Stainless steel wire winding apparatus

Abstract

The application belongs to the technical field of steel wire winding, in particular to a stainless steel wire winding equipment. A fixed motor is fixedly connected to the upper surface of a bottom plate. A transmission wheel is drivingly connected to the output end of the fixed motor. A winding roller is drivingly connected to one side of the transmission wheel. A limiting assembly is further arranged on the upper surface of the bottom plate. The limiting assembly comprises a supporting table fixedly connected to the upper surface of the bottom plate. A reciprocating screw is rotatably connected to the upper surface of the supporting table. A rotating disc is slidingly connected to the circumferential surface of the reciprocating screw. The rotating disc is used for limiting the steel wire. A detection assembly is arranged on one side of the rotating disc. The detection assembly comprises a positioning frame fixedly connected to the lower surface of the rotating disc. A positioning rod is fixedly connected to one side of the positioning frame. A fixed frame is fixedly connected to one end of the positioning rod. The detection assembly and the adjusting assembly are arranged to solve the problem that the steel wire is not timely detected in the existing winding process.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of steel wire winding, in particular to a stainless steel wire winding equipment. BACKGROUND

[0002] The steel wire winding machine is a key equipment in the field of metal wire processing, and is widely used in steel, automobile, building and other industries. It relies on automatic control technology to realize efficient and accurate winding of steel wire, has the functions of automatic tension adjustment, constant winding speed and intelligent wire arrangement, can greatly improve production efficiency and ensure that the winding finished product is tight and neat. It is an important equipment indispensable in modern metal rolling and wire product production.

[0003] A patent with publication number CN215946349U discloses a stainless steel wire winding device, which comprises a base and a movable frame. The top of the base is provided with a stand, and the stand is symmetrically arranged about the central axis of the base. The base is in a frame structure. The motor shaft drives the turntable and the take-up roller to start rotating synchronously. The rotation of the take-up roller pulls the stainless steel wire to start winding on the surface of the take-up roller. At the same time, the stainless steel wire slides along the guide roller to limit the movement track of the stainless steel wire. Due to the action of the damping rod, the connecting plate and the movable frame are pushed to overturn towards the take-up roller. Then, the pressure roller clamps the stainless steel wire wrapped outside the take-up roller through the outer wall of the take-up roller. At the same time, as the diameter of the stainless steel wire coil increases, the damping rod shrinks to enable the pressure roller to dynamically compensate for the change in the diameter of the stainless steel wire coil.

[0004] However, the existing steel wire winding device may cause micro-tears on the surface or inside of the steel wire during the winding process because the steel wire needs to be straightened before twisting to eliminate internal stress. The reason is that mechanical friction, tension fluctuation or guide wheel design defects in the straightening process may cause local stress concentration of the steel wire, especially in the steel wire with uneven material or high hardness, which is more likely to form micro-cracks. These cracks may expand due to repeated bending and interlayer extrusion during subsequent twisting and winding, resulting in loose structure of the steel wire rope, decreased carrying capacity, and more seriously, due to the lack of real-time monitoring means for the degree of tearing, quality fluctuations often occur in different batches or the same coil of steel wire rope, which is characterized by large difference in fatigue resistance and unstable service life. In addition, the existing equipment relies on fixed parameter control and cannot dynamically adjust the straightening tension according to the material properties of the steel wire.

[0005] Therefore, the present application provides a stainless steel wire winding equipment. SUMMARY

[0006] In order to make up for the shortcomings of the prior art and solve at least one technical problem proposed in the background art.

[0007] The technical scheme adopted by the present application to solve its technical problems is: the stainless steel wire winding equipment, comprising a bottom plate, a fixed motor is fixedly connected to the upper surface of the bottom plate, a transmission wheel is drivingly connected to the output end of the fixed motor, a winding roller is drivingly connected to one side of the transmission wheel, a limiting assembly is further arranged on the upper surface of the bottom plate, the limiting assembly comprises a supporting table fixedly connected to the upper surface of the bottom plate, a reciprocating screw is rotatably connected to the upper surface of the supporting table, a rotating disc is slidably connected to the circumferential surface of the reciprocating screw, the rotating disc is used for limiting the steel wire, the steel wire passes through the bottom end of the rotating disc and is wound on the circumferential surface of the winding roller;

[0008] One side of the rotating disc is provided with a detection assembly, the detection assembly comprises a positioning frame fixedly connected to the lower surface of the rotating disc, a positioning rod is fixedly connected to one side of the positioning frame, a fixed frame is fixedly connected to one end of the positioning rod, a limiting groove is formed in the fixed frame, a sliding frame is slidably connected in the limiting groove, a plurality of teeth are fixedly connected to the inner wall of the sliding frame, a positioning frame is fixedly connected to the upper surface of the bottom plate, a fixed shaft is fixedly connected to the middle part of the positioning frame, a fixed gear is fixedly connected to the circumferential surface of the fixed shaft, the fixed gear is engaged with the teeth, a top plate is fixedly connected to the upper surface of the sliding frame, a top groove is formed in the fixed frame corresponding to the position of the top plate, the top plate slides up and down along the top groove, and a detection head is fixedly connected to one side of the top plate.

