Multi-mode anti-warping device for strip steel

By using a multi-mode strip anti-tilting device in hot continuous rolling production, the tilt angle of the lower pressure plate is automatically adjusted by the transmission components and drive device, which solves the problem of strip head tilting, realizes normal strip production, improves yield, avoids equipment damage, and ensures safe and continuous production.

CN120885565APending Publication Date: 2025-11-04ZHONGZHONG TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202511409096.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2025-11-04

AI Technical Summary

Technical Problem

During hot strip rolling, the strip head may warp due to temperature gradient and rolling force changes, causing the strip to jam, fold, and form defective coils. This can affect the smooth progress of production, increase the amount of strip cut, reduce the yield, and may even cause accidents by impacting the rolling line equipment.

Method used

A multi-mode strip anti-tilting device is adopted, including a base, frame, guide and anti-tilting adjustment component. The anti-tilting adjustment component is obliquely set above the strip. The tilt angle of the lower pressure plate is automatically adjusted by the transmission component and drive device. The strip position is detected in real time and the lower pressure plate is controlled to act on the tilting part to achieve the pressure reduction of the strip head.

Benefits of technology

This device improves yield and equipment safety by applying guides and preventative measures to the steel processing field, particularly to prevent strip head curling.

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Abstract

The invention discloses a multi-mode strip steel head warping prevention device, and relates to the technical field of steel machining. The device comprises a base, a base plate and a base plate, the frame body is connected with the top of the base; the guide is arranged between the base and the frame body along the rolling direction; the anti-upwarp adjusting assembly is obliquely arranged in the frame body and is positioned right above the strip steel; wherein the anti-upwarp adjusting assembly is pre-arranged at a designated position above the strip steel, and the inclined end of the anti-upwarp adjusting assembly acts on the upwarp strip steel head so as to lower the position of the strip steel head. The invention solves the problems that in the current hot continuous rolling production process, the head of the strip steel is often warped due to factors such as temperature gradient and rolling force change, so that the strip steel is blocked or a defective coil is formed by folding the head of the strip steel, the smooth production is seriously influenced, the head cutting amount of the strip steel is increased, the yield of the strip steel is reduced, and the production cost is reduced. The serious warping head can impact the rolling line equipment, and major accidents such as steel heaping and equipment damage are caused.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel processing, and particularly relates to a multi-mode strip steel head warping prevention device. BACKGROUND

[0002] In recent years, the market of steel products in China has undergone great changes. Among them, the market of hot-rolled strip steel, especially the market of medium and narrow strips, is exceptionally hot, and the demand for medium and narrow strips has once been high.

[0003] At present, in the process of hot continuous rolling, the head of the strip steel often warps due to factors such as temperature gradient and rolling force change, thereby causing the strip steel to be stuck or defects to be formed in the folded head of the strip steel, which not only seriously affects the smooth progress of production, but also increases the amount of cut head of the strip steel, reduces the yield of the strip steel, and serious warping can hit the rolling line equipment, causing the problems of steel stacking, equipment damage and other major accidents. In view of the above problems, no effective solution has been proposed at present. SUMMARY

[0004] The present application aims to provide a multi-mode strip steel head warping prevention device to at least solve one of the problems existing in the prior art.

[0005] Technical scheme: A multi-mode strip steel head warping prevention device comprises: a base; a frame body connected to the top of the base; a guide arranged between the base and the frame body in the rolling direction; and a head warping prevention adjusting assembly obliquely arranged in the frame body and located directly above the strip steel; wherein the head warping prevention adjusting assembly is pre-set at a specified position above the strip steel, and one end of the head warping prevention adjusting assembly is arranged to act on the head of the strip steel to lower the position of the head of the strip steel.

