Method for preparing anti-seismic house by using bamboo composite modified gypsum and wall module
By using a modular construction method with bamboo and modified gypsum, combined with a light steel bamboo arch roof and distributed photovoltaic power generation, the problem of insufficient seismic performance of civil buildings has been solved, and the seismic resistance, energy saving and construction efficiency have been improved.
Patent Information
- Application Number
- CN202511092964.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-10-21
AI Technical Summary
Existing residential buildings are inadequate in terms of seismic performance, especially prone to collapse during earthquakes, and traditional construction methods are costly and inefficient.
Bamboo is used to prepare bundled bamboo ribs and double-headed dovetail tenons. Combined with modified gypsum mortar and polymer flexible adhesive, earthquake-resistant houses are constructed through modular construction methods. The resilience of bamboo and the flexibility of modified gypsum are utilized, along with a light steel bamboo arch roof and a distributed photovoltaic power generation system, to achieve earthquake resistance and energy saving of the houses.
It improves the earthquake resistance of buildings, reduces construction costs and time, and achieves near-zero energy consumption and fire protection.
Abstract
Description
Technical Background
[0001] The invention belongs to the field of bamboo material processing and application, in particular to a method for preparing an earthquake-resistant house by using bamboo material composite modified gypsum and wall modules. Background Art
[0003] At present, most civilian houses are built with cement, reinforced brick and concrete structures. The idea of "using steel to overcome steel" to measure earthquake intensity dominates the construction of earthquake-resistant houses. my country has a vast territory and many places are in earthquake zones. The longitudinal wave amplitude and transverse wave shear force brought by earthquakes cause houses to shake up and down, left and right, or back and forth, which is the main reason for house collapse. The Forbidden City has survived earthquakes for more than 600 years. It uses a lot of wood and bracket mortise and tenon structures, which allow houses to shift slightly during earthquakes. The wooden columns and wooden components have not decayed for hundreds of years. The use of the hemp knife wrapping technology is like putting armor on the wood, which is a model of "soft overcoming hard" earthquake-resistant housing. The scarcity of wood today determines that wood can no longer be the mainstream of civil construction. my country's abundant bamboo resources are sustainable resources. It is rare to use the resilience of bamboo for earthquake-resistant housing. Compared with steel, bamboo of the same diameter has slightly lower tensile strength, but stronger resilience than steel. The disadvantage of bamboo is that it is easy to breed insects and mold in a humid environment. Bamboo is compounded with high-alkaline materials such as cement concrete. Over time, the lignin and hemicellulose in the bamboo will decompose under the action of alkali, thereby reducing the strength of the bamboo. For example, high-temperature carbonization is often used for bamboo insect prevention, and a large amount of organic matter inside the bamboo will be lost, which is not conducive to the resilience of the bamboo. The present invention uses a "smoke and fire" method at a medium temperature of 60-90 degrees. It takes 4-6 hours to allow tar to smoke and penetrate into the bamboo for insect prevention, and lightly carbonize it to a moisture content of 15%-20%. After the bamboo is soaked with cooked tung oil, combined with modern material processing technology, the resilience of the bamboo is protected and its durability is increased. The following schemes are adopted: 1: Conventional Polyurethane low-foam resin or isocyanate glue has a neutral alkalinity. Its hardness, flexibility, adhesion, waterproofness, sealing, and fluidity are well combined with bamboo. It can be applied on the surface of bamboo as a secondary protective layer. 2. Gypsum has a neutral alkalinity. It is brittle, has limited bonding strength, poor flexibility and waterproofness, and needs to be modified. Use 100 parts of gypsum, 10-20 parts of acrylic emulsion, 10-15 parts of styrene acrylic emulsion, 3-5 parts of bamboo fiber, 0.3-0.5 parts of water reducer, 0.1-0.3 parts of defoamer, and 0.1-0.3 parts of bamboo and 35-40 parts of water are mixed into modified gypsum slurry; the technical route of the present invention is: bamboo is used to prepare bundled bamboo reinforcement and double-headed dovetail joints, which are molded into wall modules with longitudinal holes in the middle, transverse grooves and wall seam supporting mortise and tenon joints on both sides, and vertical dovetail joints on the inner surface, and double-headed dovetail joints are used to plug into a hollow layer, which is filled with foam insulation material to form an integrated wall module; on the foundation layer at the construction site, the wall modules are used to build the wall with staggered joints and holes up and down, and bundled bamboo reinforcement is placed in the transverse grooves and inserted into the longitudinal holes, and modified The trapezoidal foundation modules and wall modules are injected with flexible gypsum slurry, and the horizontal grooves, longitudinal holes and wall seams are filled. The first layer wall modules and bracket modules are injected with polymer flexible glue to form earthquake-resistant walls. The light steel bamboo bow gable roof is fixed with the bundled bamboo reinforcement on the bracket module to prepare earthquake-resistant houses with bamboo composite modified gypsum and wall modules. Its benefits are: 1. When an earthquake occurs, the polymer flexible glue and the bundled bamboo reinforcement in the foundation first layer wall module and the top bracket module are flexible pins, which can allow the wall and roof to move slightly to resist the wall The deformation of the body and roof, the shear resistance of the longitudinally bundled bamboo bars, the pin-key force of the modified gypsum and the longitudinally and transversely bundled bamboo bars on the wall modules, and the supporting force of the double-headed dovetail joints on the inner and outer wall modules, the synergy of these three forces plus the lightweight roof helps the house to be "not broken when it is shaken and not collapsed"; 2. The light steel bamboo bow gable roof can be installed with distributed photovoltaic power generation. The bamboo bow imitation Han tile roof is particularly suitable for composite solar flexible power generation film, connected to the home DC power supply and energy storage system, to complete the self-generation and self-use of the surplus power to the grid, and cooperate with DC appliances to achieve near zero energy consumption; 3. At the construction site In this case, modified gypsum slurry is injected into the longitudinal holes and seams of the wall modules to achieve bonding between them, eliminating the traditional manual cement mortar laying method. This saves labor costs and improves construction efficiency. Furthermore, the wall modules reduce the weight of the house, reducing construction and transportation costs. Fourthly, in the wall modules, modified gypsum slurry is injected into the wall modules to wrap the transverse and longitudinal bundled bamboo reinforcements. In the event of a fire, the gypsum loses its crystallization water to form reinforced bamboo core gypsum columns to support the roof, mitigating the risk of disasters. Summary of the Invention