[0009] Preferably, two positioning plates are further fixedly connected to the upper surface of the bottom plate, a limiting plate and a limiting ring are fixedly connected to one side of the two positioning plates, a sliding plate is fixedly connected to the lower surface of the positioning rod, a first guide rail is fixedly connected to the bottom plate corresponding to the position of the sliding plate, a sliding groove is formed in the first guide rail, and the positioning rod slides back and forth along the sliding groove through the sliding plate.

[0010] Preferably, when the steel wire rope passes through the positioning frame, is limited by the positioning frame and the rotating disc, and is then fixed on the winding roller, after the fixing is completed, the fixed motor and the reciprocating screw are started, the fixed motor and the reciprocating screw rotate at the same frequency, the steel wire is wound, the rotating disc on the circumferential surface of the reciprocating screw drives the positioning frame to slide while limiting the steel wire, the sliding of the positioning frame drives the positioning rod and the fixed frame to slide, the sliding of the fixed frame drives the sliding frame inside to move in a long annular track, the top plate on the upper surface of the sliding frame moves in a long annular track under the limitation of the limiting plate and the limiting ring while moving, the sliding frame is driven to move in a long annular track, because the detection head is inside the limiting plate and the limiting ring, the detection head can only slide along the inside of the limiting plate and the limiting ring, the teeth on the inner wall of the sliding frame are forced to move under the limitation of the fixed gear, the top plate can also move periodically up and down, and the detection position is adjusted.

[0011] Preferably, the end of the positioning rod is provided with a positioning slot, the bottom wall of the positioning slot is fixedly connected with a compression spring, the top end of the compression spring is fixedly connected with an auxiliary block, the upper surface of the auxiliary block is provided with an arc-shaped groove, a plurality of auxiliary brushes are fixedly connected to the inner wall of the arc-shaped groove, the auxiliary brushes are arranged in a spiral array and have the same twisting direction as the steel wire, the bottom wall of the positioning slot is fixedly connected with an electric permanent magnet block, the electric permanent magnet block magnetically attracts the auxiliary block, and the two sides of the positioning frame are fixedly connected with connecting hoses.

[0012] Preferably, after the steel wire passes through the positioning frame, the electric permanent magnet block is powered off to lose magnetism, the adsorption of the auxiliary block is released, the auxiliary block moves upwards to limit and extrude the steel wire, the openings on the two sides of the auxiliary block are aligned with the two connecting hoses on the outer wall of the positioning frame, the connecting hoses are connected to the inside of the auxiliary block, and the cleaning agent is introduced into the inside of the auxiliary block, so that the auxiliary brushes are cleaned, and after the steel wire is wound up, the electric permanent magnet block is powered on, so that the electric permanent magnet block adsorbs the auxiliary block to move downwards, until the openings on the two sides of the auxiliary block are misaligned with the connecting hoses, and the cleaning agent is no longer introduced.

[0013] Preferably, one side of the fixing frame is fixedly connected with a sliding column, the bottom plate is fixedly connected with a connecting frame at a position corresponding to the sliding column, the sliding column penetrates through the connecting frame, one end of the sliding column is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected with a connecting plate, an upper side of the bottom plate is provided with a connecting box body, the connecting box body internally stores lubricating oil, a first groove body is formed in the bottom of the connecting box body, a spring is fixedly connected to the inner wall of the first groove body, one end of the spring is fixedly connected with the connecting plate, and a plurality of positioning holes are formed in the upper surface of the connecting plate.

[0014] Preferably, when the fixing frame slides back and forth under the driving of the rotating disc, the sliding column on one side of the fixing frame reciprocatingly slides in the limiting frame of the connecting frame, the sliding of the sliding column drives the connecting rod at one end of the sliding column, the connecting rod drives the connecting plate at the end of the connecting rod to reciprocatingly slide in the connecting box body, the sliding of the connecting plate drives the positioning holes on the surface of the connecting plate to periodically align with the holes in the bottom wall of the connecting box body, so that the lubricating oil in the connecting box body drops on the surface of the wound steel wire.

[0015] Preferably, one side of the fixing frame is further provided with an adjusting assembly, the adjusting assembly comprises a lead screw fixedly connected to the upper surface of the bottom plate, a fixed block in screw sliding connection with the circumferential surface of the lead screw, a rotating gear fixedly connected to the circumferential surface of the lead screw, a rack plate fixedly connected to one side of the fixing frame, the rack plate is in meshing connection with the rotating gear, the rack plate is limited by a guide plate fixedly connected to the upper surface of the machine body, one end of the fixed block is fixedly connected with a vertical plate, an electric guide rail is formed in one side of the vertical plate, an electric guide block is in sliding connection with the inside of the electric guide rail, and a guide rod is in rotary connection with one side of the electric guide block.

[0016] Preferably, the fixed frame slides back and forth while driving the rack plate on one side, the sliding of the rack plate drives the rotating gear arranged on the upper surface of the bottom plate, the rotation of the rotating gear drives the screw rod to rotate, the rotation of the screw rod drives the fixed block to slide up and down along the screw rod, the up and down sliding of the fixed block drives the electric guide rail fixed to one end of the fixed block, at this time, the electric guide block slidingly connected on one side of the electric guide rail also drives the guide rod to slide up and down, so as to adjust the tension of the steel wire, and the electric guide rail is electrically controlled, so that the tension between the steel wires can be adjusted.

