Automobile wire harness terminal welding device
By designing a wire harness feeding mechanism and a clamping mechanism, and combining them with an electromagnet adsorption function, the problems of low safety and automation in the wire harness welding process were solved. This enabled automatic clamping of the wire harness and automatic feeding of the welding terminals, thereby improving welding efficiency and safety.
Patent Information
- Application Number
- CN202511342582.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-19
AI Technical Summary
Existing wire harness terminal welding devices are prone to accidents during wire harness placement and clamping, and the welding process is not safe enough.
An automotive wiring harness terminal welding device was designed, comprising a wiring harness feeding mechanism, a wiring harness clamping mechanism, and a terminal welding feeding mechanism. The device achieves automatic clamping and welding of the wiring harness through a motor-driven actuating plate and a snap-fit block, and achieves automatic feeding of the welding terminals by combining the attraction function of an electromagnet.
It improves the safety of the welding wire harness handling process, realizes automatic clamping of the wire harness and automatic feeding of welding terminals, and improves welding efficiency and safety.
Smart Images

Figure CN120824610B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of terminal welding technology, and more specifically, to an automotive wiring harness terminal welding device. Background Technology
[0002] Automotive wiring harness terminal welding is a crucial electrical connection process, involving connecting cables to various electrical components to ensure stable power and signal transmission. Wire harness terminal welding is a vital part of electrical connections, primarily used to securely connect cables to electrical components, ensuring reliable transmission of current and signals in automobiles or other equipment. High-quality welding ensures stable electrical contact between cables and terminals, preventing electrical system malfunctions caused by poor contact.
[0003] However, existing wire harness terminal welding devices still have some problems in actual use. For example, when using existing wire harness terminal welding devices, they are usually positioned below the welding head during the placement and clamping of the wire harness, which can easily lead to danger during the clamping process. Summary of the Invention
[0004] To overcome the above deficiencies, the present invention provides an automotive wiring harness terminal welding device that overcomes or at least partially solves the above technical problems.
[0005] This invention is implemented as follows:
[0006] This invention provides an automotive wiring harness terminal welding device, including a main unit, a wiring harness terminal welding mechanism on the top surface of the main unit, a vertical frame fixedly installed on the top surface of the main unit, a horizontal frame fixedly installed on the top surface of the vertical frame, a guide rail frame installed inside the horizontal frame, a cylinder installed outside the guide rail frame, a welding head installed at the output end of the cylinder, and a placement box one and a placement box two respectively placed on the top surface of the main unit.
[0007] The top surface of the main unit is provided with a wire harness feeding mechanism, the inside of which is a wire harness clamping mechanism, which holds a welding wire harness, and the inner side of which is a terminal welding feeding mechanism.
[0008] In a preferred embodiment, the wire harness feeding mechanism includes a mounting plate, which is fixedly mounted on the top surface of the main unit chassis. An L-shaped frame is fixedly mounted on the top surface of the mounting plate. A connecting frame is fixedly connected to one side of the L-shaped frame. Two baffles are fixedly mounted on the top surface of the connecting frame. A snap-fit block is movably engaged between the two baffles. The wire harness clamping mechanism is located above the baffles.
[0009] In a preferred embodiment, one end of the mounting plate is fixedly connected to a mounting block one, a rotating shaft one is rotatably mounted inside the mounting block one, a mounting block two is fixedly mounted to one side of the mounting plate, a rotating shaft two is rotatably mounted inside the mounting block two, a mounting block three is fixedly mounted to one side of the L-shaped frame, a rotating shaft three is rotatably mounted inside the mounting block three, a swing arm one is fixedly mounted to the bottom end of the rotating shaft one, a swing arm two is fixedly sleeved on the outer surface of the rotating shaft two, a connecting arm one is connected between the swing arm two and the swing arm one, a swing rod is fixedly sleeved on the outer surface of the rotating shaft three, and a connecting rod is connected between one end of the swing rod and the locking block.
