An inner flange and rolling body assembling device and a hub bearing assembling line
By designing an automated assembly device for the inner flange and rolling elements, the problem of low production efficiency in the existing technology was solved, and the automated assembly of the inner flange and rolling elements was realized, thereby improving assembly efficiency and automation.
Patent Information
- Application Number
- CN202511295634.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-09-11
AI Technical Summary
The existing assembly process of inner flange and rolling elements is inefficient, especially the assembly of rolling elements, which mainly relies on manual operation.
An assembly device for inner flange and rolling elements is designed, including a rolling element assembly mechanism, an inner flange conveying mechanism, and a final assembly mechanism. The automated assembly of rolling elements is achieved through an automated rolling element assembly line, and the automatic assembly of inner flange and rolling elements is realized by using a horizontal feeding component and a final assembly mechanism.
It improved production efficiency, reduced manual labor, shortened assembly line length, and increased the automation and efficiency of assembly.
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Figure CN120798983B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of hub bearing assembly, in particular to an inner flange and rolling element assembly device and hub bearing assembly line. BACKGROUND
[0002] In the existing inner flange and rolling element assembly process, the inner flange and rolling element are combined into a semi-finished product by means of equipment, and then transported to the final assembly equipment at other locations by a transport trolley, especially the assembly of rolling elements, which is generally assembled by manual labor, thus low production efficiency. SUMMARY
[0003] In order to overcome the deficiencies in the prior art, the present application provides an inner flange and rolling element assembly device and hub bearing assembly line, which has the advantages of high production efficiency.
[0004] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0005] An inner flange and rolling element assembly device, comprising:
[0006] A rolling element assembly mechanism for assembling a retainer and a tapered roller into a rolling element;
[0007] An inner flange conveying mechanism for conveying an inner flange;
[0008] A final assembly mechanism for completing the assembly of the inner flange and the rolling element;
[0009] Wherein, the conveying direction of the rolling element assembly mechanism is the first conveying direction and the first conveying direction is linearly arranged; the rolling element assembly mechanism comprises a horizontal moving assembly, and the horizontal moving assembly comprises:
[0010] A first station for placing a retainer;
[0011] A second station for placing a tapered roller on the retainer;
[0012] A third station for detecting a rolling element;
[0013] A fourth station for completing the assembly of the inner flange and the rolling element; and
[0014] A horizontal feeding component, so that the workpiece passes through the second station and the third station in sequence from the first station to the fourth station;
[0015] Wherein, the horizontal feeding component is provided with a pressing member, and the pressing member is used to press the tapered roller on the retainer.
[0016] By adopting the above technical solution, the horizontal feeding component transports the cage at the first station to the second station for inserting the tapered rollers. Then, the cage containing the tapered rollers is transferred to the third station for inspection. Next, the qualified cage containing the tapered rollers is transferred to the fourth station. During the transfer to the fourth station, the clamping component on the horizontal feeding component presses the tapered rollers onto the cage to form a complete rolling element. Then, at the fourth station, the inner flange conveyed by the inner flange conveying mechanism is assembled with the rolling element at the fourth station by the general assembly mechanism. During this process, no manual intervention is required, and the assembly is completed automatically, resulting in high production efficiency. At the same time, the clamping component is located on the horizontal feeding component, and the assembly is completed simultaneously during the workpiece transfer process, which can reduce the length of the entire production line.
[0017] Optionally, the horizontal feeding component includes a feeding actuator and an actuator translation component; the actuator translation component is used to drive the feeding actuator to reciprocate along the vertical direction of the first conveying direction; the feeding actuator includes three sets of jaws, jaw opening and closing components, and a feeding drive component; the feeding drive component is used to drive the three sets of jaws and jaw opening and closing components to reciprocate along the first conveying direction; the three sets of jaws are distributed along the first conveying direction and correspond to three adjacent workstations in sequence; the jaw opening and closing components are used to synchronously drive the three sets of jaws to close or open to grip and release workpieces; the feeding drive component and the actuator translation component cooperate to realize the reciprocating movement of the three sets of jaws along a "U"-shaped path; the clamping component is located at the set of jaws near the end of the first conveying direction.
[0018] By adopting the above technical solution, the three sets of gripper components are first located at the first, second, and third workstations, respectively. Then, the three sets of gripper components grip the workpieces at the first, second, and third workstations, respectively. The actuator, translation component, and feeding drive component drive the three sets of gripper components and the three workpieces on them to move back and forth along a "U"-shaped path. That is, first, they move outward away from the workstation, then move horizontally with a movement distance equal to the center distance between two workstations, and then return inward to the workstation. In this way, the workpieces reach the next workstation for the next process. The clamping component is located at the set of gripper components near the end of the first conveying direction. It can clamp the rolling elements during the process of gripping the cage containing the tapered rollers and transporting it to the fourth workstation. This not only results in high conveying efficiency but also a more compact and suitable workstation setup.
[0019] Optionally, the second station is provided with a rolling element assembly component; the rolling element assembly component comprises a roller feeding component and a retainer driving component; the retainer driving component comprises a retainer driving element and a retainer seating; the retainer driving element is used to drive the retainer seating to move vertically and rotate intermittently; the retainer seating comprises a circular plate-shaped seating base and a cylindrical seating column; the seating column is coaxially fixed on the upper end surface of the seating base and a plurality of semicylindrical groove-shaped roller guide grooves are formed on the cylindrical surface of the seating column and are uniformly distributed in the circumference; the roller feeding component is used to convey a conical roller through the roller guide grooves into the retainer.