[0004] A method for preparing an earthquake-resistant house using bamboo composite modified gypsum and wall modules, which comprises preparing bamboo into bundled bamboo reinforcement and double-headed dovetail joints, using cement concrete to mold them into inner and outer wall modules with longitudinal holes in the middle, transverse grooves and wall seam supporting mortise and tenon joints on both sides, and vertical dovetail joints on the inner surface; double-headed dovetail joints are used to insert dovetail joints into hollow layers, and the hollow layers are filled with foam insulation material to form an inner and outer integrated wall module; on the reinforced concrete foundation layer at the construction site, when the wall modules are staggered and aligned with the holes in the upper and lower layers, bundled bamboo reinforcement is placed in the transverse grooves layer by layer to form a wall module Behind the wall, bundled bamboo reinforcement is inserted into the longitudinal holes of the inner and outer wall modules. A grouting machine is used to press-inject the trapezoidal foundation module with modified gypsum slurry, 2. Press-inject the first layer wall module with polymer flexible glue, 3. Press-inject the modified gypsum slurry into the transverse grooves, longitudinal holes and wall seams of the wall module, and 4. Press-inject the polymer flexible glue into the transverse sleeves on the longitudinal holes of the bracket module to the lower frame of the steel frame. The light steel bamboo arch gable roof is fixed to the bundled bamboo reinforcement in the bracket module, and the ridge is sealed with gable tiles. The earthquake-resistant house is prepared using bamboo composite modified gypsum and wall modules.
[0005] The method for preparing an earthquake-resistant house using bamboo composite modified gypsum and wall modules is described. The method uses bamboo to prepare bundled bamboo reinforcement and double-headed dovetail joints, which are molded with cement concrete into inner and outer wall modules with longitudinal holes in the middle, transverse grooves and wall seam straight mortise and tenon joints on both sides, and vertical dovetail joints on the inner surface. The double-headed dovetail joints are used to connect the dovetail joints to form a hollow layer, and the hollow layer is filled with foam insulation material to form an inner and outer integrated wall module. The characteristics of the bundled bamboo reinforcement are: 3-5 round bamboo strips with a diameter of 3mm-10mm and a length of more than 1200mm are staggered and connected, and twisted with double-strand metal wire or stainless steel hoops to form bundled bamboo reinforcement for transverse grooves and bundled bamboo reinforcement for longitudinal holes, and twisted with double-strand metal wire in 80mm-120mm sections. The two ends of the metal wire are forked into supporting feet. The diameter of the bundled bamboo reinforcement is three-fifths of the diameter of the horizontal groove and the longitudinal hole. The length of the bundled bamboo reinforcement for the horizontal groove is the length of the wall, and the length of the bundled bamboo reinforcement for the longitudinal hole is the height from the bracket module to the trapezoidal foundation module. The double-headed dovetail tenon is made of bamboo board by machinery into straight tenon and oblique tenon. The upper edge of the straight tenon is a trapezoidal tenon that matches the trapezoidal tenon on the insulation module, and the lower edge of the straight tenon is a trapezoidal concave tenon that matches the trapezoidal concave tenon of the insulation module. The length is 100mm-200mm, and the oblique tenon is a double-headed dovetail tenon with an oblique angle of 45 degrees. The internal and external wall modules are molded with cement concrete with a strength grade of not less than MU7.5MPa, including wall modules, bracket modules, and semi-trapezoidal foundation modules. The base module is 300mm-1200mm long, 60mm-160mm wide and 300mm-1200mm high. In the middle is a single row of holes or staggered double rows of holes or staggered three rows of holes with a hole diameter of 20mm-120mm. Horizontal grooves are set on both sides of the longitudinal holes to the vertical sealing grooves. The horizontal grooves are cut into one-fifth of the longitudinal holes to make the holes and grooves interconnected. Triangular wall seams are set around the edges to support mortise and tenon. The upper mortise is high and the lower mortise is shallow. The left mortise is high and the right mortise is shallow. At least two dovetail mortise are set vertically on the inner surface of the inner and outer wall modules. The width and depth of the mortise are not less than 12mm. Double-headed dovetail mortise is used to insert at least two "Z"-shaped dovetail mortise to form a hollow layer. The hollow layer is filled in sections with rock wool modules or polystyrene insulation modules with trapezoidal mortise and tenon on four sides, or with four The hollow layer of the template with convex and concave trapezoidal mortise and tenon joints on the edge is filled with polyurethane foam resin as an insulation layer to form an internal and external integrated wall module, bracket module, and trapezoidal foundation module. Overflow holes and grouting holes are set on the first wall module, middle wall module, and upper wall module respectively. The bracket modules are concave with the notches facing downward from the second to seventh floors. The first-layer bracket modules are set astride the wall and opposite holes, and longitudinal injection holes are set. The upper bracket module rides on the lower bracket module. The top bracket module is H-shaped. The upper outer retaining wall is an arched top that matches the lower curved surface of the arched waterproof bamboo tile. Drainage trough notches are set on both sides of the arched top. When preparing the semi-trapezoidal foundation module, the width of the trapezoidal top is greater than the width of the wall module, "8"-shaped hole grooves are set on both sides, and overflow holes and grouting holes are set on the upper and lower parts of the trapezoidal surface.
