A manganese-copper shunt scrap recovery device

Abstract

A manganese copper shunt excess material recovery device belongs to the technical field of manganese copper shunt production, including support frame, rotating roller, pressure roller, movable ring and driving assembly, the both ends of rotating roller are movably arranged on support frame through bearing, and one end of rotating roller is provided with main gear, the both ends of pressure roller are movably arranged on support frame through bearing, pressure roller is arranged above rotating roller, one end of pressure roller is provided with from gear, and from gear is arranged in meshing connection with main gear; cutting groove is symmetrically arranged on rotating roller, blade ring is symmetrically arranged on pressure roller, and blade ring is arranged in matching size with cutting groove; driving groove is arranged in the middle of rotating roller, driving assembly is arranged in driving groove, movable ring is symmetrically arranged at both ends of driving groove, and movable ring is arranged close to cutting groove; positioning groove is arranged on the surface of rotating roller, and cutting groove is arranged at the bottom of positioning groove, so that manganese copper spliced strips of different widths can be cut into manganese strips, copper strips and mixed welding strips, and subsequent classification and recycling are facilitated.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of manganese-copper shunt production, in particular to a manganese-copper shunt excess material recycling device. BACKGROUND

[0002] The manganese-copper shunt is a component for power systems, used for shunting current and distributing electric energy. In the process of cutting manganese-copper strips into specific length and width for splicing, due to the limitation of machining precision, it is impossible to completely and accurately use all splicing materials, resulting in some leftover materials. In the welding process, there may be poor welding, false welding, etc., and the spliced strips with failed welding need to be disassembled, and the manganese-copper strips therein also become excess materials. Recycling metals such as manganese and copper from manganese-copper spliced excess materials can effectively save metal resources and bring significant cost savings to enterprises.

[0003] Some enterprises collect excess materials uniformly and send them to professional metal smelting plants for high-temperature smelting. Since the proportion of manganese and copper in the excess materials is uncertain, the alloy composition after smelting may not meet the expected precise proportion, affecting the performance of the alloy, such as resistivity and strength, etc. Therefore, it is necessary to preliminarily separate manganese and copper from the manganese-copper spliced strips and remove impurities before smelting. SUMMARY

[0004] In view of the above problems, the present application provides a manganese-copper shunt excess material recycling device to at least partially solve the problems in the background art.

[0005] The technical scheme adopted by the present application is as follows: a manganese-copper shunt excess material recycling device, comprising a support frame, a rotating roller, a pressing roller, a movable ring, and a driving assembly, the rotating roller is movably arranged on the support frame through bearings at both ends, and one end of the rotating roller is provided with a main gear, the pressing roller is movably arranged on the support frame through bearings at both ends, the pressing roller is arranged above the rotating roller, one end of the pressing roller is provided with a slave gear, and the slave gear is arranged in meshing connection with the main gear.

[0006] Symmetrical cutting grooves are arranged on the rotating roller, and symmetrical blade rings are arranged on the pressing roller, and the blade rings are arranged in matching size with the cutting grooves.

[0007] A driving groove is arranged in the middle of the rotating roller, the driving assembly is arranged in the driving groove, the movable ring is symmetrically arranged at both ends of the driving groove, and the movable ring is arranged close to the cutting groove.

[0008] Positioning grooves are arranged on the surface of the rotating roller, and the cutting grooves are arranged at the bottom of the positioning grooves.

[0009] Further, the driving assembly is oppositely provided with two groups, the driving assembly comprises a rotary motor, a gear box, a first screw rod and a second screw rod, the rotary motor is embedded in the driving groove, the gear box is embedded in the driving groove and is arranged close to the output end of the rotary motor, one end of the first screw rod is fixedly arranged on the output shaft end of the rotary motor, the other end of the first screw rod is threadedly connected to the side wall of one of the movable rings, the first screw rod is movably arranged through the gear box, one end of the second screw rod is fixedly arranged in the gear box, and the other end of the second screw rod is threadedly connected to the side wall of the other movable ring.

[0010] Further, a group of gear pairs are arranged in the gear box, one of the gears is fixed on the output shaft end of the rotary motor, and the second screw rod is fixed on the other gear, the gear pairs all adopt standard gears with the same modulus, when the rotary motor drives one group of gears to rotate, the gears mesh to drive the other group of gears to rotate, and then drive the second screw rod connected thereto to rotate.

[0011] The threads of the first screw rod and the second screw rod are all trapezoidal threads.

