Intelligent collecting device for silica gel sealing ring production
By designing an intelligent collection device and utilizing components such as laser rangefinders, cameras, and flaw detectors, efficient and accurate measurement and inspection of silicone sealing rings were achieved, solving the problems of low efficiency and low accuracy in existing technologies and optimizing the production line layout.
Patent Information
- Application Number
- CN202511292722.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2045-09-11
AI Technical Summary
The existing technology for sorting, testing and collecting silicone sealing rings is inefficient, labor-intensive, has low precision, is prone to missed detection, and the production line occupies a large area and has complex connections.
An intelligent collection device comprising sorting and detection collection components was designed. Utilizing components such as laser rangefinders, cameras, and flaw detectors, it enables automatic measurement, appearance defect detection, and efficient classification and collection of silicone sealing rings.
It enables efficient and accurate measurement and testing of silicone sealing rings, improves testing quality, reduces manual labor intensity, and optimizes production line layout.
Smart Images

Figure CN120793453B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of silica gel sealing ring, in particular to an intelligent collecting device for silica gel sealing ring production. BACKGROUND
[0002] The silica gel sealing ring is a kind of sealing ring. The silica gel is a kind of rubber material. Because of its special performance and wide temperature resistance range, it is excellent in chemical performance, so it is called special rubber together with fluorine glue. The silica gel is widely used for manufacturing various sealing parts. After the silica gel sealing ring is completed by mold pressing or injection molding, it needs to be sorted according to the outer diameter size, appearance defect preliminary inspection, flaw detection and qualified product / defective product classification collection. The existing technology usually adopts manual or semi-automatic mode: manual caliper measurement of outer diameter, high labor intensity and low precision; manual visual inspection of appearance defects, easy to miss; twice clamping is required for flaw detection, low efficiency and easy to cause secondary damage; sorting, detection and material receiving processes are dispersed, the production line occupies large area and the connection is complex.
[0003] Therefore, it is necessary to design an intelligent collecting device for silica gel sealing ring production to improve the collecting efficiency and quality of silica gel sealing ring. SUMMARY
[0004] The present application aims to provide an intelligent collecting device for silica gel sealing ring production to solve the problems in the background art.
[0005] In order to solve the above technical problems, the present application provides the following technical scheme: an intelligent collecting device for silica gel sealing ring production, comprising a sorting assembly, a plurality of detection and collection assemblies are arranged below the sorting assembly;
[0006] The sorting assembly comprises a rotating disc which can rotate intermittently, a plurality of rotating support plates are arranged on the upper side of the rotating disc in the circumferential direction, two baffle plates are fixedly connected to the upper side of the support plate, a V-shaped receiving opening is formed between the two baffle plates, a sliding groove is formed on the upper side of the support plate corresponding to the receiving opening, two sliding plates are arranged in the sliding groove and can slide relative to each other, a leakage opening is formed in the sliding groove corresponding to the receiving opening, and a discharge opening is formed in the rotating disc corresponding to the leakage opening;
[0007] Each detection and collection assembly comprises a receiving column with different diameters, an annular fixing disc coaxial with the receiving column and vertically movable is arranged outside the receiving column, a plurality of abutting blocks are arranged on the inner ring wall of the annular fixing disc and can move in the radial direction of the annular fixing disc, an expansion sleeve which can expand radially is arranged outside the receiving column, the expansion sleeve is matched with the abutting blocks, so as to controllably radially stretch the sleeved silica gel sealing ring, and a flaw detector which can slide in the circumferential direction is arranged on the annular fixing disc;
[0008] Two said baffle near the center of the turntable side is provided with a vertical plate, the vertical plate is close to the lower end of the side of the baffle center fixedly connected with laser ranging sensor, the vertical plate is close to the upper end of the side of the baffle center fixedly connected with camera, the flaw detector, laser ranging sensor and camera are all signal connected with processor.