[0006] In the method for preparing an earthquake-resistant house using bamboo composite modified gypsum and wall modules, on the reinforced concrete foundation layer at the construction site, when the wall modules are staggered in upper and lower layers to form a wall, bundled bamboo bars are placed in the transverse grooves layer by layer, and the bundled bamboo bars are inserted into the longitudinal holes. A grouting machine is used to press-in the trapezoidal foundation module with modified gypsum slurry, 2. Press-in the first layer wall module with polymer flexible glue, 3. Press-in the transverse grooves, longitudinal holes and wall seams of the wall module with modified gypsum slurry, and 4. Press-in the longitudinal holes on the bracket module to the transverse sleeves of the lower frame of the steel frame with polymer flexible glue. The characteristics of the pipe are: in the foundation trench at the construction site, use threaded steel bars to tie into a grid with a thickness of not less than 120mm according to the outer contour of the eaves water drop, tie the door-type ⊥-shaped steel cage according to the hollow layer position of the trapezoidal foundation module designed on the grid, and the tying height is half of the height of the trapezoidal foundation module. Use cement concrete with strength grade C30-C35 to pour the grid into the foundation flat layer, use semi-trapezoidal foundation modules to stack on both sides of the door-type ⊥-shaped steel cage, use double-headed dovetail tenons to connect dovetails in at least two "Z" shapes to form a hollow layer, and use cement concrete with strength grade C30-C35 to pour Inject the door-type ⊥-shaped steel cage in the hollow layer and the 8-shaped holes on both sides, place the 8-shaped steel chain sleeve in the 8-shaped hole, and fill the upper part of the hollow layer with rock wool modules or polystyrene insulation boards; on the trapezoidal foundation module, use the first layer wall module, wall module and bracket module, and stack the upper and lower layers of staggered holes to form a wall, place the bundled bamboo bars in the horizontal grooves layer by layer, insert the bundled bamboo bars from the longitudinal holes on the bracket module to the longitudinal holes on the trapezoidal foundation module, and use the grouting machine to prepare 4 sections respectively, 1. Use modified gypsum slurry to press the longitudinal holes on the trapezoidal foundation module from the grouting hole to the overflow hole, and the modified gypsum will hold the slurry. 1. Bundle the bamboo reinforcements; 2. Use polymer flexible glue to press-inject the horizontal grooves and vertical holes on the first-layer wall module from the injection hole. The flexible glue will hold the bundled bamboo reinforcements firmly and fill the wall seams to the overflow hole. 3. At 900mm and 180mm in wall height, build wall modules with grouting holes and overflow holes and equip them with hole plugs. Use modified gypsum slurry to press-inject the horizontal grooves and vertical holes of the wall modules above the second floor from the injection hole. Fill the wall seams to the first-layer bracket module. The modified gypsum will hold the horizontal and vertical bundled bamboo reinforcements firmly and plug the wall modules. 4. Use polymer flexible glue to press-inject the vertical holes on the bracket module. The flexible glue will hold the bundled bamboo reinforcements firmly and plug the bracket module.
[0007] In the method for preparing an earthquake-resistant house using bamboo composite modified gypsum and wall modules, a light steel bamboo arch gable roof is fixed to the bundled bamboo reinforcement in the bracket module, and the ridge is closed with a gable ridge tile. The characteristics of the method for preparing an earthquake-resistant house using bamboo composite modified gypsum and wall modules are as follows: the light steel bamboo arch gable roof is welded with C-shaped steel with a length of 2000mm-6000mm, a width of 50mm-100mm, and a height of 100mm-200mm to form a front and rear slope steel frame, wherein the lower frame is welded to the two frames corresponding to the longitudinal holes on the inner and outer wall modules, and the metal sleeves are welded to the longitudinal holes. The length of the steel frame is from the ridge to the bracket module. The distance between the bundled bamboo bars on the block is 450mm-900mm in width and 100mm-200mm in height. Multiple V-shaped trusses are welded with cold-drawn steel bars. The middle one is high and the two sides are low, which are welded longitudinally in the steel frame. The upper edge and middle part of the C-shaped steel on both sides of the steel frame are welded with a long U-shaped groove, with the oblique mouth facing upward, and the lower edge of the C-shaped steel on both sides is welded with a long U-shaped groove, with the flat mouth facing inward; bolts are used to connect the herringbone ridge according to the latitude angle, and a triangular iron frame support is set under the side frame of the herringbone ridge and fixed with bolts; the metal sleeve on the lower frame is used to insert the bundled bamboo bars on the inner and outer wall modules, and polymer flexible glue is injected into the metal sleeve to hold the bundle firmly. Bamboo reinforcement bolt bracket module; connect adjacent side