[0012] The movable ring is symmetrically provided with threaded holes, and the threaded holes are matched in size with the first screw rod and the second screw rod.

[0013] Further, an extension wall is arranged on one side of the movable ring close to the cutting groove, and the extension wall constitutes one side wall of the positioning groove.

[0014] Further, a guide groove is oppositely arranged in the driving groove, and a sliding block is oppositely arranged on the inner wall of the movable ring, and the sliding block is slidably arranged in the guide groove.

[0015] The guide groove is in the shape of a dovetail groove.

[0016] Further, a pad is arranged on the lower wall of the support frame, the pad is arranged close to the rotating roller, a stripping blade is fixedly arranged on the pad, and the stripping blade is arranged close to the bottom of the cutting groove.

[0017] In a further embodiment, a vertical rod is symmetrically arranged on the lower wall of the support frame, the vertical rod is arranged outside the pad, and a guide plate is obliquely arranged on the upper end of the vertical rod.

[0018] In a further embodiment, a base is arranged below the support frame, a motor seat is arranged on the base, a driving motor is fixedly arranged on the motor seat, and the driving motor is fixedly connected to one end of the rotating roller through a shaft coupling.

[0019] Further, a workbench is arranged on the base, the workbench is arranged close to the support frame, and the height of the workbench top is flush with the height of the uppermost end of the positioning groove.

[0020] The beneficial effects achieved by the application with the above structure are as follows:

[0021] The driving assembly can flexibly adjust the width of the positioning groove according to the width of the manganese-copper spliced strip, adapt to manganese-copper spliced strips of various specifications, and effectively prevent the material from deviating during recycling, thereby ensuring the accuracy and stability of the recycling process; the driving motor drives the rotating roller and the pressing roller to rotate, and the blade ring cooperates with the cutting groove to accurately and efficiently cut the manganese-copper spliced strip, thereby dividing the manganese-copper spliced strip into a manganese strip, a copper strip and a manganese-copper mixed welding strip, creating good conditions for subsequent targeted recycling, improving the convenience and refinement of recycling, and improving the economic benefits and resource utilization rate of manganese-copper spliced strip recycling. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A perspective view of the manganese-copper diverter scrap recycling device according to the embodiment of the application;

[0023] Figure 2 A schematic view of the shape of the recycled manganese-copper spliced strip scrap;

[0024] Figure 3 A front view of the manganese-copper diverter scrap recycling device according to the embodiment of the application;

[0025] Figure 4 A rear view of the manganese-copper diverter scrap recycling device according to the embodiment of the application;

[0026] Figure 5 A top view of the manganese-copper diverter scrap recycling device according to the embodiment of the application;

[0027] Figure 6 A structure schematic view of the rotating roller and the pressing roller according to the embodiment of the application;

[0028] Figure 7 A front view of the rotating roller according to the embodiment of the application;

[0029] Figure 8 A top view of the rotating roller according to the embodiment of the application;

[0030] Figure 9 A perspective structure schematic view of the movable ring according to the embodiment of the application;

[0031] Figure 10 A perspective structure schematic view of the movable ring according to the embodiment of the application; Figure 1 An enlarged view of position A in the embodiment of the application;

[0032] Figure 11 An internal structure schematic view of the gear box according to the embodiment of the application.

[0033] Among them, 1. support frame, 2. rotating roller, 3. pressure roller, 4. movable ring, 5. drive assembly, 6. main gear, 7. driven gear, 8. cutting groove, 9. blade ring, 10. drive groove, 11. positioning groove, 12. rotary motor, 13. gearbox, 14. first screw, 15. second screw, 16. gear pair, 17. threaded hole, 18. extension wall, 19. guide groove, 20. slider, 21. pad block, 22. peeling blade, 23. upright, 24. guide plate, 25. base, 26. motor base, 27. drive motor, 28. worktable;

[0034] 29. Manganese-copper strip scrap; 30. Manganese strip; 31. Copper strip; 32. Welding strip.

[0035] The accompanying drawings are provided to further understand the embodiments and form part of the specification. They are used together with the embodiments for explanation and do not constitute a limitation on the embodiments. Detailed Implementation

[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection.

[0037] In the description of the embodiments, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments.