[0006] Preferably, the head warping prevention adjusting assembly comprises a first driving part connected to the top of the frame body, the first driving part is connected to a transmission part, an output end of the transmission part is provided with a transmission plate, two ends of the transmission plate are oppositely provided with a first wire bundle and a second wire bundle, one end of a pressing plate is connected to the first wire bundle through a variable-diameter rotating shaft arranged on the frame body, and the other end of the pressing plate is connected to the second wire bundle. wherein the variable-diameter rotating shaft is arranged on the first wire bundle to form a height difference between the two ends of the pressing plate.

[0007] Preferably, a strip steel position detection sensor is further arranged on the base, and a detection path of the strip steel position detection sensor is located on the feeding route of the strip steel.

[0008] As preferred, an electric control box is further arranged on the frame body, and the electric control box is electrically connected with the first driving component and the strip steel position detection sensor respectively. When the strip steel position detection sensor feeds back the detected position signal to the electric control box, the electric control box sends a first control instruction to control the first driving component to act according to the received detection signal, so that the anti-head warping adjusting assembly tilts on the strip steel.

[0009] As preferred, sliding assemblies are arranged on both sides of the base along the strip steel feeding direction, and the sliding assembly comprises a sliding block arranged on the base and slidably connected with a sliding rail.

[0010] As preferred, the frame body is connected with a second driving component through a connecting piece on one side along the strip steel feeding direction, and the second driving component is electrically connected with the electric control box. When the electric control box receives a preset operation signal, a second control instruction is sent to control the second driving component to act, so that the device has a rolling state and a clearing state.

[0011] As preferred, locking components are further arranged on both sides of the base along the strip steel feeding direction, and the locking components are electrically connected with the electric control box. When in the rolling state, the electric control box sends a third control instruction to control the locking components to lock both sides of the base, so that the device is fixedly positioned at a first preset position. When in the clearing state, the electric control box sequentially sends a second control instruction and a third control instruction in order to control the locking components to release the base and control the second driving component to drive the device to move along the sliding rail to a second preset position.

[0012] As preferred, the lower pressing plate is obliquely arranged along the strip steel feeding direction, so that the low end of the oblique end of the lower pressing plate acts on the end close to the head of the strip steel.

[0013] As preferred, the low end of the oblique end of the lower pressing plate is spaced apart from the end face of the head of the strip steel.

[0014] As preferred, the width of the lower pressing plate is not less than the width of the strip steel.

[0015] Beneficial effects: in the embodiment of the present application, the anti-head warping assembly is additionally arranged, and is obliquely arranged at one end to act on the head of the strip steel to lower the position of the head of the strip steel, so as to achieve the purpose of lowering the head warping of the strip steel, thereby realizing the technical effects of normal production of the strip steel, improving the yield and avoiding damage to the equipment, and further solving the technical problems that in the current hot continuous rolling production process, the head of the strip steel often warps due to temperature gradient, rolling force change and other factors, thereby causing the strip steel to be stuck or folded at the head of the strip steel to form a defective coil, which not only seriously affects the smooth progress of production, but also increases the amount of cut-off strip steel, reduces the yield of the strip steel, and serious head warping can hit the rolling line equipment, causing the strip steel to be stacked, the equipment to be damaged and other major accidents. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is the A-A structure schematic view of the multi-mode strip steel anti-head warping device of the present application; Fig. 2 is the rolling state schematic view of the multi-mode strip steel anti-head warping device of the present application; and Fig. 3 is the clear-off state schematic view of the multi-mode strip steel anti-head warping device of the present application.

[0017] The reference signs are: 10, base; 20, frame body; 30, guide; 40, anti-head warping adjusting assembly; 401, lower pressing plate; 50, sliding assembly; 501, sliding block; 502, sliding rail; 60, connecting piece; 70, second driving part; 80, locking part. DETAILED DESCRIPTION

[0018] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.

[0019] It should be noted that the terms "first", "second" and the like in the description and in the claims of the present application and the above-described accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged, where appropriate, to describe the embodiments of the present application described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or apparatus that includes a list of steps or units is not necessarily limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to such processes, methods, products or apparatuses.

