A conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces
By designing a protective conveyor cylinder and a dust removal mechanism, the problems of dust prevention and blockage during the transportation of Chinese herbal medicine slices were solved, achieving dust-free and automated production.
Patent Information
- Application Number
- CN202511186111.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-23
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-08-23
AI Technical Summary
Existing Chinese herbal medicine transport devices cannot effectively prevent dust during transport and are prone to clogging.
A protective conveyor cylinder was designed, which combines a dust removal mechanism and an end-tilting drive mechanism to achieve full enclosure and reciprocating tilting and oscillation of the conveyor cylinder, preventing dust diffusion and eliminating blockages.
It enables dust-free conveying of Chinese herbal medicine slices, improves workshop cleanliness, prevents blockages, extends equipment maintenance cycles, and is suitable for automated continuous production of Chinese herbal medicine slices.
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Figure CN120864141B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of traditional Chinese medicine decoction piece processing, and particularly relates to a conveying device with dustproof and anti-blocking functions for traditional Chinese medicine decoction piece processing. BACKGROUND
[0002] The traditional Chinese medicine decoction piece has a slice structure, and is related to cleaning, crushing or packaging in the subsequent processing. Due to automation, the traditional Chinese medicine decoction piece needs to be conveyed by a conveying device. The common conveying equipment on the market is an upper conveying belt. Specifically, the conveying belt is operated, the traditional Chinese medicine decoction piece is placed at one end of the conveying belt, and is conveyed to the other end through the conveying belt. However, the conveying equipment has the following disadvantages: the conveying belt is usually in a bare structure, and thus has no dustproof function. That is, dust in the traditional Chinese medicine decoction piece is scattered when the decoction piece contacts and separates from the conveying belt. The decoction piece on the conveying belt is in a relatively static state, and dust is easily mixed in the stacked traditional Chinese medicine decoction piece, and there is a lack of effective dust removal function. SUMMARY
[0003] The application provides a conveying device with dustproof and anti-blocking functions for traditional Chinese medicine decoction piece processing, and aims to solve the problem that the traditional Chinese medicine decoction piece cannot be effectively prevented from dust when conveyed by the conveying belt.
[0004] To solve the above problems, the application is implemented as follows: a conveying device with dustproof and anti-blocking functions for traditional Chinese medicine decoction piece processing, comprising: a protective conveying cylinder and a bottom plate, wherein the bottom plate is located below the protective conveying cylinder; a hinged plate and a support plate are fixedly installed at the top of the protective conveying cylinder, and the hinged plate and the support plate are respectively located at both ends of the protective conveying cylinder; a hinged seat is fixedly installed at one end of the protective conveying cylinder, and the hinged seat is hinged with the hinged plate, so as to reciprocatingly lift and swing the protective conveying cylinder when conveying materials; the support plate is located directly below the protective conveying cylinder, and is used for supporting the protective conveying cylinder when the protective conveying cylinder is horizontal; a conveying auger for conveying materials is rotatably installed in the protective conveying cylinder; a feeding motor is installed at one end of the protective conveying cylinder, and the output shaft of the feeding motor is connected with the conveying auger; an end lifting driving mechanism is arranged on the protective conveying cylinder, the bottom plate and the support plate, and is used for driving the protective conveying cylinder to reciprocatingly lift and swing at one end of the support plate, so as to prevent blocking; a feeding hard pipe is arranged at the top of one end of the protective conveying cylinder, and a discharging hard pipe is arranged at the bottom of one end of the hinged plate; the feeding hard pipe and the top feeding port of the protective conveying cylinder are connected with a feeding soft pipe; the discharging hard pipe and the bottom discharging port of the protective conveying cylinder are connected with a discharging soft pipe; the feeding hard pipe is fixedly connected with the bottom plate through a stabilizing frame, so as to stabilize the feeding hard pipe when the protective conveying cylinder swings; the discharging hard pipe is fixedly connected with the hinged plate through a stabilizing plate, so as to stabilize the discharging hard pipe; a dust removal mechanism is arranged on the protective conveying cylinder and the bottom plate, and is used for removing dust in the protective conveying cylinder, so as to prevent dust.
[0005] Preferably, the end lifting driving mechanism comprises a camshaft rotatably mounted on the support plate, one end of the camshaft is fixedly mounted with a pushing cam, the bottom of the protective conveying cylinder is fixedly mounted with a wear-resistant block, the wear-resistant block is in contact with the pushing cam, so that when the pushing cam rotates, the wear-resistant block pushes the protective conveying cylinder to reciprocatingly lift the feeding end to the discharging end, the top of the bottom plate is fixedly mounted with a conveying motor, a belt pulley one is fixedly mounted on the output shaft of the conveying motor, the other end of the camshaft is fixedly mounted with a belt pulley two, the same synchronous belt is sleeved on the belt pulley one and the belt pulley two, so that the conveying motor drives the camshaft to rotate.
[0006] Preferably, the top of the support plate is fixedly mounted with an air pressure box, the air pressure box is slidably mounted with a piston plate, the top of the air pressure box is slidably mounted with a piston column, the bottom end of the piston column is fixedly connected with the top of the piston plate, the top end of the piston column is fixedly mounted with a pipe rack for buffering the protective conveying cylinder.
[0007] Preferably, one end of the protective conveying cylinder is provided with an open end cover which is detachably mounted by bolts, the other end of the protective conveying cylinder is also provided with an end cover which is detachably mounted by bolts, the two end covers are rotatably connected with the two ends of the conveying auger, and the two end covers are both provided with a dismounting clamping groove.
