Building coating test plate feeding and discharging station

Through the coordinated design of the transmission mechanism and the lifting mechanism, the problems of insufficient automation and adaptability to multiple specifications of the loading and unloading stations for Jiantu test panels were solved, and efficient transmission and precise positioning of the material racks were achieved, thereby improving production efficiency and product quality.

CN120793554APending Publication Date: 2025-10-17标格达精密仪器(广州)有限公司
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Patent Information

Application Number
CN202511136006.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-14
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The existing loading and unloading stations for Jiantu test panels are insufficient in terms of automation level, transmission flexibility and adaptability to multiple specifications, making it difficult to meet the needs of efficient production.

Method used

The coordinated design of the transmission mechanism and the lifting mechanism, including the carrier frame, servo motor, lead screw, limit device and re-pushing device, realizes the efficient transmission and precise positioning of the material rack to meet the needs of various specifications of substrates.

Benefits of technology

It improves the automation level of the equipment, enhances the transmission flexibility and adaptability to multiple specifications, ensures the stable operation and position accuracy of the tray, and optimizes the substrate management process.

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Abstract

The invention relates to the technical field of building coating test plate feeding and discharging, in particular to a building coating test plate feeding and discharging station which comprises a base, a conveying mechanism, a lifting mechanism and a feeding platform. The conveying mechanism achieves efficient conveying of a material frame through a first conveying line and a second conveying line, the lifting mechanism completes accurate positioning and lifting through cooperation of a servo motor and a lead screw, and the feeding platform guarantees stable operation of a material disc through a limiting device and a re-pushing device. According to the application, the transmission flexibility, the multi-specification adaptability and the operation stability can be improved, and the problems of low automation degree and insufficient adaptability in the prior art are solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of coating test plate feeding and discharging, in particular to a coating test plate feeding and discharging station. BACKGROUND

[0002] Coating test plate, also known as building coating test plate sample preparation, refers to forming a test plate by coating different substrates during building coating research and production, for performance testing and quality evaluation. With the rapid development of the building coating industry, the demand for test plate sample preparation is increasing, and the requirements for substrate classification management, automatic feeding and output, and automatic recycling and storage after sample preparation are also increasing. The efficiency and precision of building coating test plate sample preparation directly affect the coating research and development cycle and product quality.

[0003] In the production and testing process of building coating test plates, the feeding and discharging station as one of the key equipment directly affects the production efficiency and product quality. However, the existing coating test plate feeding and discharging station has certain limitations in terms of automation, transmission flexibility, and multi-specification adaptability, and it is difficult to fully meet the needs of efficient production. The existing technology still has room for improvement in terms of multi-specification adaptability, position precision control during transmission, and efficient application of lifting mechanisms. SUMMARY

[0004] The purpose of the present application is to provide a coating test plate feeding and discharging station that has precise cooperation between the transmission mechanism and the lifting mechanism, strong adaptability to multi-specification substrates, and high operating stability.

[0005] The coating test plate feeding and discharging station provided by the present application comprises: a base; a transmission mechanism provided on the base, comprising a first bearing frame, a rack, and a tray, the first bearing frame is provided with a first conveying line and a second conveying line, the rack is placed on the first conveying line and moves under the conveying of the first conveying line or the second conveying line, the tray is provided with multiple specifications and can be placed on the rack to carry the substrate; a lifting mechanism provided on the base, comprising a second bearing frame, a lifting assembly, and a lifting conveying line, the lifting conveying line is provided on the second bearing frame through the lifting assembly to lift the rack; wherein the lifting assembly comprises a servo motor and a lead screw provided on the second bearing frame, the servo motor is located at the top of the second bearing frame and connected with the lead screw, the lead screw passes through the lifting conveying line and is threadedly connected with the lifting conveying line to drive the lifting conveying line to lift when rotating, and the second bearing frame is provided with multiple sliding rails for the lifting conveying line to slide; a feeding platform provided on the base for taking and placing the tray after the lifting mechanism transports the rack to a predetermined processing height. The upper feeding platform is provided with a limiting device for centrally positioning the tray and a re-pushing device for pushing the tray back to the rack.