[0020] In addition, the terms "mounting", "setting", "provided with", "connected", "connected", "sleeved" should be broadly understood. For example, it can be fixedly connected, detachably connected, or integrally configured; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, or it can be internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0021] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0022] As shown in Figs. 1-3 , the present application relates to a multi-mode strip head buckling prevention device. As shown in Fig. 1 , the multi-mode strip head buckling prevention device comprises a base 10; the base 10 refers to the installation basis of the entire device, and the entire head buckling prevention device is firmly fixed on the roller foundation or equipment base 10 of the production line through anchor bolts or other connection methods; which ensures the stability of the device when it is subjected to strip impact and vibration, and is the cornerstone of safe and reliable operation of the entire equipment.

[0023] A frame body 20 is connected to the top of the base 10; the frame body 20 refers to the support structure of the device, which is connected to the top of the base 10 to form a portal or bridge type frame; which can provide installation positions and supports for the guide 30 and the head buckling prevention adjusting assembly 40, and determine the height and span of these functional components in space.

[0024] A guide 30 is arranged between the base 10 and the frame body 20 in the rolling direction; the guide 30 refers to the guiding and guarding device of the strip, which is arranged between the base 10 and the frame body 20 in the rolling direction (i.e. the direction of the strip advancing). It can ensure that the strip, especially its head, can be accurately centered and smoothly enter the next rolling mill or equipment to prevent deviation; at the same time, it can physically constrain the transverse movement of the strip.

[0025] The anti-camming adjustment assembly 40 is obliquely arranged in the frame body 20 and is located directly above the strip; the anti-camming adjustment assembly 40 is directly responsible for pressing down the cammed head of the strip, is obliquely arranged in the frame body 20, is installed on the frame body 20 at a certain angle with the horizontal plane, and is located directly above the strip, thereby being capable of providing guarantee for delicate pressing down.

[0026] The anti-camming adjustment assembly 40 is obliquely arranged in the frame body 20 and is located directly above the strip; the anti-camming adjustment assembly 40 is directly responsible for pressing down the cammed head of the strip, is obliquely arranged in the frame body 20, is installed on the frame body 20 at a certain angle with the horizontal plane, and is located directly above the strip, thereby being capable of providing guarantee for delicate pressing down.

[0027] The anti-camming adjustment assembly 40 is obliquely arranged in the frame body 20 and is located directly above the strip; the anti-camming adjustment assembly 40 is directly responsible for pressing down the cammed head of the strip, is obliquely arranged in the frame body 20, is installed on the frame body 20 at a certain angle with the horizontal plane, and is located directly above the strip, thereby being capable of providing guarantee for delicate pressing down.

[0028] The anti-camming adjustment assembly 40 is obliquely arranged in the frame body 20 and is located directly above the strip; the anti-camming adjustment assembly 40 is directly responsible for pressing down the cammed head of the strip, is obliquely arranged in the frame body 20, is installed on the frame body 20 at a certain angle with the horizontal plane, and is located directly above the strip, thereby being capable of providing guarantee for delicate pressing down.

[0029] From the above description, it can be seen that the present application achieves the following technical effects: In the embodiment of the present application, the anti-camming adjustment assembly 40 is arranged at a specified position above the strip, and one end of the anti-camming adjustment assembly 40 acts on the head of the strip to press down the position of the head of the strip, thereby achieving the purpose of pressing down the cammed head of the strip, realizing normal production of the strip, improving the yield of finished products, and avoiding damage to the equipment, thereby solving the technical problem that, in the current hot continuous rolling process, the head of the strip is often cammed due to factors such as temperature gradient and rolling force change, thereby causing the strip to be jammed or folded at the head of the strip to form a defective coil, which not only seriously affects the smooth progress of production, but also increases the amount of cut-off strip, reduces the yield of the strip, and, in severe cases, the cammed head of the strip can hit the rolling line equipment, causing the strip to be stacked, the equipment to be damaged, and other major accidents.