[0010] In a preferred embodiment, a toggle plate and a fan-shaped frame are fixedly sleeved on the outer surface of the second rotating shaft, and an arc-shaped plate and a toggle rod are fixedly sleeved on the outer surface of the third rotating shaft. A toggle post is fixedly installed inside the toggle plate, and a limit groove is opened inside the toggle rod. The opening size of the limit groove corresponds to the setting size of the toggle post. The arc surface of the fan-shaped frame fits into the arc surface of the arc plate.
[0011] In a preferred embodiment, a motor is fixedly mounted on the top surface of the mounting plate, a second bevel gear is fixedly connected to the output end of the motor, a first bevel gear is fixedly mounted on the outer surface of the first rotating shaft, and the first bevel gear and the second bevel gear mesh with each other.
[0012] In a preferred embodiment, the wire harness clamping mechanism includes a second connecting frame, a top plate fixedly mounted on the top surface of the second connecting frame, a placement block mounted on the top surface of the top plate, a snap-fit groove opened on the inner side of the baffle, one end of the second connecting frame snapping into the inside of the snap-fit groove and fixedly connected to one side surface of the snap-fit block.
[0013] In a preferred embodiment, the placement block has a positioning groove inside, a guide post is installed inside the positioning groove, the welding wire harness is snapped and placed inside the positioning groove, an external bracket is fixedly installed on the outside of the baffle, a wedge block is provided below the external bracket, and the top surface of the placement block is set as an inclined surface.
[0014] In a preferred embodiment, a fixed sleeve is fixedly connected to the top surface of the wedge block, a movable sleeve is movably sleeved inside the fixed sleeve, a spring is fixedly connected between the bottom surface of the movable sleeve and the inner bottom surface of the fixed sleeve, the top surface of the movable sleeve is connected to the inner bottom surface of the outer frame, a welding table is connected to one side surface of the placement block, an electromagnet is installed on the top surface of the welding table, and a limit strip is fixedly installed on the top surface of the welding table.
[0015] In a preferred embodiment, the terminal welding feeding mechanism includes a terminal storage box, which is fixedly installed on the bottom surface of the cross frame. Multiple welding terminals are placed inside the terminal storage box. A discharge slot is provided at the bottom of the terminal storage box. A retaining block is movably engaged inside the terminal storage box. A spring is fixedly connected between the retaining block and the inner top surface of the terminal storage box.
[0016] In a preferred embodiment, the welding station has an internal mounting groove, a mounting shaft is rotatably mounted inside the mounting groove, a mounting sleeve is fixedly fitted onto the outer surface of the mounting shaft, a folding plate is mounted on the outer side of the mounting sleeve, a torsion spring is provided on the outer side of the mounting shaft, a mounting bracket is fixedly mounted on the top surface of the connecting frame, a toothed plate is fixedly mounted on the top end of the mounting bracket, a through groove is formed on the top surface of the welding station, a through hole is formed inside the through groove, a plug shaft is rotatably mounted inside the through hole, a guide wheel is fixedly mounted on the outer surface of the plug shaft located inside the through groove, a belt is fitted onto the outer surface of the guide wheel, and meshing gears are fixedly mounted on both ends of one of the plug shafts, the meshing gears meshing with the toothed plate.
[0017] The present invention provides an automotive wiring harness terminal welding device, the advantages of which include:
[0018] 1. By setting up a wire harness feeding mechanism and controlling the motor to start, the actuating plate can swing. When the actuating column installed inside the actuating plate enters the limiting groove opened inside the actuating rod, it can drive the actuating rod to swing, causing the rotating shaft to rotate. Under the action of the swing rod and the connecting rod, the clamping block can move back and forth between the two baffles, so that the clamping block can move the wire harness clamping mechanism directly below the welding head. Then, the welding head can be used to weld the wire harness. After the welding is completed, the motor is controlled to continue to rotate, so that the clamping block can move the wire harness clamping mechanism away from below the welding head. This achieves the purpose of keeping the wire harness away from below the welding head during the process of picking up and placing the welding wire harness, thereby improving the safety during the process of picking up and placing the welding wire harness.
