A rubber recycling granule preparation device
By employing brine separation and structural linkage technologies, the problem of stone wear on cutting tools in rubber recycling equipment has been solved, enabling efficient and stable preparation of recycled rubber granules and improving equipment lifespan and product quality.
Patent Information
- Application Number
- CN202511263676.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-09-05
AI Technical Summary
Existing rubber recycling equipment, when processing waste rubber, suffers from problems such as blade wear, equipment vibration, production downtime, and reduced product quality due to stones and metal fragments mixed in.
By employing brine separation technology, which utilizes the density difference of brine to separate rubber and stones, and combining hydraulic drive and structural linkage, the separation and feeding process is automated, reducing manual intervention and improving production efficiency.
It effectively separates rubber from stones, improves rubber purity and equipment lifespan, reduces production costs, and ensures production stability and product quality.
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Figure CN120792035B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of non-metallic waste and scrap processing, in particular to a rubber recycling and regenerating particle preparation device. BACKGROUND
[0002] Rubber has high elasticity and high toughness, and can quickly recover to its original state after a large deformation, and is widely used in the fields of automobile tires, conveyor belts, shock absorption and sealing. However, due to such widespread application, rubber products become black garbage more harmful than white garbage after being discarded. At the same time, the production of rubber is limited, and under this background, the use of recycling and regenerating particle preparation equipment of recycled rubber is widely applied.
[0003] A patent with publication number CN118024454B discloses a rubber recycling and regenerating particle preparation equipment, which includes a crushing device for crushing rubber, a forming device arranged beside the crushing device for further crushing the rubber powder, and a devulcanization device arranged on the forming device for devulcanizing the rubber particles. The crushing device and the forming device provided in the application crush the rubber multiple times, soften the crushed rubber, facilitate the molding of the rubber particles, and finally devulcanize the rubber, with high automation degree. The forming device repeatedly grinds the rubber through the upper grinder and the lower grinder, finally extrudes the rubber into the outlet hole, and cuts the rubber into particles through the cutting rotary knife.
[0004] In the process of preparing rubber recycling and regenerating particles, the existing equipment will have hard impurities such as stones and metal scraps mixed in the material when processing waste rubber. In the crushing link, the high-hardness stones will directly impact the crushing cutter, causing the blade to break, crack or severe wear, greatly shortening the service life of the cutter, increasing the frequency of equipment downtime and the cost of spare parts. Secondly, when hard impurities and rubber are mixed and crushed, due to the large difference in hardness between the two, it is easy to cause uneven stress distribution in the crushing cavity, causing the equipment to vibrate intensively, the bearing to wear out quickly, and even the transmission components to break down, threatening production safety. In addition, stones that have not been effectively separated will block the filter screen during the melting and extrusion stage, causing abnormal fluctuations in equipment pressure, forcing the production line to frequently stop for cleaning, reducing production efficiency, and possibly causing rubber degradation due to local overheating, affecting the physical properties of the regenerated particles and product quality. More seriously, fine stone powder mixed into the finished product particles will reduce the elasticity, wear resistance and other key indicators of rubber, limiting its application in high-end products, and ultimately affecting the market competitiveness and economic benefits of recycled rubber.
[0005] Therefore, the application provides a rubber recycling and regenerating particle preparation device. SUMMARY
[0006] To make up for the deficiencies of the prior art, solve at least one technical problem raised in the background art.
[0007] The technical scheme adopted by the present application to solve its technical problems is: a rubber recycling particle preparation device, comprising a machine body, a fixed motor is fixedly connected to one side of the machine body, a fixed frame is arranged above the machine body, two groups of crushing assemblies are rotatably arranged in the fixed frame, the crushing assembly comprises a crushing roller, the crushing roller is driven by the fixed motor to perform crushing work, a feeding port is arranged on one side of the fixed frame, a plurality of auxiliary plates are rotatably connected to one side of the fixed frame, the auxiliary plates correspond to the feeding port, a partition plate is fixedly connected to the top wall of the fixed frame, one side of the partition plate is arranged as a first cavity, the other side of the partition plate corresponds to the feeding port, a positioning frame is fixedly connected to one side of the fixed frame, a pretreatment assembly is arranged in the positioning frame, the pretreatment assembly comprises a discharging frame fixedly connected to the upper surface of the positioning frame, a discharging groove is formed in the discharging frame, two connecting motors are fixedly connected to one side of the discharging frame, an auxiliary paddle is fixedly connected to the output end of the connecting motor, the auxiliary paddle is made of hard plastic material;
[0008] The auxiliary assembly further comprises a cavity in the positioning frame, the cavity in the positioning frame stores salt water, after the waste rubber material is discharged into the positioning frame, the salt water is used to separate the stones from the rubber.
