and the anchor cable passes between the upper pressing wheel and the lower pressing wheel; the lower pressing wheel is connected to a second driving motor through a transmission shaft, and the second driving motor is used for providing power for the lower pressing wheel.
[0008] The anchor cable cutting machine comprises a workbench and a cutting machine, and the cutting machine is connected to a fixed support at the bottom; the rear end of the fixed support is hinged to the workbench, and the front end of the fixed support is connected to the workbench through a return spring; a control handle is arranged on the fixed support.
[0009] The anchor cable collecting box comprises a supporting leg and a collecting box, and the supporting leg is supported at the bottom of the collecting box; one side of the collecting box is connected to the workbench.
[0010] Further, the support frame comprises a triangular supporting piece, a connecting nut and a connecting piece; the triangular supporting piece is provided with a threaded column, and the connecting nut is threadedly connected to the column; a limiting nut is arranged at the bottom of the connecting piece, and the limiting nut is threadedly connected to the threaded column; two rollers are arranged on the connecting piece, and a supporting rod on the pay-off disc is placed between the two rollers.
[0011] Furthermore, the cutting machine includes a third driving motor, a driving pulley, a driven pulley and a cutting blade, the driving pulley is connected to the third driving motor, the driven pulley is connected to the cutting blade, and the driving pulley and the driven pulley are connected through a transmission belt.
[0012] Furthermore, a limiting member is provided on the workbench, and the reset spring is sleeved on the outside of the limiting member; the upper end of the reset spring is connected to the fixed bracket, and the lower end is connected to the workbench.
[0013] Furthermore, the workbench is provided with a plurality of anchor cable limiters, which are arranged in sequence along the front-to-back direction of the workbench; each anchor cable limiter has an arc-shaped limit groove for the anchor cable to pass through, and the diameter of each arc-shaped limit groove is different.
[0014] Furthermore, there are two rows of legs, and one row of legs is provided at each of the front and rear ends of the collection box; the collection box includes side panels and a bottom panel, the side panels are provided at the rear ends of the bottom panel, and the bottom panel is hinged to the bottom of the side panels by hinges.
[0015] Furthermore, the bottom plate is tilted at the bottom of the side plate, and the bottom plate is tilted downward from the front side plate to the rear side plate; the front end of the bottom plate is hinged to the bottom of the side plate through a hinge, and the rear end is connected to the telescopic cylinder, which is set at the bottom of the front side plate through a fixed seat.
[0016] Furthermore, a buffer plate is provided on the supporting leg at the rear end, and the buffer plate is tilted downward toward the inside of the collection box.
[0017] By adopting the above technical solution, the beneficial technical effects of the present invention are:
[0018] The present invention uses an anchor cable payout to collect the anchor cable, then uses a tractor to provide traction to the anchor cable, allowing it to reach the anchor cable cutter. Once the extended length of the anchor cable reaches the collection box, the technician controls the handle to rotate the cutter, causing the cutting blade to cut the anchor cable. After cutting, the technician releases the force applied to the cutter, returning it to its original position. This invention effectively reduces the technician's workload and significantly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of an automatic anchor cable cutting device.
[0020] Figure 2 Schematic diagram of the anchor line release device.
[0021] Figure 3 Schematic diagram of the anchor cable cutter.
[0022] Figure 4 This is a schematic diagram of the anchor cable collection box.
[0023] Figure 5 A schematic diagram of a buffer plate. DETAILED DESCRIPTION
[0024] As Figure 1 shown, an automatic anchor cable cutting device, comprising an anchor cable pay-off device 1, a tractor 2, an anchor cable cutting machine 3 and an anchor cable collecting box 4 through which the anchor cable passes in turn; the anchor cable pay-off device 1 comprises a support frame 11 and a pay-off disc 12, the pay-off disc 12 being rotatably connected to the support frame 11; the pay-off disc 12 is provided with an anchor cable, and the pay-off disc 12 is connected to a first driving motor, which provides the pay-off disc 12 with a rotating force to achieve the purpose of discharging or collecting the anchor cable; the tractor 2 comprises an upper press wheel 21 and a lower press wheel 22, through which the anchor cable passes, and the lower press wheel 22 is connected to a second driving motor through a transmission shaft, and the second driving motor is used to provide power for the lower press wheel 22; the anchor cable cutting machine 3 comprises a workbench 31 and a cutting machine 32, and the cutting machine 32 is connected to a fixed support 33 at the bottom, the rear end of the fixed support 33 is hinged to the workbench 31, and the front end of the fixed support 33 is connected to the workbench 31 through a return spring 34; the fixed support 33 is provided with a control handle 35; the anchor cable collecting box 4 comprises a supporting leg 41 and a collecting box 42, and the supporting leg 41 is supported at the bottom of the collecting box 42, and one side of the collecting box 42 is connected to the workbench 31. The anchor cable is placed in bundles on the pay-off disc 12, the first driving motor drives the pay-off disc 12 to rotate, so that the anchor cable passes through the tractor 2 and moves to the anchor cable cutting machine 3, the second driving motor provides power for the lower press wheel 22 to prevent the upper press wheel 21 and the lower press wheel 22 from being reversed under the action of gravity, and the anchor cable moves to the anchor cable pay-off device 1.