[0030] Further, the anti-camming adjustment assembly 40 comprises a first driving component connected to the top of the frame body 20, the first driving component is connected to a transmission component, the output end of the transmission component is provided with a transmission plate, the two ends of the transmission plate are oppositely provided with a first wire bundle and a second wire bundle, one end of a pressing plate 401 is connected to the first wire bundle through a variable-diameter rotating shaft arranged on the frame body 20, and the other end of the pressing plate 401 is connected to the second wire bundle; The variable-diameter rotating shaft is arranged on the first wire bundle to form a height difference between the two ends of the pressing plate 401.

[0031] Specifically, the first driving component can be a servo motor or a speed reducer, which is installed at the top of the frame body 20 as a power source; the transmission component can be a lead screw or a connecting rod, which converts the rotary motion of the motor into linear motion; the transmission plate is connected to the transmission component and moves linearly with it; the first and second lines can be steel wires or chains, and the two ends of the transmission plate are connected to the two lines; the variable-diameter rotating shaft is a key component, which is installed on the frame body 20 and has a variable radius (or a non-circular shape); the lower pressing plate 401 directly acts on the work component of the strip.

[0032] It should be noted that when the first driving component is actuated, the transmission plate is pulled; the transmission plate pulls the first and second lines; because the first line passes around the variable-diameter rotating shaft, while the second line is directly connected, the actual effective length change rate of the first line is different from that of the second line.

[0033] This difference causes one end of the lower pressing plate 401 to be lifted or lowered at a different amplitude than the other end, thereby automatically forming an inclination angle (i.e., a height difference), and achieving automatic and synchronous adjustment of the inclination angle of the lower pressing plate 401 with a single drive.

[0034] Further, the base 10 is also provided with a strip position detection sensor, and the detection path of the strip position detection sensor is located on the feeding route of the strip. It can be understood that the strip position detection sensor can be an optical sensor or a laser range finder, which is installed on the base 10 to monitor the position and lifting height of the head of the strip in real time, and can achieve precise detection effect.

[0035] Further, the frame body 20 is also provided with an electric control box, and the electric control box is electrically connected with the first driving component and the strip position detection sensor respectively; When the strip position detection sensor feeds back the detected position signal to the electric control box, the electric control box sends a first control instruction to control the first driving component to act, so that the anti-lifting head adjusting assembly 40 inclines to act on the strip. It can be understood that good electrical connection effect can be achieved, thereby providing guarantee for subsequent precise cooperative control.

[0036] Further, the base 10 is also provided with a sliding assembly 50 on both sides along the feeding direction of the strip, and the sliding assembly 50 comprises a sliding block 501 provided on the base 10, and the sliding block 501 is in sliding connection with a sliding rail 502. It can be understood that the sliding assembly 50 is composed of the sliding block 501 and the sliding rail 502, which are installed on both sides of the base 10, and can make the whole device move along the rolling direction.

[0037] Further, one side of the frame 20 is connected with the second driving component 70 along the strip feeding direction through the connecting component 60, and the second driving component 70 is electrically connected with the electric control box; When the electric control box receives a preset operation signal, a second control instruction is sent to control the second driving component 70 to act, so that the device has a rolling state and a cleaning state. It can be understood that the second driving component 70 can be a hydraulic cylinder or a motor, which can provide power to push or pull the entire device to move on the slide rail 502.