[0009] Preferably, a first hydraulic cylinder is fixedly connected to the bottom surface of the positioning frame, a push plate is fixedly connected to the output end of the first hydraulic cylinder, and a plurality of fixing holes are formed in the surface of the push plate.
[0010] Preferably, after the waste rubber and stones are hit by the auxiliary paddle and enter the salt water in the positioning frame, the stones and the waste rubber are separated by the density of the salt water, the stones sink to the bottom and fall into the bottom wall of the positioning frame through the fixing holes in the surface of the push plate, then the push plate moves upward under the drive of the first hydraulic cylinder, and in the moving process, the waste rubber after separation is pushed into the fixed frame by the feeding assembly.
[0011] Preferably, the feeding assembly comprises a reciprocating screw rotatably arranged in the push plate, a fixed gear is fixedly connected to one end of the reciprocating screw, a rack plate is fixedly connected to the inner wall of the positioning frame corresponding to the position of the fixed gear, the rack plate is engaged with the fixed gear, a convex plate is slidably connected to the circumferential surface of the reciprocating screw, a vertical plate is fixedly connected to the upper surface of the convex plate, an inclined plate is fixedly connected to one side of the vertical plate, and a plurality of inclined holes are formed in the surface of the inclined plate.
[0012] Preferably, when the separation is completed, the first hydraulic cylinder drives the push plate to move upwards, and the fixed gear at the end of the reciprocating screw is driven to rotate along the rack plate, thereby driving the reciprocating screw to rotate, the rotation of the reciprocating screw drives the convex plate on the circumferential surface of the reciprocating screw to slide along the reciprocating screw, thereby driving the vertical plate on the upper surface of the convex plate and the inclined plate on one side of the vertical plate to move obliquely towards the fixed frame, and the separated waste rubber is sent into the positioning frame for crushing and granulating.
[0013] Preferably, a guide groove is formed on one side of the positioning frame close to the fixed frame, a guide plate is fixedly connected to the bottom wall of the guide groove, and a sealing piece is arranged on one side of the positioning frame close to the guide plate.
[0014] Preferably, the sealing piece comprises two telescopic rods fixedly connected to the upper surface of the positioning frame, springs are sleeved on the circumferential surfaces of the two telescopic rods, the same top plate is fixedly connected to the top ends of the two springs and the telescopic rods, a limiting plate is fixedly connected to the lower surface of the top plate, the limiting plate is used for separating the positioning frame and the guide plate, and two vertical rods are also fixedly connected to the lower surface of the top plate, and the lengths of the vertical rods are greater than that of the limiting plate.
[0015] Preferably, in the process of lifting the push plate upwards, the two vertical rods on the lower surface of the top plate are also lifted upwards, the two vertical rods lift the top plate, thereby driving the limiting plate to move upwards, the limiting plate opens the discharging opening between the positioning frame and the fixed frame, and the upward movement of the push plate also indirectly drives the inclined plate and the vertical plate to move towards the fixed frame, thereby pushing the separated waste rubber to fall into the fixed frame along the guide plate from the opened discharging opening.
[0016] Preferably, a mixing assembly is further arranged between the inclined plate and the vertical plate, the mixing assembly comprises an inclined groove formed on one side of the inner wall of the positioning frame, the inner wall of the inclined groove is fixedly connected with teeth, a support frame is fixedly connected to one side of the vertical plate, an auxiliary shaft is rotatably connected to the middle portion of the support frame, a plurality of rotating plates are fixedly connected to the circumferential surface of the auxiliary shaft, a rotating hole is formed in the circumferential surface of each rotating plate, a rotating gear is fixedly connected to one end of the auxiliary shaft, and the rotating gear is engaged with the teeth in the inclined groove.
[0017] Preferably, in the process of lifting the inclined plate and the vertical plate by the push plate, the inclined plate and the vertical plate move obliquely along the inclined groove under the joint driving of the reciprocating screw and the first hydraulic cylinder, at this time, the inclined plate and the vertical plate not only push the waste rubber floating in the salt water into the fixed frame, but also make the rotating gear rotate along the teeth in the inclined groove during the feeding process, thereby driving the auxiliary shaft to rotate and driving the rotating plates on the circumferential surface of the auxiliary shaft to mix the newly added salt.