[0038] In the process of cutting manganese copper strip into specific lengths and widths for splicing, it is impossible to fully and accurately utilize all the splicing material, resulting in some issues such as… Figure 2 The image shows scrap material. During the welding process, poor welding and incomplete welds may occur, requiring the disassembly of failed welded strips. The manganese-copper strip within these scraps also becomes scrap material. Recovering manganese and copper from the scrap manganese-copper strip can effectively conserve metal resources and bring significant cost savings to enterprises. Because the ratio of manganese to copper in the scrap is uncertain, it is difficult to achieve the expected precise proportions of the alloy composition after smelting, affecting the alloy's properties such as resistivity and strength. Therefore, it is necessary to perform preliminary manganese and copper separation and remove impurities from the manganese-copper strip before smelting.

[0039] In view of the above problems, the present application proposes and discloses a manganese-copper shunt excess material recycling device which can cut manganese-copper spliced strips of different widths into manganese strips, copper strips and mixed welding strips, facilitating subsequent classification and recycling.

[0040] As shown in Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 , the present application provides a manganese-copper shunt excess material recycling device, which comprises a support frame 1, a rotating roller 2, a pressing roller 3, a movable ring 4 and a driving assembly 5. The rotating roller 2 is movably arranged on the support frame 1 through bearings at both ends, and one end of the rotating roller 2 is provided with a main gear 6. The pressing roller 3 is movably arranged on the support frame 1 through bearings at both ends, and the pressing roller 3 is arranged above the rotating roller 2. One end of the pressing roller 3 is provided with a slave gear 7, and the slave gear 7 is arranged in meshing connection with the main gear 6.

[0041] Symmetrical cutting grooves 8 are arranged on the rotating roller 2, and symmetrical blade rings 9 are arranged on the pressing roller 3. The size of the blade ring 9 is matched with the size of the cutting groove 8.

[0042] A driving groove 10 is arranged at the middle end of the rotating roller 2, and the driving assembly 5 is arranged in the driving groove 10. The movable ring 4 is symmetrically arranged at both ends of the driving groove 10, and the movable ring 4 is arranged close to the cutting groove 8.

[0043] Positioning grooves 11 are arranged on the surface of the rotating roller 2, and the cutting grooves 8 are arranged at the bottom of the positioning grooves 11. The movable ring 4 can be driven to move by the driving assembly 5, so as to adjust the width of the positioning grooves 11, so as to adapt to manganese-copper spliced strip excess materials 29 of various widths.

[0044] In this embodiment, the width of the positioning grooves 11 can be adjusted according to the width of the manganese-copper spliced strip excess material 29, and the positioning grooves 11 can prevent the spliced strip from deviating during recycling. The manganese-copper spliced strip is inserted into the positioning grooves 11, and then the rotating roller 2 is driven to rotate by the driving motor 27. The rotating cylinder drives the slave gear 7 and the pressing roller 3 to rotate through the meshing of the main gear 6. When the manganese-copper spliced strip enters between the rotating roller 2 and the pressing roller 3, the pressing roller 3 with the blade ring 9 will exert pressure on the surface of the welding part of the manganese-copper spliced strip during rotation, and the blade ring 9 will be embedded in the surface of the welding part. At the same time, the cutting groove 8 matched with the blade ring 9 will provide space and guidance for the blade ring 9 to cut in, so that the blade ring 9 can cut in more accurately. With the continuous rotation of the rotating roller 2 and the pressing roller 3, the blade ring 9 will gradually cut the manganese-copper spliced strip into three parts, i.e. manganese strips 30, copper strips 31 and manganese-copper mixed welding strips 32, under the joint action of pressure and shearing force along the path of the cutting groove 8, facilitating subsequent recycling.

[0045] As shown in Figure 6 , Figure 7 and Figure 8As shown, the driving assembly 5 is provided with two groups of driving assembly 5, which includes a rotating motor 12, a gear box 13, a first screw rod 14 and a second screw rod 15. The rotating motor 12 is embedded in the driving groove 10, the gear box 13 is embedded in the driving groove 10 and is arranged close to the output end of the rotating motor 12, one end of the first screw rod 14 is fixedly arranged on the output shaft end of the rotating motor 12, the other end of the first screw rod 14 is threadedly connected to the side wall of one of the movable rings 4, the first screw rod 14 is movably arranged through the gear box 13, one end of the second screw rod 15 is fixedly arranged in the gear box 13, and the other end of the second screw rod 15 is threadedly connected to the side wall of the other movable ring 4.