[0020] By using the above technical solution, first, the retainer reaches the seating base and is sleeved on the seating column, then the retainer driving element drives the retainer seating and the retainer thereon to ascend and approach the roller feeding component, then the roller feeding component conveys a conical roller, the conical roller enters the retainer along the roller guide grooves, then the retainer driving element drives the retainer seating and the retainer thereon to rotate by a certain angle, thus according to the above principle, the roller feeding component provides another conical roller, the conical roller enters the retainer along the adjacent roller guide groove, thus the retainer continuously rotates by a certain angle intermittently, and the conical rollers are sequentially loaded into the retainer until the retainer is filled, thus the conical roller loading and distributing efficiency is high.
[0021] Optionally, the third station is provided with a visual detection component and an unqualified part rejection component; the visual detection component is used to detect the number of conical rollers in the rolling element; when the visual detection component detects that the number of conical rollers in the rolling element is insufficient, the unqualified part rejection component rejects the rolling element.
[0022] By using the above technical solution, the unqualified part rejection component can reject the retainers with insufficient number of conical rollers, thereby avoiding subsequent finished products being unqualified.
[0023] Optionally, the rolling element assembly mechanism further comprises a retainer feeding mechanism; the retainer feeding mechanism comprises a storage assembly and a material taking assembly; the storage assembly is used to store a certain amount of retainers; the material taking assembly sequentially places the retainers on the storage assembly at the first station;
[0024] the storage assembly comprises a storage disc, a feeding driving component that drives the storage disc to rotate intermittently, and a discharging driving component; a plurality of storage rods are uniformly distributed in the circumference and are fixed on the upper end surface of the storage disc; a discharging driving disc is sleeved on the storage rod; the storage rod is used to store the retainers; the discharging driving component is used to drive the discharging driving disc to ascend so that the uppermost retainer is separated from the storage rod;
[0025] The taking-out assembly comprises a holder transferring component and a holder claw; the holder claw is used for grabbing and releasing the holder; and the holder transferring component is used for driving the holder claw to move between the storage assembly and the first station.
[0026] By adopting the above technical scheme, the discharging driving component drives the discharging driving disc to ascend, so that all the holders of the discharging driving disc ascend collectively, the uppermost holder is separated from the storage rod, then the holder claw grabs the uppermost holder, and then the holder transferring component drives the holder claw and the holder to reach the first station, the holder claw releases the holder so that the holder stays in the first station, and then the holder transferring component drives the holder claw to return to the storage rod, so that the discharging of all the holders on the storage rod is sequentially completed, then the feeding driving component drives the storage disc to rotate, so that the next storage rod with the holders is brought to the taking-out position, and the discharging of all the holders of the storage rod is completed according to the above principle, so that the taking-out of all the holders on all the storage rods is completed according to the above principle. In this process, the holders can be replenished in the empty storage rod, so that the shortage of the holders does not occur.
[0027] Optionally, the storage assembly further comprises a storage disc positioning component; and the storage disc positioning component is used for positioning the storage disc.
[0028] By adopting the above technical scheme, the storage disc positioning component positions the storage disc, so that the position of the storage rod is more accurate and stable, and the subsequent taking-out is facilitated.
[0029] Optionally, the holder claw comprises a first claw and a second claw; the first claw comprises a claw main frame, a first claw driving component fixed on the claw main frame, and a pair of first claws; the first claw driving component drives the pair of first claws to open or close; the second claw has a pair of second claws; and the opening and closing directions of the pair of first claws and the pair of second claws are perpendicular to each other.
[0030] By adopting the above technical scheme, the holder is grabbed by the pair of first claws and the pair of second claws which are perpendicular to each other in the opening and closing directions, so that the position of the holder is more accurate, and the holder is not easy to fall off.
[0031] Optionally, a self-weight pressing seat is vertically slidably arranged on the claw main frame.
[0032] By adopting the above technical scheme, the self-weight pressing seat can press the holder by its self weight, and the pair of first claws and the pair of second claws are matched, so that the position of the holder is more accurate, and the holder is not easy to fall off.
[0033] Optionally, the total assembly mechanism comprises a total assembly translation assembly, a total assembly lifting assembly and a total assembly claw assembly; the total assembly translation assembly is used to drive the total assembly lifting assembly and the total assembly claw assembly to move horizontally; the total assembly lifting assembly is used to drive the total assembly claw assembly to lift; the total assembly claw assembly comprises a pair of closing driving plates, a total assembly opening and closing driving element, a vertical plane rotating driving element, a pair of oppositely arranged clamping blocks and a clamping block positioning element; the total assembly opening and closing driving element is used to drive the pair of closing driving plates to unfold or close; the vertical plane rotating driving element is arranged at the lower end of one of the closing driving plates and drives one of the clamping blocks to rotate; the other clamping block is rotationally connected at the lower end of the other closing driving plate, and the clamping block positioning element is installed on the closing driving plate to limit the rotation of the clamping block.