[0018] The beneficial effects of the present application are as follows:
[0019] 1. The rubber recycling particle preparation device, waste rubber and stones are hit by auxiliary paddles into the brine in the positioning frame through the feeding frame, the auxiliary paddle is used for separating the stones mixed in the waste rubber, the auxiliary paddle is driven by two connecting motors outside the feeding frame, and then the stones and the waste rubber are separated by the density of the brine, the stones sink to the bottom and fall into the bottom wall of the positioning frame through the fixed hole on the surface of the push plate, and then the push plate moves upward under the drive of the first hydraulic cylinder, and the waste rubber separated in the moving process is pushed into the fixed frame by the feeding assembly, and the fixed motor is started to drive a plurality of crushing rollers for crushing work, and in the crushing process, the dust particles generated flow into the first cavity, reducing the dust particles flowing out of the fixed frame and polluting the working environment.
[0020] 2. The rubber recycling particle preparation device, the push plate is driven by the first hydraulic cylinder to move upward, the meshing of the fixed gear and the rack plate makes the reciprocating screw rotate, and then drives the slide plate to slide, so that the vertical plate and the inclined plate move obliquely to feed, without additional power source, energy is saved and cost is reduced, the inclined hole on the inclined plate can further filter small impurities during feeding, and the purity of the rubber is improved, and at the same time, the assembly realizes the coherent operation of separation and feeding, has high automation degree, reduces manual intervention, improves production efficiency, and guarantees the smoothness and stability of the waste rubber recycling particle preparation process.
[0021] 3. The rubber recycling particle preparation device, when the inclined plate and the vertical plate obliquely move to push the material, the rotating gear is driven to rotate along the inclined groove teeth by ingenious use of structure linkage, driving the auxiliary shaft and the rotating plate to work, without additional power, saving energy and cost, the rotating plate mixes the newly added salt, which can make the salt quickly and uniformly dispersed in the brine, improve the separation effect of the brine on waste rubber and stones and other impurities, ensure the quality of subsequent rubber recycling, and the whole process is synchronized with feeding, realizes the mixing of salt while completing the pushing of material, improves the coherence and efficiency of the production process, and makes the whole rubber recycling particle preparation device run more efficiently and stably. BRIEF DESCRIPTION OF DRAWINGS
[0022] The application will be further described below with reference to the drawings.
[0023] Figure 1 is a perspective view of the embodiment one of the application;
[0024] Figure 2 is a structural schematic view of the main body of the application;
[0025] Figure 3 is a structural schematic view of the crushing assembly of the application;
[0026] Figure 4 is a structural schematic view of the pretreatment assembly of the application;
[0027] Figure 5 is the connecting relationship structure diagram of the positioning frame and the guide plate of the application;
[0028] Figure 6 is the sectional view of the positioning frame of the application;
[0029] Figure 7 is the structure diagram of the loading assembly of the application;
[0030] Figure 8 is the structure diagram of the mixing assembly and the loading assembly of the application;
[0031] Figure 9 is the connecting relationship structure diagram of the limiting plate and the top plate of the application;
[0032] In the figure: 1, machine body;
[0033] 2, fixed frame; 21, fixed motor; 22, auxiliary plate; 23, partition plate; 24, first cavity; 25, crushing roller;
[0034] 3, positioning frame; 31, first hydraulic cylinder; 32, discharging frame; 33, connecting motor; 34, discharging groove; 35, auxiliary paddle; 36, spring; 37, telescopic rod; 38, top plate; 39, limiting plate; 310, vertical rod; 311, guide groove; 312, guide plate; 313, push plate; 314, fixed hole; 315, reciprocating screw; 316, fixed gear; 317, rack plate; 318, inclined plate; 319, inclined hole; 320, support frame; 321, rotating plate; 322, rotating hole; 323, rotating gear; 324, convex plate; 325, auxiliary shaft; 326, vertical plate; 327, inclined groove; 328, tooth. DETAILED DESCRIPTION
[0035] In order to make the technical means, creative features, purposes and effects realized by the application easy to understand, the application is further described below in combination with specific embodiments.
