Material taking machine and material taking method thereof

Abstract

The invention relates to the technical field of material taking machines, in particular to a material taking machine and a material taking method thereof. The cantilever support is arranged on one side of the material taking hopper wheel; the rotary platform controls the material taking hopper wheel and the cantilever support to move; the walking mechanism controls the rotation platform to move; the detection mechanism is arranged on the cantilever support and used for analyzing the position and the material taking amount of the material taking hopper wheel before working and optimizing the material taking route, the material taking machine integrates multiple sensors through the detection mechanism to obtain multi-dimensional data of a material pile in real time, and the multiple sensors can be freely adjusted in position to be mounted and dismounted; the optimal material taking path is dynamically generated after edge calculation preprocessing, and equipment parameters are adjusted in real time, so that the accuracy and the operation efficiency of material taking path optimization can be improved, the energy consumption is reduced, the manual intervention is reduced, the adaptability of equipment to complex working conditions is enhanced, and the long-term operation efficiency is continuously improved through historical data training.

Description

Technical Field

[0001] This invention relates to the field of material handling equipment, and more particularly to a material handling equipment and its material handling method. Background Technology

[0002] Traditional material reclaimers lack integrated detection mechanisms to accurately analyze the location and amount of material being reclaimed during material reclaiming operations, thus hindering the optimization of the reclaiming route. They rely solely on a single detection method and cannot obtain real-time data on the three-dimensional shape, density distribution, and temperature of the material pile. Furthermore, they lack the ability to preprocess real-time data and perform dynamic path planning, making it difficult to adjust the cantilever angle and bucket wheel speed in real time based on the characteristics of the material pile. This results in low operating efficiency, high energy consumption, frequent manual intervention, and difficulty in improving long-term operating performance. Summary of the Invention

[0003] Given that existing traditional material reclaimers lack an integrated detection mechanism to accurately analyze the location and amount of material being reclaimed during material reclaiming operations in order to optimize the material reclaiming route, rely solely on a single detection method and cannot obtain real-time data on the three-dimensional shape, density distribution, and temperature of the material pile, and lack the ability to preprocess real-time data and perform dynamic path planning, it is difficult to adjust the cantilever angle and bucket wheel speed in real time according to the characteristics of the material pile, resulting in low operating efficiency, high energy consumption, frequent manual intervention, and difficulty in improving long-term operating efficiency, this invention is proposed.

[0004] Therefore, the object of this invention is to provide a material handling machine.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a material handling machine, comprising,

[0006] Feeding bucket wheel;

[0007] The cantilever frame is installed on one side of the bucket wheel;

[0008] The rotary platform controls the movement of the bucket wheel and cantilever frame.

[0009] The traveling mechanism controls the movement of the rotary platform; and,

[0010] The testing mechanism, mounted on a cantilever frame, is used to analyze the position and material volume of the material-retrieving bucket wheel before it begins operation, and to optimize the material-retrieving route.

[0011] In a preferred embodiment of the material handling machine of the present invention, the detection mechanism includes a fixed plate fixedly installed on one side of the cantilever frame.

[0012] In a preferred embodiment of the material handling machine of the present invention, a plurality of first limiting holes are provided on the fixing plate.

[0013] In a preferred embodiment of the material handling machine of the present invention, the detection mechanism includes a mounting plate fixedly installed on a fixed plate, and there is a gap between the mounting plate and the fixed plate.

[0014] In a preferred embodiment of the material handling machine of the present invention, a plurality of second limiting holes are provided on the mounting plate, and the positions of the second limiting holes correspond to those of the first limiting holes.

[0015] In a preferred embodiment of the material handling machine of the present invention, the detection mechanism includes a laser scanner, an infrared thermal imager, and a weight sensor that are detachably connected to the mounting plate.

[0016] In a preferred embodiment of the material handling machine of the present invention, the laser scanner, infrared thermal imager and weight sensor are installed by bolts passing through the second limiting hole on the mounting plate to the first limiting hole on the fixing plate.

[0017] A material handling method using a material handling machine includes a material handling machine and the following steps:

[0018] The intelligent sensing module, composed of a 3D laser scanner, a weight sensor, and an infrared thermal imager on the cantilever frame, acquires real-time data on the 3D shape, density distribution, and temperature of the material pile.

[0019] The intelligent sensing module preprocesses real-time data through the edge computing unit to generate material pile characteristic parameters;

[0020] Based on the material pile model and the preset material collection amount, the optimal material collection path is dynamically generated, and the angle of the cantilever frame and the rotation speed of the material collection bucket wheel are adjusted in real time.

