A flattening device for dough sheet processing
By combining extrusion, segmentation, and guiding mechanisms, the problem of inconsistent density and thickness in sheet processing is solved, achieving stable flattening and conveying of the sheets and preventing sticking.
Patent Information
- Application Number
- CN202511431612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-10-09
AI Technical Summary
In existing technologies, when dough is processed into sheets, uneven softness or pressure fluctuations between the mirror roller and the adjusting roller can easily lead to inconsistent density and thickness of the sheets after forming.
The dough is extruded into hollow tubular sheets using an extrusion mechanism, then divided into sheets by a dividing mechanism, and flattened using a guiding mechanism that forms a curved guiding channel. Combined with the stable conveying mechanism, this ensures the uniformity of the sheet wall thickness and prevents sticking.
It achieves uniform wall thickness of hollow tubular sheets, avoiding the problem of uneven density and thickness, and prevents the sheets from sticking to the conveyor rollers through a hammering mechanism.
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Figure CN120883990B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dough sheet processing, and specifically relates to a flattening device for dough sheet processing. BACKGROUND
[0002] In the industrial production process of flour food, dough flattening as a key link between the former and the latter directly affects the quality stability of the subsequent forming, steaming and cooking processes. In the process of flattening dough into dough sheets, the mechanical calendering method is generally used. Specifically, two groups of horizontally arranged smooth metal rollers are used as the main working unit. The thickness of the dough is controlled by adjusting the roller spacing. The process needs to be matched with a tensioning conveyor belt system to ensure continuous feeding of the material. A scraping device is provided at the outlet end to prevent residual adhesion. In actual production, the equipment operating parameters need to be dynamically adjusted according to factors such as flour tenacity, moisture content and additive ratio. The common processing speed range is a certain interval value. For special formulations containing particulate fillers or high-fiber ingredients, they are usually pre-treated by mixing and homogenization before entering the flattening stage.
[0003] A dough flattening device is disclosed in Chinese patent document CN220966210U, which includes a support table and two transmission belts for conveying dough installed on the support table, and a mirror roller is arranged between the two transmission belts. A cover is installed on the support table, a hydraulic cylinder is installed on the cover, a bracket is installed on the moving end of the hydraulic cylinder, an inclined conveyor belt is arranged on the bracket, and an adjusting roller is installed above the mirror roller on the bracket.
[0004] In use, the dough is placed on the transmission belt, and the transmission belt drives the dough to move. When the dough passes through the conveyor belt, the transmission conveyor belt also applies a forward thrust to the dough, and the dough is flattened by the extrusion of the mirror roller and the adjusting roller under the guidance of the transmission belt and the conveyor belt.
[0005] However, the above patent document still has the following deficiencies: In the process of processing dough into dough sheets, the dough is guided by the transmission belt and the conveyor belt so that the dough can be flattened when passing through the mirror roller and the adjusting roller. However, when the dough is processed into dough sheets by the mirror roller and the adjusting roller, the density and thickness of the formed dough sheets are inconsistent due to the uneven softness and hardness of the dough or the pressure fluctuation of the mirror roller and the adjusting roller on the dough. SUMMARY
[0006] The present application provides a flattening device for dough sheet processing, which aims to solve the problem of inconsistent density and thickness of the formed dough sheets due to uneven softness and hardness of the dough or pressure fluctuation of the mirror roller and the adjusting roller on the dough in related technologies.
[0007] The flattening device for dough sheet processing of the present application comprises an extruding mechanism, a conveying mechanism, a dividing mechanism and a guiding mechanism. The extruding mechanism comprises a driving member and an extruding member. The extruding member is connected to the driving member. The driving member can drive the extruding member to extrude the dough to form a hollow tubular dough sheet. The dividing mechanism is connected to the extruding member. The dividing mechanism can divide the hollow tubular dough sheet. The guiding mechanism is connected to the conveying mechanism. The guiding mechanism comprises a guiding member one and a guiding member two. A curved guiding channel can be formed between the guiding member one and the guiding member two. The divided dough sheet can be gradually flattened after passing through the curved guiding channel so as to be laid on the conveying mechanism and conveyed by the conveying mechanism.
[0008] Beneficial effects: During the processing of the dough sheet, the dough is first put into the extruding member. Then the extruding mechanism is started to make the extruding member start running. The extruding member extrudes the dough into a hollow tubular dough sheet. When the extruded hollow tubular dough sheet passes through the dividing mechanism, the hollow tubular dough sheet is divided by the dividing mechanism. The divided dough sheet enters the curved guiding channel formed between the guiding member one and the guiding member two. After the divided dough sheet passes through the curved guiding channel, the divided dough sheet is gradually flattened by the curved guiding channel and laid on the conveying mechanism. Finally, the conveying mechanism is started to convey the dough sheet. The extruding mechanism can keep the wall thickness of the extruded hollow tubular dough sheet consistent by stable extruding pressure and fixed mold structure. The hollow tubular dough sheet is divided, flattened and conveyed by the cooperation of the dividing mechanism, the guiding mechanism and the conveying mechanism, avoiding the inconsistency of the density and thickness of the dough sheet caused by the local uneven softness and hardness of the dough or the pressure fluctuation of the dough by the mirror roller and the adjusting roller.