[0019] 2. By setting up a wire harness clamping mechanism, as the snap-fit block moves toward the welding head, the placement block can gradually approach the wedge block. Since one side of the placement block is set with an inclined surface, when the inclined surface of the placement block contacts the wedge surface of the wedge block, the wedge block can move upward, thereby allowing the movable sleeve to gradually retract into the interior of the fixed sleeve. Under the action of the second spring, the wedge surface of the wedge block can be tightly fitted with the inclined surface of the placement block, thereby stably pressing the welding wire harness against the interior of the positioning groove, realizing automatic clamping of the welding wire harness.
[0020] 3. By setting up a terminal welding feeding mechanism, the welding table is driven to move away from the welding head under the action of the wire harness feeding mechanism. This can move the welding terminals stored inside the terminal storage box to the top surface of the welding table and inside the two guide frames. Then, during the retraction of the welding table, the belt moves and moves the welding terminals inside the folding plate towards the electromagnet. When one side of the welding terminal contacts the other side of the electromagnet, or when the welding terminal is close to the electromagnet, the electromagnet can attract the welding terminal and fix it, thus achieving the purpose of automatic feeding of welding terminals. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is an overall perspective view provided by an embodiment of the present invention;
[0023] Figure 2 A schematic diagram of the overall equiaxed side structure provided for an embodiment of the present invention;
[0024] Figure 3 A schematic diagram of the overall rear view structure provided for an embodiment of the present invention;
[0025] Figure 4 A schematic diagram of the wire harness welding and feeding mechanism provided in an embodiment of the present invention;
[0026] Figure 5 A top view schematic diagram of the wire harness welding and feeding mechanism provided in an embodiment of the present invention;
[0027] Figure 6 A schematic diagram of the wire harness clamping mechanism provided in an embodiment of the present invention;
[0028] Figure 7 A schematic diagram of the positioning groove structure provided for an embodiment of the present invention;
[0029] Figure 8 A schematic diagram of the terminal welding and feeding mechanism provided for an embodiment of the present invention;
[0030] Figure 9 A schematic diagram of the wire harness terminal welding station structure provided for an embodiment of the present invention;
[0031] Figure 10A schematic diagram of a terminal storage box structure provided for an embodiment of the present invention.
[0032] In the diagram: 1. Main unit chassis; 2. Wire harness terminal welding mechanism; 201. Vertical frame; 202. Horizontal frame; 203. Guide rail frame; 204. Cylinder; 205. Welding head; 3. Wire harness feeding mechanism; 301. Mounting plate; 302. L-shaped frame; 303. Connecting frame one; 304. Baffle; 305. Clip-on block; 306. Mounting block one; 307. Rotating shaft one; 308. Bevel gear one; 309. Motor; 310. Bevel gear II; 311. Swing arm I; 312. Mounting block II; 313. Rotating shaft II; 314. Mounting block III; 315. Rotating shaft III; 316. Swing arm II; 317. Connecting arm I; 318. Swing rod; 319. Connecting rod; 320. Arc plate; 321. Actuating rod; 322. Fan-shaped frame; 323. Actuating plate; 324. Actuating column; 325. Snap-fit groove; 4. Wire harness clamping mechanism; 401. Connecting frame two; 402. Top plate; 403. Placement block; 404. External frame; 405. Wedge block; 406. Fixed sleeve; 407. Movable sleeve column; 408. Positioning groove; 409. Guide column; 410. Welding table; 411. Electromagnet; 412. Flow guide frame; 5. Welding wire harness; 6. Placement box one; 7. Placement box two; 8. Terminal welding feeding. Mechanism; 801, Terminal storage box; 802, Discharge chute; 803, Clamping block; 804, Spring 1; 805, Mounting slot; 806, Mounting shaft; 807, Mounting sleeve; 808, Folding plate; 809, Torsion spring; 810, Mounting bracket; 811, Toothed plate; 812, Through slot; 813, Through hole; 814, Plug-in shaft; 815, Meshing gear; 816, Belt; 9, Welding terminal. Detailed Implementation
[0033] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] Reference Figures 1-10This invention provides a technical solution: an automotive wiring harness terminal welding device, including a main unit 1, a wiring harness terminal welding mechanism 2 provided on the top surface of the main unit 1, the wiring harness terminal welding mechanism 2 including a stand 201, the stand 201 being fixedly installed on the top surface of the main unit 1, a crossbeam 202 being fixedly installed on the top surface of the stand 201, a guide rail 203 being installed inside the crossbeam 202, a cylinder 204 being provided outside the guide rail 203, a welding head 205 being installed at the output end of the cylinder 204, and a placement box 6 and a placement box 7 being placed on the top surface of the main unit 1 respectively. By setting the placement box 6 and the placement box 7, the welding wiring harness 5 after welding and the welding wiring harness 5 before welding can be placed separately, which can improve the convenience of welding.
