Omnibearing positioning detection device for ceramic crucible

Abstract

The invention relates to the technical field of ceramic crucible production, and discloses a ceramic crucible omnibearing positioning detection device which comprises a base, the side wall of the base is fixedly connected with a machine body, a detector is arranged in the machine body, a crucible body is arranged at the top of the base, and a detection assembly is arranged at the top of the base. A limiting assembly is arranged in the base; the detection assembly comprises an ultrasonic probe, a sliding arm is fixedly connected to the interior of the machine body, a moving seat is slidably connected to the side wall of the sliding arm, a telescopic rod is slidably connected to the interior of the moving seat, the side wall of the ultrasonic probe is fixedly connected to one end of the telescopic rod, and the detector is slidably connected to the interior of the machine body. According to the invention, the crucible body is rotated at multiple angles, the ultrasonic probe and the detector are used for detecting the inner wall and the outer wall of the crucible, and the ultrasonic probe and the detector are matched to complete the collection of full-dimensional detection data, so that the high-precision and all-directional positioning detection of the ceramic crucible is realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ceramic crucible production, and particularly relates to a comprehensive positioning detection device for ceramic crucibles. BACKGROUND

[0002] As a high-temperature-resistant container commonly used in the fields of metallurgy, chemical industry, material science, etc., the structural integrity and surface quality of a ceramic crucible directly affect the accuracy of experimental results and the safety of industrial production. During the production and use of ceramic crucibles, it is necessary to accurately detect internal structural defects, outer wall flaws, etc. to avoid problems such as molten liquid leakage and abnormal chemical reactions caused by crucible breakage. With the improvement of the processing precision of ceramic products, traditional detection methods have been difficult to meet the efficiency and comprehensiveness requirements of modern industry for crucible quality detection. Developing a positioning device that can realize multi-angle and multi-dimensional detection has become an important technical direction for improving the quality control level of ceramic crucibles.

[0003] In the prior art, the detection of ceramic crucibles mainly relies on manual visual inspection or simple mechanical auxiliary detection. Manual detection usually involves an operator observing the surface of the crucible with the aid of a magnifying glass and other tools, and combining experience-based methods such as knocking and listening to sound to judge internal defects. Mechanical auxiliary detection mostly uses contact sensors or single-angle imaging devices at fixed positions, and completes local detection by manually adjusting the position of the crucible. Such technology is mainly based on surface detection under the static state of the crucible, relies on the subjective judgment of the operator, and is time-consuming and labor-intensive. Moreover, it is limited by the mechanical positioning accuracy of the detection equipment, and it is difficult to achieve systematic detection of the complex curved surface and internal structure of the crucible.

[0004] However, the traditional detection method has significant shortcomings: only observing the surface of the crucible with the eyes, limited by the resolution ability of the human eye and the detection angle, it is difficult to find small cracks, pores and other defects, and it is impossible to effectively detect the internal structure of the crucible. At the same time, the detection equipment with fixed mechanical structure is difficult to adapt to crucibles of different specifications and shapes, resulting in limited detection coverage and inability to achieve comprehensive and detailed detection of ceramic crucibles, which seriously affects the reliability of the detection results and the universality of the equipment. Therefore, a comprehensive positioning detection device for ceramic crucibles is proposed to solve the above problems. SUMMARY

[0005] In order to make up for the above shortcomings, the present application provides a comprehensive positioning detection device for ceramic crucibles, which aims to improve the problem that in the prior art, only the surface of the crucible is observed with the eyes, which is limited by the resolution ability of the human eye and the detection angle, and it is difficult to find small cracks, pores and other defects.

[0006] In order to achieve the above purpose, the present application adopts the following technical solutions:

[0007] A kind of all-around positioning detection device of ceramic crucible, including base, the base side wall is fixedly connected with organism, detector is provided in the organism, the base top is provided with crucible body, the base top is provided with detection assembly, the base inside is provided with limiting component;The detection assembly includes ultrasonic probe, the sliding arm is fixedly connected in the organism, the sliding arm side wall is slidably connected with moving seat, the telescopic rod is slidably connected in the moving seat, the ultrasonic probe side wall is fixedly connected at one end of telescopic rod, the detector is slidably connected in the organism, the motor is fixedly connected in the base inside, the motor output is fixedly connected with transmission rod, the transmission rod side wall is fixedly connected with rotating table, the rotating table bottom is rotatably connected in the base inside.