frames with bolts, spray C-shaped steel frame with anti-corrosion paint, use rock wool board as side frame insulation layer; bend bamboo strips with a length of 600mm-1500mm, a thickness of 10mm-20mm, and a width of 20mm-30mm into a bow shape, insert each piece into the U-shaped groove on the upper edge with a spacing of 1-2mm, and use metal wire to tie and fix it with the upper reinforcement of the V-shaped truss, scrape the bow-shaped bamboo strips with modified gypsum fiber slurry to a thickness of 10mm-20mm as a fireproof layer, and use polymer cement mortar composite alkali-resistant mesh cloth to apply on the fireproof layer to a thickness of 10mm-20mm as a hard protective layer; on the bow-shaped bamboo strips The bottom is a 100mm thick rock wool board with a density of 100-200gk per cubic meter as the insulation layer. Bamboo strips are bent into a bow shape with a spacing of 50mm-100mm to support the bottom of the rock wool board. The two ends of the bamboo strips are inserted into the middle U-shaped groove and fixed with bamboo strips. Straight bamboo strips with a length of 450mm-1200mm are inserted into the U-shaped groove at the lower edge with a spacing of 1-2mm. They are fixed with metal wire and the lower reinforcement of the V-shaped truss. The straight bamboo strips are scraped with modified gypsum fiber slurry to a thickness of 10mm-20mm as a fireproof layer. The drainage gutter is a U-shaped trumpet mouth, with multiple pieces of nylon thread woven in parallel and crisscrossed with 80g / m 2The non-woven fabric is pressed with a mold to grow into a U-shaped drainage gutter with a width of 450mm-900mm, a thickness of 10mm-20mm, and a thickness of 6mm-20mm. The U-shaped drainage gutter is placed on the side frame of the steel frame, and a rock wool board is used as a cushioning insulation layer and placed under the U-shaped drainage gutter. The U-shaped trumpet is overlapped on the bow-shaped bamboo piece, and the front and rear overlap interfaces of the U-shaped drainage gutter are glued and fixed with self-tapping screws; when the bow-shaped waterproof bamboo tile is used as the surface layer, the material and method for preparing the drainage gutter are used, and a mold with a convex and concave surface is used as the surface layer. It is pressed to grow into a bow-shaped waterproof bamboo tile with a width of 450mm-1200mm, a thickness of 450mm-900mm, and a thickness of 6mm-20mm. The inner layer of the bow-shaped waterproof bamboo tile is a non-woven fabric layer with a convex and concave surface; when the solar flexible power generation film is used as the surface layer, EVA hot melt film is used. The laminating equipment is packaged and compounded with the bow-shaped waterproof bamboo tiles, or they are pasted on the bow-shaped waterproof bamboo tiles with acrylic glue, polyurethane glue or polymer flexible glue, and the bow-shaped waterproof bamboo tiles are pasted on the hard protective layer with polymer cement mortar, and the herringbone ridge tiles are used as the electrical conductor channel to connect the household DC power supply energy storage system; the herringbone ridge tiles are made of polymer cement mortar and alkali-resistant mesh cloth to form rectangular hollow herringbone ridge tiles with a length of 600mm-900mm, a width of 200mm-300mm, and a height of 200mm-300mm, with concave arc bottoms on both sides and convex and concave overlaps at both ends. During construction, the rectangular herringbone ridge tiles and bow-shaped bamboo tiles or solar flexible power generation films are bonded with polymer flexible glue, and the herringbone ridge tile overlaps are bonded with polymer flexible glue to prepare earthquake-resistant houses using bamboo composite modified gypsum and wall modules.
[0008] Beneficial effects of the present invention
[0009] 1. When an earthquake occurs, the polymer flexible glue and clustered bamboo reinforcement in the first-layer wall modules and the top-layer bracket modules form flexible latch wall modules, allowing the walls and roof to move slightly and resist deformation. The shear resistance of the longitudinal clustered bamboo reinforcement, the pinning force of the modified gypsum and the vertical and horizontal clustered bamboo reinforcement on the wall modules, and the supporting force of the double-headed dovetail bamboo tenon on the inner and outer wall modules, combined with the lightweight roof, help the house "stand firm in the face of upheaval and shake."
[0010] 2. The light steel bamboo arch gable roof can be installed with distributed photovoltaic power generation. The bamboo arch imitation Han tile roof is particularly suitable for solar flexible power generation membrane, rock wool insulation and radiation protection, and can be connected to the home DC power supply and energy storage system to achieve self-generation and self-use of surplus power and connect to the grid, and cooperate with DC appliances to achieve near zero energy consumption;
[0011] 3. At the construction site, modified gypsum slurry is injected into the longitudinal holes and wall seams to achieve bonding between wall modules, abandoning the traditional manual masonry method using cement mortar, saving labor costs and improving construction efficiency. At the same time, the wall modules reduce the weight of the house and reduce construction and transportation costs.