[0034] By adopting the technical scheme, the total assembly opening and closing driving element drives the pair of closing driving plates to move close to each other, so that the pair of clamping blocks clamps the inner flange on the inner flange conveying mechanism, then the total assembly lifting assembly 303 drives the total assembly claw assembly to rise, and then the total assembly translation assembly drives the total assembly lifting assembly, the total assembly claw assembly and the inner flange to move horizontally. During the process, the vertical plane rotating driving element drives the clamping block to rotate on the vertical plane, so that the inner flange rotates one hundred and eighty degrees on the vertical plane. When the inner flange reaches the fourth station, the total assembly lifting assembly drives the total assembly claw assembly and the inner flange to descend, and during the process, the assembly of the inner flange and the rolling body is completed. In this way, the assembly of the inner flange and the rolling body is completed during the transfer of the inner flange, and the assembly efficiency is high.
[0035] A hub bearing assembly line comprises the assembly device.
[0036] By adopting the technical scheme, manual participation is not required, and the assembly is automatically completed, so that the production efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0037] Figure 1 is a structural schematic diagram of the present application.
[0038] Figure 2 is a structural schematic diagram of the present application.
[0039] Figure 3 is a structural schematic diagram of the present application.
[0040] Figure 4 is a structural schematic diagram of the present application.
[0041] Figure 5 is a structural schematic diagram of the present application.
[0042] Figure 6 is a structural schematic diagram of the present application.
[0043] Figure 7 is a structure schematic view of the rolling body assembling mechanism of the present application omitting the retainer feeding mechanism.
[0044] Figure 8 is a structure schematic view of the horizontal feeding component of the present application.
[0045] Figure 9 is a structure schematic view of the horizontal feeding component of the present application.
[0046] Figure 10 is a structure schematic view of the pressing component of the present application.
[0047] Figure 11 is a structure schematic view of the rolling body assembling assembly of the present application.
[0048] Figure 12 is a structure schematic view of the retainer driving component of the present application.
[0049] Figure 13 is a structure schematic view of the unqualified component rejecting assembly of the present application.
[0050] Figure 14 is a structure schematic view of the fourth station, inner flange conveying mechanism and general assembling mechanism of the present application.
[0051] Figure 15 is a structure schematic view of the fourth station of the present application in cross section.
[0052] Explanation of reference signs:
[0053] 10, first horizontal plate;
[0054] 20, second horizontal plate;
[0055] 30, retainer feeding mechanism; 31, storage driving support; 32, storage rotating support; 33, feeding driving component; 34, storage disc; 340, positioning slot; 35, storage rod; 36, storage disc positioning component; 361, storage disc positioning base; 362, storage disc positioning cylinder; 363, positioning plug; 37, discharging driving disc; 38, discharging driving component; 381, discharging driving cylinder; 382, discharging driving support; 383, discharging driving plate; 3831, horizontal abutting bar;
[0056] 40, taking assembly; 41, taking horizontal driving cylinder; 42, taking lifting cylinder; 43, first clamping jaw; 431, clamping jaw main support; 432, first clamping jaw driving piece; 433, first finger; 434, self-weight pressing base; 4341, lower connecting plate; 4342, vertical guide rod; 4343, upper connecting plate; 44, second clamping jaw; 441, second finger;
[0057] 50, horizontal moving assembly; 51, vertical support plate; 52, feeding executive member; 521, feeding lower plate; 522, feeding upper plate; 523, feeding driving member; 524, clamping jaw opening and closing member; 525, intermediate clamping jaw support part; 526, clamping jaw abutting part; 527, connecting plate; 528, side clamping jaw support part; 529, pressing member; 5291, pressing driving cylinder; 5292, pressing driving plate; 5293, pressing seat; 53, first station; 54, second station; 55, third station; 551, third lifting cylinder; 552, third lifting plate; 553, third support rod; 554, third support plate; 56, fourth station; 561, fourth support; 562, rotating driving member; 563, outer tube; 564, lifting driving member; 565, inner rod driving cylinder; 566, inner rod connecting seat; 567, inner rod; 568, compression spring; 569, rolling body limiting sleeve; 57, executive member translation member;
[0058] 60, rolling body assembling assembly; 61, roller feeding hose; 62, roller support seat; 63, feeding support cover; 64, retainer driving part; 641, retainer lifting driving cylinder; 642, retainer lifting seat; 643, retainer rotation driving motor; 644, connecting main rod; 645, seating bottom plate; 646, seating column; 6460, roller guide groove;
[0059] 70, visual inspection assembly;
[0060] 80, unqualified piece rejection assembly; 81, rejection horizontal cylinder; 82, rejection vertical cylinder; 83, collection pipeline; 84, collection guide groove; 85, rejection suction cup;
[0061] 90, horizontal conveying belt;
[0062] 100, rolling body assembling mechanism;
[0063] 200, inner flange conveying mechanism;
[0064] 300, general assembling mechanism; 301, general assembling support; 302, general assembling translation assembly; 303, general assembling lifting assembly; 304, general assembling opening and closing driving member; 305, closing driving plate; 306, vertical surface rotating driving member; 307, clamping block; 308, clamping block positioning member;
[0065] 400, retainer;
[0066] 500, inner flange. DETAILED DESCRIPTION
[0067] The application will be further described in detail below with reference to the accompanying drawings. Figures 1-15 The application will be further described in detail below with reference to the accompanying drawings.