[0035] The top surface of the main unit 1 is provided with a wire harness feeding mechanism 3, the inside of the wire harness feeding mechanism 3 is provided with a wire harness clamping mechanism 4, the inside of the wire harness clamping mechanism 4 holds a welding wire harness 5, and the inside of the wire harness clamping mechanism 4 is provided with a terminal welding feeding mechanism 8.
[0036] During operation, the wire harness 5 to be welded is first placed inside the wire harness clamping mechanism 4, and then multiple welding terminals 9 are neatly stacked inside the terminal welding feeding mechanism 8. Then, the wire harness feeding mechanism 3 is controlled to drive the wire harness clamping mechanism 4, which contains the wire harness 5, to move directly below the welding head 205. At this time, the cylinder 204 is controlled to drive the welding head 205 to weld the wire harness 5 and the welding terminals 9, thereby achieving the purpose of quickly welding the wire harness 5 and the wire harness clamping mechanism 4.
[0037] The wire harness feeding mechanism 3 includes a mounting plate 301, which is fixedly mounted on the top surface of the main unit housing 1. An L-shaped frame 302 is fixedly mounted on the top surface of the mounting plate 301. A connecting frame 303 is fixedly connected to one side of the L-shaped frame 302. Two baffles 304 are fixedly mounted on the top surface of the connecting frame 303. A locking block 305 is movably engaged between the two baffles 304. The wire harness clamping mechanism 4 is located above the baffles 304. A mounting block 306 is fixedly connected to one end of the mounting plate 301. A rotating shaft 307 is rotatably mounted inside the mounting block 306. Mounting block 312 is fixedly installed on one side of L-shaped frame 301. A rotating shaft 313 is rotatably mounted inside mounting block 312. Mounting block 314 is fixedly installed on one side of L-shaped frame 302. A rotating shaft 315 is rotatably mounted inside mounting block 314. A swing arm 311 is fixedly installed at the bottom end of rotating shaft 307. A swing arm 316 is fixedly sleeved on the outer surface of rotating shaft 313. A connecting arm 317 connects swing arm 316 and swing arm 311. A swing rod 318 is fixedly sleeved on the outer surface of rotating shaft 315. One end of the swing rod 318... A connecting rod 319 is connected to the locking block 305. A motor 309 is fixedly installed on the top surface of the mounting plate 301. A bevel gear 310 is fixedly connected to the output end of the motor 309. A bevel gear 308 is fixedly installed on the outer surface of the rotating shaft 307. The bevel gear 308 and the bevel gear 310 mesh with each other. A toggle plate 323 and a sector frame 322 are fixedly sleeved on the outer surface of the rotating shaft 313. An arc plate 320 and a toggle rod 321 are fixedly sleeved on the outer surface of the rotating shaft 315. A toggle post 324 is fixedly installed inside the toggle plate 323. The inside of 21 has a limiting groove, the size of which corresponds to the size of the actuating column 324. The fan-shaped frame 322 fits against the arc surface of the arc plate 320. When the rotating shaft 313 rotates under the swing of the swing arm 316, it can synchronously drive the fan-shaped frame 322 to swing. Since the arc surface of the fan-shaped frame 322 is in contact with the arc plate 320, when the fan-shaped frame 322 swings, it can be limited by the arc plate 320, so that the snap-fit block 305 can move back and forth more stably, increasing the stability of the welding wire harness 5 feeding.