[0009] Preferably, the conveying mechanism comprises a mounting frame, conveying rollers, a power member and connecting end covers. The conveying rollers and the connecting end covers are both provided in plurality. The plurality of connecting end covers are respectively connected to the front ends of the plurality of conveying rollers. The plurality of conveying rollers are all rotationally connected in the mounting frame. The plurality of connecting end covers are all rotationally connected with the mounting frame. The flattened dough sheet can be laid on the plurality of conveying rollers. The power member is connected to the mounting frame. The power member can drive the plurality of conveying rollers to synchronously rotate in the same direction.
[0010] Its effect lies in: when conveying the flattened dough sheet, the power member is started to drive the plurality of conveying rollers to synchronously rotate in the same direction. The plurality of synchronously rotating conveying rollers convey the dough sheet.
[0011] Preferably, the power member comprises transmission wheels, a transmission belt and a power source. The transmission wheels are provided in plurality. The plurality of transmission wheels are respectively connected to the rear ends of the plurality of conveying rollers. The transmission belt is provided on the plurality of transmission wheels. The transmission wheels are transmission gears. The inner side of the transmission belt is provided with teeth. The transmission belt is in meshing transmission with the plurality of transmission wheels. The power source is connected to the mounting frame. The output end of the power source is connected to one of the conveying rollers.
[0012] The effect is that when driving the plurality of conveying rollers to rotate synchronously in the same direction, the power source is started, one of the conveying rollers is driven to rotate by the power source, the transmission belt and the plurality of transmission wheels are driven to engage and transmit when the conveying roller rotates, so as to drive the plurality of conveying rollers to rotate synchronously in the same direction.
[0013] Preferably, the guide part one comprises a mounting part one and a guide wheel group one, the mounting part one is provided in two groups, the number of each group of the mounting part one is multiple, the multiple mounting part ones are connected to the mounting frame, the guide wheel group one is provided in two rows, the number of each row of the guide wheel group one is multiple, the two rows of the guide wheel group one are respectively mounted on the two groups of the mounting part one, and the two rows of the guide wheel group one are arranged along the axis direction of the extrusion piece, so that the multiple guide wheel group ones are arranged in a curve type, the guide wheel group one is composed of multiple guide wheels one, and the multiple guide wheels one are arranged in an arc shape and used for supporting and guiding the outer side of the segmented face piece.
[0014] The effect is that when the segmented face piece passes through the curve type guide channel, the guide wheel group one can support and guide the outer side of the segmented face piece, so as to prevent the face piece from collapsing.
[0015] Preferably, the distance between the multiple guide wheel group ones in the same row and the axis of the extrusion piece gradually increases from left to right.
[0016] Preferably, the guide part two comprises a connecting frame, a connecting arm, a mounting part two and a guide wheel group two, the connecting frame is connected to the mounting frame, the connecting arm is connected to the connecting frame, the mounting part two is provided in multiple, the multiple mounting part twos are connected to the connecting arm, the guide wheel group two is provided in two rows, the number of each row of the guide wheel group two is multiple, and the two rows of the guide wheel group two are arranged along the axis direction of the extrusion piece, the two rows of the guide wheel group two are respectively connected to the multiple mounting part twos, and the guide wheel group two is composed of multiple guide wheels two.
[0017] The effect is that when the segmented face piece passes through the curve type guide channel, the guide wheel group two can support and guide the inner side of the segmented face piece, so as to prevent the face piece from collapsing.
[0018] Preferably, the distance between the multiple guide wheel group twos in the same row and the axis of the extrusion piece gradually increases from left to right.
[0019] Preferably, the knocking mechanism is further provided, the knocking mechanism is provided in multiple, the multiple knocking mechanisms are respectively mounted in the multiple conveying rollers, and the knocking mechanism is used for knocking the conveying roller.
[0020] Preferably, the knocking mechanism comprises a support part, a connecting rod, a limiting rod, a screw rod, a nut, a knocking part and a pushing part, the support part is arranged in the conveying roller, the support part is coaxially arranged with the conveying roller, the connecting rod is connected to the support part, one end of the connecting rod away from the support part penetrates through the connecting end cover and is connected to the limiting rod, the mounting frame is provided with a limiting hole, one end of the limiting rod away from the connecting rod penetrates through the limiting hole and is connected to the screw rod, the nut is threadedly connected to the screw rod, the knocking part is six, the six knocking parts are all mounted on the support part, and the six knocking parts are arranged in a circle, and the pushing part is connected to the inside of the conveying roller.