[0038] As shown in Figs. 2-3 The two sides of the base 10 along the strip feeding direction are respectively provided with locking components 80, and the locking components 80 are electrically connected with the electric control box. When the device is in the rolling state, the electric control box sends a third control instruction to control the locking components 80 to lock the two sides of the base 10, so that the device is fixed at a first preset position. When the device is in the cleaning state, the electric control box sequentially sends a second control instruction and a third control instruction to control the locking components 80 to release the base 10 and control the second driving component 70 to drive the device to move to a second preset position along the slide rail 502. It can be understood that the locking component 80 can be a hydraulic pin or a mechanical clamp, which can lock the base 10 on the slide rail 502 when the device needs to be fixed, so as to prevent the base 10 from moving.

[0039] Specifically, in the rolling state, the device is located at the first preset position (working position), the locking component 80 is locked, and the lower pressing plate 401 is located above the strip for preparation.

[0040] When rolling is needed, the push plate connected with the hydraulic cylinder pushes the entire module along the slide rail 502 to the fixed position. After the locking cylinder is locked, the hydraulic cylinder is retracted by a small stroke, and only the chain is flexibly connected with the module.

[0041] In the cleaning state, when the roller needs to be replaced, an accident needs to be handled, or maintenance needs to be performed, the electric control box controls the locking component 80 to release, and the second driving component 70 acts to move the entire device to the second preset position (non-working position) along the slide rail 502, so as to leave a spacious space for the production line, greatly improving the convenience and safety.

[0042] When the steel needs to be withdrawn and cleaned after stacking, the stacked part is cut open by flame cutting, and then the entire module is pulled out along the slide rail 502 by the hydraulic cylinder, and the chain is straightened.

[0043] Further, the lower pressing plate 401 is arranged obliquely along the strip steel feeding direction, so that the low end of the oblique end of the lower pressing plate 401 acts on the end close to the strip steel head. It can be understood that the oblique arrangement direction is that the lower pressing plate 401 is inclined along the strip steel feeding direction, and the low end of the oblique end is close to the strip steel head, which conforms to the dynamic process of the strip steel advancing, and the low end can first contact the raised head to achieve smoother and more effective guiding and pressing.

[0044] Further, the low end of the oblique end of the lower pressing plate 401 is reserved a distance from the end face of the strip steel head. It can be understood that it is ensured that the lower pressing plate 401 will never contact the strip steel surface when the strip steel head is not raised, completely avoiding the risk of scratching the product, and only acting when the raised head is detected to be excessive.

[0045] Further, the width of the lower pressing plate 401 is not less than the width of the strip steel. It can be understood that good pressing effect can be ensured.

[0046] The application also has the following beneficial effects: 1. Effectively prevent the raised head accident, protect the production safety and continuity, and the serious raised head of the strip steel is one of the major accidents of the rolling line; the raised strip steel can hit the upper equipment, cause damage to the equipment, even tear the strip steel, and cause non-planned shutdown of the production line; the device can actively intervene to kill the accident in the embryonic state, greatly reduce the risk of equipment damage and downtime, and protect the continuity and safety of production.

[0047] 2. Improve product quality and yield, and avoid surface damage: if there is no anti-raised head device, the raised strip steel will have a hard collision and scraping with the upper equipment, causing scratches, indentations and other defects on the surface of the strip steel; the device guides the strip steel by a controllable and relatively flexible method (inclined surface contact), avoids rigid impact, and effectively protects the surface quality of the strip steel.

[0048] 3. Ensure smooth biting, and the head of the strip steel must be kept flat to be smoothly “bitten” by the rollers of the next rolling mill; the device ensures that the head shape is good, avoids quality problems such as steel stacking and folding caused by biting failure, and improves the first pass rate and yield of the product.

[0049] 4. Simple and reliable structure, easy maintenance, modular design, the device is composed of modules such as base, frame, guide, adjusting assembly, etc., and the structure is clear, easy to manufacture, install and maintain.

[0050] 5. Work with the guide system, and the functions are complementary, the device integrates the horizontal guide (guide) and the vertical anti-raising (adjusting assembly) functions; the guide is responsible for controlling the transverse position of the strip steel, and the anti-raising component is responsible for controlling the vertical position, and the two work together to realize the three-dimensional accurate control of the running track of the strip steel, and the effect is better than that of the single-function device.