[0009] According to the above technical scheme, the lower side of the annular fixed disc is provided with three supporting columns, the upper side of the three supporting columns is fixedly connected with three hydraulic telescopic cylinders, the output end of the hydraulic telescopic cylinder three is fixedly connected with the annular fixed disc, the side of the three supporting columns towards the receiving column is fixedly connected with hydraulic telescopic cylinder six, the output end of the hydraulic telescopic cylinder six is fixedly connected with an adapter block, the receiving column is provided with a socket corresponding to the adapter block, the adapter block supports the receiving column in cooperation with the socket, a lifting base is arranged below the receiving column, a material collecting groove and a waste groove are formed in the upper side of the base, the material collecting groove and the waste groove are arranged on the two sides of the receiving column in the radial direction, and a push frame is slidably arranged on the upper side of the base.
[0010] According to the above technical scheme, the lower side of the annular fixed disc is provided with three supporting columns, the upper side of the three supporting columns is fixedly connected with three hydraulic telescopic cylinders, the output end of the hydraulic telescopic cylinder three is fixedly connected with the annular fixed disc, the side of the three supporting columns towards the receiving column is fixedly connected with hydraulic telescopic cylinder six, the output end of the hydraulic telescopic cylinder six is fixedly connected with an adapter block, the receiving column is provided with a socket corresponding to the adapter block, the adapter block supports the receiving column in cooperation with the socket, a lifting base is arranged below the receiving column, a material collecting groove and a waste groove are formed in the upper side of the base, the material collecting groove and the waste groove are arranged on the two sides of the receiving column in the radial direction, and a push frame is slidably arranged on the upper side of the base.
[0011] According to the above technical scheme, the outer wall of the receiving column is provided with an annular groove, and the upper and lower edges of the expansion sleeve are respectively embedded on the upper and lower inner walls of the annular groove.
[0012] According to the above technical scheme, the inner ring wall of the annular fixed disc is fixedly connected with a plurality of hydraulic telescopic cylinders four, the plurality of hydraulic telescopic cylinders four are uniformly distributed in a circle with the center axis of the annular fixed disc as the center, the output end of the hydraulic telescopic cylinder four points to the center of the annular fixed disc, the abutting block is fixedly connected to the output end of the hydraulic telescopic cylinder four, a soft pad is embedded on the end of the abutting block away from the hydraulic telescopic cylinder four, the soft pad abuts against the expansion sleeve, a pressure sensor is embedded on the side of the soft pad in contact with the expansion sleeve, and the pressure sensor is signal connected with the processor.
[0013] According to the above technical scheme, the upper side of the annular fixed disc is fixedly connected with an annular electromagnetic guide rail, a sliding seat is slidably arranged on the annular electromagnetic guide rail, and the flaw detector is fixedly connected to the upper side of the sliding seat.
[0014] According to the above technical solution, a sealed air cavity is formed between the expansion sleeve and the annular groove. A pressure sensor is embedded in the outer wall of the annular groove. The pressure sensor is connected to the processor. An air pipe is embedded in the lower side of the receiving column near the annular groove. The air pipe communicates with the air cavity. A quick-connect female air nozzle is fixedly connected to the input end of the air pipe. A hydraulic telescopic cylinder five is provided on the inner ring wall of the annular fixing plate corresponding to the air pipe. The output end of the hydraulic telescopic cylinder five points to the quick-connect female air nozzle. An installation block is fixedly connected to the output end of the hydraulic telescopic cylinder five. A quick-connect male air nozzle is embedded in the installation block. The quick-connect male air nozzle mates with the quick-connect female air nozzle. The input pipe of the quick-connect male air nozzle is connected to an air compressor.
[0015] According to the above technical solution, there are eight support plates, which are evenly distributed in a circle with the center of the turntable as the center. There are seven detection and collection components, which, together with the conveyor belt, are evenly distributed in a circle with the center of the turntable as the reference.
[0016] According to the above technical solution, the slide is located below the two baffles, and the two slide plates slide relative to each other with the center line of the receiving opening as the reference. Two hydraulic telescopic cylinders are provided on the side of the two slide plates that are relatively far apart. The two hydraulic telescopic cylinders are respectively located at both ends of the slide plate along the length direction. The fixed ends of the two hydraulic telescopic cylinders are fixedly connected to the side wall of the support plate, and the output ends of the two hydraulic telescopic cylinders are fixedly connected to the slide plate.