[0017] Preferably, the circumferential surface of the rotating disc is fixed with a plurality of arc blocks, and the plurality of arc blocks are arranged in a circumferential array on both sides of the rotating disc.

[0018] The beneficial effects of the present application are as follows:

[0019] 1. The stainless steel wire winding equipment disclosed in the present application realizes stable winding by starting the fixed motor and the reciprocating screw rod rotating at the same frequency, drives the positioning frame to slide through the reciprocating screw rod, and links the positioning rod, the fixed frame and the sliding frame, so that the teeth on the inner wall of the sliding frame move in a long annular track under the limitation of the fixed gear, and the detection head slides accurately in cooperation with the top block and the limiting structure, the positioning block moves up and down periodically, effectively adjusts the detection position, and improves the detection accuracy.

[0020] 2. The stainless steel wire winding equipment disclosed in the present application realizes efficient operation and accurate control by using the magnetic properties of the electric permanent magnet block, the electric permanent magnet block loses magnetism when power off, the adsorption of the auxiliary block is released, the auxiliary block moves up to limit and extrude the steel wire, and the position of the steel wire is ensured to be stable; at the same time, the opening is aligned with the connecting hose, the cleaning agent can be introduced, and the auxiliary brush is used to effectively clean the steel wire, after winding is completed, power on, the electric permanent magnet block adsorbs the auxiliary block to move down, the opening is misaligned with the hose to stop liquid supply, the whole process has high degree of automation, which not only ensures the stability and cleanliness of the steel wire during winding, but also can stop cleaning operation in time after winding is completed, avoids resource waste, and improves work efficiency and quality. BRIEF DESCRIPTION OF DRAWINGS

[0021] The present application will be further described below with reference to the drawings.

[0022] Figure 1 is a perspective view of the embodiment one of the present application;

[0023] Figure 2 is a structural schematic view of the machine body of the present application;

[0024] Figure 3 is a structural schematic view of the detection assembly of the present application;

[0025] Figure 4 is a structural schematic view of the cleaning assembly of the present application;

[0026] Figure 5 is the connecting relationship structure diagram of the detection head and the fixed gear of the application;

[0027] Figure 6 is the structure diagram of the spraying assembly of the application;

[0028] Figure 7 is the cross-sectional view of the connecting box of the application;

[0029] Figure 8 is the structure diagram of the adjusting assembly of the application;

[0030] In the figure: 1, bottom plate;

[0031] 2, fixed motor; 21, transmission wheel; 22, winding roller;

[0032] 3, support table; 31, rotating disc; 32, arc block; 33, reciprocating screw; 34, positioning frame; 35, positioning rod; 36, positioning groove; 37, compression spring; 38, auxiliary block; 39, auxiliary brush; 310, connecting hose; 311, first guide rail; 312, sliding groove; 313, sliding plate; 314, fixed frame; 315, sliding frame; 316, gear tooth; 317, top plate; 318, detection head; 319, positioning frame; 320, fixed shaft; 321, fixed gear; 322, positioning plate; 323, limiting plate; 324, limiting ring; 325, limiting groove; 326, top groove; 327, connecting frame; 328, sliding column; 329, connecting rod; 330, connecting plate; 331, connecting box; 332, first groove body; 333, spring; 334, positioning hole;

[0033] 4, rack plate; 41, screw rod; 42, rotating gear; 43, fixed block; 44, vertical plate; 45, electric guide rail; 46, electric guide block; 47, guide rod; 48, guide plate. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, purposes and effects realized by the application easy to understand, the application is further described below in combination with specific embodiments.