[0006] Further, the first conveying line is located below the second conveying line, the first conveying line comprises a first main support provided on one of the bearing frames, the first main support is provided with a first driving unit and a first transmission assembly, the first transmission assembly can carry the rack, the first driving unit is installed on one side of the first main support and connected with the first transmission assembly to drive the first transmission assembly and the rack to move.

[0007] Further, the first transmission assembly moving path is provided with a first stop device and a first non-return device on both sides, one side of the first stop device is provided with a first distance measuring sensor to block or release the first transmission assembly according to the detection result of the first distance measuring sensor, and the first non-return device can abut against the bottom of the rack to limit the movement of the rack.

[0008] Further, the second conveying line comprises a second main support provided on one of the bearing frames, the second main support is provided with a second driving unit and a second transmission assembly, the second transmission assembly can carry the rack, the second driving unit is installed on one side of the second main support and connected with the second transmission assembly to drive the second transmission assembly and the rack to move; the second transmission assembly moving path is provided with a second stop device and a second non-return device on both sides, one side of the second stop device is provided with a second distance measuring sensor to block or release the second transmission assembly according to the detection result of the second distance measuring sensor, and the second non-return device can abut against the bottom of the rack to limit the movement of the rack.

[0009] Further, the second conveying line further comprises a feeding device, the feeding device is provided on the second main support, the feeding device comprises an electric push rod, and the telescopic end of the electric push rod is provided with an electric suction cup.

[0010] Further, the slide rail is provided with a plurality of linear slides, the lifting conveying line comprises a third main support provided between the plurality of linear slides, the third main support is connected with the lead screw through a nut pair, the third main support is provided with a third driving unit and a third transmission assembly, the output end of the third driving unit is connected with the third transmission assembly, and the third main support is provided with a third non-return device and a hard stop device.

[0011] Further, the feeding platform comprises a bearing frame three arranged on the base, a plurality of lifting hydraulic cylinders are arranged on the bearing frame three, and the lifting hydraulic cylinders are used for fine adjustment and lifting after the tray is pushed to the fourth main support, so as to accurately align the external sample preparation station, or slightly lift the fourth main support after sample preparation is completed, so that the tray is separated from the roller, and the tray is pushed back to the rack stably by the pushing device. A fourth main support is arranged between the plurality of lifting hydraulic cylinders, the limiting device and the pushing device are arranged on the fourth main support, a plurality of third stop devices are arranged on the fourth main support, and a plurality of rollers are rotatably connected to the two sides of the fourth main support.

[0012] Further, the limiting device comprises a guide rail one, a plurality of electric sliding blocks one are slidably connected to the guide rail one, a limiting frame is arranged on the electric sliding block one, a plurality of limiting rods are arranged on the limiting frame, and the limiting rods are slidably connected to the fourth main support.

[0013] Further, the pushing device comprises a guide rail two arranged on the fourth main support, an electric sliding block two is slidably connected to the guide rail two, and a flexible pushing block is arranged on the electric sliding block two.

[0014] Further, the bearing frame two is provided with a sub support, a plurality of sensing devices are arranged on the sub support, and a sensing sheet is arranged on the third main support, so that the sensing sheet and the sensing device are used in cooperation to realize accurate control of the lifting height of the bearing frame two.

[0015] The coating test board feeding and discharging station has the advantages that: the first conveying line and the second conveying line of the conveying mechanism realize efficient transmission of the rack through layered design, the lifting mechanism realizes accurate positioning and lifting of the rack through cooperation of the servo motor and the lead screw, the feeding platform realizes stable operation of the tray through design of the limiting device and the pushing device, and the overall performance of the equipment is improved through cooperative work of the components, so that the problems of low automation, poor transmission flexibility and insufficient multi-specification adaptability in the prior art are solved.

[0016] It should be understood that both the foregoing general description and the following detailed description are intended for purposes of illustration and description, and are not necessarily limiting of the present disclosure. The accompanying drawings are incorporated in and constitute a part of the specification. Furthermore, the description and drawings are to be construed together with the claims to explain the principles of the present disclosure. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the specific embodiments of the present disclosure or the prior art, the accompanying drawings needed to be used in the specific embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are some embodiments of the present disclosure, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation on the present application.