[0017] According to the above technical solution, the push frame is a rectangular frame, the push frame and the supporting column are nested together, and linear motors are provided at both ends of the push frame along the length direction. The fixed end of the linear motor is fixedly connected to the upper side of the base, and the output end of the linear motor is fixedly connected to the push frame.
[0018] Compared with existing technologies, the beneficial effects achieved by this invention are as follows: This invention, by setting up a storage port and a laser rangefinder, performs short-term precise measurement of the silicone sealing ring and automatically matches the corresponding diameter receiving column according to the diameter, achieving efficient and error-free sorting; By setting up a camera, an expansion sleeve, and a flaw detector, the camera first completes the initial screening of appearance defects, and then the expansion sleeve performs controllable equal radial stretching of the sealing ring. The flaw detector performs a 360° scan under the stretched state, which can detect micro-cracks, bubbles, inclusions and other defects that are difficult to detect under the conventional relaxed state, thereby improving the quality of detection and collection. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0020] Figure 1This is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 This is a schematic cross-sectional view of the turntable structure of the present invention;
[0022] Figure 3 This is a schematic diagram showing the disassembled structure of the support plate and related components of the present invention;
[0023] Figure 4 This is a schematic diagram of the overall structure of the detection and collection component of the present invention;
[0024] Figure 5 This is a schematic diagram of the disassembled structure of the detection and collection component of the present invention;
[0025] Figure 6 This is a schematic cross-sectional view of the support column of the present invention;
[0026] Figure 7 This is the invention Figure 6 A partially enlarged structural diagram of area A; In the diagram: 1. Sorting assembly; 2. Detection and collection assembly; 3. Conveyor belt; 4. Turntable; 5. Support plate; 6. Base; 7. Cam divider; 8. Movable port; 9. Hydraulic telescopic cylinder one; 10. Connecting block; 11. Baffle; 12. Storage port; 13. Vertical plate; 14. Laser rangefinder; 15. Camera; 16. Slide chute; 17. Slide plate; 18. Hydraulic telescopic cylinder two; 19. Leakage outlet; 20. Discharge port; 21. Receiving column; 22. Annular groove; 23. Expansion sleeve; 24. Annular solid... 25. Fixed plate; 26. Support column; 27. Hydraulic telescopic cylinder three; 28. Hydraulic telescopic cylinder four; 29. Abutment block; 30. Circular electromagnetic guide rail; 31. Slide seat; 32. Flaw detector; 33. Air pipe; 34. Quick-connect air nozzle female head; 35. Hydraulic telescopic cylinder five; 36. Mounting block; 37. Quick-connect air nozzle male head; 38. Hydraulic telescopic cylinder six; 39. Connecting block; 40. Socket; 41. Base; 42. Hydraulic telescopic cylinder seven; 43. Material receiving trough; 44. Waste trough; 45. Push frame; 46. Linear motor. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Please see Figures 1-7The present invention provides a technical solution: an intelligent collection device for the production of silicone sealing rings, including a sorting component 1, a plurality of detection and collection components 2 arranged below the sorting component 1, and a conveyor belt 3 arranged on one side of the sorting component 1. The conveyor belt 3 is used to transport the produced silicone sealing rings to the sorting component 1 for sorting.
[0029] The sorting component 1 includes a rotatable turntable 4, and a number of support plates 5 are provided on the upper side of the turntable 4. The support plates 5 are evenly distributed in a circle with the center of the turntable 4 as the center.
[0030] like Figure 2 A base 6 is provided on the lower side of the turntable 4. A cam divider 7 is embedded in the center of the base 6. The output end of the cam divider 7 is fixedly connected to the center of the turntable 4. The cam divider 7 is a conventional technology. The cam divider 7 is a device that converts continuous motion into intermittent motion. Here it is used to control the stop of the turntable 4 with precise indexing.
[0031] Specifically, there are eight support plates 5, and the cam divider 7 can control the turntable 4 to rotate in 45° increments each time.