[0046] As shown in the drawings, Figure 11 The gear box 13 is internally provided with a set of gear pairs 16, one of which is fixed on the output shaft end of the rotating motor 12, and the second screw rod 15 is fixed on the other gear. The gear pairs 16 all adopt standard gears with the same modulus, when the rotating motor 12 drives one of the gears to rotate, the gears mesh to drive the other gears to rotate, and then drive the second screw rod 15 connected thereto to rotate.

[0047] In this embodiment, the threads of the first screw rod 14 and the second screw rod 15 are all trapezoidal threads, which have good self-locking performance to prevent the movable ring 4 from sliding by itself when there is no power driving.

[0048] As shown in the drawings, Figure 9 The movable ring 4 is symmetrically provided with a threaded hole 17, and the threaded hole 17 is matched in size with the first screw rod 14 and the second screw rod 15.

[0049] In this embodiment, the two first screw rods 14 and the second screw rod 15 rotating in opposite directions are matched with the threaded holes 17 on the two movable rings 4 respectively, the first screw rod 14 and the second screw rod 15 are driven to rotate by the rotating motor 12, and the first screw rod 14 and the second screw rod 15 are matched with the threaded holes 17 respectively to drive the movable ring 4 to displace along the axis of the rotating roller 2.

[0050] As shown in the drawings, Figure 9 The movable ring 4 is provided with an extension wall 18 on one side close to the cutting groove 8, the extension wall 18 constitutes one side wall of the positioning groove 11, the distance between the extension wall 18 and the cutting groove 8 can be adjusted by moving the movable ring 4, so as to adjust the width of the entire positioning groove 11, so as to adapt to manganese copper splicing strips of various widths and excess materials 29.

[0051] As shown in the drawings, Figure 6 , Figure 7 , Figure 8 and Figure 9 The driving groove 10 is provided with a guide groove 19 opposite, and the inner wall of the movable ring 4 is provided with a sliding block 20, which is slidably arranged in the guide groove 19;

[0052] The guide groove 19 is in the shape of a dovetail groove in cross section to provide good guidance and stability.

[0053] As shown in Figure 1 and Figure 10 , the lower wall of the support frame 1 is provided with a pad 21, which is arranged close to the rotating roller 2, and a stripping blade 22 is fixedly arranged on the pad 21, and the stripping blade 22 is arranged close to the bottom of the cutting groove 8.

[0054] The mixed welding strip 32 on the manganese-copper spliced strip waste 29 is filled into the cutting groove 8 under the pressure of the blade ring 9, and when the rotating roller 2 rotates to drive the mixed welding strip 32 close to the stripping blade 22, the stripping blade 22 contacts the welding strip 32 and peels it off from the cutting groove 8 for recycling.

[0055] As shown in Figure 1 , Figure 3 and Figure 5 , the lower wall of the support frame 1 is symmetrically provided with a vertical rod 23, which is arranged outside the pad 21, and a guide plate 24 is obliquely arranged at the upper end of the vertical rod 23.

[0056] The mixed welding strip 32 on the manganese-copper spliced strip waste 29 is filled into the cutting groove 8 under the pressure of the blade ring 9, and the manganese strip 30 and the copper strip 31 at both ends of the manganese-copper spliced strip are raised upward under the shearing action of the cutting groove 8 and the blade ring 9, and the manganese-copper and the copper strip 31 can be guided away from the rotating roller 2 through the guide plate 24, facilitating recycling and processing.

[0057] As shown in Figure 1 , Figure 3 , Figure 4 and Figure 5 , a base 25 is arranged below the support frame 1, a motor seat 26 is arranged on the base 25, a driving motor 27 is fixedly arranged on the motor seat 26, and the driving motor 27 is fixedly connected to one end of the rotating roller 2 through a shaft coupling.

[0058] As shown in Figure 1 , Figure 3 , Figure 4 and Figure 5 , a workbench 28 is arranged on the base 25, the workbench 28 is arranged close to the support frame 1, and the height of the workbench 28 is flush with the uppermost end of the positioning groove 11.

[0059] In this embodiment, the manganese-copper spliced strip waste 29 is conveyed from the workbench 28 to the positioning groove 11 for cutting and recycling.

[0060] It should be noted that, in the present document, relational terms such as "first" and "second", and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0061] While the embodiments have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, alternatives, and variations can be made thereto without departing from the principles and spirit of the embodiments, the scope of which are defined by the appended claims and their equivalents.