[0025] As Figure 3 shown, a plurality of anchor cable limiters 311 are arranged on the workbench 31 in the front-rear direction of the workbench 31; each anchor cable limiter 311 has an arc-shaped limiting groove 312 for the anchor cable to pass through, and the diameters of each arc-shaped limiting groove 312 are different. The anchor cable passes through the arc-shaped limiting groove 312 from the tractor 2 to the cutting machine 32, and the arc-shaped limiting groove 312 can effectively limit the freedom of the anchor cable in the front-rear direction, preventing the anchor cable from moving during cutting and affecting the accuracy of cutting. When cutting is about to be performed, the first driving motor and the second driving motor are stopped, so that the length of the anchor cable is fixed.
[0026] As Figure 2As shown, the support frame 11 includes a triangular support 111, a connecting nut 112 and a connecting piece 113, the triangular support 111 is provided with a threaded column, and the connecting nut 112 is threadedly connected to the threaded column; the connecting piece 113 is provided at the bottom with a limiting nut 114, and the limiting nut 114 is threadedly connected to the threaded column; the connecting piece 113 is provided with two rollers 115, and the support rod on the pay-off reel 12 is placed between the two rollers 115. When the first driving motor drives the pay-off reel 12 to rotate, the support rods at both ends of the pay-off reel 12 rotate relative to the rollers 115, thereby reducing the friction of the support rods and making the pay-off reel 12 rotate more smoothly.
[0027] As shown in Figure 3 As shown, the cutting machine 32 includes a third driving motor 321, a driving pulley 322, a driven pulley 323 and a cutting blade 324, the driving pulley 322 is connected with the third driving motor 321, the driven pulley 323 is connected with the cutting blade 324, and the driving pulley 322 and the driven pulley 323 are connected through a transmission belt 325. The workbench 31 is provided with a limiting piece 326, and the reset spring 34 is sleeved outside the limiting piece 326; the upper end of the reset spring 34 is connected with the fixed support 33, and the lower end is connected with the workbench 31. After the anchor cable is stretched to a specified length, the first driving motor and the second driving motor are stopped, the third driving motor 321 is started, the technician controls the handle 35 to make the cutting machine 32 rotate downward relative to the workbench 31, the anchor cable is cut off through the cutting blade 324, then the force on the handle is removed, the cutting machine 32 is reset under the action of the reset spring 34, the third driving motor 321 is turned off, and the first driving motor and the second driving motor are started at the same time, and the above steps are repeated to cut off the anchor cable for use in the whole mine.
[0028] As shown in Figure 4 As shown, the bottom plate 411 is inclinedly arranged at the bottom of the side plate 412, and the bottom plate 411 is inclinedly arranged downward from the front end side plate 412 to the rear end side plate 412; the front end of the bottom plate 411 is hingedly connected to the bottom of the side plate 412, and the rear end is connected with the telescopic cylinder 413, and the telescopic cylinder 413 is arranged at the bottom of the front end side plate 412 through the fixing seat 415. After the anchor cable is cut off, it will fall into the collecting box 42, and due to the inclined arrangement of the collecting box 42, the anchor cable will fall to the lower side due to gravity, and then the telescopic cylinder 413 controls the rotation of the bottom plate 411 to make the anchor cable in the collecting box 42 fall from the collecting box 42 to the ground. The working space of the collecting box 42 is small, and the anchor cable in the collecting box 42 cannot be taken out by manpower, and the anchor cable is fallen to the ground, which is convenient for the staff to carry and use.
