Interior wall unit, interior wall body and building

By using prefabricated interior wall units for factory production and on-site assembly, the problems of low construction efficiency and unstable quality of interior walls are solved, achieving efficient and stable thermal insulation and sound insulation effects and flatness, which is suitable for office buildings, residential buildings, shops and other buildings.

CN120867477APending Publication Date: 2025-10-31北鹏建材集团股份有限公司
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Patent Information

Application Number
CN202410531987.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-10-31

AI Technical Summary

Technical Problem

The existing construction of interior walls is inefficient and of unstable quality, with poor insulation and soundproofing effects, and it is difficult to guarantee flatness during on-site construction.

Method used

The wall system uses prefabricated upper and lower keels, first and second composite wall panels, and is manufactured in a factory. The interior wall units are assembled on-site, with conduits and water pipes arranged inside the hollow cavities. Sound insulation and fireproof fillers are used, and the connection structure improves sealing and stability.

Benefits of technology

It improves construction efficiency and quality stability, enhances thermal insulation and soundproofing effects, reduces the occupation of indoor space during construction, and facilitates pipeline layout and maintenance.

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Abstract

The invention provides an interior wall unit, an interior wall body and a building. The interior wall unit comprises an upper keel, a lower keel, a first composite wallboard and a second composite wallboard. The upper end of the first composite wallboard is connected with the upper keel, the lower end of the first composite wallboard is connected with the lower keel, the upper end of the second composite wallboard is connected with the upper keel, and the lower end of the second composite wallboard is connected with the lower keel; the upper keel and the lower keel are located between the first composite wallboard and the second composite wallboard, the first composite wallboard and the second composite wallboard are oppositely arranged in parallel, and a hollow cavity is formed between the first composite wallboard and the second composite wallboard. All the components of the interior wall unit can be prefabricated in a factory, all the components can be assembled on site during construction, transportation is facilitated, the construction efficiency of the interior wall is improved, and the prefabricated first composite wall plate and the prefabricated second composite wall plate have good flatness. By arranging the hollow cavity, a good sound insulation and noise insulation effect can be achieved.
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Description

Technical Field

[0001] This invention relates to the field of building structure system technology, and more specifically, to an interior wall unit, an interior wall body, and a building. Background Technology

[0002] Building walls, including interior and exterior walls, not only need to provide structural support, but also need to have good thermal insulation, fire resistance, and sound insulation. Interior walls usually also need to be decorated.

[0003] Since indoor spaces are relatively enclosed spaces where people live and work for extended periods, insulation is a crucial requirement for buildings. Specifically, insulation aims to maintain an indoor temperature higher than the outdoor temperature when temperatures are low, and a lower indoor temperature than the outdoor temperature when temperatures are high. The goal of insulation is to keep the indoor temperature relatively stable, creating comfortable conditions for people's lives and work. Existing building walls have poor insulation performance. For interior walls, increasing wall thickness to improve insulation can reduce usable indoor space. Furthermore, existing building walls generally suffer from poor sound insulation, especially for interior walls, where sound insulation is particularly important.

[0004] The existing building interior walls are built on-site, which is not only inefficient but also results in inconsistent quality. The quality depends on the construction workers, and there are many uncertainties in the construction effect. Moreover, it is difficult to guarantee the flatness of the walls.

[0005] In order to meet people's requirements for the quality and efficiency of wall construction, there is an urgent need to provide an interior wall construction solution that is stable in quality and efficient in construction. Summary of the Invention

[0006] This invention aims to at least partially solve one of the technical problems in related technologies. To this end, this invention provides an interior wall unit, comprising: an upper keel, a lower keel, a first composite wall panel, and a second composite wall panel;

[0007] The upper end of the first composite wall panel is connected to the upper keel, the lower end of the first composite wall panel is connected to the lower keel, the upper end of the second composite wall panel is connected to the upper keel, and the lower end of the second composite wall panel is connected to the lower keel.