[0051] The preferred embodiments of the present application are described in detail above with reference to the accompanying drawings, but the present application is not limited to the specific details of the above-described embodiments. Various equivalent changes can be made to the technical solutions of the present application within the technical concept of the present application, and these equivalent changes all belong to the protection scope of the present application.

Claims

1. A multi-mode strip anti-tilting device, characterized in that, include: Base (10); The frame (20) is connected to the top of the base (10); Guide (30), disposed between the base (10) and the frame (20) along the rolling direction; and The anti-tilting adjustment component (40) is obliquely installed inside the frame (20) and located directly above the strip steel; The anti-tilting adjustment component (40) is preset at a designated position above the strip, so that one end of it is inclined and acts on the head of the strip that is tilting, so as to lower the position of the head of the strip.

2. The multi-mode strip anti-tilting device according to claim 1, characterized in that, The anti-tilting adjustment assembly (40) includes: a first driving component connected to the top of the frame (20), the first driving component being connected to a transmission component, the output end of the transmission component being provided with a transmission plate, the two ends of the transmission plate being provided with a first wire harness and a second wire harness, the first wire harness being connected to one end of the lower pressure plate (401) through a variable diameter rotating shaft provided on the frame (20), and the second wire harness being connected to the other end of the lower pressure plate (401); The variable diameter shaft is provided on the first wire harness to create a height difference between the two ends of the lower pressure plate (401).

3. The multi-mode strip anti-tilting device according to claim 2, characterized in that, The base (10) is also equipped with a strip position detection sensor, and the detection path of the strip position detection sensor is located on the feed path of the strip.

4. The multi-mode strip anti-tilting device according to claim 3, characterized in that, An electrical control box is also provided on the frame (20), and the electrical control box is electrically connected to the first drive component and the strip position detection sensor respectively; When the strip position detection sensor feeds back the detected position signal to the electrical control box, the electrical control box issues a first control command based on the received detection signal to control the first drive component to move, so that the anti-tilting adjustment component (40) tilts onto the strip.

5. The multi-mode strip anti-tilting device according to claim 4, characterized in that, The base (10) has sliding components (50) on both sides along the strip feeding direction. The sliding components (50) include a slider (501) disposed on the base (10) and the slider (501) is slidably connected to the slide rail (502).

6. The multi-mode strip anti-tilting device according to claim 5, characterized in that, The frame (20) is connected to the second drive component (70) on one side along the strip feed direction via a connector (60), and the second drive component (70) is electrically connected to the electrical control box; When the electrical control box receives a preset operation signal, it issues a second control command to control the second drive component (70) to operate, so that the device has a rolling state and a clearing state.

7. The multi-mode strip anti-tilting device according to claim 6, characterized in that, Locking components (80) are respectively provided on both sides of the base (10) along the strip feeding direction, and the locking components (80) are electrically connected to the electrical control box; During the rolling process, the electrical control box issues a third control command to control the locking component (80) to lock both sides of the base (10) so that the device is limited and fixed in the first preset position. In the clearing state, the electrical control box sequentially issues a second control command and a third control command to control the locking component (80) to release the base (10), and controls the second driving component (70) to drive the device to move directionally along the slide rail (502) to the second preset position.

8. The multi-mode strip anti-tilting device according to claim 2, characterized in that, The lower pressure plate (401) is obliquely arranged along the strip feeding direction so that the lower pressure plate (401) at its inclined end acts on the end near the head of the strip.

9. The multi-mode strip anti-tilting device according to claim 2, characterized in that, The lower pressure plate (401) has a reserved distance between the lowest point of its inclined end and the end face of the strip head.

10. The multi-mode strip anti-tilting device according to claim 2, characterized in that, The width of the lower pressure plate (401) is not less than the width of the strip steel.