[0018] Figure 1 The first schematic diagram of the three-dimensional structure of the present application; Figure 2 The second schematic diagram of the three-dimensional structure of the present application; Figure 3 The schematic diagram of the three-dimensional structure of the transmission mechanism in the present application; Figure 4 The schematic diagram of the three-dimensional structure of the first conveying line in the present application; Figure 5 The schematic diagram of the three-dimensional structure of the second conveying line in the present application; Figure 6 The schematic diagram of the three-dimensional structure of the lifting mechanism in the present application; Figure 7 The schematic diagram of the three-dimensional structure of the lifting assembly in the present application; Figure 8 The schematic diagram of the three-dimensional structure of the lifting conveying line in the present application; Figure 9 The schematic diagram of the three-dimensional structure of the feeding platform in the present application; Figure 10 The schematic diagram of the three-dimensional structure of the feeding platform in the present application; Figure 11 The schematic diagram of the three-dimensional structure of the limiting device in the present application; Figure 12 The schematic diagram of the three-dimensional structure of the shelf and the tray in the present application; Figure 13 The schematic diagram of the three-dimensional structure of the tray in the present application.

[0019] Figure 14 The schematic diagram of the three-dimensional structure of the inductive device and the inductive sheet in the present application.

[0020] Icon: 1, base; 2, transmission mechanism; 21, bearing frame one; 211, first conveying line; 2111, first main support; 2112, first drive unit; 2113, first transmission assembly; 2114, first stop device; 2115, first distance measuring sensor; 2116, first non-return device; 212, second conveying line; 2121, second main support; 2122, second drive unit; 2123, second transmission assembly; 2124, second stop device; 2125, second distance measuring sensor; 2126, second non-return device; 2127, feeding device; 3, lifting mechanism; 31, bearing frame two; 32, lifting assembly; 321, servo motor; 322, lead screw; 323, sliding rail; 324, linear slide; 33, lifting conveying line; 331, third main support; 332, third drive unit; 333, third transmission assembly; 334, third non-return device; 335, hard stop device; 4, feeding platform; 41, bearing frame three; 42, lifting hydraulic cylinder; 43, fourth main support; 44, third stop device; 45, limiting device; 451, guide rail one; 452, electric sliding block one; 453, limiting frame; 454, limiting rod; 46, re-pushing device; 47, roller; 51, sensing device; 52, sensing sheet; 101, rack; 102, tray. DETAILED DESCRIPTION

[0021] In order to make the technical solutions and advantages in the embodiments of the present application more clear and explicit, the exemplary embodiments of the present application are further described in detail below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0022] The present application provides a kind of build coating test board feeding and discharging station, its structure as Figure 1 And Figure 2 Shown, including base 1, transmission mechanism 2, lifting mechanism 3 and feeding platform 4.Base 1 is welded by square tube, its installation surface is processed by once clamping to ensure flatness, foot cup is adjusted in height by screw connection, truckle is designed with heavy load and is configured with locking device to ensure position fixed.The top of base 1 is provided with transmission mechanism 2, lifting mechanism 3 and feeding platform 4, the relative position relationship between the three is: transmission mechanism 2 is located at one side of base 1, lifting mechanism 3 is close to transmission mechanism 2 arrangement, feeding platform 4 is located at the other side of lifting mechanism 3 and is butted with it.

[0023] Transmission mechanism 2 includes bearing frame one 21, first conveying line 211 and second conveying line 212, its structure as Figure 3The first conveying line 211 and the second conveying line 212 are arranged on the carrier frame 21, and the first conveying line 211 is located below the second conveying line 212.