[0008] Preferably, one end of the conveying auger is provided with a spline groove, a spline shaft is fixedly mounted on the output shaft of the feeding motor, the spline shaft is embedded in the spline groove for driving the conveying auger, a motor base is fixedly mounted on the feeding motor, and the motor base is detachably mounted with the protective conveying cylinder by bolts.
[0009] Preferably, a material guiding cover is fixedly mounted inside one side of the protective conveying cylinder, the material guiding cover is located outside the conveying auger for guiding the material to the discharging hose.
[0010] Preferably, the dust removal mechanism comprises a plurality of dust removal holes opened at the top of the protective conveying cylinder, a converging cover fixedly installed at the top of the protective conveying cylinder, the converging cover covers the plurality of dust removal holes, a collecting box fixedly installed on the bottom plate, a dust suction pipe installed on the converging cover, an exhaust pipe installed on the collecting box, the exhaust pipe and the dust suction pipe are connected by an elastic hose, the elastic hose is used for adapting to the synchronous tilting of the protective conveying cylinder and the converging cover, an air outlet is formed at one side of the collecting box, a filter screen is fixedly installed on the collecting box, the filter screen shields the air outlet and is used for filtering impurities, an air outlet shaft is rotatably installed on the support plate, one end of the air outlet shaft extends into the collecting box through the air outlet and is fixedly installed with air outlet blades, the air outlet blades are used for rotating to suck air in the collecting box, so that the dust suction pipe, the exhaust pipe and the elastic hose generate suction force, and dust and impurities in the protective conveying cylinder are sucked out through the dust removal holes, a belt pulley three is fixedly sleeved on the air outlet shaft, and the belt pulley three is connected with a synchronous belt, so that the air outlet shaft and the cam shaft rotate synchronously.
[0011] Preferably, one side of the collecting box is a cleaning opening, and the cleaning opening is detachably installed with a sealing plate by bolts.
[0012] Preferably, a differential ratio of the belt pulley one and the belt pulley two is 1:3-7, and a pushing height of the pushing cam is 10-20 cm.
[0013] Preferably, the pipe frame is an arc structure corresponding to the arc of the protective conveying cylinder.
[0014] Compared with the related art, the conveying device with dust prevention and blockage prevention functions for traditional Chinese medicine decoction piece processing provided by the present application has the following beneficial effects:
[0015] Compared with the prior art, the conveying device with dust prevention and blockage prevention functions for traditional Chinese medicine decoction piece processing provided by the present application is fully closed in the protective conveying cylinder, and in combination with the dust removal mechanism, dust is limited and concentrated for treatment, and the cleanliness of the workshop is significantly improved; reciprocating lifting and swinging make the decoction pieces continuously turn, which eliminates bridge blocking and fully exposes the fine powder mixed to be sucked and removed, so that the blockage prevention and dust removal are completed at one time; the soft tube is used for connecting between the hard feeding pipe and the hard discharging pipe and the protective conveying cylinder, which isolates vibration and avoids leakage, the whole machine structure is compact, the maintenance cycle is long, and the device is suitable for automatic and dust-free continuous production of traditional Chinese medicine decoction pieces. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a front view of the present application;
[0017] Figure 2 is Figure 1 is an enlarged structure diagram of part A shown in the figure;
[0018] Figure 3 isFigure 1 Enlarged structural diagram of part B shown in FIG. 1;
[0019] Figure 4 Enlarged structural diagram of part B shown in FIG. 1;
[0020] Figure 5 Enlarged structural diagram of part B shown in FIG. 1;
[0021] Figure 6 Enlarged structural diagram of part B shown in FIG. 1; Figure 5
[0022] Figure 7 Enlarged structural diagram of part B shown in FIG. 1; Figure 5
[0023] Figure 8 Enlarged structural diagram of part B shown in FIG. 1; Figure 5
[0024] Figure 9 Enlarged structural diagram of part B shown in FIG. 1; Figure 8
[0025] Figure 10 Enlarged structural diagram of part B shown in FIG. 1; Figure 5
[0026] Figure 11 Enlarged structural diagram of part B shown in FIG. 1; Figure 5
[0027] Figure 12 Enlarged structural diagram of part B shown in FIG. 1;
[0028] Figure 13 Enlarged structural diagram of part B shown in FIG. 1;
[0029] Figure 14 Enlarged structural diagram of part B shown in FIG. 1;
[0030] Fig. 1 is a protective conveying cylinder; 2 is a bottom plate; 3 is a hinged plate; 4 is a hinged seat; 5 is a conveying auger; 6 is a feeding motor; 7 is a feeding hard pipe; 8 is a discharging hard pipe; 9 is a feeding soft pipe; 10 is a discharging soft pipe; 11 is a stabilizing frame; 12 is a stabilizing plate; 13 is a supporting plate; 14 is a camshaft; 15 is a push cam; 16 is a wear-resistant block; 17 is a conveying motor; 18 is a pulley one; 19 is a pulley two; 20 is a synchronous belt; 21 is a pneumatic tank; 22 is a piston plate; 23 is a piston column; 24 is a pipe frame; 25 is an end cover; 26 is a shaft seat; 27 is a dismounting clamping groove; 28 is a spline groove; 29 is a spline shaft; 30 is a motor seat; 31 is a material guiding cover; 32 is a dust removal hole; 33 is a converging cover; 34 is a collecting box; 35 is a dust suction pipe; 36 is a discharge pipe; 37 is an extendable soft pipe; 38 is an air outlet; 39 is a filter screen; 40 is an air outlet shaft; 41 is an air outlet fan blade; 42 is a pulley three; 43 is a sealing plate; 44 is a controller; 45 is a T-shaped shaft; 46 is a sliding plate; 47 is a retaining spring; 48 is a knocking shaft; 49 is a limiting shaft plate; 50 is a U-shaped contact frame; 51 is a driven shaft; 52 is a vibrating cam; 53 is a driven gear; 54 is an arc-shaped rack; 55 is a heat dissipation pipe; 56 is a heat dissipation fin; 57 is an assembling frame; 58 is a heat dissipation shaft; 59 is a heat dissipation fan blade; 60 is a pinion; 61 is a toothed disc; 62 is an electric telescopic rod; 63 is a limiting plate. DETAILED DESCRIPTION
[0031] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combined with other embodiments.
