Slurry pump anti-blocking device and anti-blocking transformation method

Abstract

The invention relates to a slurry pump anti-blocking device and an anti-blocking transformation method, and relates to the technical field of sewage drainage. Comprising a leaky bucket, a gear, a gear ring and a cleaning assembly, a plurality of through holes are formed in the leaky bucket, the gear is rotationally installed at the top of the leaky bucket through a rotating shaft, the gear ring is rotationally arranged at the edge of the top of the leaky bucket, and the gear ring is meshed with the gear; the cleaning assembly is installed on the gear ring and attached to the outer wall of the leaky bucket. The slurry pump is arranged in the leaky bucket, an output port of the slurry pump is connected with a tee joint, and one port of the tee joint is aligned with the gear. A slurry pump is placed in the leaky bucket with the through hole, discharged water is introduced to the gear through the tee joint, the rotating gear drives the gear ring to rotate, the cleaning assembly is installed on the gear ring, and the cleaning assembly continuously rotates to brush the outer wall of the leaky bucket to prevent blockage.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sewage drainage, in particular to a slurry pump anti-blocking device and anti-blocking reconstruction method. BACKGROUND

[0002] At present, when sewage is drained, a slurry pump is directly used to pump and drain water, and the specific installation method is as follows: the slurry pump is lowered into the slurry to pump and drain, or a hole-plate steel plate is used to close a circle around. This way has the following disadvantages: there are many impurities in the slurry, which can easily block the water pump, and if the hole-plate steel plate is used to close a circle, it can also be blocked due to long-term non-rinsing of the steel plate holes.

[0003] Therefore, how to provide a slurry pump anti-blocking device and anti-blocking reconstruction method has become a technical problem that technicians in the field urgently need to solve. SUMMARY

[0004] The purpose of the present application is to design a slurry pump anti-blocking device and anti-blocking reconstruction method, which places the slurry pump in the inside of the leakage barrel through the through hole, and then introduces the discharged water into the gear through a tee, the rotating gear drives the gear ring to rotate, and the gear ring is provided with a cleaning assembly, which continuously rotates to brush the outer wall of the leakage barrel to prevent blockage.

[0005] To achieve the above purpose, the present application provides a slurry pump anti-blocking device, which comprises a leakage barrel, a gear, a gear ring and a cleaning assembly, the leakage barrel is provided with a plurality of through holes, the gear is rotatably installed on the top of the leakage barrel through a rotating shaft, the gear ring is rotatably arranged at the edge of the top of the leakage barrel, and the gear ring and the gear are in meshing relationship with each other; the cleaning assembly is installed on the gear ring and is in close contact with the outer wall of the leakage barrel; the slurry pump is placed in the inside of the leakage barrel, and the output port of the slurry pump is connected with a tee, and one port of the tee is aligned with the gear.

[0006] Further, the cleaning assembly comprises a bracket and a cleaning brush, the top end of the bracket is fixedly connected with the gear ring, the bottom end is rotatably connected with the center position of the bottom of the leakage barrel through a center shaft, and the side close to the outer wall of the leakage barrel of the bracket is connected with the cleaning brush.

[0007] Further, the bottom end of the gear ring is provided with a sliding protrusion, the top end of the leakage barrel is provided with an annular sliding groove, and the sliding protrusion is in sliding fit with the annular sliding groove.

[0008] Further, the gear is provided with an impeller, and the outside of the impeller is further covered with an outer shell.

[0009] A slurry pump anti-blocking reconstruction method comprises the following steps:

[0010] Step S1: design a leakage barrel according to the size of the slurry pump;

[0011] Step S2, design and make the gear with impeller according to the size of the leak barrel;

[0012] Step S3, design and make the gear ring with cleaning assembly according to the size of the leak barrel;

[0013] Step S4, install and fix the mud pump in the leak barrel;

[0014] Step S5, install the gear ring with cleaning assembly;

[0015] Step S6, install the gear with impeller;

[0016] Step S7, install the shell of the gear;

[0017] Step S8, connect the small water pipe with the tee to the water inlet of the shell.