[0024] As shown in the drawings, the first conveying line 211 comprises a first main support 2111 fixedly connected to the carrier frame 21 by bolts, and a first driving unit 2112 and a first transmission assembly 2113 are arranged on the first main support 2111. Figure 4 The first transmission assembly 2113 is a stainless steel flat-top chain, and the output end of the first driving unit 2112 is connected to the first transmission assembly 2113 through a shaft coupling. A rack 101 is placed on the first transmission assembly 2113. The tray 102 is provided in multiple specifications and can adapt to different sizes of the substrate. The tray 102 is placed on the rack 101 to carry the substrate. The first transmission assembly 2113 is arranged along the length direction of the first main support 2111 to carry and move the rack 101. A first stop device 2114 is arranged at the position close to the end of the first transmission assembly 2113 on the first main support 2111. The first stop device 2114 is connected to the first main support 2111 through a spring mechanism, and the two ends of the spring mechanism are fixed on the first main support 2111 and the first stop device 2114, respectively. The first stop device 2114 can automatically reset when the rack 101 slides backward to prevent the rack 101 from sliding. A first distance measuring sensor 2115 is installed on the side close to the first stop device 2114 of the first main support 2111. The first distance measuring sensor 2115 is fixedly connected to the first main support 2111 through a support, and is used to detect the position of the rack 101. The end of the first main support 2111 is also provided with a first non-return device 2116. The first non-return device 2116 is connected to the first main support 2111 through a pneumatic push rod, and the extension end of the pneumatic push rod is fixed to the bottom of the first non-return device 2116. The first non-return device 2116 can perform lifting action in the vertical direction.

[0025] As shown in the drawings, the first conveying line 211 comprises a first main support 2111 fixedly connected to the carrier frame 21 by bolts, and a first driving unit 2112 and a first transmission assembly 2113 are arranged on the first main support 2111. Figure 5As shown, the second conveyor line 212 includes a second main support 2121, which is fixedly connected to the support frame 21 by bolts. The second main support 2121 is provided with a second drive unit 2122 and a second transmission assembly 2123. The second transmission assembly 2123 is a stainless steel flat-top chain. The output end of the second drive unit 2122 is connected to the second transmission assembly 2123 through a coupling. The second transmission assembly 2123 is arranged along the length direction of the second main support 2121 and is used to support the material rack 101 and drive it to move. The second main support 2121 is provided with a second stop device 2124 near the end of the second transmission assembly 2123. The second stop device 2124 is connected to the second main support 2121 by a spring mechanism. The two ends of the spring mechanism are respectively fixed to the second main support 2121 and the second stop device 2124. The second stop device 2124 can automatically reset when the material rack 101 slides backward to prevent the material rack 101 from sliding. A second distance sensor 2125 is mounted on the side of the second main support 2121 near the second stop device 2124. The second distance sensor 2125 is fixedly connected to the second main support 2121 via a bracket and is used to detect the position of the material rack 101. A second check device 2126 is also provided at the end of the second main support 2121. The second check device 2126 is connected to the second main support 2121 via a pneumatic push rod. The telescopic end of the pneumatic push rod is fixed to the bottom of the second check device 2126, allowing the second check device 2126 to be raised and lowered in the vertical direction.

[0026] In addition, the second conveyor line 212 also includes a feeding device 2127, which is driven by an electric push rod. The bottom of the electric push rod is fixedly connected to the second main bracket 2121 by bolts. The telescopic end of the electric push rod is equipped with an electric suction cup, which adsorbs the material tray 102 through a vacuum generator.

[0027] like Figure 6 As shown, the lifting mechanism 3 includes a second carrier frame 31, a lifting assembly 32 and a lifting conveyor line 33. The bottom of the second carrier frame 31 is fixedly connected to the base 1 by bolts. Figure 7 As shown, the lifting assembly 32 includes a servo motor 321 and a lead screw 322. The lead screw 322 is driven by the servo motor 321. The bottom of the servo motor 321 is fixedly connected to the second carrier frame 31 via bolts. The output end of the servo motor 321 is connected to the lead screw of the lead screw 322 via a coupling. The ends of the lead screw are fixedly connected to the second carrier frame 31 via bearing blocks. Two slide rails 323 are symmetrically arranged on the second carrier frame 31. Two linear sliders 324 are installed on the slide rails 323. The lifting conveyor line 33 is installed between the multiple linear sliders 324.