[0021] The data generated by the edge computing unit is transmitted to the remote monitoring terminal and stored.

[0022] As a preferred embodiment of the material handling method of the present invention, the infrared thermal imager performs a temperature threshold alarm function. When the material temperature is detected to exceed a preset value, the high temperature area is automatically marked and a priority material handling path is generated.

[0023] As a preferred embodiment of the material handling method of the material handling machine of the present invention, the remote monitoring terminal can display the material pile model, equipment operating parameters and fault warning information in real time, and is used to store historical operation data and train and optimize the algorithm model.

[0024] The beneficial effects of this invention are as follows: The material reclaimer integrates multiple sensors through a detection mechanism to acquire multi-dimensional data of the material pile in real time. The multiple sensors can be installed and removed at will, and after edge computing preprocessing, the optimal material reclaiming path is dynamically generated and the equipment parameters are adjusted in real time. This can improve the accuracy of material reclaiming route optimization and work efficiency, reduce energy consumption, reduce manual intervention, enhance the adaptability of the equipment to complex working conditions, and continuously improve long-term work efficiency through training with historical data. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the overall structure of a material handling machine according to the present invention.

[0027] Figure 2 This is a schematic diagram of the structure of a material handling machine detection mechanism.

[0028] Figure 3 This is a schematic flowchart of a material handling method for a material handling machine according to the present invention.

[0029] Figure 4 This is a schematic diagram of the material handling method of the material handling machine according to the present invention.

[0030] Reference numerals: 1. Hoisting wheel; 2. Cantilever frame; 3. Rotary platform; 4. Traveling mechanism; 5. Detection mechanism; 51. Fixing plate; 511. First limiting hole; 52. Mounting plate; 521. Second limiting hole; 53. Laser scanner; 54. Infrared thermal imager; 55. Weight sensor. Detailed Implementation

[0031] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0034] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include the three-dimensional spatial dimensions of length, width, and depth.

[0035] Example 1

[0036] Reference Figure 1 - Figure 2 This invention provides a material handling machine, comprising a material handling bucket wheel 1; a cantilever frame 2 disposed on one side of the material handling bucket wheel 1; a rotary platform 3 controlling the movement of the material handling bucket wheel 1 and the cantilever frame 2; a traveling mechanism 4 controlling the movement of the rotary platform 3; and a detection mechanism 5 disposed on the cantilever frame 2 for analyzing the position and material handling amount of the material handling bucket wheel 1 before operation, and optimizing the material handling route. The cantilever frame 2 is fixedly connected to one side of the material handling bucket wheel 1 for coordinated operation. The rotary platform 3, a key component, is responsible for precisely controlling the movement of the material handling bucket wheel 1 and the cantilever frame 2, ensuring the flexibility and efficiency of the entire system. The traveling mechanism 4 mainly controls the movement of the rotary platform 3, thereby achieving precise positioning of the entire device. The detection mechanism 5 is fixedly installed on the cantilever frame 2, and its main purpose is to perform detailed analysis of the material handling position and material handling amount before the material handling bucket wheel 1 starts working, in order to optimize the material handling route and improve work efficiency.

[0037] Specifically, the testing mechanism 5 includes a fixing plate 51 fixedly installed on one side of the cantilever 2, which provides a stable support foundation for the entire testing mechanism 5;

[0038] The fixing plate 51 has several first limiting holes, which are located all over the fixing plate 51 and are spaced at certain intervals to ensure the flexibility and accuracy of installation.

[0039] Furthermore, the testing mechanism 5 includes a mounting plate 52 fixedly installed on the fixed plate 51. There is a gap between the mounting plate 52 and the fixed plate 51. This design not only ensures the stability of the structure, but also facilitates the maintenance and adjustment of the equipment.

[0040] The mounting plate 52 has several second limiting holes, which correspond to the positions of the first limiting holes, ensuring accurate alignment during installation.

[0041] Furthermore, the testing unit 5 includes a laser scanner 53, an infrared thermal imager 54, and a weight sensor 55 that are detachably connected to the mounting plate 52;

[0042] The laser scanner 53, infrared thermal imager 54, and weight sensor 55 are installed by passing through the second limiting hole on the mounting plate 52 with bolts to the first limiting hole on the fixing plate 51, thereby realizing comprehensive monitoring and analysis of the material handling process and ensuring the accuracy and efficiency of the material handling process.