[0021] The effect is that the support part is limited by the cooperation of the limiting rod and the limiting hole to prevent the support part from rotating, the knocking mechanism is fixed on the mounting frame by the cooperation of the nut and the screw rod, and the pushing part moves along a circular track when the conveying roller rotates, thereby sequentially driving the six knocking parts, so that the six knocking parts can sequentially knock the inner wall of the conveying roller from the inside of the conveying roller, thereby preventing the face sheet from being adhered to the conveying roller.
[0022] Preferably, the knocking part comprises a movable part, a bracket one, a roller, a bracket two, a knocking wheel and an elastic part, the movable part is inserted into the support part, the elastic part is connected between the movable part and the support part, the bracket one is connected to the movable part, the roller is rotatably connected to one end of the bracket one away from the movable part, the roller is in contact with the inner wall of the conveying roller, the roller is located on the moving track of the pushing part, the pushing part is provided with an inclined surface, the number of the bracket two and the knocking wheel is multiple, the multiple knocking wheels are rotatably connected to the multiple bracket two respectively, and the bracket two is connected to the movable part.
[0023] The effect is that when the pushing part moves along a circular track, the roller and the knocking wheel roll on the inner wall of the conveying roller, after the inclined surface on the pushing part contacts the roller, when the pushing part continues to move along the circular track, the roller moves by the inclined surface on the pushing part, so that the roller drives the bracket one and the movable part to move towards the direction close to the axis of the conveying roller, at this time, the elastic part is gradually compressed by the movable part, and the movable part moves to drive the bracket two and the knocking wheel to move, so that the knocking wheel is separated from the inner wall of the conveying roller, after the pushing part is separated from the roller on the knocking part, the movable part, the bracket one, the roller, the bracket two and the knocking wheel are pushed by the elastic part to move towards the direction close to the inner wall of the conveying roller, and the inner wall of the conveying roller is knocked by the roller and the multiple knocking wheels, so that the conveying roller vibrates to avoid the adhesion between the conveying roller and the face sheet.
[0024] The beneficial effects of the present application are:
[0025] 1. After the extruder operates, it extrudes the dough into hollow tubular sheets. As the extruded hollow tubular sheets pass through the dividing mechanism, they are separated. The separated sheets enter the curved guide channel formed between guide one and guide two. After passing through the curved guide channel, the separated sheets are gradually flattened and laid onto the conveying mechanism. Finally, the conveying mechanism is activated to transport the sheets. The extrusion mechanism, through stable extrusion pressure and a fixed mold structure, ensures that the wall thickness of the extruded hollow tubular sheets remains consistent. Through the cooperation of the dividing mechanism, guiding mechanism, and conveying mechanism, the hollow tubular sheets are divided, flattened, and transported, avoiding inconsistencies in the density and thickness of the sheets caused by uneven dough consistency or pressure fluctuations from the mirror roller and adjusting roller.
[0026] 2. When the conveyor roller rotates, it drives the pusher to move along a circular trajectory. The pusher, which moves along the circular trajectory, can drive six striking parts in sequence. The six striking parts strike the conveyor roller in sequence, thereby preventing the sheet from sticking to the conveyor roller. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the main structure of the present invention.
[0028] Figure 2 This is a three-dimensional structural diagram of the present invention.
[0029] Figure 3 This is a front view schematic diagram of the extrusion mechanism and the dividing mechanism of the present invention.
[0030] Figure 4 This is a top view of the conveying mechanism and guiding mechanism of the present invention.
[0031] Figure 5 This is a top view of the guiding mechanism of the present invention.
[0032] Figure 6 This is a top view of the connecting arm, mounting part two, and guide wheel assembly two of the present invention.
[0033] Figure 7 This is a side cross-sectional view of the conveying mechanism of the present invention.
[0034] Figure 8 This is a front view structural schematic diagram of the conveying mechanism of the present invention.
[0035] Figure 9 This is a front sectional view of the conveying mechanism of the present invention.
[0036] Figure 10It is the main view of the conveying mechanism and the beating mechanism of the application.