[0028] like Figure 8As shown, the lifting conveying line 33 comprises a third main support 331 fixedly connected with the linear slide 324 through bolts, and connected with the lead screw 322 through a nut pair. The third main support 331 limits the material rack 101. A third driving unit 332 and a third transmission assembly 333 are arranged on the third main support 331. The third transmission assembly 333 is a stainless steel flat-top chain. The output end of the third driving unit 332 is connected with the third transmission assembly 333 through a shaft coupling. The third transmission assembly 333 is arranged along the length direction of the third main support 331, and is used for bearing and moving the material tray 102. A third non-return device 334 is arranged on the third main support 331. The third non-return device 334 is connected with the third main support 331 through a pneumatic push rod. The extension end of the pneumatic push rod is fixedly connected with the bottom of the third non-return device 334. The third non-return device 334 can perform lifting action in the vertical direction. A hard stop device 335 is further arranged at the end of the third main support 331. The hard stop device 335 can automatically reset when the material tray 102 slides backward to prevent the material tray 102 from sliding.

[0029] As shown in Figure 9 The feeding platform 4 comprises a bearing frame three 41 and a limiting device 45. The bottom of the bearing frame three 41 is fixedly connected with the base 1 through bolts. A plurality of lifting hydraulic cylinders 42 are arranged on the top of the bearing frame three 41. The bottom of each lifting hydraulic cylinder 42 is fixedly connected with the bearing frame three 41 through bolts. The piston rod of each lifting hydraulic cylinder 42 is fixedly connected with a fourth main support 43 through a connecting plate. A plurality of groups of third stop devices 44 are arranged on the fourth main support 43, as shown in Figure 10 The limiting device 45 comprises a guide rail one 451 and two electric sliding blocks one 452. The guide rail one 451 is fixedly connected with the bottom of the fourth main support 43 through bolts. The electric sliding blocks one 452 are slidingly connected with the guide rail one 451. A limiting frame 453 is mounted on each electric sliding block one 452. A plurality of limiting rods 454 are arranged on the limiting frame 453. The limiting rods 454 are slidingly connected with the fourth main support 43 through linear bearings. The limiting rods 454 are uniformly and spacedly arranged, as shown in Figure 11 In addition, a reset device 46 is further arranged on the fourth main support 43. The reset device 46 comprises a guide rail two and an electric sliding block two. The guide rail two is fixedly connected with the fourth main support 43 through bolts. The electric sliding block two is connected with the guide rail two through an electric driving unit six. A flexible push block is mounted on the electric sliding block two. The flexible push block is made of silica gel material. A plurality of rollers 47 are arranged on the two sides of the fourth main support 43. The rollers 47 are fixedly connected with the fourth main support 43 through bearing seats. The rollers 47 are uniformly and spacedly arranged. An anti-skid coating is coated on the surface of the rollers 47 to enhance the friction force.

[0030] Further, the bearing frame two 31 is provided with a sub support, the sub support is fixedly connected with the bearing frame two 31 through a bolt, a plurality of groups of sensing devices 51 are installed on the sub support, the sensing devices 51 realize position detection function through photoelectric switches. The height distance between the sensing devices 51 is consistent with the height distance between the trays 102. The third main support 331 is provided with a sensing sheet 52, the sensing sheet 52 is fixedly connected with the third main support 331 through a bolt, the sensing sheet 52 is used in cooperation with the sensing devices 51 to realize accurate control of lifting height, and the structure is as shown in Figure 7 and Figure 14 .

[0031] The rack 101 can be arranged on the transmission mechanism 2, the rack 101 is built by aluminum alloy, forms a light and stable bearing frame, and is used for bearing a plurality of trays 102. The tray 102 is made of injection molding process, is designed with a plurality of specifications of placing grooves and suction interfaces. The plurality of specifications of the placing grooves of the tray 102 are optimized and designed according to the size and shape of the substrate, ensure that the substrate does not shift or tilt during the placing process, and the structure is as shown in Figure 12 and Figure 13 .