[0008] The upper keel and the lower keel are located between the first composite wall panel and the second composite wall panel. The first composite wall panel and the second composite wall panel are arranged in parallel and opposite to each other, and there is a hollow cavity between the first composite wall panel and the second composite wall panel. Any one or more of the following can be arranged in the hollow cavity: electrical conduit, water pipe, heating pipe and air conditioning pipe.

[0009] The first composite wall panel has a first connecting structure on its side for connecting adjacent first composite wall panels; the second composite wall panel has a second connecting structure on its side for connecting adjacent second composite wall panels.

[0010] The upper and lower keels, first composite wall panels, and second composite wall panels of the interior wall unit of this invention can all be prefabricated in the factory. During construction, the various parts can be assembled on-site, which facilitates transportation and improves the construction efficiency of the interior wall. Moreover, the prefabricated first and second composite wall panels have good flatness. By setting a hollow cavity, it can achieve good sound insulation and noise reduction, while also improving the thermal insulation performance of the wall. Furthermore, the hollow cavity can be used to install electrical conduits or water pipes without affecting the external structure of the interior wall unit.

[0011] Optionally, both the first composite wall panel and the second composite wall panel include a frame, an inner lining panel, an outer lining panel, and filler. The inner lining panel and the outer lining panel are both fixed to the frame and are parallel to each other. The filler fills the gap between the inner lining panel and the outer lining panel. The frame is fixed to the upper keel and the lower keel. The first connecting structure and the second connecting structure are both disposed on the frame.

[0012] Optionally, the first connection structure includes connecting sub-components and connecting female-components located on both sides of the first composite wall panel, and the second connection structure includes connecting sub-components and connecting female-components located on both sides of the first composite wall panel.

[0013] Optionally, the connecting sub-component is a square tube with a groove, and the connecting female component is a square tube with a rib, the rib being adapted to the groove.

[0014] Optionally, the frame is a metal frame, the inner lining is made of sound-insulating and protective material, such as wood, plastic, metal, metal foil, fiber cloth or fiber paper, and the outer lining is made of ceramic tile, marble slab, glass slab, rock slab, calcium silicate board, cement board, gypsum board, fiberboard, wood, plastic board or metal plate; the filling material is fireproof material, such as foam material, fiber material, metal honeycomb material or one or more of these; and the outer lining is provided with a socket box, switch box, power supply box or network cable port.

[0015] Optionally, the thickness of the first composite wall panel is 2-10cm, the thickness of the second composite wall panel is 2-10cm, the width of the hollow cavity is 1-40cm, and the overall thickness of the inner wall unit is 8-50cm; the hollow cavity is filled with glass wool board and blanket, rock wool board and blanket, or mineral wool board and blanket for sound absorption and sound insulation.

[0016] Optionally, both the upper keel and the lower keel are metal square tubes, and the upper keel and the lower keel are parallel to each other; the first composite wall panel and the second composite wall panel are both connected to the upper keel by bolts, self-tapping screws or welding, and the first composite wall panel and the second composite wall panel are both connected to the lower keel by bolts, self-tapping screws or welding.

[0017] The present invention also provides an interior wall, comprising a plurality of interior wall units of the present invention, wherein the plurality of interior wall units are sealed and spliced ​​together by connectors.

[0018] Optionally, a sealing strip is provided between the first connecting structures of two adjacent interior wall units, and a sealing strip is provided between the second connecting structures of two adjacent interior wall units; the connectors are concealed in both the first and second connecting structures, and the connectors are bolts and nuts adapted to the bolts; the two adjacent interior wall units are connected and fastened by at least two of the connectors.

[0019] The present invention also provides a building, including the interior wall of the present invention.

[0020] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0021] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.

[0022] Figure 1 This is a side view of an inner wall unit according to an embodiment of the present invention;

[0023] Figure 2 This is a cross-sectional schematic diagram of an interior wall unit in one embodiment of the present invention;

[0024] Figure 3 This is a top view schematic diagram of the connection between two inner wall units in one embodiment of the present invention.