[0032] like Figure 3 Each support plate 5 is hinged to the turntable 4 on the side closest to the center of the turntable 4. The turntable 4 has a movable opening 8 on the side of the support plate 5 away from the center of the turntable 4. A hydraulic telescopic cylinder 9 is installed in the movable opening 8. The output end of the hydraulic telescopic cylinder 9 is hinged to the lower side of the support plate 5. The fixed end of the hydraulic telescopic cylinder 9 is hinged to a connecting block 10. The connecting block 10 is L-shaped and is fixedly connected to the lower side of the turntable 4. Thus, the support plate 5 is rotated by the hydraulic telescopic cylinder 9.
[0033] Two baffles 11 are fixedly connected to the upper side of the support plate 5. A “V” shaped storage opening 12 is formed between the two baffles 11. The opening of the storage opening 12 faces the side away from the center of the turntable 4.
[0034] A vertical plate 13 is provided on one side of the two baffles 11 near the center of the turntable 4. A laser rangefinder 14 is fixedly connected to the lower center of the vertical plate 13 near the baffle 11, and a camera 15 is fixedly connected to the upper center of the vertical plate 13 near the baffle 11. Both the laser rangefinder 14 and the camera 15 are connected to a processor.
[0035] A groove 16 is provided on the upper side of the support plate 5 at the position corresponding to the storage opening 12. The groove 16 is located below the two baffles 11. Two sliding plates 17 are slidably connected in the groove 16. The two sliding plates 17 slide relative to each other with the center line of the storage opening 12 as the reference.
[0036] Two hydraulic telescopic cylinders 18 are provided on the opposite side of the two slide plates 17. The two hydraulic telescopic cylinders 18 are respectively located at both ends of the slide plate 17 along the length direction. The fixed ends of the two hydraulic telescopic cylinders 18 are fixedly connected to the side wall of the support plate 5, and the output ends of the two hydraulic telescopic cylinders 18 are fixedly connected to the slide plate 17.
[0037] The groove 16 has a drain opening 19 corresponding to the storage opening 12. The shape of the drain opening 19 is the same as that of the storage opening 12, both being "V" shaped openings.
[0038] Turntable 4 has a discharge port 20 corresponding to the outlet 19. The shape of the discharge port 20 is the same as that of the outlet 19, both being "V" shaped openings.
[0039] There are seven detection and collection components 2, and the seven detection and collection components 2 and the conveyor belt 3 are evenly distributed around the center of the turntable 4.
[0040] like Figure 4 The detection and collection component 2 includes a receiving post 21. There is a small gap between the top side of the receiving post 21 and the lower side of the turntable 4. The diameter of the receiving post 21 of each detection and collection component 2 is different, so that silicone sealing rings of different diameters can be fitted onto the corresponding size of the receiving post 21. The diameter of each receiving post 21 is 90% of the diameter of the silicone sealing ring to be received.
[0041] The outer wall of the support column 21 is provided with an annular groove 22, and an expansion sleeve 23 is fitted into the annular groove 22. The expansion sleeve 23 is made of flexible elastic material, and the upper and lower sides of the expansion sleeve 23 are respectively embedded in the upper and lower inner walls of the annular groove 22.
[0042] An annular fixing disk 24 is fitted on the outer side of the expansion sleeve 23. The annular fixing disk 24 is coaxially arranged with the receiving column 21 but does not contact the receiving column 21.
[0043] Three support columns 25 are provided on the lower side of the annular fixed plate 24. A hydraulic telescopic cylinder 26 is fixedly connected to the upper side of each of the three support columns 25. The output end of the hydraulic telescopic cylinder 26 is fixedly connected to the annular fixed plate 24.
[0044] like Figure 6 The inner ring wall of the annular fixed disk 24 is fixedly connected with a number of hydraulic telescopic cylinders 27, which are evenly distributed around the central axis of the annular fixed disk 24.
[0045] The output end of the hydraulic telescopic cylinder 27 points to the center of the annular fixed plate 24. The output end of the hydraulic telescopic cylinder 27 is fixedly connected to an abutment block 28. A soft pad is embedded at the end of the abutment block 28 away from the hydraulic telescopic cylinder 27. The soft pad abuts against the expansion sleeve 23. A pressure sensor is embedded on the side of the soft pad that contacts the expansion sleeve 23. The pressure sensor is connected to the processor signal.