[0032] When the rack 101 is placed on the first conveying line 211, the first driving assembly 2113 drives the rack 101 to stop at the first stop device 2114, and the first check device 2116 is immediately raised to prevent the rack 101 from sliding backward. The lifting conveying line 33 is connected with the first conveying line 211 under the drive of the servo motor 321, and after the first stop device 2114 is lowered, the first driving assembly 2113 continues to drive the rack 101 to move to the lifting conveying line 33, and the third check device 334 is immediately raised to fix the position of the rack 101. At this time, the rack 101 has completed the transfer from the first conveying line 211 to the lifting conveying line 33. The lifting conveying line 33 is raised to the specified height under the drive of the servo motor 321, the feeding device 2127 is started and the tray 102 is taken out from the rack 101, and then it is pushed to the roller 47 on the fourth main support 43. The tray 102 rolls along the roller 47 until it touches the third stop device 44, and after the feeding device 2127 returns to the original position, the limiting device 45 is started and the tray 102 is centered and positioned by the limiting rod 454. At this time, the tray 102 is ready for the sample preparation process. After the sample preparation is completed, the tray 102 is put back on the fourth main support 43, and the limiting device 45 is started again to ensure the accurate position of the tray 102. Then, the push device 46 is started and the tray 102 is pushed back to the original position in the rack 101, so as to ensure the consistency of the position of the tray 102 in the rack 101 before and after the sample preparation. After the lifting conveying line 33 is raised to be connected with the second conveying line 212, the third driving assembly 333 drives the rack 101 to the second driving assembly 2123, the rack 101 moves to the second stop device 2124 and stops, and the second check device 2126 is immediately raised to prevent the rack 101 from sliding backward, completing the whole sample preparation process.

[0033] In order to enable those skilled in the art to better understand and implement the present application, the specific implementation principles of the present application are further described below in conjunction with a specific application scenario.

[0034] Firstly, the substrate is manually placed in the placing groove of the tray 102, and the tray 102 is stacked on the rack 101. The full tray 102 is placed on the first conveying line 211, and the first transmission assembly 2113 starts to operate under the drive of the first driving unit 2112. The first transmission assembly 2113 pushes the rack 101 to move along the length direction of the first main support 2111 by friction. When the rack 101 approaches the first stop device 2114, the first distance measuring sensor 2115 detects the position of the rack 101 in real time and transmits the signal to the control system. When the rack 101 reaches the specified position, the controlled first non-return device 2116 is lifted by the pneumatic push rod to prevent the rack 101 from continuing to advance. At the same time, the first stop device 2114 with a spring mechanism automatically resets to prevent the rack 101 from sliding back due to inertia. At this time, the position of the rack 101 on the first conveying line 211 is accurately fixed.

[0035] Subsequently, the lifting conveying line 33 moves along the slide rail 323 under the drive of the servo motor 321 and is connected with the first conveying line 211. After the connection is completed, the first stop device 2114 is lowered, the first transmission assembly 2113 is restarted, and the rack 101 is pushed onto the lifting conveying line 33. The third non-return device 334 is immediately lifted to fix the position of the rack 101, and the third main support 331 limits the rack 101. The lifting conveying line 33 is accurately controlled by the lead screw 322 and is lifted in the vertical direction to the height of the connection with the second conveying line 212. The height distance between the inductive devices 51 is consistent with the height distance between the trays 102. In this process, the inductive devices 51 are used in cooperation with the inductive sheets 52 to ensure the accuracy of the lifting height, so as to adapt to the transmission requirements of different specifications of the rack 101.

[0036] When the lifting conveying line 33 is connected with the feeding platform 4, the feeding device 2127 is started. The electric push rod pushes the electric suction cup to approach the tray 102, the vacuum generator generates negative pressure, and the electric suction cup firmly adsorbs the tray 102. Subsequently, the electric push rod takes out the tray 102 from the rack 101 and pushes it to the roller 47 on the fourth main support 43. The tray 102 rolls on the roller 47 until it touches the third stop device 44 to stop. After the feeding device 2127 returns to the original position, the limiting device 45 is started. The electric sliding block 452 is an integrated driving component, which moves linearly along the guide rail 451 under the drive of the built-in motor, drives the limiting frame 453 and the limiting rod 454 to move to the center of the tray 102. The limiting rod 454 is connected with the fourth main support 43 through the linear bearing to ensure smooth movement and no jamming phenomenon, so as to realize the center positioning of the tray 102. After the positioning is completed, the external automatic grabbing mechanism transfers the tray 102 to the sample preparation station for sample preparation.