[0025] Attached reference numerals: 1-Upper keel; 2-Lower keel; 3-First composite wall panel; 4-Second composite wall panel; 5-Hollow cavity; 6-Conduit; 7-Water pipe;

[0026] 31-Frame; 32-Inner lining plate; 33-Outer lining plate; 34-Filling material; 35-Connecting sub-component; 36-Connecting female component; 37-Sealing strip. Detailed Implementation

[0027] The technical solution of the present invention will be further described in detail below with reference to specific embodiments. It should be understood that the following embodiments are merely illustrative and explanatory of the present invention, and should not be construed as limiting the scope of protection of the present invention. All technologies implemented based on the above content of the present invention are covered within the scope of protection intended by the present invention.

[0028] This embodiment provides an interior wall unit, see reference. Figures 1-3 The system includes: an upper keel 1, a lower keel 2, a first composite wall panel 3, and a second composite wall panel 4. The upper end of the first composite wall panel 3 is connected to the upper keel 1, and the lower end of the first composite wall panel 3 is connected to the lower keel 2. The upper end of the second composite wall panel 4 is connected to the upper keel 1, and the lower end of the second composite wall panel 4 is connected to the lower keel 2. The upper keel 1 and the lower keel 2 are located between the first composite wall panel 3 and the second composite wall panel 4. The first composite wall panel 3 and the second composite wall panel 4 are arranged in parallel and opposite directions, and there is a hollow cavity 5 between the first composite wall panel 3 and the second composite wall panel 4. Any one or more of the following can be arranged in the hollow cavity 5: conduit 6, water pipe 7, heating pipe, and air conditioning pipe. The side of the first composite wall panel 3 has a first connecting structure for connecting adjacent first composite wall panels. The side of the second composite wall panel 4 has a second connecting structure for connecting adjacent second composite wall panels. Here, "adjacent first composite wall panel" refers to the first composite wall panel on other interior wall units, and "adjacent second composite wall panel" refers to the second composite wall panel on other interior wall units.

[0029] In the above embodiments, the upper keel, lower keel, first composite wall panel, and second composite wall panel can all be prefabricated in the factory. During construction, each part can be assembled on-site, which facilitates transportation, improves the construction efficiency of the interior wall, and makes construction quick and convenient. Moreover, the prefabricated first and second composite wall panels have good flatness. The central part of the above-mentioned interior wall unit has a hollow cavity, which can provide good sound insulation and noise reduction, while also improving the thermal insulation performance of the wall. In addition, the hollow cavity can be used to lay conduits or water pipes without affecting the external structure of the interior wall unit, and the pipeline layout is safe and easy to maintain.

[0030] In the above embodiments, the first composite wall panel and the second composite wall panel in the interior wall unit can be exactly the same or different; the first connection structure and the second connection structure can be exactly the same or different.

[0031] For example, both the first composite wall panel 3 and the second composite wall panel 4 include a frame 31, an inner lining panel 32, an outer lining panel 33, and filler 34. The inner lining panel 32 and the outer lining panel 33 are both fixed to the frame 31 and are parallel to each other. The filler 34 fills the gap between the inner lining panel 32 and the outer lining panel 33. The frame 31 is fixed to the upper keel 1 and the lower keel 2. The first connecting structure and the second connecting structure are both set on the frame 31. The frame 31 provides a stable connection between the first composite wall panel 3 and the second composite wall panel 4 and the upper keel 1 and the lower keel 2. Simultaneously, the inner lining panel, the outer lining panel, and the filler between them achieve effects such as heat insulation, fireproofing, moisture resistance, and sound insulation. Both the first composite wall panel and the second composite wall panel can be prefabricated in the factory and installed directly on the construction site.