[0038] During operation, after the welding wire harness 5 is placed inside the wire harness clamping mechanism 4, the motor 309 can be started. During the start-up process, the meshing transmission between the bevel gear 2 310 and the bevel gear 1 308 drives the rotating shaft 1 307 to rotate inside the mounting block 1 306, thereby driving the swing arm 1 311 to perform circular motion. This, in turn, drives the swing arm 2 316 to swing under the action of the connecting arm 1 317, causing the actuating plate 323 to swing. When the actuating post 324 installed inside the actuating plate 323 enters the limiting groove inside the actuating rod 321, it drives the actuating rod 321 to swing, causing the rotating shaft 315 to rotate. This, in turn, drives the locking block 305 to move back and forth between the two baffles 304 under the action of the swing rod 318 and the connecting rod 319. After the welding harness 5 is placed, the starting of the motor 309 drives the clamping block 305 to move between the two baffles 304 toward the welding head 205. This allows the clamping block 305 to position the wire harness clamping mechanism 4 directly below the welding head 205, enabling welding of the welding harness 5 through the welding head 205. After welding is completed, the motor 309 is rotated again, causing the clamping block 305 to move the wire harness clamping mechanism 4 away from below the welding head 205. At this point, the welded welding harness 5 can be removed, and the next welding harness 5 can be placed. This achieves the goal of keeping the welding harness 5 away from below the welding head 205 during the removal and placement process, thereby improving safety during the removal and placement of the welding harness 5. Furthermore, it achieves the purpose of automatic feeding and welding of the welding harness 5, completing the welding and loading operation of the welding harness 5.
[0039] The wire harness clamping mechanism 4 includes a connecting frame 401, a top plate 402 fixedly mounted on the top surface of the connecting frame 401, a placement block 403 mounted on the top surface of the top plate 402, a snap-fit groove 325 formed on the inner side of the baffle 304, one end of the connecting frame 401 snapping into the inside of the snap-fit groove 325 and fixedly connected to one side surface of the snap-fit block 305, a positioning groove 408 formed inside the placement block 403, a guide post 409 installed inside the positioning groove 408, the welding wire harness 5 snapping into the inside of the positioning groove 408, and an external bracket 404 fixedly mounted on the outer side of the baffle 304. A wedge block 405 is provided below the bracket 404. The top surface of the placement block 403 is inclined. A fixed sleeve 406 is fixedly connected to the top surface of the wedge block 405. A movable sleeve 407 is movably sleeved inside the fixed sleeve 406. A spring is fixedly connected between the bottom surface of the movable sleeve 407 and the inner bottom surface of the fixed sleeve 406. The top surface of the movable sleeve 407 is connected to the inner bottom surface of the outer bracket 404. A welding table 410 is connected to one side surface of the placement block 403. An electromagnet 411 is installed on the top surface of the welding table 410. A limit strip is fixedly installed on the top surface of the welding table 410.
[0040] During operation, in the welding process, the welding wire harness 5 is first placed inside the positioning groove 408. The guide post 409 allows the two ends of the welding wire harness 5 to be separated. Then, the placement block 403 moves synchronously with the snap-fit block 305 during its movement. As the snap-fit block 305 moves towards the welding head 205, the placement block 403 gradually approaches the wedge block 405. Because one side of the placement block 403 is sloped, when the slope of the placement block 403 meets the wedge surface of the wedge block 405... After contact, the wedge block 405 moves upward, which in turn causes the movable sleeve 407 to gradually retract into the fixed sleeve 406. Under the action of the second spring, the wedge surface of the wedge block 405 can be tightly fitted with the inclined surface of the placement block 403, thereby stably pressing the welding wire harness 5 against the inside of the positioning groove 408, realizing the automatic clamping of the welding wire harness 5. This achieves the purpose of automatically clamping the welding wire harness 5 during the welding process, making the welding wire harness 5 more stable in the subsequent welding process.