[0012] 4. The bundled bamboo reinforcements provided in the wall of the present invention are wrapped with injection-molded modified gypsum slurry in the horizontal and vertical bundled bamboo reinforcements in the wall. In case of fire, the gypsum loses its crystallization water to form reinforced bamboo core gypsum columns to support the roof, so that the house does not collapse even if the wall collapses, thus mitigating the disaster. DETAILED DESCRIPTION
[0014] Build an earthquake-resistant house with a length of 9 meters and a width of 9 meters and a wall height of 3.3 meters above zero. Prepare the bundled bamboo reinforcement. Use 5 round bamboo strips with a diameter of 4mm and a length of 1700mm to connect them staggered and use double-strand metal wires 100mm apart to form a diameter of 10.8mm for the horizontal grooves. Use 5 round bamboo strips with a diameter of 8mm and a length of 1700mm to connect them staggered and use double-strand metal wires 100mm apart to form a diameter of 24mm for the longitudinal holes. Use the bundled bamboo reinforcement. The two ends of the metal wire are forked. The support foot is the height from the bracket module to the trapezoidal foundation module and the length of the horizontal groove. The double-ended dovetail joint is made of 20mm thick bamboo planks using a carving machine to form straight and oblique tenons. The upper straight tenon has a trapezoidal convex tenon, while the lower straight tenon has a trapezoidal concave tenon. These match the trapezoidal tenons on the insulation module. They are 100mm long and 50mm wide, with the oblique tenons at a 45-degree angle. Cement concrete is used in a mold and pressed to a strength grade of no less than MU7.5MPa, the specifications are wall modules with a length of 600mm, a width of 120mm and a height of 300mm, three rows of staggered holes with a diameter of 40mm in each row of 6 holes in the middle, and semicircular horizontal grooves with a diameter of 18mm on both sides of the holes, of which 6mm is cut into the groove to connect the holes. The outside is surrounded by triangular mortise and tenon joints, with a 10mm high mortise and a 7mm shallow mortise to support a 3mm wall seam. Three dovetail mortise joints are arranged longitudinally on the inner surface of the wall module, with a width and depth of 12mm. Three dovetail mortise joints are connected vertically with a 100mm long double-headed dovetail mortise. Three dovetail mortise joints are connected vertically with three oblique mortise joints in the middle to form a hollow layer. The four sides are surrounded by mold plates and injected with foamed polyurethane to form an insulation layer with convex and concave trapezoidal mortise and tenon joints on the four sides to make a wall module with internal and external insulation. When preparing the H-shaped bucket arch module , the length is 600mm, the width in the middle of the lower retaining wall is slightly larger than the wall module, the thickness of the retaining wall is 50mm, the depth is 100mm, the upper outer retaining wall is an arc-shaped top that coincides with the bottom of the arc-shaped bamboo tile, and a supporting interface of a U-shaped drainage gutter with a width of 80mm is set at both ends of the outer retaining wall; when preparing a semi-trapezoidal foundation module, the length is 600mm, the height is 900mm, and the width of the top is 200mm. Grouting holes and overflow holes are equipped with hole plugs at the lower and upper parts of the longitudinally arranged holes, and longitudinal 8-shaped holes with a diameter of 80mm are set on both sides; in the concave foundation trench at the construction site, threaded steel bars with diameters of 16mm and 14mm are used to tie a 260mm thick grid according to the outer contour of the house water drop, and hollow in the trapezoidal foundation module. At the position of the layer, a gate-type ⊥-shaped steel cage with a height of 300mm is tied, and a foundation layer with a thickness of 260mm is poured with cement concrete with a strength grade of C30-C35. The semi-trapezoidal split foundation modules are stacked on both sides of the gate-type ⊥-shaped steel cage and fixed with double-headed dovetail tenons to form a hollow layer. The steel cage and 8-shaped holes of the hollow layer are poured with cement concrete with a strength grade of C30 to form a trapezoidal foundation. The 8-shaped steel bars are placed in the 8-shaped holes. The lower and upper longitudinal holes of the trapezoidal foundation are provided with injection holes and overflow holes. The upper half of the hollow layer is filled with polystyrene insulation board as the foundation insulation layer; when the first-layer wall module is used to form a wall, the wall module is used to form a wall, and the upper and lower vertical seams of the bracket module are staggered to form a wall. The bundled bamboo bars are arranged in the horizontal grooves. Insert the bundled bamboo reinforcement into the longitudinal holes of the trapezoidal foundation modules. Grouting is performed in four stages: 1. Modified gypsum slurry is injected through the longitudinal holes of the trapezoidal foundation modules to the overflow holes, securing the bundled bamboo reinforcement. 2. Polymer flexible adhesive is injected through the longitudinal holes of the first-layer wall modules, securing the bundled bamboo reinforcement. 3. Modified gypsum slurry is injected through the injection holes in layers, securing the transverse bamboo reinforcement grooves and longitudinal holes of the wall modules. The modified gypsum secures the bundled bamboo reinforcement and inserts it into the wall modules, filling the wall gaps. Grouting holes with plugs are installed at 900mm and 180mm in height. 4. Polymer flexible adhesive is injected through the longitudinal holes of the third-layer bracket modules, securing the bundled bamboo reinforcement and inserting it into the bracket modules.