[0032] In some embodiments, the first connecting structure includes connecting sub-components 35 and connecting female-components 36 located on both sides of the first composite wall panel, and the second connecting structure includes connecting sub-components and connecting female-components located on both sides of the first composite wall panel. During assembly, the connecting sub-components and connecting female-components cooperate with each other between two adjacent first composite wall panels, which improves both assembly efficiency and post-assembly sealing. Similarly, the connecting sub-components 35 and connecting female-components 36 cooperate with each other between two adjacent second composite wall panels, which also improves both assembly efficiency and post-assembly sealing. To further improve sealing, a sealing strip 37 can be provided between adjacent connecting sub-components 35 and connecting female-components 36. The sealing strip 37 improves airtightness and further enhances sound insulation.

[0033] Specifically, see Figure 3 The connecting sub-component 35 is a square tube with a groove, and the connecting female component 36 is a square tube with a raised rib, which fits into the groove. This structural design makes assembly easier, and the connecting sub-component and connecting female component can assist in positioning, thereby improving installation efficiency and quality.

[0034] In some embodiments, the frame is a metal frame, and the inner lining is made of sound-insulating and protective material, such as wood, plastic, metal, metal foil, fiber cloth, or fiber paper. The outer lining is made of ceramic tile, marble, glass, rock slab, calcium silicate board, cement board, gypsum board, fiberboard, wood, plastic, or metal. For example, an interior wall unit is used to separate a bathroom and a living room. The outer lining of the first composite wall panel of the interior wall unit is made of ceramic tile, and the outer lining of the second composite wall panel is made of wood. The first composite wall panel faces the bathroom side, and the second composite wall panel faces the living room side. The first and second composite wall panels can use different outer linings to adapt to different scenarios.

[0035] In some embodiments, the filler is a fire-resistant material, thereby ensuring that the wall has good fire resistance. For example, the fire-resistant material is one or more of foam material, fiber material, and metal honeycomb material; the outer lining is provided with a socket box, switch box, power supply box or network cable port.

[0036] In some embodiments, the thickness of the entire interior wall unit is relatively small, thereby reducing the space occupied in the room. For example, the thickness of the first composite wall panel ranges from 2 to 10 cm, the thickness of the second composite wall panel ranges from 2 to 10 cm, the width of the hollow cavity ranges from 1 to 40 cm, and the overall thickness of the interior wall unit ranges from 8 to 50 cm. For instance, the thickness of both the first and second composite wall panels is 5 cm, and the overall thickness of the interior wall unit ranges from 40 cm.

[0037] In some embodiments, the hollow cavity 5 is filled with glass wool boards and blankets, rock wool boards and blankets, or mineral wool boards and blankets for sound absorption and insulation. By filling with these materials, the sound insulation effect can be further improved.

[0038] In some embodiments, both the upper and lower keels are metal square tubes, and the upper and lower keels are parallel to each other; the first composite wall panel and the second composite wall panel are both connected to the upper keel by bolts, self-tapping screws or welding, and the first composite wall panel and the second composite wall panel are both connected to the lower keel by bolts, self-tapping screws or welding.

[0039] This embodiment also provides an interior wall, comprising a plurality of interior wall units according to any of the above embodiments, wherein the plurality of interior wall units are sealed and spliced ​​together by connectors. Because this interior wall has a hollow cavity, it has a noise reduction and soundproofing effect, and is quick and convenient to construct, with high construction efficiency. It can also conceal pipelines, making it safer and easier to maintain.

[0040] In some embodiments, a sealing strip is provided between the first connecting structures of two adjacent interior wall units, and a sealing strip is provided between the second connecting structures of two adjacent interior wall units; specifically, a sealing strip is provided between the connecting sub-component of one interior wall unit and the connecting female-component of an adjacent interior wall unit; the sealing strip further improves the sealing performance between the two interior wall units.

[0041] The first and second connecting structures both conceal connectors, allowing them to be hidden within the interior wall unit and thus avoiding any impact on the external aesthetics.

[0042] The connectors consist of bolts and nuts that fit the bolts; two adjacent interior wall units are connected and secured by at least two connectors to ensure the stability of the interior wall unit connection.