[0068] A kind of hub bearing assembly line includes the assembly device of inner flange and rolling element, refer to Figure 1 The assembly device of inner flange and rolling element includes first horizontal plate 10, second horizontal plate 20, cage feeding mechanism, rolling element assembly mechanism 100, inner flange conveying mechanism 200 and total assembly mechanism 300, cage feeding mechanism, rolling element assembly mechanism 100, inner flange conveying mechanism 200 and total assembly mechanism 300 are arranged on first horizontal plate 10 and second horizontal plate 20;Wherein cage feeding mechanism is used to provide cage 400 to rolling element assembly mechanism 100 intermittently, rolling element assembly mechanism 100 is used to assemble cage 400 with tapered roller into rolling element, its conveying direction is first conveying direction and first conveying direction is linearly arranged;Inner flange conveying mechanism 200 is used to convey inner flange 500, and inner flange conveying mechanism 200 adopts horizontal conveying belt 90, the conveying direction of horizontal conveying belt 90 is second conveying direction, and first conveying direction and second conveying direction are arranged in parallel;Total assembly mechanism 300 is used to complete the assembly of inner flange 500 and rolling element, and its conveying direction is third conveying direction, and third conveying direction is arranged perpendicularly with first conveying direction and second conveying direction respectively.
[0069] Refer to Figure 1 Cage feeding mechanism includes storage assembly 30 and material taking assembly 40;Storage assembly 30 includes storage driving support 31, storage rotary support 32, storage disc 34, feeding driving part 33 for driving storage disc 34 to rotate intermittently and discharge driving part 38;Storage driving support 31 and storage rotary support 32 are fixed on second horizontal plate 20;Storage disc 34 is rotatably connected to storage rotary support 32 by bearing;The upper end surface of storage disc 34 is fixed with a plurality of storage rods 35 distributed uniformly in circumference;Discharge driving disc 37 is sleeved on storage rod 35;A plurality of cages 400 are sleeved on storage rod 35 in batches and stacked up and down;All cages 400 on the same storage rod 35 are located on discharge driving disc 37;First horizontal plate 10 is provided with avoiding hole for avoiding the rotation of all storage rods 35;Discharge driving part 38 is used to drive discharge driving disc 37 to rise so that the uppermost cage 400 is separated from storage rod 35.
[0070] Refer to Figure 2 And Figure 3 Feeding driving part 33 adopts servo reduction motor and gear transmission mechanism, and servo reduction motor and gear transmission mechanism are both installed on storage driving support 31, of course, servo reduction motor can also be replaced by hydraulic motor and rotary cylinder.
[0071] Refer to Figure 4, the outfeed driving part 38 comprises an outfeed driving cylinder 381, an outfeed driving frame 382 fixed on the sliding table of the outfeed driving part 38, and an outfeed driving plate 383 fixed on the outfeed driving frame 382; the outfeed driving plate 383 is provided with a pair of horizontally distributed horizontal abutting strips 3831 at the end away from the outfeed driving cylinder 381; the spacing between the pair of horizontal abutting strips 3831 is greater than the diameter of the storage rod 35 and smaller than the diameter of the outfeed driving disc 37; the periphery of the storage disc 34 is shaped with a plurality of notches avoiding the pair of horizontal abutting strips 3831.
[0072] In order to improve the position accuracy of the storage disc 34 and facilitate the subsequent taking out of the holding frame 400, the storage assembly 30 further comprises a storage disc positioning part 36; the storage disc positioning part 36 comprises a storage disc positioning base 361 fixed on the second horizontal plate 20, a storage disc positioning cylinder 362 fixed on the storage disc positioning base 361, and a positioning plug 363 fixed on the piston rod of the storage disc positioning cylinder 362; the extension direction of the storage disc positioning cylinder 362 is along the radial direction of the storage disc 34; the peripheral wall of the storage disc 34 is shaped with a plurality of positioning slots 340 matched with the positioning plug 363; the positioning slots 340 correspond one-to-one with the storage rods 35.
[0073] Reference Figure 5 The taking assembly 40 comprises a holding frame transmission part and a holding frame clamping jaw; the holding frame transmission part comprises a taking support fixed on the first horizontal plate 10, a taking horizontal driving cylinder 41 fixed on the taking support, and a taking lifting cylinder 42; the taking horizontal driving cylinder 41 can also be replaced by an electric cylinder or a hydraulic cylinder; the taking lifting cylinder 42 can also be replaced by an electric cylinder or a hydraulic cylinder; the taking lifting cylinder 42 is fixed on the piston rod of the taking horizontal driving cylinder 41; the holding frame clamping jaw comprises a first clamping jaw 43 and a second clamping jaw 44; the first clamping jaw 43 is fixed on the piston rod of the taking lifting cylinder 42; the second clamping jaw 44 is fixed on the shell of the taking horizontal driving cylinder 41.