[0018] The beneficial effects of the present application are:

[0019] The present application puts the mud pump in the leak barrel with through holes, and then introduces the discharged water to the gear through a tee, the rotating gear drives the gear ring to rotate, the gear ring is installed with a cleaning assembly, and the cleaning assembly continuously rotates to brush the outer wall of the leak barrel to prevent blockage; it can be applied to pumping and discharging mud water in station construction, pumping and discharging mud water in shield construction, pumping and discharging rainwater in extreme weather such as heavy rain, and can prevent blockage of sundries to affect the pumping and discharging effect. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 Structure diagram of the present application Figure One ;

[0021] Figure 2 Structure diagram of the present application Figure Two ;

[0022] Figure 3 The installation structure diagram of the gear and the impeller of the present application.

[0023] In the figure: 1-leak barrel; 2-gear; 3-gear ring; 4-cleaning assembly; 41-bracket; 42-cleaning brush; 5-through hole; 6-tee; 7-impeller; 8-shell. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0025] It should be noted that the terms "first", "second", and the like in the description and in the claims of the present application and the above-described accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a list of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to such processes, methods, products or devices.

[0026] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not intended to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0027] In addition, in addition to indicating the orientation or positional relationship, the above-mentioned partial terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain dependent relationship or connection relationship in some cases. For those skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.

[0028] In addition, the terms "mount", "set", "provided with", "connected", "connected", "sleeved" should be broadly understood. For example, it can be a fixed connection, a detachable connection, or a monolithic structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0029] Reference is made to Figure 1 With Figure 2The application discloses a mud pump anti-blocking device, which comprises a leakage bucket 1, a gear 2, a gear ring 3 and a cleaning assembly 4, a plurality of through holes 5 are formed in the leakage bucket 1, the gear 2 is rotatably arranged on the top of the leakage bucket 1 through a rotating shaft, the gear ring 3 is rotatably arranged at the edge of the top of the leakage bucket 1, and the gear ring 3 is in mesh with the gear 2, the cleaning assembly 4 is arranged on the gear ring 3 and is attached to the outer wall of the leakage bucket 1, and a mud pump is arranged in the leakage bucket 1, and a tee joint 6 is connected to the output port of the mud pump, and one end of the tee joint 6 is aligned with the gear 2. A tee joint 6 is arranged at the output port of the mud pump, so that the extracted pressure water is introduced into the gear 2, the gear 2 is driven to rotate, and the rotating power of the gear ring 3 is provided. The upper cover is detachably arranged on the leakage bucket 1, can be freely disassembled, and facilitates the mud pump to be smoothly arranged in the leakage bucket 1.

[0030] Wherein, the leakage bucket is made of ordinary 3mm thick Q235 steel plate, which has the characteristics of good process performance, strong usability, universal material, convenient construction, wide application, etc. The connection process adopts welding, and the drilling uses a drill to punch holes.

[0031] The cleaning assembly 4 comprises a support 41 and a cleaning brush 42, the top end of the support 41 is fixedly connected with the gear ring 3, the bottom end is rotatably connected to the central position of the bottom of the leakage bucket 1 through a central shaft, and the side, close to the outer wall of the leakage bucket 1, of the support 41 is connected with the cleaning brush 42.

[0032] Further optimization technical scheme, the bottom end of the gear ring 3 is provided with a sliding protrusion, the top end of the leakage bucket is provided with an annular sliding groove, and the sliding protrusion is in sliding fit with the annular sliding groove.

[0033] Further optimization technical scheme, reference Figure 3 The gear 2 is provided with an impeller 7, and the outer side of the impeller 7 is further provided with an outer shell 8.