[0037] Reference signs:
[0038] 1, extrusion mechanism; 11, driving part; 12, extrusion part; 2, conveying mechanism; 21, mounting frame; 22, conveying roller; 23, power part; 231, transmission wheel; 232, transmission belt; 233, power source; 24, connecting end cover; 3, dividing mechanism; 4, guiding mechanism; 41, guiding part one; 411, mounting part one; 412, guiding wheel set one; 42, guiding part two; 421, connecting frame; 422, connecting arm; 423, mounting part two; 424, guiding wheel set two; 5, beating mechanism; 51, supporting part; 52, connecting rod; 53, limiting rod; 54, screw; 55, nut; 56, beating part; 561, movable part; 562, bracket one; 563, roller; 564, bracket two; 565, beating wheel; 566, elastic part; 57, pushing part. DETAILED DESCRIPTION
[0039] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0040] As Figures 1 to 10 shown, the flat sheet processing flattening device of the present application includes an extrusion mechanism 1, a conveying mechanism 2, a dividing mechanism 3, a guiding mechanism 4 and a beating mechanism 5. The dough can be extruded by the extrusion mechanism 1 to form a hollow tubular sheet. The dividing mechanism 3 is connected to the discharge end of the extrusion mechanism 1. The hollow tubular sheet can be divided by the dividing mechanism 3 to form a sheet-shaped sheet, which is convenient for subsequent processing. The conveying mechanism 2 is connected to the extrusion mechanism 1. The divided sheet can be conveyed by the conveying mechanism 2 to move the sheet to the subsequent processing equipment, while ensuring the continuous extrusion of the sheet by the extrusion mechanism 1. The guiding mechanism 4 is connected to the conveying mechanism 2. The divided sheet can be guided and flattened by the guiding mechanism 4 after being divided by the dividing mechanism 3, so that the divided sheet is gradually laid on the conveying mechanism 2. The extrusion mechanism 1 can keep the wall thickness of the extruded hollow tubular sheet consistent through stable extrusion pressure and fixed mold structure. The hollow tubular sheet is divided, flattened and conveyed through the cooperation of the dividing mechanism 3, the guiding mechanism 4 and the conveying mechanism 2, which avoids the inconsistency of the density and thickness of the sheet due to the local uneven hardness of the dough or the pressure fluctuation of the mirror roller and the adjusting roller. The beating mechanism 5 is connected to the conveying mechanism 2. The beating mechanism 5 can beat the conveying mechanism 2 to prevent the sheet from sticking to the conveying mechanism 2.
[0041] In the process of processing dough into noodles, the dough is first transported to the extrusion mechanism 1, the hollow tubular noodles are extruded through the extrusion mechanism 1, and the wall thickness of the noodles is always uniform, then the hollow tubular noodles are cut by the cutting mechanism 3, and then the noodles are transported by the conveying mechanism 2. In the process of transporting the noodles by the conveying mechanism 2, the noodles are guided and flattened by the guiding mechanism 4, so that the cut noodles are gradually laid on the conveying mechanism 2, thereby completing the flattening operation of the noodles. The conveying mechanism 2 can be knocked by the knocking mechanism 5 while running, so as to prevent the noodles from adhering to the conveying mechanism 2.
[0042] As shown in Figures 1 to 3 The extrusion mechanism 1 comprises a driving member 11 and an extrusion member 12. The extrusion member 12 can extrude the noodles to form hollow tubular noodles. The extrusion member 12 is connected to the driving member 11. The end of the extrusion member 12 away from the driving member 11 is the discharge end. The driving member 11 can provide power for the extrusion member 12 to extrude the hollow tubular noodles. The cutting mechanism 3 is connected to the discharge end of the extrusion member 12.
[0043] The extrusion member 12 comprises a feeding structure, a spiral shaft, a barrel, a fixed mold and a cooling structure. The feeding structure adopts a conical hopper and is equipped with a cutting device to adjust the material flow. The spiral shaft is rotatably connected in the barrel. The fixed mold is installed at the discharge end of the barrel. The fixed mold is coaxially arranged with the discharge end of the barrel, and a forming channel is arranged between the fixed mold and the inner wall of the discharge end of the barrel. After the dough is transported into the barrel through the feeding structure, the spiral shaft is driven to rotate by the driving member 11, and the dough is pushed to move by the rotating spiral shaft, so that the dough forms hollow tubular noodles after passing through the forming channel. The cooling structure is arranged outside the barrel to prevent the barrel from overheating and causing the dough to degrade.
[0044] The driving member 11 comprises a motor and a speed reducer. The motor is connected to the input shaft of the speed reducer through a shaft coupling. The output shaft of the speed reducer is connected to the spiral shaft to form a series transmission chain of "motor-speed reducer-spiral shaft", which ensures efficient power transmission and can adapt to the shear force and conveying rate required for processing different materials by adjusting the motor speed or replacing the speed reducer with different transmission ratios.
[0045] In the process of processing dough into noodles, the dough is first transported into the extrusion member 12, then the driving member 11 is started, the extrusion member 12 is driven by the driving member 11, and the dough is extruded by the extrusion member 12 to form hollow tubular noodles. The hollow tubular noodles are cut by the cutting mechanism 3 during the process of being discharged from the discharge end of the extrusion member 12.