[0074] Reference Figure 6The first claw 43 comprises a claw main frame 431, a first claw driving member 432 fixed on the claw main frame 431, and a pair of first claws 433; the first claw driving member 432 is a finger air cylinder, and the pair of first claws 433 are respectively fixed on a pair of finger portions of the first claw driving member 432; the second claw 44 is a finger air cylinder, and a pair of second claws 441 are respectively fixed on a pair of finger portions of the second claw 44; the opening and closing directions of the pair of first claws 433 and the pair of second claws 441 are perpendicular to each other. The pair of first claws 433 are main clamping members, and the pair of second claws 441 are auxiliary clamping members; the first claws 433 and the second claws 441 are respectively formed with notches matched with the outer shape of the retainer 400; in order to make the position of the retainer 400 more stable, a self-weight pressing seat 434 is vertically slidably arranged on the claw main frame 431; the self-weight pressing seat 434 comprises an upper connecting plate 4343, a lower connecting plate 4341, and a pair of vertical guide rods 4342 fixed between the upper connecting plate 4343 and the lower connecting plate 4341; the pair of vertical guide rods 4342 are vertically arranged on the claw main frame 431; during work, the pair of first claws 433 and the pair of second claws 441 clamp the retainer 400, the lower connecting plate 4341 abuts against the retainer 400 due to the self-weight of the self-weight pressing seat 434, and the retainer 400 will not be accidentally dropped during transfer due to the existence of the self-weight pressing seat 434, and the retainer 400 will not be accidentally displaced when being placed down.
[0075] With reference to Figures 7-9 The rolling body assembling mechanism 100 comprises a horizontal moving assembly 50, a rolling body assembling assembly 60, and a visual detection assembly 70; the horizontal moving assembly 50 comprises a first station 53, a second station 54, a third station 55, a fourth station 56, and a horizontal feeding component; the horizontal feeding component enables a workpiece to sequentially pass through the second station 54 and the third station 55 from the first station 53 to the fourth station 56, wherein the rolling body assembling assembly 60 is located at the second station 54, and the visual detection assembly 70 is located at the third station 55; the center distances of adjacent stations among the first station 53, the second station 54, the third station 55, and the fourth station 56 are equal.
[0076] With reference to Figures 7-9The horizontal feeding component comprises a pair of vertical support plates 51, a feeding execution member 52 and an execution member translation member 57; the length direction of the pair of vertical support plates 51 is perpendicular to the first conveying direction and is fixed on the first horizontal plate 10; wherein the feeding execution member 52 comprises a feeding lower plate 521, a feeding upper plate 522, three sets of claw members, a claw opening and closing member 524 and a feeding driving member 523; the feeding lower plate 521 is slidably arranged on the pair of vertical support plates 51 through a pair of linear guides and the sliding direction is perpendicular to the first conveying direction; the feeding upper plate 522 is slidably arranged on the feeding lower plate 521 through a pair of linear guides and the sliding direction is parallel to the first conveying direction; the three sets of claw members and the claw opening and closing member 524 are arranged on the feeding upper plate 522; the feeding driving member 523 is fixed on the feeding lower plate 521 and is used to drive the feeding upper plate 522 to move, and the feeding driving member 523 can adopt a pneumatic cylinder, an electric cylinder or a hydraulic cylinder; the execution member translation member 57 is fixed between the pair of vertical support plates 51 and is used to drive the feeding lower plate 521 to move, and the execution member translation member 57 adopts a pneumatic cylinder, an electric cylinder or a hydraulic cylinder.
[0077] With reference to Figure 7 The three sets of claw members comprise a pair of middle claw support portions 525 and two pairs of side edge claw support portions 528; the end portions of the pair of middle claw support portions 525 and the two pairs of side edge claw support portions 528 are each provided with a claw abutting portion 526; the claw abutting portion 526 is formed with a notch matched with the outer shape of the retainer 400; for the convenience of description, the pair of middle claw support portions 525 and the two pairs of side edge claw support portions 528 are defined as left and right portions, the middle claw support portion 525 on the left and the two side edge claw support portions 528 on the left are connected into an integrated whole through two connecting plates 527, and the middle claw support portion 525 on the right and the two side edge claw support portions 528 on the right are connected into an integrated whole through another two connecting plates 527, and the claw opening and closing member 524 only needs to control the closing of the pair of middle claw support portions 525 to realize the synchronous closing of the three sets of claw members, and the claw opening and closing member 524 can be a combination of a servo motor and a rack and pinion mechanism, and of course can be two pneumatic cylinders, electric cylinders or hydraulic cylinders.
[0078] In order to complete the pressing process of the tapered roller and the retainer during the movement of the workpiece, the pressing member 529 is arranged between the pair of side edge claw support portions 528 close to the end of the first conveying direction, with reference to Figure 10 The pressing member 529 comprises a pressing driving cylinder 5291, a pressing driving plate 5292 and a pressing seat 5293; the pressing driving cylinder 5291 is fixed on the feeding upper plate 522 and the extension direction is vertically arranged; one end of the pressing driving plate 5292 is fixed on the upper end of the piston rod of the pressing driving cylinder 5291; the pressing seat 5293 is fixed on the other end bottom surface of the pressing driving plate 5292; the bottom of the pressing seat 5293 is in the shape of a circular truncated cone with the upper part being wide and the lower part being narrow.
[0079] Referring to Figure 11 and Figure 12 , the rolling body assembly component 60 comprises a rolling body feeding component and a cage driving component 64, the cage driving component is used to drive the cage seat to move vertically and rotate intermittently; the cage seat comprises a circular plate-shaped seat bottom plate 645 and a circular column-shaped seat column 646; the seat column 646 is coaxially fixed on the upper end surface of the seat bottom plate 645 and a plurality of semicircular column groove-shaped roller guide grooves 6460 are formed on the cylindrical surface of the seat column 646; the rolling body feeding component transports the conical roller through the roller guide grooves 6460 into the cage 400.