[0036] Embodiment one: as Figures 1 to 9As shown, the rubber recycling particle preparation device provided by the embodiment of the application comprises a body 1, one side of the body 1 is fixedly connected with a fixed motor 21, an upper portion of the body 1 is provided with a fixed frame 2, two groups of crushing assemblies are rotatably arranged in the fixed frame 2, the crushing assembly comprises a crushing roller 25, the crushing roller 25 is driven by the fixed motor 21 to perform crushing work, one side of the fixed frame 2 is provided with an inlet, one side of the fixed frame 2 is rotatably connected with a plurality of auxiliary plates 22, the auxiliary plates 22 correspond to the inlet, a top wall of the fixed frame 2 is fixedly connected with a partition plate 23, one side of the partition plate 23 is provided as a first cavity 24, the other side of the partition plate 23 corresponds to the inlet, one side of the fixed frame 2 is fixedly connected with a positioning frame 3, the positioning frame 3 is provided with a pretreatment assembly, the pretreatment assembly comprises a discharging frame 32 fixedly connected to an upper surface of the positioning frame 3, a discharging groove 34 is formed in the discharging frame 32, two connecting motors 33 are fixedly connected to one side of the discharging frame 32, an auxiliary paddle 35 is fixedly connected to an output end of the connecting motor 33, and the auxiliary paddle 35 is made of hard plastic material;
[0037] The auxiliary assembly further comprises a cavity in the positioning frame 3, the cavity in the positioning frame 3 stores salt water, and after the waste rubber material is discharged into the positioning frame 3, the salt water is used to separate the stones from the rubber;
[0038] A first hydraulic cylinder 31 is fixedly connected to a bottom surface of the positioning frame 3, an output end of the first hydraulic cylinder 31 is fixedly connected with a push plate 313, and a plurality of fixing holes 314 are formed in a surface of the push plate 313.
[0039] Specifically, in the rubber recycling particle preparation process, when the existing equipment processes waste rubber, hard impurities such as stones and metal scraps are mixed in the material. In the crushing link, the high-hardness stones will directly impact the crushing cutter, causing the blade to break, crack or severe wear, greatly shortening the service life of the cutter, increasing the frequency of equipment downtime and the cost of spare parts. Secondly, when the hard impurities and the rubber are mixed and crushed, due to the large difference in hardness between the two, uneven stress distribution in the crushing cavity is easy to cause the equipment to vibrate intensively, the bearing to wear out quickly, and even the transmission components to break down, threatening production safety. In addition, stones that have not been effectively separated will block the filter screen during the melting and extrusion stage, causing abnormal fluctuations in equipment pressure, forcing the production line to frequently stop for cleaning, reducing production efficiency, and possibly causing rubber degradation due to local overheating, affecting the physical properties of the recycled particles and product quality. More seriously, fine stone powder mixed into the finished particles will reduce the elasticity and wear resistance of the rubber, limiting its application in high-end products, and ultimately affecting the market competitiveness and economic benefits of recycled rubber.
[0040] Therefore, the application solves the above problems by the above structure. First, the waste rubber is poured into the feeding groove 34 in the feeding frame 32, and then the waste rubber and the stones are hit by the auxiliary paddle 35 in the feeding frame 32 into the brine in the positioning frame 3. The hitting of the auxiliary paddle 35 is used to separate the stones mixed in the waste rubber. The auxiliary paddle 35 is driven by the two connecting motors 33 outside the wall of the feeding frame 32, and then the density of the brine is used to separate the stones and the waste rubber. The stones sink to the bottom and fall into the bottom wall of the positioning frame 3 through the fixed hole 314 on the surface of the push plate 313. Then the push plate 313 moves upward under the drive of the first hydraulic cylinder 31. In the moving process, the feeding assembly pushes the separated waste rubber into the fixed frame 2. After entering the fixed frame 2, the fixed motor 21 is started to drive a plurality of crushing rollers 25 to perform crushing work. In the crushing process, the dust particles generated will flow into the first cavity 24, reducing the dust particles flowing out of the fixed frame 2 and polluting the working environment.
[0041] By using brine to separate waste rubber and hard substances such as stones, the purity of waste rubber can be effectively improved, the quality of waste rubber granulation is improved, and the service life of the recycling equipment is greatly improved due to the reduction of hard substances such as stones.
[0042] As shown in Figure 8 The feeding assembly of the present embodiment includes a reciprocating screw 315 rotatably arranged in the push plate 313. One end of the reciprocating screw 315 is fixedly connected with a fixed gear 316. A rack plate 317 is fixedly connected with the position corresponding to the fixed gear 316 on the inner wall of the positioning frame 3. The rack plate 317 is engaged with the fixed gear 316. The circumferential surface of the reciprocating screw 315 is slidably connected with a convex plate 324. The upper surface of the convex plate 324 is fixedly connected with a vertical plate 326. One side of the vertical plate 326 is fixedly connected with an inclined plate 318. A plurality of inclined holes 319 are formed in the surface of the inclined plate 318.