[0046] The hollow tubular sheet extruded by the extruder 12 has a thickness of 10 mm, a circumference of 1030 mm, a density of 1.2 g / cm3, and a linear speed of 26.2 mm / s.
[0047] As shown in Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 7 , the conveying mechanism 2 comprises a mounting frame 21, conveying rollers 22, a power member 23 and connecting end covers 24, the mounting frame 21 is connected to the driving member 11, the conveying rollers 22 and the connecting end covers 24 are both provided in plurality, the connecting end covers 24 are respectively connected to the front ends of the conveying rollers 22, the conveying rollers 22 are equidistantly arranged, the conveying rollers 22 are all rotationally connected in the mounting frame 21, the connecting end covers 24 are all rotationally connected with the mounting frame 21, the conveying rollers 22 can synchronously rotate in the same direction, thereby supporting and conveying the divided sheets, the power member 23 is connected to the mounting frame 21 and the conveying rollers 22, the power member 23 can provide power for the synchronous rotation of the conveying rollers 22 in the same direction.
[0048] Continuing to refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 , the power member 23 comprises transmission wheels 231, a transmission belt 232 and a power source 233, the transmission wheels 231 are provided in plurality, the transmission wheels 231 are respectively connected to the rear ends of the conveying rollers 22, the transmission belt 232 is arranged on the transmission wheels 231, the transmission wheels 231 are transmission gears, the transmission belt 232 is internally provided with teeth, the transmission belt 232 is in meshing transmission with the transmission wheels 231, the power source 233 is connected to the mounting frame 21, the power source 233 is a motor, the output end of the power source 233 is connected to the rear end of one of the conveying rollers 22, so that when the power source 233 drives the one of the conveying rollers 22 to rotate, the power source 233 can drive the transmission belt 232 to meshingly transmit with the transmission wheels 231, thereby synchronously rotating the conveying rollers 22 in the same direction, so as to convey the divided sheets.
[0049] When conveying the divided sheets, the power source 233 is started to drive one of the conveying rollers 22 to rotate, the conveying roller 22 drives the transmission belt 232 to meshingly transmit with the transmission wheels 231 when rotating, so as to synchronously rotate the conveying rollers 22 in the same direction, thereby supporting and conveying the divided sheets by the synchronously rotating conveying rollers 22 in the same direction.
[0050] As shown in Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown in the drawings, the guide mechanism 4 comprises a guide piece one 41 and a guide piece two 42, both of which are connected to the mounting frame 21, the guide piece one 41 can guide and support the face sheet from the outside, the guide piece two 42 can guide and support the face sheet from the inside, the guide piece two 42 is located inside the guide piece one 41, and a curved guide channel is formed between the guide piece one 41 and the guide piece two 42 to facilitate the gradual unfolding of the hollow tubular face sheet after being cut.
[0051] With reference to Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 As shown in the drawings, the guide piece one 41 comprises a mounting part one 411 and a guide wheel group one 412, the mounting part one 411 is provided in two groups, each group has multiple mounting part one 411, and the multiple mounting part one 411 are connected to the mounting frame 21, the guide wheel group one 412 is provided in two rows, each row has multiple guide wheel group one 412, the two rows of guide wheel group one 412 are respectively mounted on the two groups of mounting part one 411, and the two rows of guide wheel group one 412 are arranged along the axis direction of the extruded piece 12, and the distance between the multiple guide wheel group one 412 in the same row and the axis of the extruded piece 12 gradually increases from left to right, so that the multiple guide wheel group one 412 are arranged in a curved manner, the guide wheel group one 412 is composed of multiple guide wheels, the multiple guide wheels are arranged in an arc shape, and are used to support and guide the outside of the face sheet after being cut.
[0052] With reference to Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6As shown, the guide member two 42 comprises a connecting frame 421, a connecting arm 422, a mounting portion two 423, and a guide wheel group two 424, the connecting frame 421 is connected to the mounting frame 21, the connecting arm 422 is connected to the connecting frame 421, the mounting portion two 423 is provided in plurality, the plurality of mounting portions two 423 are all connected to the connecting arm 422, the guide wheel group two 424 is provided in two rows, the number of the guide wheel group two 424 in each row is provided in plurality, and is arranged along the axis direction of the extrusion member 12, the distance between the plurality of guide wheel group two 424 in the same row and the axis of the extrusion member 12 gradually increases from left to right, and the two rows of guide wheel group two 424 are respectively connected to the plurality of mounting portions two 423, the guide wheel group two 424 is composed of a plurality of guide wheels two, the inner side of the divided face sheet can be supported and guided by the plurality of guide wheels two in the guide wheel group two 424, the two rows of guide wheel group one 412 are respectively arranged in cooperation with the two rows of guide wheel group two 424, and a curved guide channel is formed between the two rows of guide wheel group one 412 and the two rows of guide wheel group two 424, the face sheet can be guided and supported through the curved guide channel until the face sheet is unfolded and laid on the plurality of conveying rollers 22.