[0062] The above description of the embodiments has been presented for the purpose of illustration and description, and is not intended to limit the embodiments to the precise forms described. The above description is not exhaustive and is not intended to limit the embodiments to the precise forms disclosed. Modifications and variations are possible in light of the above teachings or can be acquired from practice of the embodiments. For example, while a particular feature of the embodiments can have been disclosed with respect to only one of several embodiments, other embodiments can include the feature. Let the scope of the embodiments be defined by the appended claims and their equivalents.

Claims

1. A manganese-copper separator waste material recovery device, characterized in that, It includes a support frame (1), a rotating roller (2), a pressure roller (3), a movable ring (4), and a drive assembly (5). The two ends of the rotating roller (2) are movably mounted on the support frame (1) through bearings, and one end of the rotating roller (2) is provided with a main gear (6). The two ends of the pressure roller (3) are movably mounted on the support frame (1) through bearings. The pressure roller (3) is located above the rotating roller (2), and one end of the pressure roller (3) is provided with a driven gear (7). The driven gear (7) is meshed with the main gear (6). The rotating roller (2) is symmetrically provided with cutting grooves (8), and the pressure roller (3) is symmetrically provided with blade rings (9). The blade rings (9) and the cutting grooves (8) are matched in size. The roller (2) has a drive groove (10) at the middle end, the drive assembly (5) is located in the drive groove (10), the movable ring (4) is symmetrically located at both ends of the drive groove (10), and the movable ring (4) is located close to the cutting groove (8). The rotating roller (2) has a positioning groove (11) on its surface, and the cutting groove (8) is located at the bottom of the positioning groove (11); The drive assembly (5) is provided in two sets opposite to each other. The drive assembly (5) includes a rotary motor (12), a gearbox (13), a first screw (14) and a second screw (15). The bottom of the rotary motor (12) is embedded in the drive groove (10). The gearbox (13) is embedded in the drive groove (10) and is located near the output end of the rotary motor (12). One end of the first screw (14) is fixed to the output shaft end of the rotary motor (12). The other end of the first screw (14) is threaded to the side wall of one of the movable rings (4). The first screw (14) is movably inserted through the gearbox (13). One end of the second screw (15) is fixed inside the gearbox (13). The other end of the second screw (15) is threaded to the side wall of the other movable ring (4).

2. The manganese-copper separator waste material recovery device according to claim 1, characterized in that, The gearbox (13) is equipped with a set of gear pairs (16), one of which is fixed to the output shaft end of the rotary motor (12), and the second screw (15) is fixed to the other gear; The threads of the first screw (14) and the second screw (15) are both trapezoidal threads.

3. The manganese-copper separator waste material recovery device according to claim 2, characterized in that, The movable ring (4) is symmetrically provided with threaded holes (17), and the threaded holes (17) are respectively matched in size with the first screw (14) and the second screw (15).

4. The manganese-copper separator residue recovery device according to claim 3, characterized in that, An extension wall (18) is provided on the side of the movable ring (4) near the cutting groove (8), and the extension wall (18) forms one side wall of the positioning groove (11).

5. The manganese-copper separator residue recovery device according to claim 4, characterized in that, The drive groove (10) is provided with a guide groove (19) facing each other, and the inner wall of the movable ring (4) is provided with a slider (20) facing each other. The slider (20) is slidably disposed in the guide groove (19). The guide groove (19) has a dovetail groove shape in cross section.

6. The manganese-copper separator waste material recovery device according to claim 1, characterized in that, The support frame (1) has a pad (21) on its lower wall. The pad (21) is located near the roller (2). A peeling blade (22) is fixed on the pad (21). The peeling blade (22) is located near the bottom of the cutting groove (8).

7. The manganese-copper separator waste material recovery device according to claim 1, characterized in that, The support frame (1) is symmetrically provided with uprights (23) on the lower wall. The uprights (23) are located on the outside of the pad (21). The upper end of the uprights (23) is provided with a guide plate (24) at an incline.

8. The manganese-copper separator residue recovery device according to claim 1, characterized in that, The support frame (1) is provided with a base (25) below it. A motor seat (26) is provided on the base (25). A drive motor (27) is fixedly provided on the motor seat (26). The drive motor (27) is fixedly connected to one end of the rotating roller (2) through a coupling.

9. The manganese-copper separator waste material recovery device according to claim 8, characterized in that, The base (25) is provided with a workbench (28), which is located close to the support frame (1), and the height of the workbench (28) is flush with the height of the uppermost end of the positioning groove (11).

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