[0032] The embodiment of the application provides a conveying device with dustproof and anti-blocking functions for traditional Chinese medicine decoction piece processing, which comprises a conveying cylinder, a bottom plate, a hinged plate, a hinged seat, a conveying auger, a feeding motor, a feeding hard pipe, a discharging hard pipe, a feeding soft pipe, a discharging soft pipe, a stabilizing frame, a stabilizing plate, a supporting plate, a camshaft, a push cam, a wear-resistant block, a conveying motor, a pulley one, a pulley two, a synchronous belt, a pneumatic tank, a piston plate, a piston column, a pipe frame, an end cover, a shaft seat, a dismounting clamping groove, a spline groove, a spline shaft, a motor seat, a material guiding cover, a dust removal hole, a converging cover, a collecting box, a dust suction pipe, a discharge pipe, an extendable soft pipe, an air outlet, a filter screen, an air outlet shaft, an air outlet fan blade, a pulley three, a sealing plate, a controller, a T-shaped shaft, a sliding plate, a retaining spring, a knocking shaft, a limiting shaft plate, a U-shaped contact frame, a driven shaft, a vibrating cam, a driven gear, an arc-shaped rack, a heat dissipation pipe, a heat dissipation fin, an assembling frame, a heat dissipation shaft, a heat dissipation fan blade, a pinion, a toothed disc, an electric telescopic rod and a limiting plate. Figures 1-14As shown, the Chinese medicine decoction piece processing conveying device with dustproof and anti-blocking functions comprises a protective conveying cylinder 1 and a bottom plate 2, wherein the bottom plate 2 is located below the protective conveying cylinder 1; a hinged plate 3 and a supporting plate 13 are fixedly installed at the top of the protective conveying cylinder 1, and the hinged plate 3 and the supporting plate 13 are respectively located at both ends of the protective conveying cylinder 1; a hinged seat 4 is fixedly installed at one end of the protective conveying cylinder 1, and the hinged seat 4 is hinged with the hinged plate 3, so as to reciprocatingly lift and swing the protective conveying cylinder 1 when conveying materials; the supporting plate 13 is located directly below the protective conveying cylinder 1 and is used for supporting the protective conveying cylinder 1 when it is horizontal; a conveying auger 5 for conveying materials is rotatably installed in the protective conveying cylinder 1; a feeding motor 6 is installed at one end of the protective conveying cylinder 1 located at the hinged seat 4, and the output shaft of the feeding motor 6 is connected with the conveying auger 5; an end lifting driving mechanism is arranged on the protective conveying cylinder 1, the bottom plate 2 and the supporting plate 13, and is used for driving the protective conveying cylinder 1 to reciprocatingly lift and swing at one end of the supporting plate 13, so as to prevent blocking; a feeding hard pipe 7 is arranged at the top of one end of the protective conveying cylinder 1 located at the supporting plate 13, and a discharging hard pipe 8 is arranged at the bottom of one end of the protective conveying cylinder 1 located at the hinged plate 3; the feeding hard pipe 7 and the top feeding port of the protective conveying cylinder 1 are connected with each other through a feeding soft pipe 9, and the discharging hard pipe 8 and the bottom discharging port of the protective conveying cylinder 1 are connected with each other through a discharging soft pipe 10; the feeding hard pipe 7 is fixedly connected with the bottom plate 2 through a stabilizing frame 11, so as to stabilize the feeding hard pipe 7 when the protective conveying cylinder 1 swings; the discharging hard pipe 8 is fixedly connected with the hinged plate 3 through a stabilizing plate 12, so as to stabilize the discharging hard pipe 8; a dust removal mechanism is arranged on the protective conveying cylinder 1 and the bottom plate 2, and is used for removing dust in the protective conveying cylinder 1, so as to prevent dust.
[0033] In this embodiment, when in use, the Chinese medicine decoction pieces to be conveyed are put into the fixed feeding hard pipe 7, and the materials are conveyed into the protective conveying cylinder 1 through the feeding soft pipe 9; the feeding motor 6 is started, the feeding motor 6 drives the conveying auger 5 to rotate, and the decoction pieces are sent to the end of the hinged seat 4 for conveying, and then are discharged through the discharging soft pipe 10 and the discharging hard pipe 8. The end lifting driving mechanism simultaneously lifts / drops the tail end of the protective conveying cylinder 1 according to the set frequency, so that the protective conveying cylinder 1 reciprocatingly lifts and swings around the hinged seat 4; during the swinging process, the conveying auger 5 always keeps feeding, so as to form the action of “conveying and shaking at the same time”, and prevent the decoction pieces from being accumulated and blocked in the cylinder.