[0053] The distance between the leftmost conveying roller 22 and the material cylinder discharge end is 59.5 mm, the distance between the adjacent two conveying rollers 22 is 100 mm, the distance between the leftmost guide wheel group one 412 of the two rows of guide wheel group one 412 and the material cylinder discharge end is 21 mm, the distance between the adjacent two guide wheel group one 412 in the same row is 100 mm, the distance between the leftmost guide wheel group two 424 of the two rows of guide wheel group two 424 and the material cylinder discharge end is 21 mm, and the distance between the adjacent two guide wheel group two 424 in the same row is 100 mm.
[0054] The face sheet in the form of a hollow tube extruded by the extrusion mechanism 1 is divided when passing through the dividing mechanism 3, and the divided face sheet enters the curved guide channel formed by the two rows of guide wheel group one 412 and the two rows of guide wheel group two 424, the outer side of the divided face sheet is supported and guided by the guide wheel one in the guide wheel group one 412, the inner side of the divided face sheet is supported and guided by the guide wheel two in the guide wheel group two 424, so that the divided face sheet is gradually flattened after passing through the curved guide channel, the face sheet passing through the curved guide channel is laid on the plurality of conveying rollers 22, and the face sheet is conveyed by the plurality of conveying rollers 22.
[0055] As shown in FIG. 6, Figure 1 , Figures 7 to 10As shown, the knocking mechanism 5 is provided in multiple, and the multiple knocking mechanisms 5 are respectively installed in the multiple conveying rollers 22. The knocking mechanism 5 comprises a supporting part 51, a connecting rod 52, a limiting rod 53, a screw rod 54, a nut 55, a knocking piece 56 and a pushing part 57. The conveying roller 22 is hollow. The supporting part 51 is provided in the conveying roller 22 and is a hexagonal prism. The supporting part 51 is coaxially arranged with the conveying roller 22. The connecting rod 52 is connected to the supporting part 51. An end of the connecting rod 52 away from the supporting part 51 penetrates the connecting end cover 24 and is connected to the limiting rod 53. The mounting frame 21 is provided with a limiting hole. An end of the limiting rod 53 away from the connecting rod 52 penetrates the limiting hole and is connected to the screw rod 54. The limiting rod 53 and the limiting hole are cooperatively arranged to limit the supporting part 51 to prevent the supporting part 51 from rotating. The nut 55 is threadedly connected to the screw rod 54. The nut 55 and the screw rod 54 are cooperatively arranged to fix the knocking mechanism 5 to the mounting frame 21. The knocking piece 56 is provided in six. The six knocking pieces 56 are all installed on the supporting part 51 and are circumferentially arranged. The pushing part 57 is connected to the inside of the conveying roller 22. When the conveying roller 22 rotates, the pushing part 57 moves along a circular track, thereby sequentially driving the six knocking pieces 56, so that the six knocking pieces 56 can sequentially knock the inner wall of the conveying roller 22 from the inside, thereby preventing the face sheet from being adhered to the conveying roller 22.
[0056] With continued reference to Figure 1 、 Figures 7 to 10As shown, the knocking piece 56 comprises a movable part 561, a support one 562, a roller 563, a support two 564, a knocking wheel 565 and an elastic part 566, the movable part 561 is inserted on the support part 51, the elastic part 566 is connected between the movable part 561 and the support part 51, the elastic part 566 is a compression spring, used to drive the movable part 561 to reset, the support one 562 is connected on the movable part 561, the roller 563 is rotatably connected on one end of the support one 562 away from the movable part 561, the roller 563 is in contact with the inner wall of the conveying roller 22, the roller 563 is located on the moving track of the pushing part 57, the pushing part 57 is provided with an inclined surface, in the process of moving along the circular track, the roller 563 is in contact with the inclined surface on the pushing part 57, the roller 563 is pushed by the inclined surface on the pushing part 57, so that the roller 563 drives the support one 562 and the movable part 561 to move towards the direction close to the axis of the conveying roller 22 and gradually compresses the elastic part 566, after the roller 563 is separated from the pushing part 57, the movable part 561, the support one 562 and the roller 563 are quickly reset under the action of the elastic part 566, the support two 564 is provided in plurality, the plurality of support two 564 are connected on the movable part 561, the knocking wheel 565 is provided in plurality, the plurality of knocking wheel 565 are rotatably connected on the plurality of support two 564 respectively, the knocking wheel 565 can be in contact with the inner wall of the conveying roller 22, so that when the elastic part 566 drives the movable part 561 to reset, the support two 564 can drive the knocking wheel 565 to knock the conveying roller 22, thereby preventing the face sheet from being adhered to the conveying roller 22.