[0035] Embodiment one: as Figures 1 to 8As shown, the stainless steel wire winding equipment provided by the embodiment of the application comprises a bottom plate 1, a fixed motor 2 is fixedly connected to the upper surface of the bottom plate 1, a transmission wheel 21 is drivingly connected to the output end of the fixed motor 2, a winding roller 22 is drivingly connected to one side of the transmission wheel 21, a limiting assembly is further arranged on the upper surface of the bottom plate 1, the limiting assembly comprises a support table 3 fixedly connected to the upper surface of the bottom plate 1, a reciprocating screw 33 is rotatably connected to the upper surface of the support table 3, a rotating disc 31 is slidingly connected to the circumferential surface of the reciprocating screw 33, the rotating disc 31 is used for limiting the steel wire, the steel wire passes through the bottom end of the rotating disc 31 and is wound on the circumferential surface of the winding roller 22; a detection assembly is arranged on one side of the rotating disc 31, the detection assembly comprises a positioning frame 34 fixedly connected to the lower surface of the rotating disc 31, a positioning rod 35 is fixedly connected to one side of the positioning frame 34, a fixed frame 314 is fixedly connected to one end of the positioning rod 35, a limiting groove 325 is arranged in the fixed frame 314, a sliding frame 315 is slidingly connected in the limiting groove 325, a plurality of teeth 316 are fixedly connected to the inner wall of the sliding frame 315, a positioning frame 319 is fixedly connected to the upper surface of the bottom plate 1, a fixed shaft 320 is fixedly connected to the middle part of the positioning frame 319, a fixed gear 321 is fixedly connected to the circumferential surface of the fixed shaft 320, the fixed gear 321 is engaged with the teeth 316, a top plate 317 is fixedly connected to the upper surface of the sliding frame 315, a top groove 326 is arranged in the fixed frame 314 corresponding to the position of the top plate 317, the top plate 317 slides up and down along the top groove 326, a detection head 318 is fixedly connected to one side of the top plate 317; two positioning plates 322 are further fixedly connected to the upper surface of the bottom plate 1, a limiting plate 323 and a limiting ring 324 are fixedly connected to one side of the two positioning plates 322, a sliding plate 313 is fixedly connected to the lower surface of the positioning rod 35, a first guide rail 311 is fixedly connected to the position of the bottom plate 1 corresponding to the sliding plate 313, a sliding groove 312 is arranged in the first guide rail 311, the positioning rod 35 reciprocatingly slides along the sliding groove 312 through the sliding plate 313; a plurality of arc-shaped blocks 32 are fixedly connected to the circumferential surface of the rotating disc 31, the plurality of arc-shaped blocks 32 are circumferentially arranged on both sides of the rotating disc 31.

[0036] Specifically, however, the existing steel wire winding device is prone to causing micro-tears on the surface or inside of the steel wire during the straightening process before twisting to eliminate internal stress, because the mechanical friction, tension fluctuation or guide wheel design defect of the straightening link causes local stress concentration of the steel wire, especially on the steel wire with uneven material or high hardness, which is more likely to form micro-cracks, and these cracks will expand due to repeated bending and interlayer extrusion during subsequent twisting and winding, resulting in loose structure of the steel wire rope, decreased bearing capacity, and more seriously, due to the lack of real-time monitoring means for the degree of tearing, quality fluctuations often occur in different batches or the same coil of steel wire rope, which is manifested in large differences in fatigue resistance and unstable service life, in addition, the existing equipment relies on fixed parameter control and cannot dynamically adjust the straightening tension according to the material properties of the steel wire.

[0037] Therefore, the application sets corresponding structures to solve the above problems. First, when the steel wire passes through the positioning frame 34, it is limited by the positioning frame 34 and the rotating disc 31, and then fixed on the winding roller 22. After the fixing is completed, the fixing motor 2 and the reciprocating screw 33 are started, and the fixing motor 2 and the reciprocating screw 33 rotate at the same frequency. The rotating disc 31 on the circumferential surface of the reciprocating screw 33 drives the positioning frame 34 to slide while limiting the steel wire. The sliding of the positioning frame 34 drives the positioning rod 35 and the fixed frame 314 to slide. The sliding of the fixed frame 314 drives the sliding frame 315 inside it, so that the teeth 316 on the inner wall of the sliding frame 315 move in a long annular trajectory under the limitation of the fixed gear 321. At the same time, the top plate 317 on the upper surface of the sliding frame 315 will be limited by the limiting plate 323 and the limiting ring 324, so as to drive the sliding frame 315 to move in a long annular trajectory. Because the detection head 318 is inside the limiting plate 323 and the limiting ring 324, the detection head 318 can only slide along the inside of the limiting plate 323 and the limiting ring 324, so as to force the teeth 316 on the inner wall of the sliding frame 315 to move under the limitation of the fixed gear 321. The top plate 317 can also move up and down periodically to adjust the detection position.

[0038] The positioning frame 34 and the rotating disc 31 accurately limit the steel wire and fix it on the winding roller 22. Starting the fixing motor 2 and the reciprocating screw 33 rotating at the same frequency realizes stable winding. The reciprocating screw 33 drives the positioning frame 34 to slide, and the positioning rod 35, the fixed frame 314 and the sliding frame 315 are linked to make the teeth 316 on the inner wall of the sliding frame 315 move in a long annular trajectory under the limitation of the fixed gear 321. The detection head 318 accurately slides with the cooperation of the top block and the limiting structure, and the positioning block moves up and down periodically to effectively adjust the detection position and improve the detection accuracy.

[0039] As shown in Figure 4 The end of the positioning rod 35 is provided with a positioning groove 36, the bottom wall of the positioning groove 36 is fixedly connected with a compression spring 37, the top end of the compression spring 37 is fixedly connected with an auxiliary block 38, the upper surface of the auxiliary block 38 is provided with an arc-shaped groove, a plurality of auxiliary brushes 39 are fixedly connected to the inner wall of the arc-shaped groove, and the auxiliary brushes 39 are arranged in a spiral array and are twisted in the same direction as the steel wire. An electric permanent magnet block is fixedly connected to the bottom wall of the positioning groove 36, and the electric permanent magnet block magnetically attracts the auxiliary block 38. The two sides of the positioning frame 34 are fixedly connected with a connecting hose 310.

