A production device for composite optical fiber embedded steel wire rope and a method of using the same

Abstract

The present application belongs to the technical field of optical cable production, and particularly relates to a production equipment for composite optical fiber embedded steel wire rope and a use method thereof, comprising a mounting plate, a supporting plate, a supporting column, a rotating frame and a plurality of pay-off racks, the supporting plate is fixedly arranged on the upper surface of the mounting plate, the supporting column is fixedly arranged on the top of the supporting plate in a transverse direction, and the rotating frame is rotatably arranged on the column wall of the supporting column. The present application realizes real-time monitoring and dynamic adjustment through the tension self-adjusting mechanism, ensures that the tension of the steel wire rope is always reasonable, and avoids damage or loose winding of the optical fiber. Meanwhile, the coaxiality positioning mechanism cooperates with the tension self-adjusting mechanism, corrects the deviation of the optical fiber assembly to ensure the stability of the winding reference, and also links and compensates the imbalance of the tension to eliminate the hidden troubles of partial winding and stress concentration. In addition, the traction speed detection mechanism senses the speed fluctuation and links and adjusts the rotating speed of the rotating mechanism, ensures the uniformity of the winding spacing of the steel wire rope, and improves the structural stability and consistency of the composite optical fiber.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of optical cable production, and particularly relates to a production device for composite optical fiber embedded steel wire rope and a use method thereof. BACKGROUND

[0002] At present, in the production process of composite optical fiber, a steel wire rope needs to be embedded in the composite optical fiber (a steel wire rope is wound outside an optical fiber assembly) to improve the mechanical properties and transmission stability of the composite optical fiber, and therefore a winding production device needs to be used.

[0003] However, the existing winding production device is inconvenient for real-time detection of dynamic tension change in the steel wire rope winding process when the steel wire rope is wound. When there is a slight difference in the material quality of the steel wire rope or the unwinding speed fluctuates, the actual tension deviates from the preset value. If the tension is too large, the internal optical fiber assembly is excessively pressed, which increases the optical fiber micro-bending loss and even causes the optical fiber to break. If the tension is too small, the steel wire rope and the optical fiber assembly are loosely attached, and in subsequent use, relative friction is easily generated due to vibration, which causes the optical fiber outer sheath to wear and reduces the overall tensile strength of the composite structure.

[0004] In addition, in the traction conveying process of the optical fiber assembly, radial deviation is easily generated due to the coaxiality deviation of the traction device, guide rail vibration or gravity sag of the optical fiber assembly itself, so that the central axis of the steel wire rope winding device and the central axis of the optical fiber assembly are difficult to coincide, which causes the "partial winding" phenomenon to occur when the steel wire rope is wound. The partial winding part easily forms a stress concentration point, and long-term use may cause the steel wire rope to break or the optical fiber to be damaged by fatigue, which seriously affects the service life of the product.

[0005] Therefore, a production device for composite optical fiber embedded steel wire rope and a use method thereof are provided. SUMMARY

[0006] The purpose of the present application is to provide a production device for composite optical fiber embedded steel wire rope and a use method thereof to solve the above problems.

[0007] To achieve the above purpose, the following technical scheme is adopted: a production device for composite optical fiber embedded steel wire rope, comprising a mounting plate, a support plate, a support column, a rotating frame and a plurality of wire unwinding frames, the support plate is fixedly arranged on the upper surface of the mounting plate, the support column is fixedly arranged horizontally on the top of the support plate, the rotating frame is rotatably arranged on the column wall of the support column, and a plurality of wire unwinding frames are fixedly arranged on the side wall of the rotating frame, and a optical fiber assembly is arranged at the inner center of the support column, further comprising:

[0008] a rotating mechanism arranged between the side surface of the support plate and the rotating frame, and the rotating mechanism is used to drive the plurality of wire unwinding frames to rotate and wind the steel wire rope on the optical fiber assembly.

[0009] A plurality of tension self-adjusting mechanisms are fixedly arranged on the inner side wall of the rotating frame in a uniform distribution around, and the positions of the plurality of tension self-adjusting mechanisms correspond to the positions of the plurality of pay-off frames one by one.

[0010] A coaxial positioning mechanism is arranged on the side wall of the support column, and the center of the coaxial positioning mechanism is aligned with the center of the support column, and the optical fiber assembly is arranged inside the coaxial positioning mechanism.