[0041] The terminal welding feeding mechanism 8 includes a terminal storage box 801, which is fixedly installed on the bottom surface of the cross frame 202. Multiple welding terminals 9 are placed inside the terminal storage box 801. A discharge chute 802 is provided at the bottom of the terminal storage box 801. A retaining block 803 is movably engaged inside the terminal storage box 801. A spring 804 is fixedly connected between the retaining block 803 and the inner top surface of the terminal storage box 801. An installation groove 805 is provided inside the welding table 410. An installation shaft 806 is rotatably mounted inside the installation groove 805. An installation sleeve 807 is fixedly sleeved on the outer surface of the installation shaft 806. A folding plate 808 is installed on the side, and a torsion spring 809 is provided on the outer side of the mounting shaft 806. A mounting bracket 810 is fixedly installed on the top surface of the connecting bracket 303, and a toothed plate 811 is fixedly installed on the top of the mounting bracket 810. A through groove 812 is opened on the top surface of the welding table 410, and a through hole 813 is opened inside the through groove 812. A plug shaft 814 is rotatably installed inside the through hole 813. A guide wheel is fixedly installed on the outer surface of the plug shaft 814 located inside the through groove 812, and a belt 816 is sleeved on the outer surface of the guide wheel. Both ends of one of the plug shafts 814 are fixedly installed with meshing gears 815, and the meshing gears 815 mesh with the toothed plate 811.
[0042] During operation, the welding table 410 moves synchronously with the movement of the placement block 403. When the welding end of the welding harness 5 located at the top of the welding table 410 reaches directly below the welding head 205, the folding plate 808 at one end of the welding table 410 is positioned behind the terminal storage box 801. After the welding harness 5 located below the welding head 205 is welded to the welding terminal 9, the welding table 410 moves away from the welding head 205 under the action of the harness feeding mechanism 3. At this time, under the action of the folding plate 808, the welding terminal 9 stacked inside the terminal storage box 801 can be moved to the top surface of the welding table 410 and located inside the two guide frames 412. Then, during the retraction of the welding table 410, the meshing gear 815 rotates under the action of the toothed plate 811, thereby driving the insertion shaft 814 to rotate, which in turn drives the guide wheel to rotate, causing the belt 8 to rotate. 16 moves, thereby moving the folding plate 808 to the inside of the through slot 812 and transporting the welding terminal 9 towards the electromagnet 411 until one side surface of the welding terminal 9 contacts one side surface of the electromagnet 411, or when the welding terminal 9 is close to the electromagnet 411, the electromagnet 411 can attract the welding terminal 9, thus fixing the welding terminal 9. That is, when the welding table 410 moves towards the welding head 205, the welding terminal 9 is in an attracted and fixed state and will not be driven by the belt 816, thus achieving the purpose of automatic feeding and fixing of the welding terminal 9. Furthermore, through the provided torsion spring 809, when the back of the folding plate 808 contacts the welding terminal 9 inside the terminal storage box 801, it can retract into the mounting slot 805, and then be fixed when the welding table 410 retracts, moving the welding terminal 9 to the top surface of the welding table 410.
[0043] Specifically, the working process or principle of this automotive wiring harness terminal welding equipment is as follows: First, the wiring harness 5 to be welded is placed inside the wiring harness clamping mechanism 4. Then, multiple welding terminals 9 are neatly stacked inside the terminal welding feeding mechanism 8. Next, the wiring harness feeding mechanism 3 drives the wiring harness clamping mechanism 4, which holds the welding harness 5, to move directly below the welding head 205. At this point, the cylinder 204 drives the welding head 205 to weld the welding harness 5 and the welding terminals 9. The motor 309 is started, and during this start-up process, the meshing transmission between the bevel gear 210 and the bevel gear 308 drives the rotating shaft 307 to rotate on the mounting block 306. The internal rotation drives the swing arm 311 to perform circular motion, which in turn drives the swing arm 316 to swing under the action of the connecting arm 317, causing the actuating plate 323 to swing. When the actuating post 324 installed inside the actuating plate 323 enters the limiting groove opened inside the actuating rod 321, it drives the actuating rod 321 to swing, causing the rotating shaft 315 to rotate. This allows the locking block 305 to move back and forth between the two baffles 304 under the action of the swing rod 318 and the connecting rod 319. That is, after the welding wire harness 5 is placed, the start of the motor 309 can drive the locking block 305 to move between the two baffles 304 towards the welding head 205. The movement of the snap-fit block 305 causes the wire harness clamping mechanism 4 to be positioned directly below the welding head 205, enabling welding of the wire harness 5 via the welding head 205. As the snap-fit block 305 moves toward the welding head 205, the placement block 403 