[0040] Specifically, after the steel wire passes through the positioning frame 34, the electric permanent magnet is powered off to lose magnetism, thereby releasing the adsorption of the auxiliary block 38, the auxiliary block 38 moves upward to limit and extrude the steel wire, and the openings on the two sides of the auxiliary block 38 are aligned with the two connecting hoses 310 on the outer wall of the positioning frame 34. The outer connection of the connecting hose 310 introduces the cleaning agent into the inside of the auxiliary block 38, and the auxiliary brush 39 performs cleaning work. After the steel wire is wound up, the electric permanent magnet is powered on to make the electric permanent magnet adsorb the auxiliary block 38 to move downward until the openings on the two sides of the auxiliary block 38 are misaligned with the connecting hoses 310, and the cleaning agent is no longer introduced;

[0041] By utilizing the magnetic properties of the electric permanent magnet, efficient operation and precise control are realized. When powered off, the electric permanent magnet loses magnetism, thereby releasing the adsorption of the auxiliary block 38, the auxiliary block 38 moves upward to limit and extrude the steel wire, and the openings on the two sides of the auxiliary block 38 are aligned with the two connecting hoses 310 on the outer wall of the positioning frame 34. The outer connection of the connecting hose 310 introduces the cleaning agent into the inside of the auxiliary block 38, and the auxiliary brush 39 performs cleaning work. After the steel wire is wound up, the electric permanent magnet is powered on to make the electric permanent magnet adsorb the auxiliary block 38 to move downward until the openings on the two sides of the auxiliary block 38 are misaligned with the connecting hoses 310, and the cleaning agent is no longer introduced;

[0042] Embodiment two: as shown in Figures 1 to 8 The other embodiment of the present application is that one side of the fixed frame 314 is fixedly connected with a sliding column 328, the bottom plate 1 is fixedly connected with a connecting frame 327 at a position corresponding to the sliding column 328, the sliding column 328 penetrates through the connecting frame 327, one end of the sliding column 328 is fixedly connected with a connecting rod 329, one end of the connecting rod 329 is fixedly connected with a connecting plate 330, a connecting box body 331 is arranged above the bottom plate 1, lubricating oil is stored in the inside of the connecting box body 331, a first groove body 332 is formed in the bottom of the connecting box body 331, springs 333 are fixedly connected to the inner wall of the first groove body 332, one end of each spring 333 is fixedly connected to the connecting plate 330, and a plurality of positioning holes 334 are formed in the upper surface of the connecting plate 330.

[0043] Specifically, when the fixed frame 314 slides back and forth under the drive of the rotating disc 31, the sliding column 328 on one side of the fixed frame 314 reciprocatingly slides in the limiting frame of the connecting frame 327, the sliding of the sliding column 328 drives the connecting rod 329 at one end of the sliding column 329, the connecting rod 329 drives the connecting plate 330 at the end portion of the connecting rod 329 to reciprocatingly slide in the connecting box body 331, the sliding of the connecting plate 330 drives the positioning holes 334 on the surface of the connecting plate 330 to periodically align with the holes in the bottom wall of the connecting box body 331, so that the lubricating oil in the connecting box body 331 drops on the surface of the wound steel wire;

[0044] Through the sliding of the fixed frame 314, the slide column 328 reciprocates in the limiting frame, and then the connecting plate 330 slides back and forth in the connecting box 331 through the connecting rod 329, and the precise dripping of the lubricating oil is realized by the periodic alignment of the positioning hole 334 and the hole of the bottom wall of the connecting box 331. In the process of winding the steel wire, the lubricating oil can be automatically and uniformly applied to the surface of the steel wire, effectively reducing the friction between the steel wires, reducing wear and tear, prolonging the service life of the steel wire, and ensuring the smooth progress of the winding work, improving the overall operation efficiency and quality.

[0045] As shown in Figure 8 The side of the fixed frame 314 is also provided with an adjusting assembly, which includes a lead screw 41 fixed on the upper surface of the bottom plate 1, a fixed block 43 slidably connected to the circumference of the lead screw 41, a rotating gear 42 fixed to the circumference of the lead screw 41, a rack plate 4 fixed to one side of the fixed frame 314, the rack plate 4 is engaged with the rotating gear 42, the rack plate 4 is limited by the guide plate 48 fixed on the upper surface of the machine body, one end of the fixed block 43 is fixed with a vertical plate 44, an electric guide rail 45 is formed on one side of the vertical plate 44, an electric guide block 46 is slidably connected in the electric guide rail 45, and a guide rod 47 is rotatably connected to one side of the electric guide block 46.

[0046] Specifically, the sliding of the fixed frame 314 drives the rack plate 4 on one side of the fixed frame 314, the sliding of the rack plate 4 drives the rotating gear 42 provided on the upper surface of the bottom plate 1, the rotation of the rotating gear 42 drives the lead screw 41 to rotate, the rotation of the lead screw 41 drives the fixed block 43 to slide up and down along the lead screw 41, the up and down sliding of the fixed block 43 drives the electric guide rail 45 fixed to one end of the fixed block 43, at this time, the electric guide block 46 slidably connected to one side of the electric guide rail 45 also drives the guide rod 47 to slide up and down, and the tension of the steel wire rope is adjusted, and the electric guide rail 45 is electrically controlled and can be adjusted independently, so that the tension between the steel wires is adjusted.