[0043] During operation, the cantilever 2 is fixed to one side of the material-receiving bucket wheel 1, the rotary platform 3 controls the movement of the material-receiving bucket wheel 1 and the cantilever 2, the traveling mechanism 4 controls the movement of the rotary platform 3, and the detection mechanism 5 is located on the cantilever 2 to analyze the material-receiving position and accumulation amount and optimize the material-receiving route. The detection mechanism 5 consists of a fixed plate 51 and a mounting plate 52, with a gap between them for easy maintenance and adjustment. The mounting plate 52 is provided with a second limiting hole, which corresponds to the first limiting hole on the fixed plate 51 to ensure accurate installation. The detection mechanism 5 also includes a laser scanner 53, an infrared thermal imager 54, and a weight sensor 55, which are bolted into the limiting holes to achieve comprehensive monitoring of the material-receiving process and ensure accurate and efficient material-receiving.

[0044] Example 2

[0045] Reference Figures 3-4 The second embodiment of the present invention provides a material handling method for a material handling machine, which includes the following steps:

[0046] S1. The intelligent sensing module, consisting of a 3D laser scanner 53, a weight sensor 55, and an infrared thermal imager 54 on the cantilever 2, acquires real-time data on the 3D shape, density distribution, and temperature of the material pile.

[0047] Among them, the infrared thermal imager 54 has a temperature threshold alarm function. When the material temperature is detected to exceed the preset value, it automatically marks the high temperature area and generates a priority material picking path.

[0048] S2. The intelligent sensing module preprocesses real-time data through the edge computing unit to generate material pile characteristic parameters;

[0049] S3. Based on the material pile model and preset material taking amount, dynamically generate the optimal material taking path and adjust the angle of the cantilever frame 2 and the rotation speed of the material taking bucket wheel 1 in real time;

[0050] S4. The data generated by the edge computing unit is transmitted to the remote monitoring terminal and stored.

[0051] The remote monitoring terminal can display the stockpile model, equipment operating parameters and fault warning information in real time, and is used to store historical operation data and train and optimize algorithm models.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A material handling machine, characterized in that: include, Feeding bucket wheel (1); A cantilever frame (2) is installed on one side of the bucket wheel (1); The rotary platform (3) controls the movement of the material handling bucket wheel (1) and the cantilever frame (2); The traveling mechanism (4) controls the movement of the rotary platform (3); and, The detection mechanism (5), which is set on the cantilever frame (2), is used to analyze the position and material volume of the material-taking bucket wheel (1) before it starts working, and to optimize the material-taking route.

2. The material handling machine according to claim 1, characterized in that: The testing mechanism (5) includes a fixing plate (51) fixedly installed on one side of the cantilever (2).

3. The material handling machine according to claim 2, characterized in that: Several first limiting holes are provided on the fixing plate (51).

4. The material handling machine according to claim 3, characterized in that: The testing mechanism (5) includes a mounting plate (52) fixedly installed on a fixing plate (51), and there is a gap between the mounting plate (52) and the fixing plate (51).

5. The material handling machine according to claim 4, characterized in that: The mounting plate (52) has several second limiting holes, and the second limiting holes are positioned corresponding to the first limiting holes.

6. The material handling machine according to claim 5, characterized in that: The detection mechanism (5) includes a laser scanner (53), an infrared thermal imager (54), and a weight sensor (55) that are detachably connected to the mounting plate (52).

7. The material handling machine according to claim 6, characterized in that: The laser scanner (53), infrared thermal imager (54), and weight sensor (55) are installed by bolts passing through the second limiting hole on the mounting plate (52) to the first limiting hole on the fixing plate (51).

8. A material handling method for a material handling machine, characterized in that: The material handling machine includes any one of claims 1 to 7, and the following steps: The intelligent sensing module, consisting of a three-dimensional laser scanner (53), a weight sensor (55), and an infrared thermal imager (54) on the cantilever (2), acquires the three-dimensional shape, density distribution, and temperature data of the material pile in real time. The intelligent sensing module preprocesses real-time data through the edge computing unit to generate material pile characteristic parameters; Based on the material pile model and the preset material taking amount, the optimal material taking path is dynamically generated, and the angle of the cantilever frame (2) and the rotation speed of the material taking bucket wheel (1) are adjusted in real time. The data generated by the edge computing unit is transmitted to the remote monitoring terminal and stored.

9. The material handling method of the material handling machine according to claim 8, characterized in that: The infrared thermal imager (54) performs a temperature threshold alarm function. When the material temperature is detected to exceed the preset value, it automatically marks the high temperature area and generates a priority material picking path.

10. The material handling method of the material handling machine according to claim 9, characterized in that: The remote monitoring terminal can display the stockpile model, equipment operating parameters and fault warning information in real time, and is used to store historical operation data and train optimization algorithm models.

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