[0080] Referring to Figure 12 , the cage driving component comprises a cage lifting driving cylinder 641, a cage lifting seat 642 fixed on the sliding table of the cage lifting driving cylinder 641 and a cage rotation driving motor 643 fixed on the cage lifting seat 642; the cage lifting driving cylinder 641 is fixed on the first horizontal plate 10; the cage lifting seat 642 is rotatably connected with a connecting main rod 644 through a bearing; the seat bottom plate 645 is fixed on the upper end of the connecting main rod 644; the connecting main rod 644 is coaxially fixedly connected with the output shaft of the cage rotation driving motor 643.
[0081] Referring to Figure 11 , the rolling body feeding component comprises a roller support seat 62 fixed on the first horizontal plate 10, a roller feeding hose 61 and a feeding support cover 63; the feeding support cover 63 is fixed on the roller support seat 62; one end of the roller feeding hose 61 is connected with the feeding support cover 63 and the other end is connected with an external roller feeding device; in operation, the seat bottom plate 645, the seat column 646 and the cage 400 are lifted together to enter into the feeding support cover 63, then the conical roller enters into the feeding support cover 63 along the roller feeding hose 61 and enters into the cage 400 along the roller guide grooves 6460, after that, the seat bottom plate 645, the seat column 646 and the cage 400 rotate intermittently, and the subsequent conical roller enters into the cage 400 intermittently.
[0082] Referring to Figure 13, the third station 55 includes a third support plate 554 fixed on the first horizontal plate 10, a third lifting cylinder 551 fixed on the bottom surface of the third support plate 554, a third lifting plate 552 fixed on the piston rod of the third lifting cylinder 551, and a third support rod 553 fixed on the third lifting plate 552; in order to keep the lifting movement of the third support rod 553 stable, a guide sleeve for vertical sliding of the third support rod 553 is fixed on the third support plate 554; the upper end of the third support rod 553 is formed with a third seating table in the shape of a circular plate and a third limiting column in the shape of a cylinder; the third limiting column is coaxially fixed on the upper end of the third seating table and the diameter of the third limiting column is smaller than that of the third seating table; during work, the retainer 400 is sleeved on the third limiting column and the bottom abuts against the upper end surface of the third seating table.
[0083] Reference Figure 7 , the visual detection assembly 70 includes a detection column fixed on the first horizontal plate 10 and a visual detector installed on the detection column, which is located directly above the third station 55; in order to adjust the detection accuracy, the detection column can be installed with a detection lifting cylinder for adjusting the vertical lifting of the visual detector. In order to timely remove the unqualified workpieces from the visual detection, an unqualified piece removing assembly 80 is arranged on one side of the visual detection assembly 70, referring to Figure 13 The unqualified piece removing assembly 80 includes a removing horizontal cylinder 81 fixed on the third support plate 554, a removing vertical cylinder 82 fixed on the piston rod of the removing horizontal cylinder 81, and a removing suction disc 85 fixed on the piston rod of the removing vertical cylinder 82; the removing suction disc 85 is used for adsorbing the unqualified workpieces; in order to facilitate the collection of the unqualified workpieces, a collection pipeline 83 is fixed on the bottom surface of the third support plate 554 and a collection guide groove 84 is fixed on the lower end of the collection pipeline 83; the third support plate 554 is formed with a feeding port 5540 in communication with the upper end opening of the collection pipeline 83. When the visual detection assembly 70 detects that the number of conical rollers on the workpiece is unqualified, the removing horizontal cylinder 81 and the removing vertical cylinder 82 drive the removing suction disc 85 to advance and move downward to adsorb the workpiece, and then the removing horizontal cylinder 81 and the removing vertical cylinder 82 drive the removing suction disc 85 to ascend and retreat to the feeding port 5540, so that the removing suction disc 85 loses the adsorption force, and the unqualified workpiece enters the collection pipeline 83 from the feeding port 5540, and then slides along the collection guide groove 84 to one side of the assembling device, facilitating the subsequent taking of the unqualified workpiece.
[0084] Reference Figure 14 and Figure 15, the fourth station 56 comprises a fourth support 561 fixed on the first horizontal plate 10, an outer tube 563 rotationally connected to the fourth support 561, a rotation driving member 562 for driving the outer tube 563 to rotate, an inner rod 567 arranged axially along the outer tube 563, and a lifting driving member 564 for driving the inner rod 567 to move axially; wherein the rotation driving member 562 can be a reduction motor and a gear transmission mechanism; the outer tube 563 is arranged synchronously with the inner rod 567 to rotate, an outer cylindrical surface of the inner rod 567 is formed with an axial guide strip parallel to the axial direction thereof, and the outer tube 563 is formed with an axial guide groove matched with the axial guide strip; the lifting driving member 564 comprises an inner rod driving cylinder 565 and an inner rod connecting seat 566 fixed on a sliding table of the inner rod driving cylinder 565; the bottom of the inner rod 567 is rotationally connected to the inner rod connecting seat 566 through a bearing; an upper end opening of the outer tube 563 is vertically arranged with a rolling body limiting sleeve 569, an upper avoiding hole into which one end of the inner flange 500 is inserted is formed at an upper end of the rolling body limiting sleeve 569, and a lower avoiding hole into which an upper end of the inner rod 567 is inserted is formed at a lower end of the rolling body limiting sleeve 569; a partition plate is arranged between the upper avoiding hole and the lower avoiding hole; a compression spring 568 is arranged between the outer tube 563 and the rolling body limiting sleeve 569.