[0029] As shown in Figure 5As shown, the legs 41 are in two rows, and the collecting box 42 is provided with a row of legs 41 at each of the front and rear ends; the collecting box 42 comprises side plates 412 and a bottom plate 411, the side plates 412 are arranged at the front and rear ends of the bottom plate 411, and the bottom plate 411 is hingedly connected to the bottom of the side plates 412. The rear end of the leg 41 is provided with a buffer plate 414, which is inclinedly arranged towards the lower side of the inside of the collecting box 42. The telescopic air cylinder 413 controls the rotation of the bottom plate 411, the anchor cable will fall from the bottom of the collecting box 42 and fall on the buffer plate 414, and the buffer plate 414 will make the anchor cable fall to the middle of the two rows of legs 41, which is relatively concentrated, and it is not necessary to re-summarize the anchor cable that has been cut off.
[0030] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present application should also be within the scope of the present application.
Claims
1. An automatic anchor cable cutting device, characterized in that: It includes an anchor cable pay-off device, a tractor, an anchor cable cutter and an anchor cable collection box through which the anchor cable passes in sequence; The anchor cable pay-off device includes a support frame and a pay-off reel, which is rotatably connected to the support frame; the pay-off reel is provided with an anchor cable, and the pay-off reel is connected to a first drive motor, which provides a rotational force for the pay-off reel to achieve the purpose of unloading or collecting the anchor cable; The tractor includes an upper pressure wheel and a lower pressure wheel, the anchor cable passes between the upper pressure wheel and the lower pressure wheel, the lower pressure wheel is connected to the second drive motor through a transmission shaft, and the second drive motor is used to provide power for the lower pressure wheel; The anchor cable cutting machine includes a workbench and a cutting machine. The bottom of the cutting machine is connected to a fixed bracket. The rear end of the fixed bracket is hinged to the workbench, and the front end of the fixed bracket is connected to the workbench through a return spring. A control handle is provided on the fixed bracket. The anchor cable collection box comprises a support leg and a collection box, wherein the support leg is supported on the bottom of the collection box, and one side of the collection box is connected to the workbench.
2. The automatic anchor cable cutting device according to claim 1, characterized in that: The support frame includes a triangular support member, a connecting nut and a connecting member. A threaded column is provided on the triangular support member, and the connecting nut is threadedly connected to the column; a limiting nut is provided at the bottom of the connecting member, and the limiting nut is threadedly connected to the threaded column; two rollers are provided on the connecting member, and the support rod on the wire reel is placed between the two rollers.
3. The automatic anchor cable cutting device according to claim 1, characterized in that: The cutting machine includes a third driving motor, a driving pulley, a driven pulley and a cutting blade. The driving pulley is connected to the third driving motor, the driven pulley is connected to the cutting blade, and the driving pulley and the driven pulley are connected through a transmission belt.
4. The automatic anchor cable cutting device according to claim 1, characterized in that: A limiting member is provided on the workbench, and the return spring is sleeved on the outside of the limiting member; the upper end of the return spring is connected to the fixed bracket, and the lower end is connected to the workbench.
5. The automatic anchor cable cutting device according to claim 1, characterized in that: The workbench is provided with a plurality of anchor cable limiters, which are arranged in sequence along the front-rear direction of the workbench; each anchor cable limiter has an arc-shaped limit groove for the anchor cable to pass through, and the diameter of each arc-shaped limit groove is different.
6. The automatic anchor cable cutting device according to claim 1, characterized in that: There are two rows of legs, and one row of legs is provided at each of the front and rear ends of the collection box; the collection box includes side panels and a bottom panel, the side panels are provided at the front and rear ends of the bottom panel, and the bottom panel is hinged to the bottom of the side panels through hinges.
7. The automatic anchor cable cutting device according to claim 6, characterized in that: The bottom plate is tilted at the bottom of the side plate, and is tilted downward from the front side plate to the rear side plate; the front end of the bottom plate is hinged to the bottom of the side plate through a hinge, and the rear end is connected to the telescopic cylinder, which is arranged at the bottom of the front side plate through a fixed seat.
8. The automatic anchor cable cutting device according to claim 6, characterized in that: The supporting legs at the rear end are provided with a buffer plate, which is placed tilted downward toward the inner side of the collection box.