[0043] Specifically, when the separation is completed, the first hydraulic cylinder 31 drives the push plate 313 to move upward, which drives the fixed gear 316 at the end of the reciprocating screw 315 to rotate along the rack plate 317, thereby driving the reciprocating screw 315 to rotate. The rotation of the reciprocating screw 315 drives the convex plate 324 on the circumferential surface of the reciprocating screw 315 to slide along the reciprocating screw 315, thereby driving the vertical plate 326 on the upper surface of the convex plate 324 and the inclined plate 318 on one side of the vertical plate 326 to move obliquely towards the fixed frame 2, and the separated waste rubber is sent into the positioning frame 3 for crushing and granulating work;
[0044] The push plate 313 is driven to move up by the first hydraulic cylinder 31, the meshing of the fixed gear 316 and the rack plate 317 drives the reciprocating screw 315 to rotate, and then drives the convex plate 324 to slide, so that the vertical plate 326 and the inclined plate 318 move obliquely to feed, without additional power source, energy is saved and cost is reduced, the inclined hole 319 on the inclined plate 318 can further filter small impurities during the feeding process, and the purity of the rubber is improved, meanwhile, the assembly realizes the coherent operation of separation and feeding, the degree of automation is high, manual intervention is reduced, the production efficiency is improved, and the smoothness and stability of the preparation process of the waste rubber recycling and regeneration particles are ensured.
[0045] As shown in Figure 7 The positioning frame 3 is provided with a guide groove 311 close to one side of the fixed frame 2, the bottom wall of the guide groove 311 is fixedly connected with a guide plate 312, one side of the positioning frame 3 close to the guide plate 312 is provided with a sealing element, and the sealing element prevents the waste rubber from falling into the guide groove 311 during feeding.
[0046] The sealing element comprises two telescopic rods 37 fixedly connected to the upper surface of the positioning frame 3, the circumferential surfaces of the two telescopic rods 37 are sleeved with springs 36, the top ends of the two springs 36 and the telescopic rods 37 are fixedly connected with a same top plate 38, the lower surface of the top plate 38 is fixedly connected with a limiting plate 39, the limiting plate 39 is used for separating the positioning frame 3 and the guide plate 312, and the lower surface of the top plate 38 is further fixedly connected with two vertical rods 310, and the lengths of the vertical rods 310 are greater than that of the limiting plate 39.
[0047] Specifically, during the upward lifting of the push plate 313, the two vertical rods 310 on the lower surface of the top plate 38 are also lifted upward, the two vertical rods 310 lift the top plate 38, thereby driving the limiting plate 39 to move upward, the limiting plate 39 opens the feeding opening between the positioning frame 3 and the fixed frame 2 when moving upward, and the upward movement of the push plate 313 also indirectly drives the inclined plate 318 and the vertical plate 326 to move towards the fixed frame 2, thereby pushing the separated waste rubber to fall into the fixed frame 2 along the guide plate 312 from the opened feeding opening.
[0048] Through the setting of the guide groove 311 and the guide plate 312, a precise path is provided for the waste rubber to enter the fixed frame 2, ensuring smooth feeding, and the design of the sealing element, through the cooperation of the telescopic rod 37, the spring 36 and the top plate 38, the limiting plate 39 can effectively close the feeding opening in the normal state, preventing the rubber from falling into the guide groove 311, and the lengths of the vertical rods 310 are greater than that of the limiting plate 39, ensuring that the feeding opening is opened first when being lifted, the push plate 313 is lifted, the vertical rod 310, the top plate 38 and the limiting plate 39 are simultaneously driven to move, the feeding opening is automatically opened, then the spring 36 can make the limiting plate 39 automatically reset, at the same time, the inclined plate 318 and the vertical plate 326 push the rubber to fall along the guide plate 312, the whole process is coherent and efficient, reduces material loss, and improves the degree of production automation and stability.
[0049] Embodiment two: as shown in Figures 1 to 9 Another embodiment of the application is shown in Comparative Embodiment One, wherein a mixing assembly is further arranged between the inclined plate 318 and the vertical plate 326. The mixing assembly comprises an inclined groove 327 formed on one side of the inner wall of the positioning frame 3, and a gear 328 fixed to the inner wall of the inclined groove 327. A support frame 320 is fixed to one side of the vertical plate 326, and an auxiliary shaft 325 is rotatably connected to the middle part of the support frame 320. A plurality of rotating plates 321 are fixed to the circumferential surface of the auxiliary shaft 325, and a rotating hole 322 is formed on the circumferential surface of each rotating plate 321. A rotating gear 323 is fixed to one end of the auxiliary shaft 325, and the rotating gear 323 is engaged with the gear 328 in the inclined groove 327.