gradually approaches the wedge block 405. Since one side of the placement block 403 is inclined, when the inclined surface of the placement block 403 contacts the wedge surface of the wedge block 405, the wedge block 405 moves upward, causing the movable sleeve 407 to gradually retract into the fixed sleeve 406. Under the action of the spring, the wedge surface of the wedge block 405 and the inclined surface of the placement block 403 are tightly fitted, thus stabilizing the welding of the wire harness 5. Pressed against the inside of the positioning groove 408, the folding plate 808, under its action, can move the welding terminal 9 stored inside the terminal storage box 801 to the top surface of the welding table 410 and place it inside the two guide frames 412. Then, during the retraction of the welding table 410, the meshing gear 815 can rotate under the action of the toothed plate 811, thereby driving the plug shaft 814 to rotate, which in turn drives the guide wheel to rotate, causing the belt 816 to move. This moves the welding terminal 9, which has been moved by the folding plate 808 to the inside of the through groove 812, towards the electromagnet 411, until one side surface of the welding terminal 9 contacts one side surface of the electromagnet 411, or when the distance between the welding terminal 9 and the electromagnet 411 is close.Electromagnet 411 can attract and fix welding terminal 9, thus fixing it in place. Specifically, when welding table 410 moves towards welding head 205, welding terminal 9 remains attracted and fixed, and is not moved by belt 816, thereby achieving automatic feeding of welding terminal 9.
[0044] It should be noted that the motor 309 is a device or equipment existing in the prior art, or a device or equipment that can be implemented by the prior art. Its power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.
Claims
1. An automotive wiring harness terminal welding device, comprising a main unit (1), characterized in that, The top surface of the main unit (1) is provided with a wire harness terminal welding mechanism (2). The wire harness terminal welding mechanism (2) includes a stand (201). The stand (201) is fixedly installed on the top surface of the main unit (1). A cross frame (202) is fixedly installed on the top surface of the stand (201). A guide rail frame (203) is installed inside the cross frame (202). A cylinder (204) is provided outside the guide rail frame (203). A welding head (205) is installed at the output end of the cylinder (204). Placement box one (6) and placement box two (7) are respectively placed on the top surface of the main unit (1). The top surface of the main unit (1) is provided with a wire harness feeding mechanism (3), the inside of the wire harness feeding mechanism (3) is provided with a wire harness clamping mechanism (4), the inside of the wire harness clamping mechanism (4) holds a welding wire harness (5), and the inside of the wire harness clamping mechanism (4) is provided with a terminal welding feeding mechanism (8). The wire harness feeding mechanism (3) includes a mounting plate (301), which is fixedly installed on the top surface of the main unit (1). An L-shaped frame (302) is fixedly installed on the top surface of the mounting plate (301). A connecting frame (303) is fixedly connected to one side of the L-shaped frame (302). Two baffles (304) are fixedly installed on the top surface of the connecting frame (303). A snap-fit block (305) is movably engaged between the two baffles (304). The wire harness clamping mechanism (4) is located above the baffles (304). One end of the mounting plate (301) is fixedly connected to a mounting block one (306), and a rotating shaft one (307) is rotatably mounted inside the mounting block one (306). A mounting block two (312) is fixedly mounted on one side of the mounting plate (301), and a rotating shaft two (313) is rotatably mounted inside the mounting block two (312). A mounting block three (314) is fixedly mounted on one side of the L-shaped frame (302), and a rotating shaft three (314) is rotatably mounted inside the mounting block three (314). (315), a swing arm (311) is fixedly installed at the bottom end of the first rotating shaft (307), a swing arm (316) is fixedly sleeved on the outer surface of the second rotating shaft (313), a connecting arm (317) is connected between the swing arm (316) and the swing arm (311), a swing rod (318) is fixedly sleeved on the outer surface of the third rotating shaft (315), and a connecting rod (319) is connected between one end of the swing rod (318) and the snap-fit block (305). The outer surface of the second rotating shaft (313) is fixedly sleeved with a toggle plate (323) and a fan-shaped frame (322). The outer surface of the third rotating shaft (315) is fixedly sleeved with an arc-shaped plate (320) and a toggle rod (321). A toggle column (324) is fixedly installed inside the toggle plate (323). A limit groove is opened inside the toggle rod (321). The opening size of the limit groove corresponds to the setting size of the toggle column (324). The arc surface of the fan-shaped frame (322) fits against the arc surface of the arc-shaped plate (320). A motor (309) is fixedly installed on the top surface of the mounting plate (301). A bevel gear (310) is fixedly connected to the output end of the motor (309). A bevel gear (308) is fixedly installed on the outer surface of the rotating shaft (307). The bevel gear (308) and the bevel gear (310) mesh with each other.