[0046] An annular electromagnetic rail 29 is fixedly connected to the upper side of the annular fixed disk 24. A slide block 30 is slidably arranged on the annular electromagnetic rail 29. The sliding principle between the slide block 30 and the annular electromagnetic rail 29 is a conventional technology and will not be elaborated here.
[0047] A flaw detector 31 is fixedly connected to the upper side of the slide 30. The flaw detector 31 is connected to the processor via signal and is used to perform flaw detection on the silicone sealing ring.
[0048] A sealed air cavity is formed between the expansion sleeve 23 and the annular groove 22. A pressure sensor is embedded in the outer wall of the annular groove 22, and the pressure sensor is connected to the processor signal.
[0049] like Figure 7 An air tube 32 is embedded in the lower side of the receiving column 21 near the annular groove 22. The air tube 32 is connected to the air chamber, and a quick-connect air nozzle 33 is fixedly connected to the input end of the air tube 32.
[0050] The inner ring wall of the annular fixed plate 24 is equipped with a hydraulic telescopic cylinder 34 corresponding to the air pipe 32. The output end of the hydraulic telescopic cylinder 34 points to the quick-connect air nozzle female head 33. The output end of the hydraulic telescopic cylinder 34 is fixedly connected to the mounting block 36. The mounting block 36 is embedded with a quick-connect air nozzle male head 37. The quick-connect air nozzle male head 37 and the quick-connect air nozzle female head 33 are matched. The input end pipe of the quick-connect air nozzle male head 37 is connected to an air compressor. The air compressor is used to fill the air chamber through the pipe, quick-connect air nozzle male head 37 and quick-connect air nozzle female head 33. The quick-connect air nozzle male head 37 and quick-connect air nozzle female head 33 are uniformly connected to the existing conventional technology.
[0051] Several quick-connect male air nozzles 37 on the detection and collection components 2 can be connected to an air compressor via pipes and multi-way valves.
[0052] like Figure 5 Each of the three support columns 25 is fixedly connected to a hydraulic telescopic cylinder 38 on the side facing the receiving column 21. The output end of the hydraulic telescopic cylinder 38 is fixedly connected to a connecting block 39. The receiving column 21 has a socket 40 corresponding to the connecting block 39, and the connecting block 39 and the socket 40 cooperate with each other.
[0053] A base 41 is provided below the support column 21. Hydraulic telescopic cylinders 42 are fixedly connected to the four corners of the lower side of the base 41. The upper side of the base 41 is in direct contact with the bottom side of the support column 21.
[0054] The upper side of the base 41 is provided with a receiving trough 43 and a waste trough 44, which are respectively located on both sides of the receiving column 21 in the radial direction.
[0055] A push frame 45 is slidably mounted on the upper side of the base 41. The push frame 45 is a rectangular frame and is fitted onto the support column 21. Linear motors 46 are mounted at both ends of the push frame 45 along its length. The fixed ends of the linear motors 46 are fixedly connected to the upper side of the base 41, and the output ends of the linear motors 46 are fixedly connected to the push frame 45.
[0056] In this embodiment, the produced silicone sealing ring is conveyed to the sorting component 1 via the conveyor belt 3. When it approaches the sorting component 1, the silicone sealing ring is placed in the storage opening 12 of the adjacent support plate 5 by the gripper of an existing industrial robot.
[0057] Subsequently, the cam divider 7 drives the turntable 4 to rotate 45° each time, causing the support plate 5 with the silicone sealing ring to move closer to a nearby detection and collection component 2. During the rotation towards the nearby detection and collection component 2, the output end of the hydraulic telescopic cylinder 9 is extended, causing the support plate 5 to rotate from a horizontal state to an inclined state towards the center of the turntable 4.
[0058] This causes the silicone sealing ring inside the storage opening 12 to move towards the laser rangefinder 14 under the influence of gravity and the restriction of the "V"-shaped baffles 11, ultimately making the outer wall of the silicone sealing ring directly contact the side walls of the two baffles 11.