[0011] A traction speed detection mechanism is arranged inside the coaxial positioning mechanism, and the traction speed detection mechanism is used to detect the traction speed of the optical fiber assembly.

[0012] A PLC controller is fixedly arranged on the side of the support plate, and the rotating mechanism, the tension self-adjusting mechanism, the coaxial positioning mechanism and the traction speed detection mechanism are electrically connected with the PLC controller.

[0013] Preferably, the pay-off frame comprises a bottom disc fixedly arranged on the circumferential wall of the rotating frame, a reel shaft is fixedly arranged on the top of the bottom disc, a screw rod is fixedly arranged on the upper end of the reel shaft, a top disc is sleeved on the rod wall of the screw rod, and a nut is threadedly arranged on the rod wall of the screw rod to fix the top disc.

[0014] Preferably, the rotating mechanism comprises a motor fixedly arranged on the side of the support plate, a gear is fixedly arranged on the output end of the motor, a gear ring is fixedly arranged on the circumferential wall of the rotating frame, and the gear and the gear ring are arranged in meshing.

[0015] Preferably, the tension self-adjusting mechanism comprises an L-shaped fixing plate fixedly arranged on the inner side wall of the rotating frame, a wireless electric push rod is fixedly arranged on the side of the L-shaped fixing plate away from the rotating frame, a plug sleeve is fixedly arranged on the moving end of the wireless electric push rod, a plug block is slidably arranged in the plug sleeve, an anti-falling guide roller is fixedly arranged on the top of the plug block, a wireless pressure sensor is fixedly arranged on the bottom of the plug block, and an elastic telescopic rod is fixedly arranged between the bottom of the wireless pressure sensor and the inner wall of the plug sleeve.

[0016] Preferably, the coaxiality positioning mechanism comprises two fixed rods symmetrically fixed on the side wall of the support column, and a hollow positioning ring is fixed at the end of the two fixed rods away from the support column, a plurality of uniformly distributed positioning sleeves are fixed around the inner side wall of the hollow positioning ring, a positioning rod extending outward is slidably arranged in the positioning sleeve, an electromagnet is fixed on the inner wall of the positioning sleeve, a permanent magnet is fixed at the end of the positioning rod corresponding to the position of the electromagnet, a spring is fixed between the electromagnet and the permanent magnet, and a positioning roller extending towards the middle of the hollow positioning ring is fixed at the end of the positioning rod away from the permanent magnet. An anti-interference displacement sensor is fixed between the positioning rod and the permanent magnet.

[0017] Preferably, the traction speed detection mechanism comprises a shell fixed at the end of the positioning rod, and a wheel body is rotatably arranged in the shell. An installation groove is formed in one side of the bottom of the shell, and an encoder is fixed in the installation groove. The rotating end of the encoder is fixedly connected with one end of the rotating shaft of the wheel body.

[0018] Preferably, a plurality of uniformly distributed guide rings are fixed around the side wall of the rotating frame, and the positions of the guide rings correspond one by one to the positions of the pay-off frames.

[0019] A use method of a production equipment for a composite optical fiber embedded steel wire rope, the use method comprising the following steps:

[0020] S1: The staff fixes the mounting plate on the composite optical fiber production line, passes the optical fiber assembly extended by the optical fiber preparation device through the hollow positioning ring and the support column, and connects the end with the traction device. Meanwhile, the steel wire rope reel is installed on the reel shaft of the pay-off frame, the steel wire rope is pulled out and sequentially passes through the guide ring and the anti-falling guide roller, and the end is wound on the outer wall of the optical fiber assembly.

[0021] S2: The PLC controller is operated to start the motor, the motor drives the gear ring to rotate through the gear, the rotating frame and the pay-off frame are rotated, the steel wire rope is synchronously wound on the outer wall of the optical fiber assembly, the wireless pressure sensor detects the tension of the steel wire rope in real time, and the position of the anti-falling guide roller is adjusted by the wireless electric push rod to stabilize the tension.