[0085] When the inner flange 500 is assembled with the rolling body, the inner rod 567 is at the uppermost end so as to drive the rolling body limiting sleeve 569 to be at the uppermost end, the upper end of the rolling body limiting sleeve 569 exceeds the upper end surface of the outer tube 563, at this time, the rolling body is sleeved on the upper end of the rolling body limiting sleeve 569, and the rolling body is accurately limited; then the rotation driving member 562 is rotated to drive the rolling body thereon to rotate to a suitable position, and then one end of the descending inner flange 500 is inserted into the upper end opening of the outer tube 563 after passing through the rolling body on the fourth station 56, until the inner flange 500 is combined with the rolling body in place, when one end of the inner flange 500 passes through the rolling body, the inner rod driving cylinder 565 is started to drive the inner rod 567 and the rolling body limiting sleeve 569 to move and descend, so as to avoid the rolling body limiting sleeve 569 from colliding with the inner flange 500, in the process of the inner rod 567 descending, the rolling body limiting sleeve 569 will contact the compression spring 568 so as to separate the rolling body limiting sleeve 569 from the inner rod 567, so that the rolling body limiting sleeve 569 and the compression spring 568 will play a buffering role in the last moving distance of the inner flange 500 and the rolling body assembly, so as to avoid the inner flange 500 from colliding with the rolling body limiting sleeve 569.
[0086] Reference Figure 14 The inner flange conveying mechanism 200 adopts a conveying belt, and the general assembly mechanism 300 comprises a gantry-shaped general assembly support 301, a general assembly translation assembly 302, a general assembly lifting assembly 303, and a general assembly claw assembly; the general assembly translation assembly 302 is installed on the general assembly support 301; the general assembly translation assembly 302 is used for driving the general assembly lifting assembly 303 and the general assembly claw assembly to move horizontally; the general assembly lifting assembly 303 is used for driving the general assembly claw assembly to lift and lower.
[0087] Reference Figure 14 The general assembly translation assembly 302 adopts an electric cylinder, and of course, an air cylinder or a hydraulic cylinder can also be adopted, and the extension direction is perpendicular to the first conveying direction; the general assembly lifting assembly 303 adopts an air cylinder, and of course, an electric cylinder or a hydraulic cylinder can also be adopted.
[0088] Reference Figure 14 The general assembly claw assembly comprises a pair of closing driving plates 305, a general assembly opening and closing driving element 304, a vertical plane rotating driving element 306, a pair of oppositely arranged clamping blocks 307 and a clamping block positioning element 308; the end faces of the pair of clamping blocks 307 that are close to each other are formed with V-shaped notches; the general assembly opening and closing driving element 304 is used for driving the pair of closing driving plates 305 to be unfolded or closed; the vertical plane rotating driving element 306 is arranged at the lower end of one of the closing driving plates 305 and drives one of the clamping blocks 307 to rotate; the other clamping block 307 is rotationally connected to the lower end of the other closing driving plate 305, and the clamping block positioning element 308 is installed on the closing driving plate 305 to limit the rotation of the clamping block 307. The general assembly opening and closing driving element 304 is an air cylinder, an electric cylinder or a hydraulic cylinder, one of the closing driving plates 305 is fixed on the piston rod of the general assembly opening and closing driving element 304, and the other is fixed on the shell of the general assembly opening and closing driving element 304; the vertical plane rotating driving element 306 is a rotary air cylinder, an electric motor or a hydraulic motor; the clamping block positioning element 308 is an air cylinder, an electric cylinder or a hydraulic cylinder; the end of the clamping block positioning element 308 is fixed with a limiting insertion rod; the clamping block 307 close to the clamping block positioning element 308 is formed with a limiting insertion hole matched with the limiting insertion rod; when the limiting insertion rod is inserted into the limiting insertion hole, the clamping block 307 close to the clamping block positioning element 308 cannot rotate, so that the inner flange 500 clamped in the two clamping blocks 307 cannot rotate accidentally, which is beneficial to the assembly of the inner flange 500 and the rolling body.