[0034] During the conveying process, the dust removal mechanism continuously operates, and the air in the protective conveying cylinder 1 with dust is extracted, filtered and discharged as clean air; because the swinging range of the protective conveying cylinder 1 is limited by the flexibility of the feeding soft pipe 9 and the discharging soft pipe 10, the feeding hard pipe 7 and the discharging hard pipe 8 keep the positions unchanged through the stabilizing frame 11 and the stabilizing plate 12 respectively, so as to ensure the reliable connection of the upstream and downstream equipment.
[0035] In the scheme, the protective conveying cylinder 1 is fully enclosed, combined with the dust removal mechanism, the dust is limited and concentrated for treatment, and the cleanliness of the workshop is significantly improved; reciprocating lifting and swinging makes the decoction pieces continuously turn, which not only eliminates the bridging and blocking, but also fully exposes the fine powder mixed to be sucked and removed, so that the blocking and dust removal are completed at one time; the soft tube is connected between the feeding hard tube 7, the discharging hard tube 8 and the protective conveying cylinder 1, which not only isolates the vibration but also avoids leakage, the whole machine structure is compact and the maintenance cycle is long, and it is suitable for automatic and dust-free continuous production of traditional Chinese medicine decoction pieces.
[0036] In the further preferred embodiment of the application, the end lifting driving mechanism comprises a cam shaft 14 rotatably installed on the support plate 13, one end of the cam shaft 14 is fixedly installed with a pushing cam 15, the bottom of the protective conveying cylinder 1 is fixedly installed with a wear-resistant block 16, the wear-resistant block 16 is in contact with the pushing cam 15, so that when the pushing cam 15 rotates, the wear-resistant block 16 is pushed to make the feeding end of the protective conveying cylinder 1 reciprocatingly lift and tilt towards the discharging end, the top of the bottom plate 2 is fixedly installed with a conveying motor 17, a belt pulley one 18 is fixedly installed on the output shaft of the conveying motor 17, a belt pulley two 19 is fixedly installed on the other end of the cam shaft 14, and the same synchronous belt 20 is sleeved on the belt pulley one 18 and the belt pulley two 19, so that the conveying motor 17 drives the cam shaft 14 to rotate.
[0037] In the embodiment, the conveying motor 17 is started to drive the cam shaft 14 to rotate through the belt pulley one 18, the synchronous belt 20 and the belt pulley two 19; the pushing cam 15 fixed on the cam shaft 14 rotates, the profile surface of the pushing cam 15 periodically pushes and tops the wear-resistant block 16 fixed on the bottom surface of the protective conveying cylinder 1, so that the protective conveying cylinder 1 is lifted upwards around the hinge seat 4; when the pushing cam 15 continues to rotate to the return section, the protective conveying cylinder 1 is lowered by gravity, forming the reciprocating swing of “lifting-up-falling-down”. During the swinging process, the conveying auger 5 still maintains feeding, and the material continuously moves to the discharging end under the dual action of shaking and axial pushing.
[0038] The pushing cam 15 and the wear-resistant block 16 are in rolling-sliding composite contact, the wear-resistant block 16 absorbs impact and reduces wear; the lifting stroke and the rotating speed of the pushing cam 15 are adjustable, the swinging frequency can be adjusted by changing the rotating speed of the conveying motor 17, which adapts to the flowability requirements of different decoction pieces and realizes stepless adjustment.
[0039] In the further preferred embodiment of the application, the top of the support plate 13 is fixedly installed with an air pressure box 21, a piston plate 22 is slidably installed in the air pressure box 21, a piston column 23 is slidably installed on the top of the air pressure box 21, the bottom end of the piston column 23 is fixedly connected with the top of the piston plate 22, and a pipe rack 24 is fixedly installed on the top end of the piston column 23 for buffering the protective conveying cylinder 1.
[0040] In the embodiment, when the end lifting driving mechanism pushes the tail of the protective conveying cylinder 1 to lift up, the pipe frame 24 loses pressure; the pipe frame 24 is lifted up synchronously with the protective conveying cylinder 1, the piston column 23 and the piston plate 22 slide upwards in the air pressure box 21, when the tail of the protective conveying cylinder 1 drops, the pipe frame 24 is pressed, the piston plate 22 slides downwards, the gas in the air pressure box 21 is compressed to form an elastic support, absorbs the instantaneous impact of the protective conveying cylinder 1 on the support plate 13, and the pipe frame 24 realizes flexible lifting.
[0041] In the further preferred embodiment of the present application, the protective conveying cylinder 1 is provided with an end cover 25 at one end of the hard feeding pipe 7, the end cover 25 and the other end of the protective conveying cylinder 1 are provided with shaft seats 26 which are detachably connected with the two ends of the conveying auger 5, and the two shaft seats 26 are provided with dismounting clamping grooves 27.
[0042] In the embodiment, when the conveying auger 5 needs to be maintained or replaced, the machine is stopped and the power is cut off, the bolts on the end cover 25 are loosened, and then the end cover 25 and the corresponding shaft seat 26 are dismounted as a whole; then the other shaft seat 26 and the conveying auger 5 are pulled out along the axial direction by using the dismounting clamping grooves 27 on the shaft seat 26 as a prying point or a lifting force point, and the quick dismounting is completed. When installing, the reverse order is operated, and the machine can be restored to operation by fastening the bolts.