[0008] As further description of the above technical solutions:

[0009] The limiting component includes clamping plate, the connecting column is slidably connected in the rotating table, the clamping plate bottom is fixedly connected at the connecting column top, and the clamping plate bottom is attached to the rotating table top.

[0010] As further description of the above technical solutions:

[0011] The rotating table is fixedly connected with support column, and the support column side wall is rotatably connected with connecting disc.

[0012] As further description of the above technical solutions:

[0013] The connecting disc is rotatably connected with rotating arm in the inside, and the connecting column side wall is rotatably connected in the rotating arm.

[0014] As further description of the above technical solutions:

[0015] The rotating table is fixedly connected with hydraulic rod, and the hydraulic rod output is fixedly connected with connecting frame.

[0016] As further description of the above technical solutions:

[0017] The clamping plate and connecting column are provided with multiple, and the connecting column bottom is fixed in the connecting frame top.

[0018] As further description of the above technical solutions:

[0019] The crucible body is arranged on the rotating table top, and the crucible body is arranged between the clamping plate oppositely.

[0020] As further description of the above technical solutions:

[0021] The ultrasonic probe is arranged in the crucible body inside, and the detector is arranged on one side of the crucible body.

[0022] The present application has the following beneficial effects:

[0023] 1、In the present application, by rotating the crucible body at multiple angles, the ultrasonic probe covers the detection area inside the crucible body in all directions, and the detector detects the outer wall of the crucible, and the two cooperate to finally complete the collection of full-dimensional detection data, achieving high-precision and all-around positioning detection of the ceramic crucible, solving the problem that in traditional detection, only the surface of the crucible is observed by eyes, it is not easy to find small defects, and the comprehensive and meticulous detection of the ceramic crucible cannot be achieved, and the versatility of the equipment is improved.

[0024] 2、In the present application, the clamping plate is clamped by the hydraulic rod, and the connecting column adjusts the angle through the rotating arm and the connecting disc to ensure stable clamping, so that the crucible can be accurately positioned at the central position of the workbench and will not shake, solving the problem that in traditional mechanical detection, there is no fixation of the crucible, and once the crucible shakes during detection, the detection result will have errors, and the accuracy of the equipment is improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a perspective view of a full-range positioning detection device for a ceramic crucible proposed in the present application;

[0026] Figure 2 It is an internal structure diagram of the base of a full-range positioning detection device for a ceramic crucible proposed in the present application;

[0027] Figure 3 It is a structure diagram of the moving seat of a full-range positioning detection device for a ceramic crucible proposed in the present application;

[0028] Figure 4 It is an internal structure diagram of the rotating table of a full-range positioning detection device for a ceramic crucible proposed in the present application;

[0029] Figure 5 It is a structure diagram of the limiting assembly of a full-range positioning detection device for a ceramic crucible proposed in the present application.

[0030] LEGEND:

[0031] 1, base; 2, machine body; 3, sliding arm; 4, moving seat; 5, telescopic rod; 6, ultrasonic probe; 7, crucible body; 8, detector; 9, rotating table; 10, motor; 11, transmission rod; 12, clamping plate; 13, connecting column; 14, rotating arm; 15, connecting disc; 16, support column; 17, hydraulic rod; 18, connecting frame. DETAILED DESCRIPTION

[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application.