[0057] In actual production, the end of the support part 51 is fixed with a blocking plate through bolts, before the blocking plate is fixed on the end of the support part 51, the opening outside the support part 51 penetrates the end of the support part 51, at this time, the movable part 561 can be inserted into the opening of the support part 51 from the end surface of the support part 51, and finally the blocking plate is fixed on the end of the support part 51 by using bolts, so as to realize the installation of the movable part 561.
[0058] When the conveying roller 22 rotates, the pushing part 57 moves along a circular track, at this time, the rollers 563 and the knocking wheels 565 on the six knocking parts 56 all roll on the inner wall of the conveying roller 22, after the slope on the pushing part 57 contacts the roller 563 on one of the knocking parts 56, when the pushing part 57 continues to move along the circular track, the roller 563 is pushed to move by the slope on the pushing part 57, so that the roller 563 drives the support one 562 and the movable part 561 to move towards the direction close to the axis of the conveying roller 22, at this time, the elastic part 566 is gradually compressed by the movable part 561, and when the movable part 561 moves, it can drive the support two 564 and the knocking wheel 565 to move, so that the knocking wheel 565 is separated from the inner wall of the conveying roller 22, realizing the compression of the knocking part 56, after the pushing part 57 is separated from the roller 563 on the knocking part 56, the movable part 561, the support one 562, the roller 563, the support two 564 and the knocking wheel 565 are pushed to move towards the direction close to the inner wall of the conveying roller 22 by the elastic part 566, and the inner wall of the conveying roller 22 is knocked by the rollers 563 and the knocking wheels 565, so that the conveying roller 22 vibrates, when the pushing part 57 passes through the six knocking parts 56 in turn, the inner wall of the conveying roller 22 is knocked by the six knocking parts 56 in turn.
[0059] Working principle:
[0060] When the dough is processed into a sheet, the dough is first conveyed into the extruding part 12, and then the driving part 11 is started to drive the extruding part 12 to extrude the dough to form a hollow tubular sheet, and the hollow tubular sheet is cut by the cutting mechanism 3 during the process of being discharged from the discharge end of the extruding part 12.
[0061] The power source 233 is started to drive one of the conveying rollers 22 to rotate, when the conveying roller 22 rotates, the transmission belt 232 is driven to engage with the plurality of transmission wheels 231 to drive the plurality of conveying rollers 22 to rotate synchronously and in the same direction, and the divided sheets are supported and conveyed by the plurality of conveying rollers 22 rotating synchronously and in the same direction.
[0062] The divided sheets enter the curved guiding channel formed by the two rows of guiding wheel groups one 412 and the two rows of guiding wheel groups two 424, the outer side of the divided sheets is supported and guided by the guiding wheels one in the guiding wheel group one 412, and the inner side of the divided sheets is supported and guided by the guiding wheels two in the guiding wheel group two 424, so that the divided sheets are gradually flattened after passing through the curved guiding channel, the sheets passing through the curved guiding channel are laid on the plurality of conveying rollers 22, and the sheets are conveyed by the plurality of conveying rollers 22.
[0063] When the conveying roller 22 rotates, the pushing part 57 moves along a circular track, at this time, the rollers 563 and the knocking wheels 565 on the six knocking parts 56 all roll on the inner wall of the conveying roller 22, after the slope on the pushing part 57 contacts the roller 563 on one of the knocking parts 56, when the pushing part 57 continues to move along the circular track, the roller 563 is pushed to move by the slope on the pushing part 57, so that the roller 563 drives the support one 562 and the movable part 561 to move towards the direction close to the axis of the conveying roller 22, at this time, the elastic part 566 is gradually compressed by the movable part 561, and when the movable part 561 moves, it can drive the support two 564 and the knocking wheel 565 to move, and make the knocking wheel 565 separate from the inner wall of the conveying roller 22, so as to realize the compression of the knocking part 56, after the pushing part 57 separates from the roller 563 on the knocking part 56, the movable part 561, the support one 562, the roller 563, the support two 564 and the knocking wheel 565 are pushed to move towards the direction close to the inner wall of the conveying roller 22 by the elastic part 566, and the inner wall of the conveying roller 22 is knocked by the rollers 563 and the knocking wheels 565, so as to make the conveying roller 22 vibrate, when the pushing part 57 passes through the six knocking parts 56 in turn, the inner wall of the conveying roller 22 is knocked by the six knocking parts 56 in turn.