[0043] In the further preferred embodiment of the present application, the conveying auger 5 is provided with a spline groove 28 at one end of the feeding motor 6, the feeding motor 6 is provided with a spline shaft 29 fixedly installed on the output shaft, the spline shaft 29 is embedded in the spline groove 28, and the feeding motor 6 is provided with a motor seat 30 fixedly installed thereon, and the motor seat 30 is detachably connected with the protective conveying cylinder 1 by bolts.
[0044] In the embodiment, when installing, the feeding motor 6 and the motor seat 30 are integrally arranged close to the end of the protective conveying cylinder 1, the spline shaft 29 is aligned with the spline groove 28 at the end of the conveying auger 5 and is axially pushed in, the motor seat 30 is locked to the protective conveying cylinder 1 by bolts after confirming that the cooperation is in place; when dismounting and maintaining, only the bolts of the motor seat 30 need to be removed, the feeding motor 6 is translated outward, the spline shaft 29 is disengaged from the spline groove 28, and the quick separation of the feeding motor 6 and the conveying auger 5 is completed.
[0045] In the further preferred embodiment of the present application, the protective conveying cylinder 1 is provided with a material guide cover 31 fixedly installed inside one side of the discharging soft pipe 10, the material guide cover 31 is located outside the conveying auger 5, and is used for guiding the material to the discharging soft pipe 10.
[0046] In the embodiment, when the conveying auger 5 pushes the medicinal pieces to the discharging end, the guide cover 31 embraces the periphery of the conveying auger 5 to form a closed channel; the medicinal pieces are guided by the inner arc surface of the guide cover 31 and are concentrated and guided to the inlet of the discharging hose 10 in the tangential direction, so as to avoid the material from staying or rebounding at the end of the cylinder.
[0047] The guide cover 31 is welded and fixed with the protective conveying cylinder 1 and swings synchronously with the protective conveying cylinder 1; the curvature of the inner arc surface of the guide cover 31 matches the outer diameter of the conveying auger 5, a safety gap of 2-4 mm is reserved, so as to ensure no interference and maintain continuous flow guide; and the guide cover 31 is convenient for dismounting the conveying auger 5.
[0048] In the further preferred embodiment of the application, the dust removal mechanism comprises a plurality of dust removal holes 32 arranged at the top of the protective conveying cylinder 1; a converging cover 33 is fixedly installed at the top of the protective conveying cylinder 1 and covers the plurality of dust removal holes 32; a collection box 34 is fixedly installed on the bottom plate 2; a dust suction pipe 35 is installed on the converging cover 33; an exhaust pipe 36 is installed on the collection box 34; the exhaust pipe 36 and the dust suction pipe 35 are connected by a telescopic hose 37 for adapting to the synchronous tilting of the protective conveying cylinder 1 and the converging cover 33; an air outlet 38 is arranged on one side of the support plate 13; a filter screen 39 is fixedly installed on the collection box 34 and shields the air outlet 38 for filtering impurities; an air outlet shaft 40 is rotatably installed on the support plate 13; the air outlet shaft 40 extends into the collection box 34 through the air outlet 38 and is fixedly installed with air outlet blades 41 at one end; the air outlet blades 41 are used to rotate to draw air in the collection box 34, so that the dust suction pipe 35, the exhaust pipe 36 and the telescopic hose 37 generate suction force, thereby causing the dust and impurities in the protective conveying cylinder 1 to be sucked out through the dust removal holes 32; a belt pulley three 42 is fixedly sleeved on the air outlet shaft 40 and is connected with the synchronous belt 20, so that the air outlet shaft 40 and the cam shaft 14 rotate synchronously.
[0049] In the embodiment, after the conveying motor 17 is started, the synchronous belt 20 simultaneously drives the cam shaft 14 and the belt pulley three 42, so that the air outlet shaft 40 drives the air outlet blades 41 to rotate at high speed; the air outlet blades 41 form negative pressure in the collection box 34, air enters the collection box 34 through the dust removal holes 32, the converging cover 33, the dust suction pipe 35, the telescopic hose 37, the exhaust pipe 36 and the air outlet 38 in sequence, and is finally exhausted through the air outlet 38; the entire dust removal channel is real-time displacement compensated by the telescopic hose 37 with the swinging of the protective conveying cylinder 1, so as to maintain continuous suction force.
[0050] After the dust-containing air flow enters the collecting box 34, the filter screen 39 retains the dust in the collecting box 34, and the clean air is discharged from the air outlet 38; during the swinging process, the converging cover 33 always covers all the dust removal holes 32 to prevent air leakage; when the dust on the surface of the filter screen 39 reaches the set pressure difference, the filter screen 39 can be replaced or cleaned quickly by opening the door of the collecting box 34 without disassembling the conveying cylinder.
[0051] The original conveying motor 17 is used as the only power source to realize the synchronous operation of the conveying-end swinging-dust removal three functions, and the energy-saving effect is good; the flexible hose 37 is flexibly connected with the swinging mechanism; the filter screen 39 is designed in front of the dust to be concentrated and collected, the dust removal efficiency is high, the dust concentration in the workshop is significantly reduced, and the GMP clean requirement of traditional Chinese medicine decoction pieces is met.