[0033] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application. Figures 1-3 An embodiment provided by the present application: a kind of all-around positioning detection device of ceramic crucible, including base 1, the sidewall of base 1 is fixedly connected with organism 2, detector 8 is arranged in organism 2, base 1 top is provided with crucible body 7, base 1 top is provided with detection assembly, base 1 inside is provided with limiting assembly;Detection assembly includes ultrasonic probe 6, sliding arm 3 is fixedly connected in organism 2, sliding arm 3 is fixedly connected in organism 2, for providing sliding track for moving seat 4, so that moving seat 4 can slide laterally in its side wall, the detection range of ultrasonic probe 6 in horizontal direction is expanded, moving seat 4 inside is slidably connected with telescopic rod 5, cooperate telescopic rod 5 to carry out telescopic motion, realize the position adjustment of ultrasonic probe 6 in vertical direction, reach the effect that ultrasonic probe 6 can detect at different depths of crucible body 7, ultrasonic probe 6 side wall is fixedly connected at one end of telescopic rod 5, for emitting and receiving ultrasonic wave, detects the inside of crucible body 7, realizes the effect of obtaining the internal structure information of crucible body 7, motor 10 is fixedly connected in base 1 inside, output end is fixedly connected with transmission rod 11, for providing power, drives transmission rod 11 to rotate, in turn makes rotating table 9 rotate, realizes the rotation effect of crucible body 7, transmission rod 11 side wall is fixedly connected with rotating table 9, cooperate motor 10 to carry out rotating motion, the power of motor 10 is transmitted to rotating table 9, reach the effect of driving rotating table 9 to rotate, rotating table 9 bottom is rotatably connected in base 1 inside, for carrying crucible body 7 and driving it to rotate, so that crucible body 7 can rotate in horizontal direction, facilitate ultrasonic probe 6 to detect it all-round, ultrasonic probe 6 is arranged in the inside of crucible body 7, for detecting the inside of crucible body 7 directly, realizes the effect of obtaining the detailed detection data of the inside of crucible body 7, detector 8 is arranged at one side of crucible body 7, for detecting the flaw of the outer wall of crucible body 7, cooperate ultrasonic probe 6 to complete the detection work of crucible body 7, reach the effect of accurately obtaining the detection information of crucible body 7.

[0034] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application. Figure 1 、 Figure 4 and Figure 5The limiting assembly comprises the clamping plates 12, the connecting columns 13 are slidably connected in the rotating table 9, the connecting columns 13 are slidably connected in the rotating table 9, the bottoms are fixedly connected with the clamping plates 12, are used for connecting the clamping plates 12 and the rotating table 9, and enable the clamping plates 12 to slide up and down in the rotating table 9, so that the position adjusting effect of the clamping plates 12 is realized, the supporting columns 16 are fixedly connected in the rotating table 9, the side walls are rotatably connected with the connecting discs 15, are used for supporting the connecting discs 15, enable the connecting discs 15 to rotate around the same, provide support for the rotation of the rotating arms 14, the connecting discs 15 are rotatably connected with the rotating arms 14 inside, cooperate with the supporting columns 16 to rotate, enable the rotating arms 14 to rotate around the supporting columns 16, so that the effect that the connecting columns 13 and the clamping plates 12 are driven to rotate is realized, the clamping angles of the clamping plates 12 are adjusted, the rotating arms 14 are fixedly connected with the side walls of the connecting columns 13 inside, are used for connecting the connecting columns 13 and the connecting discs 15, transmit the rotation of the connecting discs 15 to the connecting columns 13, so that the effect that the clamping plates 12 are driven to rotate is realized, the hydraulic rods 17 are fixedly connected in the rotating table 9, the output ends are fixedly connected with the connecting frames 18, are used for providing power, push the connecting frames 18 to move, so that the effect that the clamping plates 12 are driven to open and close is realized, the connecting frames 18 are fixedly connected with the connecting columns 13 at the top, cooperate with the hydraulic rods 17 to move linearly, transmit the power of the hydraulic rods 17 to the clamping plates 12, so that the effect that the clamping plates 12 are driven to clamp or release the crucible bodies 7 is realized, a plurality of clamping plates 12 are arranged with the connecting columns 13, are used for clamping the crucible bodies 7 from multiple directions, so that the omnibearing limiting effect of the crucible bodies 7 is realized, the crucible bodies 7 are kept stable during the detection process, the crucible bodies 7 are arranged on the top of the rotating table 9 and located between the clamping plates 12 opposite to each other, through the clamping of the clamping plates 12 and the rotation of the rotating table 9, the effect that the crucible bodies 7 are stably fixed and can be flexibly rotated during the detection process is realized, so that the detection assembly is convenient for omnibearing detection.