[0015] The light steel bamboo bow gable roof is welded with C-shaped steel of 5800mm long, 100mm wide and 160mm high into a front and rear slope steel frame, of which the lower frame is welded with two frames corresponding to the longitudinal holes on the inner and outer wall modules, and the metal sleeve with a diameter of 50mm is welded on the frame corresponding to the longitudinal holes. The steel frame is 5800mm long, 600mm wide and 160mm high. Three V-shaped trusses with a high middle and low sides are longitudinally welded with 6mm diameter cold-drawn steel bars in the steel frame. The upper edge and middle of the C-shaped steel on both sides of the steel frame are welded with a long oblique upper U-shaped groove, and the lower edge is welded with a long inward U-shaped groove; the upper frame is connected to the gable ridge with bolts at a latitude of 40 degrees in Beijing, and a triangular iron frame support is set under the side frame of the gable ridge and fixed with bolts; the metal sleeve on the lower frame is inserted into the clustered bamboo reinforcement on the inner and outer wall modules; the two adjacent side frames are connected with bolts, and the C-shaped steel frame is sprayed with anti-corrosion paint; a 900mm long, 12mm thick and 20m wide steel frame is used. Bend bamboo strips of 1 meter in thickness into a bow shape, insert each strip into the U-shaped groove on the upper edge with a spacing of 2mm, and use metal wire to tie and fix it with the upper truss reinforcement of the V-shaped truss. Use modified gypsum fiber slurry to scrape the bow-shaped bamboo strips to a thickness of 10mm as the upper fireproof layer, and use polymer cement mortar composite alkali-resistant mesh cloth to apply on the fireproof layer to a thickness of 12mm as the hard protective layer; arrange 100mm rock wool board under the bow-shaped bamboo strips as the insulation layer, use bamboo strips bent into a bow shape with a spacing of 60mm to support it under the rock wool board, and insert both ends of the bamboo strips into the middle. Use bamboo strips to tie and fix them longitudinally in the U-shaped groove on the lower edge of the steel frame with a length of 580mm. Insert the straight bamboo strips with a spacing of 2mm into the U-shaped groove on both sides of the steel frame, tie and fix them with metal wire and the lower truss of the V-shaped truss, and use modified gypsum fiber slurry to scrape the straight bamboo strips to a thickness of 10mm as the lower fireproof layer. The U-shaped drainage gutter is made of a U-shaped mold, polymer cement mortar, and alkali-resistant mesh cloth. It is molded into a U-shaped groove with a convex front and a concave back, with a thickness of 15mm, and is coated with 80g / m2 of polymer waterproof glue. 2 The non-woven fabric is compounded into a drainage gutter, and a U-shaped drainage gutter is placed on the connection surface of the side frame of the light steel bamboo arch gable roof frame. The oblique notch of the U-shaped drainage gutter and the gap between the fireproof layer on the arched bamboo piece are overlapped and bonded with non-woven fabric strips using polymer waterproof glue; the arched waterproof bamboo tile is made of multiple pieces of bamboo curtains woven in parallel with nylon thread, which are cross-layered and coated with 80g / m2 of polymer waterproof glue using a mold. 2Non-woven fabric is placed between the bamboo curtain surface layer and the bamboo curtain laminate to a thickness of 12mm, and is pressed into a bow-shaped waterproof bamboo tile. A 900mm long and 600mm wide solar flexible power generation film is bonded to the bow-shaped waterproof bamboo tile surface with polymer flexible glue, and the four sides of the power generation film are sealed with polymer waterproof coating composite non-woven fabric strips, and bonded to the hard protective layer with polymer cement mortar; the herringbone ridge tile is made of polymer cement mortar and alkali-resistant mesh cloth to form a rectangular hollow herringbone ridge tile with a length of 600mm, a width of 260mm and a height of 260mm. The two sides are concave arc bottoms, and the two ends are overlapped interfaces with a protrusion in the front and a recess in the back. The rectangular herringbone ridge tile is bonded to the flexible power generation film on the bow-shaped waterproof bamboo tile with polymer flexible glue, and the overlaps between the ridge tiles are bonded with polymer waterproof glue. The earthquake-resistant house is prepared with bamboo composite modified gypsum and wall modules.
Claims
1. A method for preparing earthquake-resistant houses using bamboo composite modified gypsum and wall modules. The method comprises preparing bamboo into bundled bamboo reinforcement and double-ended dovetail joints, which are then molded with cement concrete to form inner and outer wall modules with longitudinal holes in the middle, transverse grooves on both sides, wall seam supporting mortise and tenon joints on all sides, and vertical dovetail joints on the inner surface. Double-ended dovetail joints are used to connect the dovetail joints to form a hollow layer, which is then filled with foam insulation material to form an integrated inner and outer wall module. When the wall modules are staggered and aligned with the holes on the reinforced concrete foundation layer at the construction site, bundled bamboo reinforcement is placed in the transverse grooves layer by layer. After the wall is built, bundled bamboo reinforcement is inserted into the longitudinal holes of the inner and outer wall modules. A grouting machine is used to press-in the trapezoidal foundation module with modified gypsum slurry, 2. The first layer wall module is press-injected with polymer flexible glue, 3. The transverse grooves, longitudinal holes and wall seams of the wall module are press-injected with modified gypsum slurry, 4. The longitudinal holes on the bracket module are press-injected with polymer flexible glue to the transverse sleeves of the lower frame of the steel frame; the light steel bamboo bow gable roof is fixed to the bundled bamboo reinforcement in the bracket module, and the ridge is closed with gable tiles. The earthquake-resistant house is prepared with bamboo composite modified gypsum and wall modules.