[0022] S3: The coaxiality positioning mechanism is operated by the PLC controller, the electromagnet is electrified to generate a repulsive force, the positioning rod and the positioning roller are pushed into contact with the optical fiber assembly for positioning, if the optical fiber assembly deviates, the anti-interference displacement sensor feeds back a signal, the PLC controller adjusts the current of the electromagnet to correct the deviation, and the corresponding steel wire rope tension is adjusted by the tension self-adjusting mechanism.

[0023] S4: In the process of traction positioning, the wheel body of the traction speed detection mechanism rotates with the optical fiber assembly, the encoder detects the speed and links the rotation speed of the motor to adjust, matches the rotation and the traction speed;

[0024] S5: After the steel wire rope winding is completed, the traction device sends the composite structure into the extruder to cover the sheath, and the composite optical fiber production is completed.

[0025] Compared with the prior art, the beneficial effects of the present application are:

[0026] 1. By setting the wireless pressure sensor in the tensioning force self-adjusting mechanism, the tensioning force of the steel wire rope can be monitored in real time, and the relative position of the anti-falling guide roller and the optical fiber assembly can be accurately adjusted by combining the dynamic extension of the wireless electric push rod: when the tensioning force of the steel wire rope is too large, the tensioning force is reduced by shortening the guide path to avoid micro-bending loss or breakage of the optical fiber assembly due to excessive extrusion; when the tensioning force is too small, the tensioning force is increased by lengthening the guide path to prevent friction and wear or decrease in tensile strength caused by loose fit of the steel wire rope and the optical fiber assembly, effectively adapting to variables such as differences in steel wire rope material and speed fluctuations during unwinding, ensuring that the tensioning force during winding is always within a reasonable range, and improving the stability and consistency of the composite structure.

[0027] 2. By setting the coaxiality positioning mechanism, the magnetic repulsion force of the energized magnetic block and the permanent magnetic block is used to drive the positioning roller to uniformly clamp the optical fiber assembly from all around, and the anti-interference displacement sensor is used to capture the radial deviation in real time and dynamically correct it, so that the optical fiber assembly always maintains the axial position and provides a stable reference for the steel wire rope winding; when the optical fiber assembly deviates due to vibration or uneven tensioning force, not only will the clamping correction of the positioning roller be triggered, but also the relative path of the steel wire rope and the optical fiber assembly in different directions will be changed, causing the tensioning force self-adjusting mechanism to respond, which not only eliminates the risk of partial winding, but also avoids the vicious cycle of tensioning force imbalance caused by deviation.

[0028] 3. By setting the traction speed detection mechanism, due to the synchronous rotation of the wheel body and the optical fiber assembly, the encoder converts the mechanical rotation speed into a pulse signal to accurately perceive the traction speed; when the speed fluctuates, the PLC controller can link the motor speed of the rotating mechanism to adjust, so that the rotation speed of the rotating frame and the moving speed of the optical fiber assembly are matched in real time, ensuring the uniformity of the steel wire rope winding interval, further ensuring the structural consistency and mechanical property stability of the composite optical fiber, and improving the controllability of the production process. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 is a first perspective view of a production equipment for a composite optical fiber embedded steel wire rope provided by the present application;

[0030] Figure 2is a second perspective view of the production equipment for the composite optical fiber embedded steel wire rope provided by the application;

[0031] Figure 3 is a perspective view of the pay-off rack of the production equipment for the composite optical fiber embedded steel wire rope provided by the application;

[0032] Figure 4 is a perspective view of the tension self-adjusting mechanism of the production equipment for the composite optical fiber embedded steel wire rope provided by the application;

[0033] Figure 5 is a perspective view of the coaxial positioning mechanism of the production equipment for the composite optical fiber embedded steel wire rope provided by the application;

[0034] Figure 6 is a perspective view of the traction speed detection mechanism of the production equipment for the composite optical fiber embedded steel wire rope provided by the application.

[0035] In the figure: 1 mounting plate, 2 support plate, 3 support column, 4 rotating rack, 5 pay-off rack, 51 bottom disc, 52 wire disc shaft, 53 screw, 54 top disc, 55 nut, 6 rotating mechanism, 61 motor, 62 gear, 63 gear ring, 7 tension self-adjusting mechanism, 71 L-shaped fixed plate, 72 wireless electric push rod, 73 insert sleeve, 74 insert block, 75 anti-falling guide roller, 76 wireless pressure sensor, 77 elastic telescopic rod, 8 coaxial positioning mechanism, 81 fixed rod, 82 hollow positioning ring, 83 positioning sleeve, 84 positioning rod, 85 energized electromagnetic block, 86 permanent magnet block, 87 spring, 88 positioning roller, 89 anti-interference displacement sensor, 9 traction speed detection mechanism, 91 housing, 92 wheel body, 93 mounting groove, 94 encoder, 10 PLC controller, 11 guide ring. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, not all the embodiments.