[0052] In a further preferred embodiment of the application, one side of the collecting box 34 is a cleaning port, and the side is detachably installed with a sealing plate 43 by bolts.
[0053] In this embodiment, when the dust on the surface of the filter screen 39 reaches the set pressure difference or at the end of each shift, only the bolts around the sealing plate 43 need to be removed after shutdown, and then the sealing plate 43 can be completely removed to expose the cleaning port of the collecting box 34; the operator can directly pull out the filter screen 39 or insert a tool to quickly clean the accumulated dust, and the whole process does not need to disassemble the dust suction pipe 35 or the flexible hose 37, and the operation can be restored after the bolts are locked again.
[0054] In a further preferred embodiment of the application, the differential ratio of the belt pulley one 18 and the belt pulley two 19 is 1:3-7, and the pushing height of the pushing cam 15 is 10-20 cm.
[0055] In this embodiment, the conveying motor 17 drives the belt pulley one 18 at the rated speed, drives the belt pulley two 19 through the synchronous belt 20, and uses the differential ratio of 1:3-7 to increase the speed by 3-7 times, so that the cam shaft 14 obtains the required high speed; the pushing cam 15 rotates, and the 10-20 cm lifting height periodically lifts and falls the tail part of the protective conveying cylinder 1, forms continuous and stable reciprocating swinging, and cooperates with the conveying auger 5 to complete material conveying and loosening.
[0056] In a further preferred embodiment of the application, the pipe support 24 is an arc structure corresponding to the arc of the protective conveying cylinder 1.
[0057] In this embodiment, the arc-shaped pipe support 24 is consistent with the arc of the outer wall of the protective conveying cylinder 1, and the two can form surface contact when the protective conveying cylinder 1 falls, so that the centering can be automatically adjusted without manual adjustment.
[0058] In order to further improve the use effect of the device, in addition to the above-mentioned scheme, the present scheme also has the following embodiments:
[0059] In another embodiment of the present application, the hinged plate 3 is fixedly provided with a controller 44, which is connected with the feeding motor 6 and the conveying motor 17.
[0060] In the present embodiment, the rotational speed, start-stop sequence and running time of the feeding motor 6 and the conveying motor 17 are preset by the controller 44 before starting; the controller 44 monitors the current and rotational speed feedback of the two motors in real time, and automatically adjusts the output frequency when the load suddenly changes or the motor is locked, so as to maintain the synchronization of the conveying auger 5 and the cam shaft 14.
[0061] In another embodiment of the present application, the bottom of the protective conveying cylinder 1 is provided with a vibration mechanism, which comprises a plurality of T-shaped shafts 45 fixedly installed at the bottom of the protective conveying cylinder 1, a same sliding plate 46 slidably installed on the plurality of T-shaped shafts 45, a plurality of retaining springs 47 slidably sleeved on the plurality of T-shaped shafts 45, the top end of each retaining spring 47 abutting against the bottom of the sliding plate 46, and the bottom end of each retaining spring 47 abutting against the enlarged end of the bottom end of the T-shaped shaft 45, a plurality of knocking shafts 48 fixedly installed at the top of the sliding plate 46 for knocking the protective conveying cylinder 1 to generate vibration and clear the blockage when the sliding plate 46 slides, two limiting shaft plates 49 fixedly installed at the bottom of the protective conveying cylinder 1 and located at the two sides of the sliding plate 46, the sliding plate 46 slidably contacting the side edges of the limiting shaft plates 49, a U-shaped contact frame 50 fixedly installed at the bottom of the sliding plate 46 and located between the two limiting shaft plates 49, a same driven shaft 51 rotatably installed on the two limiting shaft plates 49, a vibration cam 52 fixedly sleeved on the driven shaft 51, the vibration cam 52 pushing the U-shaped contact frame 50 downward to make the sliding plate 46 slide downward and compress the retaining spring 47 when the vibration cam 52 rotates, a driven gear 53 fixedly sleeved on the driven shaft 51, an arc-shaped rack 54 fixedly installed at the top of the bottom plate 2 and located at the side edge of the protective conveying cylinder 1, and the arc-shaped rack 54 meshing with the driven gear 53 to make the protective conveying cylinder 1 reciprocatingly lift to drive the sliding plate 46, the limiting shaft plates 49 and the driven shaft 51 to synchronously move, the driven gear 53 rolling along the arc-shaped rack 54 to realize the reciprocating sliding of the sliding plate 46, and the knocking shafts 48 knocking the protective conveying cylinder 1.
[0062] In the present embodiment, when the protective conveying cylinder 1 is lifted and dropped by the end lifting driving mechanism, the limiting shaft plates 49, the T-shaped shafts 45 and the sliding plate 46 fixedly installed at the bottom of the protective conveying cylinder 1 swing as a whole; the driven gear 53 is forced to rotate due to meshing with the arc-shaped rack 54, thereby driving the driven shaft 51 and the vibration cam 52 to rotate; the vibration cam 52 pushes the U-shaped contact frame 50 to make the sliding plate 46 slide downward along the T-shaped shaft 45 and compress the retaining spring 47, the retaining spring 47 resets when the cam returns, the sliding plate 46 moves upward, and the knocking shafts 48 instantaneously impact the outer wall of the protective conveying cylinder 1 to form continuous and rhythm-controllable vibration.