[0089] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. An assembly device for an inner flange and rolling elements, characterized in that: include: A rolling element assembly mechanism (100) is used to assemble a cage (400) and tapered rollers into rolling elements; Inner flange conveying mechanism (200) for conveying inner flange (500); The assembly mechanism (300) is used to complete the assembly of the inner flange (500) and the rolling elements; The rolling element assembly mechanism (100) has a first conveying direction, which is linearly arranged; the rolling element assembly mechanism (100) includes a horizontal transfer assembly (50), which includes: The first station (53) is used to place the retainer (400); The second station (54) is used to place tapered rollers on the cage (400); The third station (55) is used to detect the rolling elements; The fourth station (56) is used to assemble the inner flange (500) and the rolling elements; and, The horizontal feeding component allows the workpiece to move from the first station (53), through the second station (54) and the third station (55) in sequence, to the fourth station (56). The horizontal feeding component is provided with a clamping member (529), which is used to press the tapered rollers onto the cage (400); The horizontal feeding component includes a feeding actuator (52) and an actuator translation component (57); the actuator translation component (57) is used to drive the feeding actuator (52) to reciprocate along the vertical direction of the first conveying direction; the feeding actuator (52) includes three sets of jaw components, a jaw opening and closing component (524) and a feeding drive component (523); the feeding drive component (523) is used to drive the three sets of jaw components and the jaw opening and closing component (524) to reciprocate along the first conveying direction; the three sets of jaw components are distributed along the first conveying direction and correspond to three adjacent workstations in sequence; the jaw opening and closing component (524) is used to synchronously drive the three sets of jaw components to close or open to grip and release workpieces; the feeding drive component (523) and the actuator translation component (57) cooperate with each other to realize the reciprocating movement of the three sets of jaw components along a "U" shaped line; the clamping component (529) is located at a set of jaw components near the end of the first conveying direction.
2. The assembly device for an inner flange and rolling elements according to claim 1, characterized in that: A rolling element assembly (60) is provided at the second work station (54); the rolling element assembly (60) includes a roller feeding component and a cage drive component (64); the cage drive component (64) includes a cage drive element and a cage mounting seat; the cage drive element is used to drive the cage mounting seat to move vertically and rotate intermittently; the cage mounting seat includes a circular mounting base plate (645) and a cylindrical mounting column (646); the mounting column (646) is coaxially fixed on the upper end surface of the mounting base plate (645) and has a plurality of circumferentially evenly distributed semi-cylindrical grooves (6460) formed on its cylindrical surface; the roller feeding component conveys the tapered rollers through the roller guides (6460) into the cage 400.
3. The assembly device for an inner flange and rolling elements according to claim 1, characterized in that: The third station (55) is equipped with a visual inspection component (70) and a defective part rejection component (80); the visual inspection component (70) is used to detect the number of tapered rollers in the rolling element; when the visual inspection component (70) detects that the number of tapered rollers in the rolling element is insufficient, the defective part rejection component (80) rejects the rolling element.
4. The assembly device for an inner flange and rolling elements according to claim 1, characterized in that: It also includes a cage feeding mechanism; the cage feeding mechanism includes a storage component (30) and a picking component (40); the storage component (30) is used to store a certain amount of cages (400); the picking component (40) places the cages (400) on the storage component (30) in sequence at the first work station (53); The storage assembly (30) includes a storage tray (34), a feeding drive component (33) for intermittently rotating the storage tray (34), and a discharging drive component (38); a plurality of circumferentially evenly distributed storage rods (35) are fixed on the upper surface of the storage tray (34); a discharging drive disk (37) is sleeved on the storage rod (35); the storage rod (35) is used to sleeve a storage retainer (400); the discharging drive component (38) is used to drive the discharging drive disk (37) to rise so that the uppermost retainer (400) disengages from the storage rod (35); The material handling assembly (40) includes a cage transfer component and a cage gripper; the cage gripper is used to grip and release the cage (400); the cage transfer component is used to drive the cage gripper to move between the material storage assembly (30) and the first station (53).
5. The assembly device for an inner flange and rolling elements according to claim 4, characterized in that: The storage assembly (30) further includes a storage tray positioning component (36); the storage tray positioning component (36) is used for positioning the storage tray (34).
6. The assembly device for an inner flange and rolling elements according to claim 4, characterized in that: The retainer claw includes a first claw (43) and a second claw (44); the first claw (43) includes a claw main frame (431), a first claw drive (432) fixed on the claw main frame (431) and a pair of first claws (433); the first claw drive (432) drives the pair of first claws (433) to open or close; the second claw (44) has a pair of second claws (441); the opening and closing directions of the pair of first claws (433) are perpendicular to the opening and closing directions of the pair of second claws (441).
7. The assembly device for an inner flange and rolling elements according to claim 6, characterized in that: A self-weight clamping seat (434) is vertically slidably mounted on the main frame (431) of the claw.
8. The assembly device for an inner flange and rolling elements according to claim 1, characterized in that: The final assembly mechanism (300) includes a final assembly translation component (302), a final assembly lifting component (303), and a final assembly jaw assembly; the final assembly translation component (302) is used to drive the final assembly lifting component (303) and the final assembly jaw assembly to move horizontally; the final assembly lifting component (303) is used to drive the final assembly jaw assembly to lift; the final assembly jaw assembly includes a pair of closed drive plates (305), a final assembly opening and closing drive component (304), a vertical plane rotation drive component (306), a pair of oppositely arranged jaw blocks (307), and a jaw block fixing component. Positioning element (308); the assembly opening and closing drive element (304) is used to drive a pair of closing drive plates (305) to open or close; the vertical plane rotation drive element (306) is disposed at the lower end of one of the closing drive plates (305) and drives one of the locking blocks (307) to rotate; the other locking block (307) is rotatably connected to the lower end of the other closing drive plate (305) and the locking block positioning element (308) is installed on this closing drive plate (305) to restrict the rotation of this locking block (307).
9. A wheel hub bearing assembly line, characterized in that: Includes the assembly apparatus according to any one of claims 1-8.
Citation Information
Patent Citations
Automatic assembly equipment and method for tapered roller bearing
CN114803327A
Double row roller bearing, and assembling method thereof
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