[0050] Specifically, during the process of lifting the inclined plate 318 and the vertical plate 326 by the push plate 313, the inclined plate 318 and the vertical plate 326 are driven by the reciprocating screw 315 and the first hydraulic cylinder 31 to move obliquely along the inclined groove 327. At this time, the inclined plate 318 and the vertical plate 326 not only push the waste rubber floating in the brine into the fixed frame 2, but also make the rotating gear 323 rotate along the gear 328 in the inclined groove 327 during the feeding process, thereby driving the auxiliary shaft 325 to rotate and driving the rotating plates 321 on the circumferential surface of the auxiliary shaft 325 to mix the newly added salt.
[0051] By cleverly utilizing the structure linkage when the inclined plate 318 and the vertical plate 326 move obliquely to push the material, the rotating gear 323 is made to rotate along the gear 328 in the inclined groove 327, driving the auxiliary shaft 325 and the rotating plates 321 to work without the need for additional power, saving energy and cost. The rotating plates 321 mix the newly added salt, which can make the salt quickly and uniformly dispersed in the brine, improve the effect of separating the waste rubber and stone impurities from the brine, and ensure the quality of subsequent rubber recycling. Moreover, the whole process is synchronized with the feeding, and the mixing of salt is realized at the same time as the pushing of the material, improving the coherence and efficiency of the production process, making the whole rubber recycling and regenerating particle preparation device run more efficiently and stably.
[0052] The working principle is that first, the waste rubber is poured into the feeding groove 34 in the feeding frame 32, and then the waste rubber and the stones are hit into the brine in the positioning frame 3 through the auxiliary paddle 35 in the feeding frame 32. The hitting of the auxiliary paddle 35 is used to separate the stones mixed in the waste rubber. The auxiliary paddle 35 is driven by the two connecting motors 33 outside the wall of the feeding frame 32, and then the density of the brine is used to separate the stones and the waste rubber. The separated stones sink to the bottom and fall into the bottom wall of the positioning frame 3 through the fixed hole 314 on the surface of the push plate 313. Then the push plate 313 moves upward under the drive of the first hydraulic cylinder 31. In the moving process, the feeding assembly pushes the separated waste rubber into the fixed frame 2. After entering the fixed frame 2, the fixed motor 21 is started to drive a plurality of crushing rollers 25 to perform crushing work. In the crushing process, the dust particles generated will flow into the first cavity 24, reducing the dust particles flowing out of the fixed frame 2 and polluting the working environment.
[0053] The specific process is that when the separation is completed, the first hydraulic cylinder 31 drives the push plate 313 to move upward, which drives the fixed gear 316 at the end of the reciprocating screw 315 to rotate along the rack plate 317, thereby driving the reciprocating screw 315 to rotate. The rotation of the reciprocating screw 315 drives the convex plate 324 on the circumference to slide along the reciprocating screw 315, thereby driving the vertical plate 326 on the upper surface of the convex plate 324 and the inclined plate 318 on one side of the vertical plate 326 to move obliquely towards the fixed frame 2, and the separated waste rubber is fed into the positioning frame 3 for crushing and granulating work.
[0054] The first hydraulic cylinder 31 drives the push plate 313 to move upward, and the fixed gear 316 and the rack plate 317 are engaged to make the reciprocating screw 315 rotate, thereby driving the convex plate 324 to slide and making the vertical plate 326 and the inclined plate 318 move obliquely to feed. No additional power source is needed, energy is saved and cost is reduced. The inclined hole 319 on the inclined plate 318 can further filter small impurities during the feeding process, improving the purity of the rubber. At the same time, this assembly realizes the consecutive operation of separation and feeding, has high automation degree, reduces manual intervention, improves production efficiency, and guarantees the smoothness and stability of the waste rubber recycling and regeneration particle preparation process.
[0055] In addition, in the process of lifting the push plate 313 upward, the two vertical rods 310 on the lower surface of the top plate 38 are also lifted upward, which lifts the top plate 38, thereby driving the limiting plate 39 to move upward, which opens the feeding opening between the positioning frame 3 and the fixed frame 2. In addition, the upward movement of the push plate 313 also indirectly drives the inclined plate 318 and the vertical plate 326 to move towards the fixed frame 2, thereby pushing the separated waste rubber to fall into the fixed frame 2 along the guide plate 312 through the opened feeding opening.