[0063] The vibration frequency is determined by the swing amplitude and the arc rack 54 pitch, and no additional power source is needed; the limiting shaft plate 49 ensures that the sliding plate 46 only moves linearly up and down, preventing lateral deviation; the elastic pad on the top of the knocking shaft 48 improves the knocking effect and avoids damage to the cylinder wall; the entire vibration module is automatically triggered by the cylinder swing, and stops when the machine stops, with zero operation intervention.
[0064] The knocking vibration energy directly acts on the cylinder wall, which can instantly shake off the adhered decoction pieces and arches, further improving the anti-blocking efficiency; relying on swing mechanical energy driving, zero energy consumption and zero wiring; the modular T-shaped shaft 45-sliding plate 46 structure is easy to disassemble and assemble, prolonging the maintenance cycle, and realizing low-energy-consumption, long-life and high-reliability traditional Chinese medicine decoction piece dust-free conveying.
[0065] In another embodiment of the application, the heat dissipation pipe 55 is fixedly installed in the air pressure tank 21, the heat dissipation pipe 55 is located below the piston plate 22, both ends of the heat dissipation pipe 55 extend out of the air pressure tank 21, a plurality of heat dissipation fins 56 are fixedly sleeved on the heat dissipation pipe 55, an assembly frame 57 is fixedly installed on one side of the air pressure tank 21, a heat dissipation shaft 58 is rotatably installed on the assembly frame 57, a heat dissipation fan blade 59 is fixedly installed on one end of the heat dissipation shaft 58, the heat dissipation fan blade 59 corresponds to one end of the heat dissipation pipe 55, so that when the heat dissipation shaft 58 and the heat dissipation fan blade 59 rotate, air passes through the heat dissipation pipe 55, thereby dissipating heat from the air in the air pressure tank 21, a pinion 60 is fixedly sleeved on the heat dissipation shaft 58, a toothed disc 61 is fixedly sleeved on the camshaft 14, the toothed disc 61 is engaged with the pinion 60, so that the camshaft 14 drives the heat dissipation shaft 58 to rotate.
[0066] In this embodiment, when the camshaft 14 rotates, the toothed disc 61 rotates synchronously, and the heat dissipation shaft 58 and the heat dissipation fan blade 59 are driven to rotate at high speed through the meshing pinion 60; external cold air is continuously sucked into one end of the heat dissipation pipe 55, flows through the cavity below the piston plate 22, and is discharged from the other end, thereby taking away the heat generated by the reciprocating compression of the piston in the air pressure tank 21, and realizing real-time air cooling.
[0067] The heat dissipation pipe 55 penetrates below the piston plate 22 and is in large-area contact with the air in the air pressure tank 21; the heat dissipation fins 56 on the outer wall further increase the heat exchange area; the entire heat dissipation unit does not need a separate motor, and only uses the original power of the end cam driving mechanism, which is compact in structure and synchronous in operation.
[0068] In another embodiment of the application, the top of the bottom plate 2 is fixedly installed with an electric telescopic rod 62, the output rod of the electric telescopic rod 62 is fixedly installed with a limiting plate 63, the limiting plate 63 and the hinged plate 3 are located on both sides of the material discharging hard pipe 8 respectively, and the limiting plate 63 is arranged corresponding to the hinged plate 3 and is used for fixing the material receiving container placed on the bottom plate 2 and located below the material discharging hard pipe 8.
[0069] In the embodiment, after the material receiving container is pushed below the discharging hard pipe 8, the electric telescopic rod 62 is started, the output rod drives the limiting plate 63 to extend to the direction of the hinged plate 3 until the limiting plate 63 is attached to the side wall of the container and forms two side clamping with the hinged plate 3, thus completing the quick positioning and fixing of the container; when the material is changed, the electric telescopic rod 62 is retracted, the limiting plate 63 is loosened from the container, and the container can be directly pulled out.
[0070] The stroke of the electric telescopic rod 62 is preset by the controller 44, and the extension length can be automatically adjusted according to the width of the container, so that the universal clamping of containers of different specifications is realized; the inner side of the limiting plate 63 is attached with an elastic buffer pad to prevent deformation or metal collision noise during clamping, and to improve the anti-skid effect.
[0071] In summary, compared with the related art, the protective conveying cylinder 1 in the device is fully enclosed, and the dust is limited and concentrated for treatment in combination with the dust removal mechanism, so that the cleanliness of the workshop is significantly improved; the reciprocating lifting and swinging continuously stir the decoction pieces, which eliminates the bridging and blocking, and fully exposes the fine powder mixed therein to be sucked and removed, so that the blocking prevention and dust removal are completed at one time; the soft pipe is used to connect the feeding hard pipe 7 and the discharging hard pipe 8 with the protective conveying cylinder 1, which not only isolates the vibration but also avoids leakage, so that the whole machine has compact structure and long maintenance period, and is suitable for automatic and dust-free continuous production of traditional Chinese medicine decoction pieces.
[0072] In several embodiments provided in the application, it should be understood that the disclosed device can be implemented by other ways.
[0073] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit the protection scope of the application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative work belong to the scope to be protected by the present application. Although the present application is described in detail with reference to the above embodiments, those skilled in the art can still combine, delete or make other adjustments to the features in the embodiments of the present application without conflict and creative work according to the situation, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also belong to the scope to be protected by the present application.