[0047] Through the sliding of the fixed frame 314, the rack plate 4 is driven, the rotating gear 42 drives the lead screw 41 to rotate, the fixed block 43 and the electric guide rail 45 slide up and down, and the guide plate moves with the electric guide block 46, so that the dynamic tension of the steel wire rope is adjusted, and the electric guide rail 45 is electrically controlled and can be adjusted independently, so that the tension in the steel wire winding process can be accurately controlled, the tension of the steel wire is uniform and stable, the problems of broken wire and wear caused by uneven tension are avoided, and the safety of the steel wire and the overall operation quality are improved.

[0048] The working principle is that first, when the steel wire passes through the positioning frame 34, it is limited by the positioning frame 34 and the rotating disc 31, and then fixed on the winding roller 22. After the fixing is completed, the fixing motor 2 and the reciprocating screw 33 are started, and the fixing motor 2 and the reciprocating screw 33 rotate at the same frequency. The rotating disc 31 on the circumferential surface of the reciprocating screw 33 drives the positioning frame 34 to slide while limiting the steel wire. The sliding of the positioning frame 34 drives the positioning rod 35 and the fixed frame 314 to slide. The sliding of the fixed frame 314 drives the sliding frame 315 inside it, so that the teeth 316 on the inner wall of the sliding frame 315 move in a long annular trajectory under the limitation of the fixed gear 321. At the same time, the top plate 317 on the upper surface of the sliding frame 315 will drive the sliding frame 315 to move in a long annular trajectory under the limitation of the limiting plate 323 and the limiting ring 324. Because the detection head 318 is inside the limiting plate 323 and the limiting ring 324, the detection head 318 can only slide along the inside of the limiting plate 323 and the limiting ring 324, so that the teeth 316 on the inner wall of the sliding frame 315 move under the limitation of the fixed gear 321, and the top plate 317 can also move up and down periodically to adjust the detection position.

[0049] By positioning the steel wire accurately through the positioning frame 34 and the rotating disc 31 and fixing it on the winding roller 22, starting the fixing motor 2 and the reciprocating screw 33 rotating at the same frequency to realize stable winding. The reciprocating screw 33 drives the positioning frame 34 to slide, and the positioning rod 35, the fixed frame 314 and the sliding frame 315 are linked to make the teeth 316 on the inner wall of the sliding frame 315 move in a long annular trajectory under the limitation of the fixed gear 321. The detection head 318 slides accurately, and the positioning block moves up and down periodically to effectively adjust the detection position and improve the detection accuracy.

[0050] In addition, after the steel wire passes through the positioning frame 34, the electric permanent magnet is powered off to lose magnetism, and the adsorption of the auxiliary block 38 is released. The auxiliary block 38 moves up to limit and extrude the steel wire. At the same time, the openings on both sides of the auxiliary block 38 are aligned with the two connecting hoses 310 on the outer wall of the positioning frame 34. The external connection of the connecting hose 310 introduces cleaning agent into the inside of the auxiliary block 38, and the auxiliary brush 39 performs cleaning work. After the steel wire is wound, the electric permanent magnet is powered on to make the electric permanent magnet adsorb the auxiliary block 38 to move down until the openings on both sides of the auxiliary block 38 are misaligned with the connecting hoses 310, and no cleaning agent is introduced.

[0051] By utilizing the magnetic properties of the electric permanent magnet block, efficient operation and precise control are achieved. When power is off, the electric permanent magnet block loses magnetism, releasing the adsorption of the auxiliary block 38, and the auxiliary block 38 moves up to limit and extrude the steel wire, ensuring the stability of the steel wire position. At the same time, the opening is aligned with the connecting hose 310, allowing the cleaning agent to be introduced, and the auxiliary brush 39 effectively cleans the steel wire. After winding is completed, power is turned on, the electric permanent magnet block adsorbs the auxiliary block 38 and moves down, the opening is misaligned with the hose to stop liquid supply. The entire process is highly automated, ensuring the stability and cleanliness of the steel wire during winding, and stopping cleaning operation in time after winding is completed, avoiding resource waste and improving work efficiency and quality.

[0052] When the fixed frame 314 slides back and forth under the drive of the rotating disc 31, the slide column 328 on one side of the fixed frame 314 will reciprocate in the limiting frame of the connecting frame 327. The sliding of the slide column 328 drives the connecting rod 329 at one end of the slide column 328, and the connecting rod 329 drives the connecting plate 330 at the end of the connecting rod 329 to slide back and forth in the connecting box body 331. The sliding of the connecting plate 330 drives the positioning hole 334 on the surface of the connecting plate 330 to periodically align with the hole in the bottom wall of the connecting box body 331, so that the lubricating oil in the connecting box body 331 falls on the surface of the wound steel wire.

[0053] By sliding the fixed frame 314 to drive the slide column 328 to reciprocate in the limiting frame, and then through the connecting rod 329 to make the connecting plate 330 slide back and forth in the connecting box body 331, the positioning hole 334 is periodically aligned with the hole in the bottom wall of the connecting box body 331, the precise dripping of the lubricating oil is realized, and during the winding of the steel wire, the lubricating oil can be automatically and uniformly applied to the surface of the steel wire, effectively reducing the friction between the steel wires, reducing wear and tear, prolonging the service life of the steel wire, and ensuring smooth winding work, improving overall work efficiency and quality.