[0059] The vertical distance between the laser rangefinder 14 and the silicone sealing ring is detected and combined with the "V" shaped angle between the two baffles 11. The processor then calculates the corresponding size and specifications of the silicone sealing ring.
[0060] Meanwhile, the camera 15 takes a preliminary picture of the outer surface of the silicone sealing ring and transmits the picture to the processor, which analyzes the picture to preliminarily detect whether there are any defects in the silicone sealing ring.
[0061] Then, the output end of the hydraulic telescopic cylinder 9 is retracted, and the support plate 5 returns from an inclined state to a horizontal state.
[0062] Since the size of the receiving post 21 of each detection and collection component 2 is different, when the processor detects the size of the silicone sealing ring, when the turntable 4 rotates to directly above the corresponding detection and collection component 2, the output end of the hydraulic telescopic cylinder 18 is extended, so that the two sliding plates 17 slide to the relatively far side, so that the silicone sealing ring on the support plate 5 falls from the outlet 19 and the discharge port 20 in sequence and is fitted onto the receiving post 21.
[0063] In the initial state, the output end of the hydraulic telescopic cylinder 27 is in the retracted state, the abutment block 28 does not abut against the expansion sleeve 23, and at the same time, the output end of the hydraulic telescopic cylinder 38 is in the retracted state, and the connecting block 39 is not inserted into the socket 40.
[0064] When the processor performs a preliminary inspection of the photos taken by the camera 15 and finds that the silicone sealing ring is defective, the silicone sealing ring falls and is fitted onto the receiving post 21, and then continues to fall along the receiving post 21, finally landing on the base 41 and located inside the push frame 45.
[0065] Subsequently, the output end of the hydraulic telescopic rod six extends, the connecting block 39 is inserted into the socket 40, and at the same time the output end of the hydraulic telescopic cylinder seven 42 retracts, driving the base 41 to descend. With the connecting block 39 supporting the support column 21, the support column 21 separates from the base 41.
[0066] The output of the linear motor 46 drives the push frame 45 to push the sealing ring on the base 41 into the waste trough 44.
[0067] When the processor performs a preliminary inspection of the photos taken by the camera 15 and finds that the silicone sealing ring is not defective, it controls the output end of the hydraulic telescopic cylinder 27 to extend, and the abutment block 28 abuts against the expansion sleeve 23. The silicone sealing ring falls and is fitted onto the receiving post 21, and then continues to fall along the receiving post 21, finally landing on the abutment block 28.
[0068] Subsequently, the output end of the hydraulic telescopic cylinder 34 is extended to connect the male quick-connect air nozzle 37 to the female quick-connect air nozzle 33. Then, the air compressor is started to inflate the air chamber of the detection and collection assembly 2.
[0069] The expansion sleeve 23 expands radially outward under the action of air pressure in the air chamber, thereby expanding and supporting the silicone sealing ring. The silicone sealing ring is stretched equally in the radial direction under the action of expansion. At the same time, the output end of the hydraulic telescopic cylinder 27 retracts synchronously according to the pressure value fed back by the pressure sensor to prevent the abutment block 28 from interfering with the expansion of the expansion sleeve 23.
[0070] The processor sets the air pressure value required for the expansion and stretching of the silicone sealing ring of this specification and size, denoted as A. When the air pressure sensor detects that the air pressure value reaches A, inflation stops. At this time, the hydraulic telescopic cylinder 27 retracts completely, and the abutment block 28 does not contact the expansion sleeve 23.
[0071] Subsequently, the output end of the hydraulic telescopic cylinder 26 is retracted, the annular fixed plate 24 is lowered, and the flaw detector 31 is lowered to the same level as the silicone sealing ring. Then, the slide 30 is moved circumferentially by the annular electromagnetic guide rail 29. During this process, the flaw detector 31 performs flaw detection on the stretched silicone sealing ring and transmits the detection data to the processor, which analyzes the flaw detection results.
[0072] At the same time, the output end of the hydraulic telescopic cylinder 34 retracts, the quick-connect air nozzle male head 37 separates from the quick-connect air nozzle female head 33, the air chamber releases gas through the air pipe 32 and the quick-connect female head, the expansion sleeve 23 retracts, and the silicone sealing ring falls onto the base 41 and is located inside the push frame 45.