Claims
1. A conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, characterized in that, The utility model provides a kind of protective conveying cylinder and bottom plate, the bottom plate is located below protective conveying cylinder; The top of the protective conveying cylinder is fixedly installed with a hinged plate and a support plate, the hinged plate and the support plate are respectively located at both ends of the protective conveying cylinder, one end of the protective conveying cylinder is fixedly installed with a hinged seat, the hinged seat is hinged with the hinged plate, for preventing the protective conveying cylinder from reciprocating when conveying materials, the support plate is located directly below the protective conveying cylinder, for supporting the protective conveying cylinder when it is horizontal; A conveying auger for conveying materials is rotatably installed in the protective conveying cylinder, a feeding motor is installed at one end of the protective conveying cylinder, the output shaft of the feeding motor is connected with the conveying auger; An end lifting driving mechanism is provided on the protective conveying cylinder, the bottom plate and the support plate, for driving one end of the protective conveying cylinder on the support plate to reciprocate, for preventing blockage; A feeding hard pipe is provided at the top of one end of the protective conveying cylinder, and a discharging hard pipe is provided at the bottom of one end of the hinged plate, the feeding hard pipe is connected with the top feeding port of the protective conveying cylinder through a feeding soft pipe, the discharging hard pipe is connected with the bottom discharging port of the protective conveying cylinder through a discharging soft pipe, the feeding hard pipe is fixedly connected with the bottom plate through a stabilizing frame, for stabilizing the feeding hard pipe when the protective conveying cylinder swings, the discharging hard pipe is fixedly connected with the hinged plate through a stabilizing plate, for stabilizing the discharging hard pipe; A dust removal mechanism is provided on the protective conveying cylinder and the bottom plate, for removing dust in the protective conveying cylinder, for preventing dust; The dust removal mechanism comprises a plurality of dust removal holes provided in the top of the protective conveying cylinder, a converging cover is fixedly installed on the top of the protective conveying cylinder, the converging cover covers the plurality of dust removal holes, a collecting box is fixedly installed on the bottom plate, a dust suction pipe is installed on the converging cover, a discharging pipe is installed on the collecting box, the discharging pipe and the dust suction pipe are connected through an extension soft pipe, for adapting to the synchronous tilting of the protective conveying cylinder and the converging cover, an air outlet is provided on one side of the support plate, a filter screen is fixedly installed on the collecting box, the filter screen covers the air outlet, for filtering impurities, an air outlet shaft is rotatably installed on the support plate, one end of the air outlet shaft extends into the collecting box through the air outlet and is fixedly installed with air outlet vanes, for rotating to suck air in the collecting box, so that the dust suction pipe, the discharging pipe and the extension soft pipe generate suction force, so that the dust and impurities in the protective conveying cylinder are sucked out through the dust removal holes, a belt pulley three is fixedly installed on the air outlet shaft, the belt pulley three is connected with a synchronous belt, so that the air outlet shaft and the cam shaft rotate synchronously. 2. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 1, characterized in that, The end lifting driving mechanism comprises a camshaft rotatably mounted on the support plate, one end of the camshaft is fixedly provided with a pushing cam, the bottom of the protective conveying cylinder is fixedly provided with a wear-resistant block, the wear-resistant block is in contact with the pushing cam, so that when the pushing cam rotates, the wear-resistant block is pushed to make the feeding end of the protective conveying cylinder reciprocatingly lift and tilt to the discharging end, the top of the bottom plate is fixedly provided with a conveying motor, a belt pulley one is fixedly mounted on the output shaft of the conveying motor, the other end of the camshaft is fixedly provided with a belt pulley two, the same synchronous belt is sleeved on the belt pulley one and the belt pulley two, so that the conveying motor drives the camshaft to rotate.
3. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 1, characterized in that, The top of the support plate is fixedly provided with an air pressure box, the piston plate is slidably mounted in the air pressure box, the piston column is slidably mounted on the top of the air pressure box, the bottom end of the piston column is fixedly connected with the top of the piston plate, and the top end of the piston column is fixedly provided with a pipe support for buffering the protective conveying cylinder.
4. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 1, characterized in that, The protective conveying cylinder is provided with an open end at one end of the feeding hard pipe and is detachably provided with an end cover through bolts, the end cover and the other end of the protective conveying cylinder are detachably provided with shaft seats through bolts, the two shaft seats are rotatably connected with the two ends of the conveying auger respectively, and the two shaft seats are provided with removal clamping grooves.
5. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 1, characterized in that, The conveying auger is provided with a spline groove at one end of the feeding motor, a spline shaft is fixedly mounted on the output shaft of the feeding motor, the spline shaft is embedded in the spline groove for driving the conveying auger, a motor seat is fixedly mounted on the feeding motor, and the motor seat is detachably mounted with the protective conveying cylinder through bolts.
6. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 1, characterized in that, The protective conveying cylinder is internally fixedly provided with a material guide cover on one side of the discharging soft pipe, the material guide cover is located outside the conveying auger for guiding the material to the discharging soft pipe.
7. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 1, characterized in that, One side of the collecting box is a cleaning port, and the side is detachably provided with a sealing plate through bolts.
8. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 2, characterized in that, The differential ratio of the belt pulley one and the belt pulley two is 1:3-7, and the pushing height of the pushing cam is 10-20 cm.
9. The conveying device with dustproof and anti-blocking functions for processing traditional Chinese medicine decoction pieces, according to claim 3, characterized in that, The pipe support is an arc structure corresponding to the arc of the protective conveying cylinder.
Citation Information
Patent Citations
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