[0043] This embodiment also provides a building, including the interior walls of any of the above embodiments. The building can be an office building, a residential building, a shop, etc.

[0044] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0046] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0047] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0048] In this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0049] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An interior wall unit, characterized in that, include: Upper keel, lower keel, first composite wall panel and second composite wall panel; The upper end of the first composite wall panel is connected to the upper keel, the lower end of the first composite wall panel is connected to the lower keel, the upper end of the second composite wall panel is connected to the upper keel, and the lower end of the second composite wall panel is connected to the lower keel. The upper keel and the lower keel are located between the first composite wall panel and the second composite wall panel. The first composite wall panel and the second composite wall panel are arranged in parallel and opposite to each other, and there is a hollow cavity between the first composite wall panel and the second composite wall panel. Any one or more of the following can be arranged in the hollow cavity: electrical conduit, water pipe, heating pipe and air conditioning pipe. The first composite wall panel has a first connecting structure on its side for connecting adjacent first composite wall panels; the second composite wall panel has a second connecting structure on its side for connecting adjacent second composite wall panels.

2. The interior wall unit according to claim 1, characterized in that, Both the first composite wall panel and the second composite wall panel include a frame, an inner lining panel, an outer lining panel, and filler. The inner lining panel and the outer lining panel are both fixed to the frame and are parallel to each other. The filler fills the gap between the inner lining panel and the outer lining panel. The frame is fixed to the upper keel and the lower keel. The first connecting structure and the second connecting structure are both disposed on the frame.

3. The interior wall unit according to claim 2, characterized in that, The first connection structure includes connecting sub-components and connecting female-components located on both sides of the first composite wall panel, and the second connection structure includes connecting sub-components and connecting female-components located on both sides of the first composite wall panel.

4. The interior wall unit according to claim 3, characterized in that, The connecting sub-component is a square tube with a groove, and the connecting female component is a square tube with a raised rib, the raised rib being adapted to the groove.

5. The interior wall unit according to claim 2, characterized in that, The frame is a metal frame, the inner lining is made of sound-insulating and protective material, such as wood, plastic, metal, metal foil, fiber cloth or fiber paper, and the outer lining is made of ceramic tile, marble slab, glass slab, rock slab, calcium silicate board, cement board, gypsum board, fiberboard, wood, plastic board or metal plate; the filling material is fireproof material, such as foam material, fiber material, metal honeycomb material or one or more of these; the outer lining is provided with socket box, switch box, power supply box or network cable port.

6. The interior wall unit according to claim 1, characterized in that, The thickness of the first composite wall panel is 2-10cm, the thickness of the second composite wall panel is 2-10cm, the width of the hollow cavity is 1-40cm, and the overall thickness of the inner wall unit is 8-50cm. The hollow cavity is filled with glass wool board and blanket, rock wool board and blanket, or mineral wool board and blanket for sound absorption and insulation.

7. The interior wall unit according to claim 1, characterized in that, Both the upper keel and the lower keel are metal square tubes, and the upper keel and the lower keel are parallel to each other. The first composite wall panel and the second composite wall panel are both connected to the upper keel by bolts, self-tapping screws or welding. The first composite wall panel and the second composite wall panel are both connected to the lower keel by bolts, self-tapping screws or welding.

8. An interior wall, characterized in that, It includes several interior wall units as described in any one of claims 1-7, and the several interior wall units are sealed and spliced ​​together by connectors.

9. The interior wall according to claim 8, characterized in that, A sealing strip is provided between the first connection structure of two adjacent interior wall units, and a sealing strip is provided between the second connection structure of two adjacent interior wall units; the connectors are hidden in both the first and second connection structures, and the connectors are bolts and nuts adapted to the bolts; the two adjacent interior wall units are connected and fastened by at least two of the connectors.

10. A building, characterized in that, Including the interior wall as described in claim 8 or 9.