2. According to the method for preparing an earthquake-resistant house using a composite modified gypsum of bamboo and a wall module as described in claim 1, bamboo is prepared into bundled bamboo reinforcement and double-headed dovetail joints, which are molded with cement concrete into inner and outer wall modules with longitudinal holes in the middle, transverse grooves on both sides, wall seam straight mortise and tenon joints on all sides, and vertical dovetail joints on the inner surface. Double-headed dovetail joints are used to connect the dovetail joints to form a hollow layer, and the hollow layer is filled with foam insulation material to form an inner and outer integrated wall module. The characteristics of the bundled bamboo reinforcement are that 3-5 round bamboo strips with a diameter of 3mm-10mm and a length of more than 1200mm are staggered and connected, and twisted with double-strand metal wire or stainless steel hoops to form bundled bamboo reinforcement for transverse grooves and bundled bamboo reinforcement for longitudinal holes, and double-strand metal wire is used to press 80mm- 120mm segmented twisting, the two ends of the metal wire are forked into supporting feet, the diameter of the bundled bamboo reinforcement is three-fifths of the diameter of the horizontal groove and the longitudinal hole, the length of the bundled bamboo reinforcement for the horizontal groove is the length of the wall, and the length of the bundled bamboo reinforcement for the longitudinal hole is the height from the bracket module to the trapezoidal foundation module; the double-headed dovetail tenon is made of bamboo board by machinery into straight tenon and oblique tenon, the upper edge of the straight tenon is a trapezoidal tenon that matches the trapezoidal tenon on the insulation module, and the lower edge of the straight tenon is a trapezoidal concave tenon that matches the trapezoidal concave tenon of the insulation module, the length is 100mm-200mm, and the oblique tenon is a double-headed dovetail tenon with an oblique angle of 45 degrees; the internal and external wall modules are molded with cement concrete with a strength grade of not less than MU7.5MPa, including wall modules, brackets Module, semi-trapezoidal foundation module, length 300mm-1200mm, width 60mm-160mm, height 300mm-1200mm, with a single row of longitudinal holes or staggered double rows of holes or staggered three rows of holes in the middle, with a hole diameter of 20mm-120mm, and transverse grooves are set on both sides of the longitudinal holes. The transverse grooves cut into one-fifth of the longitudinal holes to make the holes and grooves interconnected. Triangular wall seams are set around the edges to support mortise and tenon joints. The upper mortise is high and the lower mortise is shallow, the left mortise is high and the right mortise is shallow. At least two dovetail mortise joints are set vertically on the inner surface of the inner and outer wall modules. The width and depth of the mortise are not less than 12mm. Double-headed dovetail mortise joints are used to insert dovetail mortise joints in at least two "Z" shapes to form a hollow layer. The hollow layer is filled in sections with rock wool modules or polystyrene insulation modules with trapezoidal mortise and tenon joints on four sides, or with four-sided The hollow layer of the formwork enclosure with convex and concave trapezoidal mortise and tenon joints is filled with polyurethane foam resin as an insulation layer, and is prepared into an inner and outer integrated wall module, bracket module, and trapezoidal foundation module, with overflow holes and grouting holes respectively set in the first wall module, middle wall module and upper wall module; when preparing the bracket module, the lower bracket module with a concave opening facing downward is from the second to the seventh floor, and a glue injection hole is set at the lower part, the lower bracket module rides on the wall, the upper bracket module rides on the lower bracket module, the top bracket module is "H"-shaped, and the upper outer retaining wall is an arched top that matches the lower curved surface of the arched waterproof bamboo tile, and drainage groove notches are set on both sides of the arched top; when preparing the semi-trapezoidal foundation module, the width of the trapezoidal top is greater than the width of the wall module, "8"-shaped hole grooves are set on both sides, and overflow holes and grouting holes are set on the upper and lower parts of the trapezoidal surface.
3. According to the method for preparing an earthquake-resistant house with bamboo composite modified gypsum and wall modules as described in claim 1, on the reinforced concrete foundation layer at the construction site, when the wall modules are staggered in upper and lower layers to form a wall, bundled bamboo bars are placed in the transverse grooves layer by layer, and the bundled bamboo bars are inserted into the longitudinal holes. A grouting machine is used according to the steps of 1. injecting modified gypsum slurry into the trapezoidal foundation module, 2. injecting polymer flexible glue into the first layer wall module, 3. injecting modified gypsum slurry into the transverse grooves, longitudinal holes and wall seams of the wall module, and 4. injecting polymer flexible glue into the longitudinal holes on the bracket module to the bottom of the steel frame. The characteristics of the horizontal sleeve of the frame are: in the foundation trench at the construction site, use threaded steel bars to tie into a grid with a thickness of not less than 120mm according to the outer contour of the eaves water drop, tie the gate-type ⊥-shaped steel cage according to the hollow layer position of the trapezoidal foundation module designed on the grid, and the tying height is half of the height of the trapezoidal foundation module. Use cement concrete with strength grade C30-C35 to pour the grid into the foundation flat layer, use semi-trapezoidal foundation modules to stack on both sides of the gate-type ⊥-shaped steel cage, use double-headed dovetail tenons to connect dovetails in at least two "Z" shapes to form a hollow layer, and use cement concrete with strength grade C30-C35 to pour the grid into the foundation flat layer. Soil is poured, and the door-type ⊥-shaped steel cage in the hollow layer and the 8-shaped holes on both sides are placed in the 8-shaped holes with 8-shaped steel bars in a chain. Rock wool modules or polystyrene insulation boards are filled on the upper part of the hollow layer; on the trapezoidal foundation module, the first layer of wall modules, wall modules and bracket modules are used, and the upper and lower layers are staggered and stacked into walls. Bundled bamboo bars are placed in the transverse grooves layer by layer, and bundled bamboo bars are inserted from the longitudinal holes on the bracket modules to the longitudinal holes on the trapezoidal foundation modules. Grouting machines are used to prepare them in 4 sections:
1. Use modified gypsum slurry to press-inject the longitudinal holes on the trapezoidal foundation module from the grouting holes to the overflow holes. The modified gypsum grips 1. Fix the bundled bamboo reinforcement; 2. Use polymer flexible glue to press the horizontal grooves and longitudinal holes on the first layer wall module from the glue injection hole, and the flexible glue will hold the bundled bamboo reinforcement and fill the wall seam to the glue overflow hole; 3. Build the wall module with grouting holes and overflow holes at the wall height of 900mm and 180mm with hole plugs, and use modified gypsum slurry to press the horizontal grooves and longitudinal holes of the wall modules above the second floor from the grouting hole, fill the wall seam to the first layer bracket module, and the modified gypsum will hold the horizontal and longitudinal bundled bamboo reinforcement and plug the wall module; 4. Use polymer flexible glue to press the longitudinal holes on the bracket module, and the flexible glue will hold the bundled bamboo reinforcement and plug the bracket module.