[0054] At the same time, the sliding of the fixed frame 314 will drive the rack plate 4 on one side of the fixed frame 314, and the sliding of the rack plate 4 will drive the rotating gear 42 on the upper surface of the bottom plate 1. The rotation of the rotating gear 42 drives the screw rod 41 to rotate, and the rotation of the screw rod 41 drives the fixed block 43 to slide up and down along the screw rod 41. The up and down sliding of the fixed block 43 drives the electric guide rail 45 connected to one end of the fixed block 43, and at this time, the electric guide block 46 connected to one side of the electric guide rail 45 also drives the guide rod 47 to slide up and down, adjusting the tension of the steel wire rope. At the same time, the electric guide rail 45 is electrically controlled and can be adjusted independently, so that the tension between the steel wires is adjusted.

[0055] Through the sliding drive rack plate 4 of the fixed frame 314, the rotating gear 42 drives the rotation of the lead screw 41, the fixed block 43 and the electric guide rail 45 slide up and down, and then the guide plate moves with the electric guide block 46, realizes the dynamic adjustment of the steel wire rope tension, and the electric guide rail 45 can be adjusted independently, can accurately control the tension in the steel wire winding process, ensures that the steel wire tension is uniform and stable, effectively avoids the problems of broken wire and wear caused by uneven tension, and improves the steel wire use safety and overall operation quality.

[0056] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A stainless steel wire winding device, comprising a base plate (1), wherein a fixed motor (2) is fixedly connected to the upper surface of the base plate (1), a transmission wheel (21) is driven to the output end of the fixed motor (2), and a winding roller (22) is driven to one side of the transmission wheel (21), characterized in that: The upper surface of the base plate (1) is also provided with a limiting component. The limiting component includes a support platform (3) fixed to the upper surface of the base plate (1). A reciprocating screw (33) is rotatably connected to the upper surface of the support platform (3). A rotating disk (31) is slidably connected to the circumferential surface of the reciprocating screw (33). The rotating disk (31) is used to limit the steel wire. The steel wire passes through the bottom end of the rotating disk (31) and is wound onto the circumferential surface of the take-up roller (22). A detection component is provided on one side of the rotating disk (31). The detection component includes a positioning frame (34) fixed to the lower surface of the rotating disk (31). A positioning rod (35) is fixed to one side of the positioning frame (34). A fixing frame (314) is fixed to one end of the positioning rod (35). A limit groove (325) is provided in the fixing frame (314). A sliding frame (315) is slidably connected in the limit groove (325). A number of teeth (316) are fixed to the inner wall of the sliding frame (315). A positioning frame is fixed to the upper surface of the base plate (1). 319), a fixed shaft (320) is fixedly connected to the middle of the positioning frame (319), a fixed gear (321) is fixedly connected to the circumferential surface of the fixed shaft (320), the fixed gear (321) meshes with the teeth (316), a top plate (317) is fixedly connected to the upper surface of the sliding frame (315), a top groove (326) is opened on the fixed frame (314) corresponding to the position of the top plate (317), the top plate (317) slides up and down along the top groove (326), and a detection head (318) is fixedly connected to one side of the top plate (317).

2. The stainless steel wire winding device according to claim 1, characterized in that: Two positioning plates (322) are fixedly connected to the upper surface of the base plate (1). A limiting plate (323) and a limiting ring (324) are fixedly connected to one side of the two positioning plates (322). A sliding plate (313) is fixedly connected to the lower surface of the positioning rod (35). A first guide rail (311) is fixedly connected to the base plate (1) at the position corresponding to the sliding plate (313). A groove (312) is opened inside the first guide rail (311). The positioning rod (35) slides back and forth along the groove (312) through the sliding plate (313).

3. The stainless steel wire winding device according to claim 2, characterized in that: When the wire rope passes through the positioning frame (34), it is limited by the positioning frame (34) and the rotating disk (31), and then fixed on the take-up roller (22). After the fixing is completed, the fixed motor (2) and the reciprocating screw (33) are started. The fixed motor (2) and the reciprocating screw (33) rotate at the same frequency to perform the take-up work on the wire. While limiting the wire, the rotating disk (31) on the circumference of the reciprocating screw (33) drives the positioning frame (34) to slide. The sliding of the positioning frame (34) drives the positioning rod (35) and the fixed frame (314) to slide. The sliding of the fixed frame (314) drives its internal sliding frame (315), so that the teeth (316) on the inner wall of the sliding frame (315) are in Under the limit of the fixed gear (321), the sliding frame (315) moves in a long circular trajectory. At the same time, the top plate (317) on the upper surface of the sliding frame (315) is limited by the limiting plate (323) and the limiting ring (324), which drives the sliding frame (315) to move in a long circular trajectory. Because the detection head (318) is inside the limiting plate (323) and the limiting ring (324), the detection head (318) can only slide along the inside of the limiting plate (323) and the limiting ring (324), which forces the teeth (316) on the inner wall of the sliding frame (315) to move under the limit of the fixed gear (321). The top plate (317) can also move up and down periodically to adjust the detection position.