[0035] Working principle: the crucible body 7 is placed on the top of the rotating table 9, the crucible body 7 is in the opposite clamping area of the plurality of clamping plates 12, the hydraulic rod 17 in the rotating table 9 is started, the output end pushes the connecting frame 18 to do linear motion, the clamping plate 12 fixed on the top of the connecting frame 18 moves synchronously with the connecting frame 18, so that the clamping force is formed on the outer side wall of the crucible body 7; at the same time, the connecting column 13 fixedly connected with the rotating arm 14 can slide in the rotating table 9, the rotating arm 14 rotates around the supporting column 16 through the connecting disc 15, drives the clamping plate 12 to adjust the clamping angle, so that the bottom of the clamping plate 12 is attached to the top of the rotating table 9, the self-adaptive clamping of the crucible body 7 of different specifications is realized, the plurality of clamping plates 12 form surrounding limiting on the crucible body 7 from the circumference, ensure that the crucible body 7 has no displacement in the detection process, at the same time, the freedom of rotation of the rotating table 9 is reserved, the motor 10 in the base 1 is started, the output end drives the rotating table 9 to rotate around the center axis of the base 1 through the transmission rod 11, so that the crucible body 7 rotates 360° in the horizontal direction, provides a multi-angle detection reference for the ultrasonic probe 6, the sliding arm 3 is fixed in the body 2, the moving seat 4 slides transversely along the side wall of the sliding arm 3, adjusts the horizontal position of the ultrasonic probe 6; at the same time, the telescopic rod 5 does telescopic motion in the moving seat 4, drives the ultrasonic probe 6 to go deep into the inside of the crucible body 7 at different depths, realizes the position adjustment in the vertical direction, through the cooperation of the moving seat 4 and the telescopic rod 5, the ultrasonic probe 6 can move in the three-dimensional space, covers the detection area inside the crucible body 7, the ultrasonic probe 6 emits ultrasonic waves and receives reflected signals, the detector 8 is responsible for the outer wall detection, finally is transmitted to the external processing system, completes the detection of the parameters such as internal structure and defects of the crucible body 7.

[0036] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A 360° positioning and detection device for ceramic crucibles, comprising a base (1), characterized in that: The base (1) is fixedly connected to the body (2) on its side wall. The body (2) is equipped with a detector (8). The base (1) is equipped with a crucible body (7) on its top. The base (1) is equipped with a detection component on its top. The base (1) is equipped with a limit component inside its interior. The detection assembly includes an ultrasonic probe (6), a sliding arm (3) is fixedly connected inside the body (2), a movable seat (4) is slidably connected to the side wall of the sliding arm (3), a telescopic rod (5) is slidably connected inside the movable seat (4), the side wall of the ultrasonic probe (6) is fixedly connected to one end of the telescopic rod (5), the detector (8) is slidably connected inside the body (2), a motor (10) is fixedly connected inside the base (1), a transmission rod (11) is fixedly connected to the output end of the motor (10), a rotating platform (9) is fixedly connected to the side wall of the transmission rod (11), and the bottom of the rotating platform (9) is rotatably connected inside the base (1).

2. The omnidirectional positioning and detection device for a ceramic crucible according to claim 1, characterized in that: The limiting component includes a clamping plate (12), and a connecting column (13) is slidably connected inside the rotating platform (9). The bottom of the clamping plate (12) is fixedly connected to the top of the connecting column (13), and the bottom of the clamping plate (12) is in contact with the top of the rotating platform (9).

3. The omnidirectional positioning and detection device for a ceramic crucible according to claim 2, characterized in that: The rotating platform (9) is fixedly connected to a support column (16), and a connecting plate (15) is rotatably connected to the side wall of the support column (16).

4. The omnidirectional positioning and detection device for a ceramic crucible according to claim 3, characterized in that: The connecting disc (15) is rotatably connected to a rotating arm (14), and the side wall of the connecting column (13) is rotatably connected to the inside of the rotating arm (14).

5. The omnidirectional positioning and detection device for a ceramic crucible according to claim 2, characterized in that: A hydraulic rod (17) is fixedly connected inside the rotating platform (9), and a connecting frame (18) is fixedly connected to the output end of the hydraulic rod (17).

6. The omnidirectional positioning and detection device for a ceramic crucible according to claim 5, characterized in that: Multiple clamping plates (12) and connecting columns (13) are provided, and the bottom of the connecting column (13) is fixed to the top of the connecting frame (18).

7. The omnidirectional positioning and detection device for a ceramic crucible according to claim 2, characterized in that: The crucible body (7) is disposed on the top of the rotating platform (9), and the crucible body (7) is disposed between the clamping plates (12).

8. The omnidirectional positioning and detection device for a ceramic crucible according to claim 1, characterized in that: The ultrasonic probe (6) is located inside the crucible body (7), and the detector (8) is located on one side of the crucible body (7).

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