4. According to the method for preparing an earthquake-resistant house with bamboo composite modified gypsum and wall modules as described in claim 1, a light steel bamboo arch gable roof is fixed with the bundled bamboo reinforcement in the bracket module, and the ridge is closed with a gable ridge tile. The characteristics of the method for preparing an earthquake-resistant house with bamboo composite modified gypsum and wall modules are as follows: the light steel bamboo arch gable roof is welded with C-shaped steel with a length of 2000mm-6000mm, a width of 50mm-100mm, and a height of 100mm-200mm to form a front and rear slope steel frame, wherein the lower frame corresponds to the longitudinal holes on the inner and outer wall modules, and the metal sleeves are welded to the longitudinal holes. The length of the steel frame is from the roof The distance from the ridge to the bundled bamboo reinforcement on the bracket module is 450mm-900mm wide and 100mm-200mm high. Multiple V-shaped trusses are welded with cold-drawn steel bars, with the middle one high and the two sides low, and welded longitudinally in the steel frame. The upper edge and middle part of the C-shaped steel on both sides of the steel frame are welded with a long U-shaped groove, with the oblique end facing upward, and the lower edge of the C-shaped steel on both sides is welded with a long U-shaped groove, with the flat end facing inward; bolts are used to connect the herringbone ridge according to the latitude angle, and a triangular iron frame support is set under the side frame of the herringbone ridge and fixed with bolts; the metal sleeve on the lower frame is inserted into the bundled bamboo reinforcement on the inner and outer wall modules, and polymer flexible glue is injected into the metal sleeve. Hold the bundled bamboo reinforcement bolts and bracket modules; connect the adjacent side frames with bolts, spray the C-shaped steel frame with anti-corrosion paint, and use rock wool board as the insulation layer of the side frame; bend bamboo strips with a length of 600mm-1500mm, a thickness of 10mm-20mm, and a width of 20mm-30mm into a bow shape, insert each piece into the U-shaped groove on the upper edge with a spacing of 1-2mm, and fix it with metal wire and the upper reinforcement of the V-shaped truss. Use modified gypsum fiber slurry to scrape the bow-shaped bamboo strips to a thickness of 10mm-20mm as a fireproof layer, and use polymer cement mortar composite alkali-resistant mesh cloth to apply on the fireproof layer to a thickness of 10mm-20mm as a hard protective layer; on the bow Under the bamboo strips, 100-200gk per cubic meter and 100mm thick rock wool board is used as the insulation layer. Bamboo strips are bent into a bow shape with a spacing of 50mm-100mm to support the rock wool board. The two ends of the bamboo strips are inserted into the middle U-shaped groove and tied with bamboo strips; straight bamboo strips with a length of 450mm-1200mm are inserted into the U-shaped groove at the lower edge with a spacing of 1-2mm, and tied with metal wire and the lower reinforcement of the V-shaped truss to fix. The straight bamboo strips are scraped with modified gypsum fiber slurry to a thickness of 10mm-20mm as a fireproof layer; the drainage gutter is U-shaped trumpet-shaped, with multiple pieces of nylon thread woven in parallel and crisscrossed and sandwiched with 80g / m 2 The non-woven fabric is pressed with a mold to grow into a U-shaped drainage gutter with a width of 450mm-900mm, a thickness of 10mm-20mm, and a thickness of 6mm-20mm. The U-shaped drainage gutter is placed on the side frame of the steel frame, and a rock wool board is used as a cushioning insulation layer and placed under the U-shaped drainage gutter. The U-shaped trumpet is overlapped on the bow-shaped bamboo piece, and the front and rear overlap interfaces of the U-shaped drainage gutter are glued and fixed with self-tapping screws; when the bow-shaped waterproof bamboo tile is used as the surface layer, the material and method for preparing the drainage gutter are used, and a mold with a convex and concave surface is used as the surface layer. It is pressed to grow into a bow-shaped waterproof bamboo tile with a width of 450mm-1200mm, a thickness of 450mm-900mm, and a thickness of 6mm-20mm. The inner layer of the bow-shaped waterproof bamboo tile is a non-woven fabric layer with a convex and concave surface; when the solar flexible power generation film is used as the surface layer, EVA hot melt film is used. The laminating equipment is packaged and compounded with the bow-shaped waterproof bamboo tiles, or they are pasted on the bow-shaped waterproof bamboo tiles with acrylic glue, polyurethane glue or polymer flexible glue, and the bow-shaped waterproof bamboo tiles are pasted on the hard protective layer with polymer cement mortar, and the herringbone ridge tiles are used as the electrical conductor channel to connect the household DC power supply energy storage system; the herringbone ridge tiles are made of polymer cement mortar and alkali-resistant mesh cloth to form rectangular hollow herringbone ridge tiles with a length of 600mm-900mm, a width of 200mm-300mm, and a height of 200mm-300mm, with concave arc bottoms on both sides and convex and concave overlaps at both ends. During construction, the rectangular herringbone ridge tiles and bow-shaped bamboo tiles or solar flexible power generation films are bonded with polymer flexible glue, and the herringbone ridge tile overlaps are bonded with polymer flexible glue to prepare earthquake-resistant houses using bamboo composite modified gypsum and wall modules.