[0073] Subsequently, the output end of the hydraulic telescopic rod six extends, the connecting block 39 is inserted into the socket 40, and at the same time the output end of the hydraulic telescopic cylinder seven 42 retracts, driving the base 41 to descend. With the connecting block 39 supporting the support column 21, the support column 21 separates from the base 41.
[0074] Based on the analysis of the detection data from the flaw detector 31 by the processor, the resulting flaw detection results and processing operations are as follows:
[0075] After discovering that the silicone sealing ring is damaged, the output of the linear motor 46 is controlled to drive the push frame 45 to push the sealing ring on the base 41 into the waste trough 44.
[0076] After no damage is found, the output of the linear motor 46 drives the push frame 45 to push the sealing ring on the base 41 into the receiving trough 43.
[0077] This completes the testing and collection of silicone sealing rings, and the above steps are followed continuously to test and collect silicone sealing rings.
[0078] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the invention. Although the invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. An intelligent collection device for the production of silicone sealing rings, characterized in that: Including sorting assembly (1), several detection collection assemblies (2) are arranged below the sorting assembly (1); The sorting assembly (1) includes an intermittently rotatable turntable (4), a plurality of rotatable support plates (5) are arranged on the upper side of the turntable (4) in a circumferential direction, a plurality of V-shaped receiving openings (12) are arranged on the upper side of the support plate (5), a plurality of sliding grooves (16) are arranged on the upper side of the support plate (5) corresponding to the receiving openings (12), two opposite sliding plates (17) are arranged in the sliding grooves (16), a plurality of leakage openings (19) are arranged in the sliding grooves (16) corresponding to the receiving openings (12), and a plurality of discharge openings (20) are arranged in the turntable (4) corresponding to the leakage openings (19). Each of the detection collection assemblies (2) includes a receiving column (21) with different diameters, an annular fixing disc (24) coaxial with the receiving column (21) and vertically movable is arranged on the outer side of the receiving column (21), an expansion sleeve (23) radially expandable is arranged on the outer side of the receiving column (21), an annular groove (22) is arranged on the outer wall of the receiving column (21), a sealed air cavity is formed between the expansion sleeve (23) and the annular groove (22), a gas pipe (32) in communication with the air cavity is arranged on the lower side of the receiving column (21) close to the annular groove (22), a quick-connect gas nozzle female head (33) is fixedly connected to the input end of the gas pipe (32), a quick-connect gas nozzle male head (37) is arranged on the inner ring wall of the annular fixing disc (24) corresponding to the gas pipe (32), and the quick-connect gas nozzle male head (37) is matched with the quick-connect gas nozzle female head (33). The annular fixing disc (24) is fixedly connected with an annular electromagnetic guide rail (29), the annular electromagnetic guide rail (29) is slidably provided with a sliding seat (30), and the sliding seat (30) is fixedly connected with a flaw detection instrument (31) on the upper side. The support plate (5) is provided with a laser ranging sensor (14) and a camera (15), and the flaw detection instrument (31), the laser ranging sensor (14) and the camera (15) are all signal connected with a processor. The lower side of the annular fixing disc (24) is provided with three support columns (25), the upper sides of the three support columns (25) are all fixedly connected with hydraulic telescopic cylinders three (26), the output ends of the hydraulic telescopic cylinders three (26) are fixedly connected with the annular fixing disc (24), one side of the three support columns (25) facing the receiving column (21) is all fixedly connected with hydraulic telescopic cylinders six (38), the output ends of the hydraulic telescopic cylinders six (38) are fixedly connected with a connecting block (39), the receiving column (21) is provided with a socket (40) corresponding to the connecting block (39), the connecting block (39) and the socket (40) are matched to support the receiving column (21), and a base (41) is arranged below the receiving column (21) and is vertically movable, and the upper side of the base (41) is in direct contact with the bottom side of the receiving column (21).