[0034] The application further provides a mud pump anti-blocking reconstruction method, which comprises the following steps:

[0035] Step S1, designing a leakage bucket according to the size of the mud pump;

[0036] Step S2, designing and manufacturing a gear with an impeller according to the size of the leakage bucket;

[0037] Step S3, designing and manufacturing a gear ring with a cleaning assembly according to the size of the leakage bucket;

[0038] Step S4, arranging and fixing the mud pump in the leakage bucket;

[0039] Step S5, arranging the gear ring with the cleaning assembly;

[0040] Step S6, arranging the gear with the impeller;

[0041] Step S7, arranging the outer shell of the gear;

[0042] Step S8, connect the small water pipe of the tee joint at the water inlet of the shell.

[0043] The present application puts the mud pump in the leak bucket with through holes, and then introduces the discharged water into the gear through a tee joint. The rotating gear drives the gear ring to rotate, and the cleaning assembly is installed on the gear ring. The cleaning assembly continuously rotates to brush the outer wall of the leak bucket to prevent clogging. It can be applied to pumping and draining mud water in station construction, pumping and draining mud water in shield construction, pumping and draining rainwater in extreme weather, etc., which can prevent debris from clogging and affecting pumping and draining effect. After the application of the device, the pumping and draining of water in foundation pit, the pumping and draining of water in extreme weather, and the rescue and disaster relief in extreme weather are all stable. During the entire use process, the operation efficiency is improved, the manual cleaning is reduced, the pumping and draining of mud is facilitated, the economic benefit is improved, the safety is ensured, and the application effect is excellent.

[0044] If this technology is not used, a special person needs to be arranged to clean the surrounding debris of the mud pump every 1-2 hours during the pumping and draining of mud, to prevent the mud pump from being clogged. After the application of the device, the cleaning time of the artificial is reduced, one artificial is 330 yuan per day (3 water pumps can be managed and cleaned by 1 person), and the whole construction process is 4 years. 3 mud pumps are needed, and the mud is pumped for about 150 days per year. It can save 4 years*150 days*330 yuan=198,000 yuan.

[0045] The above is only the preferred embodiment of the present application, and does not limit the technical scope of the present application. Therefore, any slight modification, equivalent change and modification made according to the technical essence of the present application to the above embodiment are still within the scope of the technical solution of the present application.

Claims

1. A mud pump anti-blocking device, characterized in that: include: A leakage bucket, a gear, a gear ring and a cleaning assembly, wherein the leakage bucket is provided with a plurality of through holes, the gear is rotatably mounted on the top of the leakage bucket through a rotating shaft, the gear ring is rotatably arranged at the edge of the top of the leakage bucket, and the gear ring and the gear are engaged with each other; the cleaning assembly is mounted on the gear ring and fits against the outer wall of the leakage bucket; the mud pump is placed inside the leakage bucket, and the output port of the mud pump is connected to a tee, one end of the tee is aligned with the gear.

2. A mud pump anti-blocking device according to claim 1, characterized in that: The cleaning assembly includes a bracket and a cleaning brush. The top of the bracket is fixedly connected to the gear ring, and the bottom end is rotatably connected to the center position of the bottom of the leak bucket through a central axis. The cleaning brush is connected to the side of the bracket close to the outer wall of the leak bucket.

3. A mud pump anti-blocking device according to claim 2, characterized in that: A sliding protrusion is provided at the bottom end of the gear ring, and an annular sliding groove is provided at the top end of the leaking bucket. The sliding protrusion is slidably matched with the annular sliding groove.

4. A mud pump anti-blocking device according to claim 3, characterized in that: An impeller is installed on the gear, and a shell is provided on the outer side of the impeller.

5. A mud pump anti-blocking modification method, characterized in that: The steps include: Step S1, designing a leaky bucket according to the size of the mud pump; Step S2, designing and manufacturing a gear with an impeller according to the size of the leaky bucket; Step S3, designing and manufacturing a gear ring with a cleaning component according to the size of the leak bucket; Step S4, installing the mud pump in the leaky bucket and fixing it; Step S5, installing the ring gear of the cleaning assembly; Step S6, installing the gear with the impeller; Step S7, installing the gear housing; Step S8, connect the small water pipe connected to the tee to the water inlet of the shell.

Images