[0037] After the sample preparation process is completed, the tray 102 is placed back on the fourth main support 43. The limiting device 45 is activated again to ensure the accurate position of the tray 102. Then the push-back device 46 is activated, and the second electric sliding block moves linearly along the second guide rail under the drive of the built-in motor, and drives the flexible push block to push the tray 102 back to the original position in the rack 101. The flexible push block is made of silica gel material, which avoids damaging the surface of the tray 102 and ensures the stability of the pushing process. Then the lifting conveying line 33 continues to rise to the next tray 102 flush with the feeding platform 4, and the above steps are repeated until all the trays 102 on the rack 101 are completed.

[0038] After all the trays 102 on the rack 101 are completed, the lifting conveying line 33 rises to the second conveying line 212 and is connected, the third check valve 334 is lowered, and the third transmission assembly 333 is activated, while the rack 101 is pushed onto the second transmission assembly 2123. The second transmission assembly 2123 drives the rack 101 to move to the second stop device 2124 and stop, and the second check valve 2126 is raised to prevent the rack 101 from sliding backward, and the whole sample preparation process is completed. The external logistics trolley is connected with the second conveying line 212, and after pressing the material taking button, the second check valve 2126 is lowered, and the rack 101 is taken from the second conveying line 212 to complete the unloading. Then the lifting conveying line 33 is lowered and connected with the first conveying line 211, and the second rack 101 flows into the first conveying line 211, and the above steps are repeated to complete the sample preparation.

[0039] Through the above steps, it can be seen that through the cooperation of various components, the automatic transmission, accurate positioning and efficient recycling and storage of the rack 101 and the tray 102 are realized. Among them, the design of the stop device and the check valve effectively prevents the deviation or backward sliding of the rack 101 and the tray 102 during the transmission process; the limiting device 45 ensures the consistency of the position of the tray 102 through the linear motion of the limiting rod; and the push-back device 46 takes into account the protection of the tray and the pushing accuracy through the design of the flexible push block. These designs together improve the efficiency and accuracy of the building coating test plate sample preparation, reduce manual intervention, and optimize the substrate management process.

[0040] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

[0041] In the description of the disclosure, it needs to be explained that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the disclosure and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the disclosure. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0042] In the description of the disclosure, it needs to be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the disclosure can be understood according to the specific circumstances.

[0043] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0044] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A loading and unloading station for building coating test panels, characterized in that: include: Base (1); A transmission mechanism (2) is provided on the base (1), comprising a carrier frame (21), a material rack (101) and a material tray (102); the carrier frame (21) is provided with a first conveying line (211) and a second conveying line (212); the material rack (101) is placed on the first conveying line (211) and moves under the conveyance of the first conveying line (211) or the second conveying line (212); the material tray (102) is provided with various specifications and can be placed on the material rack (101) to carry the substrate; A lifting mechanism (3) is provided on the base (1), comprising a second carrier frame (31), a lifting assembly (32) and a lifting conveyor line (33), wherein the lifting conveyor line (33) is provided on the second carrier frame (31) via the lifting assembly (32) to lift and lower the material rack (101); Wherein, the lifting assembly (32) includes a servo motor (321) and a lead screw (322) provided on the second carrier (31); the servo motor (321) is located at the top of the second carrier (31) and is connected to the lead screw (322); the lead screw (322) passes through the lifting conveyor line (33) and is threadedly connected to the lifting conveyor line (33) so as to drive the lifting conveyor line (33) to move up and down when rotating; a plurality of slide rails (323) for the lifting conveyor line (33) to slide are provided on the second carrier (31); A loading platform (4) is provided on the base (1) and is used for taking in and placing the material tray (102) after the lifting mechanism (3) transports the material rack (101) to a predetermined processing height; The loading platform (4) is provided with a limiting device (45) for centering the material tray (102) and a re-pushing device (46) for pushing the material tray (102) back to the material rack (101).

2. The loading and unloading station for the coating test plate according to claim 1, characterized in that: The first conveyor line (211) is located below the second conveyor line (212). The first conveyor line (211) includes a first main support (2111) provided on the carrier frame (21). The first main support (2111) is provided with a first driving unit (2112) and a first transmission assembly (2113). The first transmission assembly (2113) can support the material rack (101). The first driving unit (2112) is installed on one side of the first main support (2111) and is connected to the first transmission assembly (2113) to drive the first transmission assembly (2113) and the material rack (101) to move.