[0056] The precise path for the waste rubber into the fixed frame 2 is provided by the arrangement of the guide groove 311 and the guide plate 312, so as to ensure smooth feeding, and the sealing member is designed, and the limiting plate 39 can effectively close the feeding port in the normal state through the cooperation of the telescopic rod 37, the spring 36 and the top plate 38, so as to prevent the rubber from falling into the guide groove 311, and the length of the vertical rod 310 is greater than that of the limiting plate 39, so as to ensure that the feeding port is opened first when the vertical rod 310 is lifted, and the push plate 313 is lifted, and the vertical rod 310, the top plate 38 and the limiting plate 39 are driven synchronously, so as to realize automatic opening of the feeding port, and then the spring 36 can make the limiting plate 39 automatically reset, and the inclined plate 318 and the vertical plate 326 push the rubber to fall along the guide plate 312, so that the whole process is coherent and efficient, the material loss is reduced, and the production automation degree and stability are improved.
[0057] Finally, during the lifting process of the inclined plate 318 and the vertical plate 326 by the push plate 313, the inclined plate 318 and the vertical plate 326 are driven by the reciprocating screw 315 and the first hydraulic cylinder 31 to move obliquely along the inclined groove 327, so that the waste rubber floating in the brine is not only pushed into the fixed frame 2, but also makes the rotating gear 323 rotate along the tooth 328 in the inclined groove 327, so as to drive the auxiliary shaft 325 to rotate, and drive the rotating plate 321 on the circumference of the auxiliary shaft 325 to mix the newly added salt;
[0058] When the inclined plate 318 and the vertical plate 326 are obliquely moved to push the material, the rotating gear 323 is driven to rotate along the tooth 328 in the inclined groove 327 by the ingenious use of structure linkage, so as to drive the auxiliary shaft 325 and the rotating plate 321 to work without additional power, thereby saving energy and cost, the rotating plate 321 mixes the newly added salt, so that the salt is quickly and uniformly dispersed in the brine, the effect of separating the waste rubber and the hard substances such as stones in the brine is improved, the rubber recycling quality is guaranteed, and the whole process is synchronized with the feeding, so that the feeding and the mixing of the salt are realized at the same time, the coherence and efficiency of the production process are improved, and the whole rubber recycling and regenerating particle preparation device runs more efficiently and stably.
[0059] The present application can effectively improve the purity of waste rubber by separating waste rubber and hard substances such as stones in the brine, so as to improve the quality of waste rubber granulation, and the reduction of hard substances such as stones greatly improves the service life of the recycling equipment.
[0060] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A rubber recycling particle preparation device, comprising a machine body (1), one side of the machine body (1) is fixedly connected with a fixed motor (21), the upper portion of the machine body (1) is provided with a fixed frame (2), two groups of crushing assemblies are rotationally arranged in the fixed frame (2), the crushing assembly comprises a crushing roller (25), the crushing roller (25) is driven by the fixed motor (21) to perform crushing work, one side of the fixed frame (2) is provided with a feeding port, one side of the fixed frame (2) is rotationally connected with a plurality of auxiliary plates (22), the auxiliary plates (22) correspond to the feeding port, the top wall of the fixed frame (2) is fixedly connected with a partition plate (23), one side of the partition plate (23) is provided as a first cavity (24), the other side of the partition plate (23) corresponds to the feeding port, characterized in that: one side of the fixed frame (2) is fixedly connected with a positioning frame (3), the positioning frame (3) is provided with a pretreatment assembly, the pretreatment assembly comprises a discharging frame (32) fixedly connected to the upper surface of the positioning frame (3), the discharging frame (32) is provided with a discharging groove (34), one side of the discharging frame (32) is fixedly connected with two connecting motors (33), the output end of the connecting motor (33) is fixedly connected with an auxiliary paddle (35), the auxiliary paddle (35) is made of hard plastic material; the pretreatment assembly further comprises a cavity in the positioning frame (3), the cavity in the positioning frame (3) stores brine, when the waste rubber material is discharged into the positioning frame (3), the brine is used to separate the stones from the rubber; the bottom surface of the positioning frame (3) is fixedly connected with a first hydraulic cylinder (31), the output end of the first hydraulic cylinder (31) is fixedly connected with a push plate (313), the surface of the push plate (313) is provided with a plurality of fixing holes (314); when the waste rubber and the stones are hit by the auxiliary paddle (35) and then enter the brine in the positioning frame (3), the stones and the waste rubber are separated by the density of the brine, the stones sink to the bottom and fall into the bottom wall of the positioning frame (3) through the fixing holes (314) on the surface of the push plate (313), then the push plate (313) moves upward under the drive of the first hydraulic cylinder (31), and in the