4. The stainless steel wire winding device according to claim 1, characterized in that: The positioning rod (35) has a positioning groove (36) at its end. A compression spring (37) is fixed to the bottom wall of the positioning groove (36). An auxiliary block (38) is fixed to the top of the compression spring (37). An arc-shaped groove is formed on the upper surface of the auxiliary block (38). Several auxiliary brushes (39) are fixed to the inner wall of the arc-shaped groove. The auxiliary brushes (39) are arranged in a spiral array and are in the same direction as the steel wire. An electro-permanent magnet is fixed to the bottom wall of the positioning groove (36). The electro-permanent magnet attracts the auxiliary block (38). Connecting hoses (310) are fixed to both sides of the positioning frame (34).

5. A stainless steel wire winding device according to claim 4, characterized in that: After the steel wire passes through the positioning frame (34), the electro-permanent magnet is de-energized, causing it to lose its magnetism and release its attraction to the auxiliary block (38). The auxiliary block (38) moves upward to limit and squeeze the steel wire. At the same time, the openings on both sides of the auxiliary block (38) are aligned with the two connecting hoses (310) on the outer wall of the positioning frame (34). The external connection of the connecting hoses (310) allows cleaning agent to be introduced into the auxiliary block (38), and the auxiliary brush (39) is used for cleaning. After the steel wire is wound up, the electro-permanent magnet is energized, causing the electro-permanent magnet to attract the auxiliary block (38) and move downward until the openings on both sides of the auxiliary block (38) are misaligned with the connecting hoses (310), and no more cleaning agent is introduced.

6. The stainless steel wire winding device according to claim 1, characterized in that: A sliding column (328) is fixedly connected to one side of the fixed frame (314). A connecting frame (327) is fixedly connected to the bottom plate (1) at the position corresponding to the sliding column (328). The sliding column (328) passes through the connecting frame (327). A connecting rod (329) is fixedly connected to one end of the sliding column (328). A connecting plate (330) is fixedly connected to one end of the connecting rod (329). A connecting box (331) is provided above the bottom plate (1). The connecting box (331) stores lubricating oil inside. A first groove (332) is opened at the bottom of the connecting box (331). A spring (333) is fixedly connected to the inner wall of the first groove (332). One end of the spring (333) is fixedly connected to the connecting plate (330). A number of positioning holes (334) are opened on the upper surface of the connecting plate (330).

7. A stainless steel wire winding device according to claim 6, characterized in that: When the fixed frame (314) slides back and forth under the drive of the rotating disk (31), the sliding column (328) on one side of the fixed frame (314) will slide back and forth on the limiting frame of the connecting frame (327). The sliding of the sliding column (328) drives the connecting rod (329) at one end. The connecting rod (329) drives the connecting plate (330) at its end to slide back and forth in the connecting box (331). The sliding of the connecting plate (330) drives the positioning hole (334) on its surface to periodically align with the hole on the bottom wall of the connecting box (331), so that the lubricating oil in the connecting box (331) drips onto the surface of the wound steel wire.

8. A stainless steel wire winding device according to claim 1, characterized in that: An adjustment assembly is also provided on one side of the fixed frame (314). The adjustment assembly includes a lead screw (41) fixed to the upper surface of the base plate (1). A fixed block (43) is slidably connected to the circumferential surface of the lead screw (41). A rotating gear (42) is fixed to the circumferential surface of the lead screw (41). A rack plate (4) is fixed to one side of the fixed frame (314). The rack plate (4) meshes with the rotating gear (42). The rack plate (4) is limited by a guide plate (48) fixed to the upper surface of the machine body. A vertical plate (44) is fixed to one end of the fixed block (43). An electric guide rail (45) is provided on one side of the vertical plate (44). An electric guide block (46) is slidably connected inside the electric guide rail (45). A guide rod (47) is rotatably connected to one side of the electric guide block (46).

9. A stainless steel wire winding device according to claim 8, characterized in that: As the fixed frame (314) slides back and forth, it drives the rack plate (4) on one side. The sliding of the rack plate (4) drives the rotating gear (42) set on the upper surface of the base plate (1). The rotation of the rotating gear (42) drives the lead screw (41) to rotate. The rotation of the lead screw (41) drives the fixed block (43) to slide up and down along the lead screw (41). The up and down sliding of the fixed block (43) drives the electric guide rail (45) fixed at one end of the fixed block (43). At this time, the electric guide block (46) slidably connected to one side of the electric guide rail (45) also drives the guide rod (47) to slide up and down, and performs tension adjustment work on the wire rope. At the same time, the electric guide rail (45) is electrically controlled and can be adjusted and slid separately, so that the tension between the wires can be adjusted.

10. A stainless steel wire winding device according to claim 1, characterized in that: The circumferential surface of the rotating disk (31) is fixed with several arc-shaped blocks (32), and the several arc-shaped blocks (32) are distributed in a circular array on both sides of the rotating disk (31).

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