3. The loading and unloading station for the coating test plate according to claim 2, characterized in that: A first stopping device (2114) and a first non-return device (2116) are respectively provided on both sides of the moving path of the first transmission component (2113); a first distance measuring sensor (2115) is provided on one side of the first stopping device (2114) to block or release the first transmission component (2113) according to the detection result of the first distance measuring sensor (2115); and the first non-return device (2116) can abut against the bottom of the material rack (101) to limit the movement of the material rack (101).

4. The loading and unloading station for coating test panels according to claim 1, characterized in that: The second conveying line (212) includes a second main support (2121) provided on the carrier frame (21), the second main support (2121) is provided with a second driving unit (2122) and a second transmission assembly (2123), the second transmission assembly (2123) can carry the material rack (101), the second driving unit (2122) is installed on one side of the second main support (2121) and is connected to the second transmission assembly (2123) to drive the second transmission assembly (2123) and the material rack (101). The rack (101) moves; a second stopping device (2124) and a second non-return device (2126) are respectively provided on both sides of the moving path of the second transmission component (2123); a second distance measuring sensor (2125) is provided on one side of the second stopping device (2124) to block or release the second transmission component (2123) according to the detection result of the second distance measuring sensor (2125); the second non-return device (2126) can abut against the bottom of the rack (101) to limit the movement of the rack (101).

5. The loading and unloading station for the coating test plate according to claim 4, characterized in that: The second conveyor line (212) further comprises a feeding device (2127), wherein the feeding device (2127) is arranged on the second main bracket (2121), and the feeding device (2127) comprises an electric push rod, wherein the telescopic end of the electric push rod is provided with an electric suction cup.

6. The loading and unloading station for coating test panels according to claim 1, characterized in that: The slide rail (323) is provided with a plurality of linear sliders (324), the lifting conveyor line (33) includes a third main bracket (331) provided between the plurality of linear sliders (324), the third main bracket (331) and the lead screw (322) are connected via a nut pair, the third main bracket (331) is provided with a third drive unit (332) and a third transmission assembly (333), the output end of the third drive unit (332) is connected to the third transmission assembly (333), and the third main bracket (331) is provided with a third non-return device (334) and a hard stop device (335).

7. The loading and unloading station for coating test panels according to claim 1, characterized in that: The loading platform (4) includes a carrier frame 3 (41) provided on the base (1), and a plurality of lifting hydraulic cylinders (42) are provided on the carrier frame 3 (41). The lifting hydraulic cylinders (42) are used to perform fine-tuning and lifting after the material tray (102) is pushed to the fourth main bracket (43) to accurately align with the external sample preparation station, or to slightly lift the fourth main bracket (43) after the sample preparation is completed, so that the material tray (102) is separated from the roller (47) to facilitate the re-pushing device (46) to smoothly push it back to the material rack (101). A fourth main bracket (43) is provided between the plurality of lifting hydraulic cylinders (42), the limiting device (45) and the re-pushing device (46) are both provided on the fourth main bracket (43), and the fourth main bracket (43) is provided with a plurality of third stop devices (44), and the fourth main bracket (43) is rotatably connected to a plurality of rollers (47) on both sides.

8. The loading and unloading station for the coating test plate according to claim 7, characterized in that: The limiting device (45) includes a guide rail (451), a plurality of electric sliders (452) are slidably connected to the guide rail (451), a limiting frame (453) is provided on the electric slider (452), a plurality of limiting rods (454) are provided on the limiting frame (453), and each limiting rod (454) is slidably connected to the fourth main bracket (43).

9. The loading and unloading station for coating test panels according to claim 7, characterized in that: The re-pushing device (46) comprises a second guide rail provided on the fourth main bracket (43), a second electric slider being slidably connected to the second guide rail, and a flexible pushing block being provided on the second electric slider.

10. The loading and unloading station for coating test panels according to claim 6, characterized in that: The second carrier frame (31) is provided with a sub-bracket, and the sub-bracket is provided with a plurality of sensing devices (51). The third main bracket (331) is provided with a sensing sheet (52). The sensing sheet (52) and the sensing device (51) are used in conjunction with each other to achieve precise control of the lifting height of the second carrier frame (31).