[0037] As Figures 1-6As shown, a production equipment for composite optical fiber embedded steel wire rope, including mounting plate 1, support plate 2, support column 3, rotating frame 4 and a plurality of pay-off rack 5, support plate 2 is fixedly arranged on the upper surface of mounting plate 1, support column 3 is fixedly arranged on the top of support plate 2, rotating frame 4 is arranged on the column wall of support column 3, a plurality of pay-off rack 5 is fixedly arranged on the side wall of rotating frame 4, pay-off rack 5 includes bottom disc 51 fixedly arranged on the circumferential wall of rotating frame 4, the top of bottom disc 51 is fixedly provided with wire reel shaft 52, the upper end of wire reel shaft 52 is fixedly provided with screw rod 53, the rod wall of screw rod 53 is sleeved with top disc 54, the rod wall of screw rod 53 is threadedly provided with nut 55 for fixing top disc 54, when the steel wire rope reel needs to be installed, the worker loosens nut 55 by wrench, and top disc 54 is taken off from screw rod 53, at this time, the steel wire rope reel can be sleeved on wire reel shaft 52, and top disc 54 is fixedly installed on screw rod 53; The inside center of support column 3 is provided with an optical fiber assembly, the middle part of support column 3 is provided with a through hole, and the diameter of the through hole is much larger than that of the optical fiber assembly; The side wall of rotating frame 4 is fixedly provided with a plurality of uniformly distributed guide rings 11, the positions of the plurality of guide rings 11 are one-to-one corresponding to the positions of the plurality of pay-off racks 5, the guide rings 11 can ensure that the steel wire rope is always paid out from the same position, and the production equipment further comprises:

[0038] Rotating mechanism 6 is arranged between the side surface of support plate 2 and rotating frame 4, and rotating mechanism 6 is used for driving a plurality of pay-off racks 5 to rotate and winding steel wire rope on optical fiber assembly; Rotating mechanism 6 includes motor 61 fixedly arranged on the side surface of support plate 2, the output end of motor 61 is fixedly provided with gear 62, the circumferential wall of rotating frame 4 is fixedly provided with gear ring 63, gear 62 and gear ring 63 are engaged, motor 61 can drive gear 62 to rotate, gear 62 can drive gear ring 63 to rotate, so that rotating frame 4 and a plurality of pay-off racks 5 on the side wall thereof rotate together and wind steel wire rope on the outer wall of optical fiber assembly, since a plurality of pay-off racks 5 are rotating, when the steel wire rope reel sleeved on wire reel shaft 52 rotates, there will be slight shaking, which causes the steel wire rope to swing irregularly, so that the tension fluctuation of steel wire rope occurs, but the tension fluctuation is small and can be ignored within a reasonable tension range.

[0039] A plurality of tension self-adjusting mechanisms 7 are fixedly arranged on the inner side wall of the rotating frame 4 in a uniform distribution around, and the positions of the plurality of tension self-adjusting mechanisms 7 are arranged one by one corresponding to the positions of the plurality of pay-off frames 5. A battery pack for supplying power to the tension self-adjusting mechanism 7 is installed on the rotating frame 4, so that the tension self-adjusting mechanism 7 does not need to be connected with the power supply outside the equipment through wiring. The tension self-adjusting mechanism 7 comprises an L-shaped fixed plate 71 fixedly arranged on the inner side wall of the rotating frame 4. A wireless electric push rod 72 is fixedly arranged on the side of the L-shaped fixed plate 71 away from the rotating frame 4. A plug sleeve 73 is fixedly arranged on the moving end of the wireless electric push rod 72. A plug block 74 is slidably arranged in the plug sleeve 73. An anti-falling guide roller 75 is fixedly arranged on the top of the plug block 74. The anti-falling guide roller 75 can not only guide the steel wire rope, but also avoid the steel wire rope from falling off from the inside of the anti-falling guide roller 75. A wireless pressure sensor 76 is fixedly arranged on the bottom of the plug block 74. An elastic expansion rod 77 is fixedly arranged between the bottom of the wireless pressure sensor 76 and the inner wall of the plug sleeve 73. Since the wireless electric push rod 72 and the wireless pressure sensor 76 will produce centrifugal motion, it is necessary to strengthen the element fixation, fill the buffer with potting glue, and perform early screening, regular maintenance, so as to reduce the influence of high-speed rotating centrifugal force on the internal elements of the wireless electric push rod 72 and the wireless pressure sensor 76, and ensure the stability of signal transmission.