2. The automotive wiring harness terminal welding equipment according to claim 1, characterized in that, The wire harness clamping mechanism (4) includes a second connecting frame (401), a top plate (402) is fixedly installed on the top surface of the second connecting frame (401), a placement block (403) is installed on the top surface of the top plate (402), a snap-fit groove (325) is opened on the inner side of the baffle (304), one end of the second connecting frame (401) is snapped into the inside of the snap-fit groove (325) and fixedly connected to one side surface of the snap-fit block (305).
3. The automotive wiring harness terminal welding equipment according to claim 2, characterized in that, The placement block (403) has a positioning groove (408) inside, and a guide post (409) is installed inside the positioning groove (408). The welding wire harness (5) is snapped into the positioning groove (408). An external bracket (404) is fixedly installed on the outside of the baffle (304). A wedge block (405) is provided below the external bracket (404). The top surface of the placement block (403) is set as an inclined surface.
4. The automotive wiring harness terminal welding equipment according to claim 3, characterized in that, The top surface of the wedge block (405) is fixedly connected to a fixed sleeve (406), and a movable sleeve (407) is movably sleeved inside the fixed sleeve (406). A spring is fixedly connected between the bottom surface of the movable sleeve (407) and the inner bottom surface of the fixed sleeve (406). The top surface of the movable sleeve (407) is connected to the inner bottom surface of the outer frame (404). A welding table (410) is connected to one side surface of the placement block (403). An electromagnet (411) is installed on the top surface of the welding table (410). A limit strip is fixedly installed on the top surface of the welding table (410).
5. The automotive wiring harness terminal welding equipment according to claim 4, characterized in that, The terminal welding feeding mechanism (8) includes a terminal storage box (801), which is fixedly installed on the bottom surface of the cross frame (202). Multiple welding terminals (9) are placed inside the terminal storage box (801). A discharge slot (802) is provided at the bottom of the terminal storage box (801). A retaining block (803) is movably engaged inside the terminal storage box (801). A spring (804) is fixedly connected between the retaining block (803) and the inner top surface of the terminal storage box (801).
6. The automotive wiring harness terminal welding equipment according to claim 5, characterized in that, The welding table (410) has an internal mounting groove (805). An mounting shaft (806) is rotatably mounted inside the mounting groove (805). An mounting sleeve (807) is fixedly sleeved on the outer surface of the mounting shaft (806). A folding plate (808) is mounted on the outer side of the mounting sleeve (807). A torsion spring (809) is provided on the outer side of the mounting shaft (806). An mounting bracket (810) is fixedly mounted on the top surface of the connecting bracket (303). A toothed plate (811) is fixedly mounted on the top of the mounting bracket (810). The welding table (410) has a through groove (812) on its top surface. The through groove (812) has a through hole (813) inside. A plug shaft (814) is rotatably installed inside the through hole (813). A guide wheel is fixedly installed on the outer surface of the plug shaft (814) located inside the through groove (812). A belt (816) is sleeved on the outer surface of the guide wheel. Both ends of one of the plug shafts (814) are fixedly installed with meshing gears (815). The meshing gears (815) mesh with the toothed plate (811).
Citation Information
Patent Citations
Wire harness terminal laser welding equipment
CN222365889U