2. The intelligent collecting device for producing silica gel sealing rings according to claim 1, characterized in that: The bottom (41) is provided with a material collecting groove (43) and a waste groove (44) on the upper side, the material collecting groove (43) and the waste groove (44) are respectively arranged on the two sides of the radial direction of the receiving column (21), and the bottom (41) is slidably provided with a push frame (45) on the upper side.
3. The intelligent collecting device for producing silica gel sealing rings according to claim 2, characterized in that: Each of the support plates (5) is hinged to the rotary disc (4) on the side close to the center of the rotary disc (4), the rotary disc (4) is provided with a movable opening (8) on the side away from the center of the rotary disc (4), a hydraulic telescopic cylinder (9) is arranged in the movable opening (8), the output end of the hydraulic telescopic cylinder (9) is hinged to the lower side of the support plate (5), and the fixed end of the hydraulic telescopic cylinder (9) is hinged to a connecting block (10), the connecting block (10) is L-shaped, and the connecting block (10) is fixedly connected to the lower side of the rotary disc (4).
4. The intelligent collecting device for producing silica gel sealing rings according to claim 3, characterized in that: The inner ring wall of the annular fixing disc (24) is provided with a plurality of abutting blocks (28) moving along the radial direction of the annular fixing disc (24), and the expansion sleeve (23) is matched with the abutting blocks (28) to control the radial stretching of the sleeved silica gel sealing ring.
5. The intelligent collecting device for producing silica gel sealing rings according to claim 4, characterized in that: The inner ring wall of the annular fixing disc (24) is fixedly connected with a plurality of hydraulic telescopic cylinders (27), the plurality of hydraulic telescopic cylinders (27) are uniformly distributed in a circle with the center axis of the annular fixing disc (24) as the center, the output end of the hydraulic telescopic cylinder (27) points to the center of the annular fixing disc (24), the abutting block (28) is fixedly connected to the output end of the hydraulic telescopic cylinder (27), a soft pad is embedded on the end of the abutting block (28) away from the hydraulic telescopic cylinder (27), the soft pad abuts against the expansion sleeve (23), a pressure sensor is embedded on the side of the soft pad in contact with the expansion sleeve (23), and the pressure sensor is signal connected with the processor.
6. The intelligent collecting device for producing silica gel sealing rings according to claim 5, characterized in that: The outer wall of the annular groove (22) is embedded with an air pressure sensor, the air pressure sensor is signal connected with the processor, and the input end pipeline of the quick connecting air nozzle male head (37) is communicated with an air compressor.
7. The intelligent collecting device for producing silica gel sealing rings according to claim 6, characterized in that: The support plates (5) are eight, the eight support plates (5) are uniformly distributed in a circle with the center of the rotary disc (4) as the center, the detection and collection assembly (2) is seven, and the seven detection and collection assemblies (2) and the conveying belt (3) are uniformly distributed in a circle with the center of the rotary disc (4) as the reference.
8. The intelligent collecting device for producing silica gel sealing rings according to claim 7, characterized in that: Two baffle plates (11) are fixedly connected to the upper side of the support plate (5), and the storage opening (12) is formed by the cooperation of the two baffle plates (11).
9. The intelligent collecting device for producing silica gel sealing rings according to claim 8, characterized in that: The sliding groove (16) is located below the two baffle plates (11), the two sliding plates (17) relatively slide with the center line of the storage opening (12) as the reference, two hydraulic telescopic cylinders (18) are arranged on the sides relatively away from each other of the two sliding plates (17), the two hydraulic telescopic cylinders (18) are arranged at the two ends of the sliding plate (17) in the length direction, the fixed ends of the two hydraulic telescopic cylinders (18) are fixedly connected to the side wall of the support plate (5), and the output ends of the two hydraulic telescopic cylinders (18) are fixedly connected to the sliding plate (17).
10. The intelligent collecting device for producing silica gel sealing rings according to claim 9, characterized in that: The push frame (45) is a rectangular frame, the push frame (45) is in a sleeving relationship with the receiving column (21), and the push frame (45) is provided with a linear motor (46) at both ends in the length direction; the fixed end of the linear motor (46) is fixedly connected to the upper side of the base (41); and the output end of the linear motor (46) is fixedly connected with the push frame (45).
Citation Information
Patent Citations
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