moving process, the waste rubber separated is pushed into the fixed frame (2) by the feeding assembly; the feeding assembly comprises a reciprocating screw (315) rotationally arranged in the push plate (313), one end of the reciprocating screw (315) is fixedly connected with a fixed gear (316), the inner wall of the positioning frame (3) is fixedly connected with a rack plate (317) corresponding to the position of the fixed gear (316), the rack plate (317) is engaged with the fixed gear (316), the circumferential surface of the reciprocating screw (315) is slidably connected with a convex plate (324), the upper surface of the convex plate (324) is fixedly connected with a vertical plate (326), one side of the vertical plate (326) is fixedly connected with an inclined plate (318), the surface of the inclined plate (318) is provided with a plurality of inclined holes (319). The positioning frame (3) is provided with a guide slot (311) on one side close to the fixed frame (2), the bottom wall of the guide slot (311) is fixedly connected with a guide plate (312), one side of the positioning frame (3) close to the guide plate (312) is provided with a sealing element, and the sealing element prevents the waste rubber from falling into the guide slot (311) during feeding. The mixing assembly is further arranged between the inclined plate (318) and the vertical plate (326), the mixing assembly comprises an inclined slot (327) formed on one side of the inner wall of the positioning frame (3), the inner wall of the inclined slot (327) is fixedly connected with a tooth (328), one side of the vertical plate (326) is fixedly connected with a support frame (320), the support frame (320) is rotatably connected with an auxiliary shaft (325) at the middle portion, a plurality of rotating plates (321) are fixedly connected on the circumferential surface of the auxiliary shaft (325), the circumferential surface of each rotating plate (321) is provided with a rotating hole (322), and one end of the auxiliary shaft (325) is fixedly connected with a rotating gear (323) which is engaged with the tooth (328) in the inclined slot (327).
2. The rubber recycling granules preparation device according to claim 1, characterized in that: When the separation is completed, the first hydraulic cylinder (31) drives the push plate (313) to move upward, drives the fixed gear (316) at the end of the reciprocating screw (315) to rotate along the rack plate (317), drives the reciprocating screw (315) to rotate, drives the convex plate (324) on the circumferential surface of the reciprocating screw (315) to slide along the reciprocating screw (315), and drives the vertical plate (326) on the upper surface of the convex plate (324) and the inclined plate (318) on one side of the vertical plate (326) to move obliquely towards the fixed frame (2), so as to send the separated waste rubber into the positioning frame (3) for crushing and granulating.
3. The rubber recycling granules preparation device according to claim 1, characterized in that: The sealing element comprises two telescopic rods (37) fixed on the upper surface of the positioning frame (3), the circumferential surface of each telescopic rod (37) is sleeved with a spring (36), the same top plate (38) is fixedly connected to the top end of the two springs (36) and the telescopic rods (37), the lower surface of the top plate (38) is fixedly connected with a limiting plate (39), the limiting plate (39) is used for separating the positioning frame (3) and the guide plate (312), and the lower surface of the top plate (38) is further fixedly connected with two vertical rods (310), and the length of the vertical rod (310) is greater than that of the limiting plate (39).
4. The rubber recycling granules preparation device according to claim 3, characterized in that: During the upward lifting of the push plate (313), the two vertical rods (310) on the lower surface of the top plate (38) are also lifted upward, the two vertical rods (310) lift the top plate (38), so as to drive the limiting plate (39) to move upward, the limiting plate (39) opens the feeding opening between the positioning frame (3) and the fixed frame (2), and the upward movement of the push plate (313) also indirectly drives the inclined plate (318) and the vertical plate (326) to move towards the fixed frame (2), thereby pushing the separated waste rubber to fall into the fixed frame (2) along the guide plate (312) through the opened feeding opening.
5. The rubber recycling granules preparation device according to claim 1, characterized in that: In the process of the inclined plate (318) and the vertical plate (326) being pushed up by the push plate (313), the inclined plate (318) and the vertical plate (326) will move obliquely along the inclined chute (327) under the joint driving of the reciprocating screw (315) and the first hydraulic cylinder (31), at this time, the inclined plate (318) and the vertical plate (326) can not only collect and push the waste rubber floating in the salt water into the fixed frame (2), but also can make the rotating gear (323) rotate along the gear teeth (328) in the inclined chute (327) during the feeding process, thereby driving the auxiliary shaft (325) to rotate, and driving the rotating plate (321) on the circumferential surface of the auxiliary shaft (325) to mix the newly added salt.
Citation Information
Patent Citations
A rubber recycling and regeneration particle preparation device
CN118024454B
Waste rubber sealing element recycling all-in-one machine
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Waste plastic crusher
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