[0064] Although the embodiments of the present application have been shown and described above, it should be understood by those skilled in the art that the above-mentioned embodiments are exemplary and cannot be understood as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above-mentioned embodiments within the scope of the present application.
Claims
1. A flattening device for processing dough sheets, characterized in that, It includes an extrusion mechanism, a conveying mechanism, a dividing mechanism, and a guiding mechanism. The extrusion mechanism includes a driving component and an extruder. The extruder is connected to the driving component and can drive the extruder to extrude the dough to form a hollow tubular sheet. The dividing mechanism is connected to the extruder and can divide the hollow tubular sheet. The guiding mechanism is connected to the conveying mechanism and includes a guide component one and a guide component two. A curved guide channel can be formed between the guide component one and the guide component two. After passing through the curved guide channel, the divided sheet can be gradually flattened so that the sheet is laid flat on the conveying mechanism and conveyed by the conveying mechanism. The conveying mechanism includes a mounting frame, conveying rollers, a power unit, and connecting end caps. Multiple conveying rollers and multiple connecting end caps are provided. Multiple connecting end caps are respectively connected to the front end of multiple conveying rollers. Multiple conveying rollers are rotatably connected inside the mounting frame. Multiple connecting end caps are rotatably connected to the mounting frame. The flattened sheet can be laid flat on multiple conveying rollers. The power unit is connected to the mounting frame and can drive multiple conveying rollers to rotate synchronously and in the same direction. The guide component includes a mounting part and a guide wheel assembly. The mounting part is configured in two groups, with multiple mounting parts in each group. All mounting parts are connected to the mounting frame. The guide wheel assembly is configured in two rows, with multiple guide wheel assemblies in each row. The two rows of guide wheel assemblies are respectively mounted on the two mounting parts. Both rows of guide wheel assemblies are arranged along the axial direction of the extruder so that the multiple guide wheel assemblies are arranged in a curved manner. The guide wheel assembly consists of multiple guide wheels, which are arranged in an arc shape to support and guide the outer side of the segmented rear sheet. The guide component 2 includes a connecting frame, a connecting arm, a mounting part 2, and a guide wheel assembly 2. The connecting frame is connected to the mounting frame, the connecting arm is connected to the connecting frame, and there are multiple mounting parts 2, each of which is connected to the connecting arm. The guide wheel assembly 2 is arranged in two rows, with multiple guide wheel assemblies 2 in each row, and is arranged along the axial direction of the extruded part. The two rows of guide wheel assemblies 2 are respectively connected to multiple mounting parts 2, and the guide wheel assembly 2 is composed of multiple guide wheels 2. It also includes a striking mechanism, which is configured as multiple striking mechanisms, each of which is installed in multiple conveyor rollers for striking the conveyor rollers; The striking mechanism includes a support, a connecting rod, a limiting rod, a screw, a nut, striking parts, and a pushing part. The support is located inside the conveyor roller and is coaxial with the conveyor roller. The connecting rod is connected to the support. The end of the connecting rod away from the support passes through the connecting end cover and is connected to the limiting rod. The mounting bracket is provided with a limiting hole. The end of the limiting rod away from the connecting rod passes through the limiting hole and is connected to the screw. The nut is threaded onto the screw. There are six striking parts, all of which are mounted on the support and are arranged in a circumferential pattern. The pushing part is connected inside the conveyor roller. The striking component includes a movable part, a first support, a roller, a second support, a striking wheel, and an elastic part. The movable part is inserted into the support, and the elastic part is connected between the movable part and the support. The first support is connected to the movable part, and the roller is rotatably connected to the end of the first support away from the movable part. The roller is in contact with the inner wall of the conveyor roller and is located on the moving trajectory of the pusher. The pusher is provided with an inclined surface. The number of second supports and striking wheels is set to multiple, and the multiple striking wheels are rotatably connected to multiple second supports. The second supports are connected to the movable part.
2. The sheet-flattening device for processing according to claim 1, characterized in that, The power component includes a drive wheel, a drive belt, and a power source. Multiple drive wheels are configured and connected to the rear ends of multiple conveyor rollers respectively. The drive belt is mounted on the multiple drive wheels. The drive wheels are drive gears, and the inner side of the drive belt is provided with teeth. The drive belt meshes with the multiple drive wheels for transmission. The power source is connected to the mounting frame, and the output end of the power source is connected to one of the conveyor rollers.
3. The sheet-flattening device for processing according to claim 1, characterized in that, The distance between the multiple guide wheel groups in the same row and the axis of the extruder gradually increases from left to right.
4. The sheet-flattening device for processing according to claim 1, characterized in that, The distance between the multiple guide wheel groups II in the same row and the axis of the extruder gradually increases from left to right.
Citation Information
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A dough uniform flattening device
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