[0040] The coaxiality positioning mechanism 8 is arranged on the side wall of the support column 3, and the center of the coaxiality positioning mechanism 8 is aligned with the center of the support column 3. The inside of the coaxiality positioning mechanism 8 is provided with the optical fiber assembly. The coaxiality positioning mechanism 8 comprises two fixed rods 81 fixedly arranged symmetrically on the side wall of the support column 3. The same hollow positioning ring 82 is fixedly arranged on the end of the two fixed rods 81 away from the support column 3. A plurality of evenly distributed positioning sleeves 83 are fixedly arranged on the inner side wall of the hollow positioning ring 82. A positioning rod 84 extending outward is slidably arranged in each of the plurality of positioning sleeves 83. A power-on electromagnetic block 85 is fixedly arranged on the inner wall of the positioning sleeve 83. A permanent magnet block 86 is fixedly arranged on the end of the positioning rod 84 corresponding to the position of the power-on electromagnetic block 85. A spring 87 is fixedly arranged between the power-on electromagnetic block 85 and the permanent magnet block 86. A positioning roller 88 extending towards the middle part of the hollow positioning ring 82 is fixedly arranged on the end of the positioning rod 84 away from the permanent magnet block 86. An anti-interference displacement sensor 89 is fixedly arranged between the positioning rod 84 and the permanent magnet block 86. A metal shielding shell is additionally arranged outside the anti-interference displacement sensor 89, which can avoid the influence of electromagnetic interference on the internal elements. When the current of the power-on electromagnetic block 85 decreases, the elastic force of the spring 87 will drive the permanent magnet block 86 to move towards the power-on electromagnetic block 85. At this time, the contact external force between the positioning roller 88 and the optical fiber assembly is reduced.

[0041] The traction speed detection mechanism 9 is arranged in the coaxial positioning mechanism 8, and the traction speed detection mechanism 9 is used for detecting the traction speed of the optical fiber assembly; the traction speed detection mechanism 9 comprises a shell 91 fixedly arranged at the end of the positioning rod 84, a wheel body 92 rotatably arranged in the shell 91, a mounting groove 93 is arranged on one side of the bottom of the shell 91, and an encoder 94 is fixedly arranged in the mounting groove 93; the rotating end of the encoder 94 is fixedly connected with one end of the rotating shaft of the wheel body 92; the wheel body 92 adopts an antiskid rubber wheel, so that the wheel body 92 and the outer wall of the optical fiber assembly cannot slip, the synchronous movement of the wheel body 92 and the optical fiber assembly is ensured, when the wheel body 92 rotates, the rotating end of the encoder 94 is driven to rotate together with the rotating shaft, the rotating speed of the wheel body 92 can be detected, and the traction speed of the optical fiber assembly can be indirectly reflected.

[0042] The PLC controller 10 is fixedly arranged on the side of the support plate 2, and the rotating mechanism 6, the tension self-adjusting mechanism 7, the coaxial positioning mechanism 8 and the traction speed detection mechanism 9 are electrically connected with the PLC controller 10.

[0043] The operating principle of the present application is described as follows: the staff fixes the mounting plate 1 on the composite optical fiber production line, the winding production equipment is located between the traction device and the optical fiber preparation device, and forms a complete production link, then the staff passes the optical fiber assembly extended from the optical fiber preparation device through the inside of the hollow positioning ring 82 and the inside of the support column 3, ensures that the end of the optical fiber assembly is connected with the traction device, at the same time, the staff installs a plurality of steel wire rope reels on a plurality of wire feeding racks 5, and then pulls one end of the steel wire rope, so that the steel wire rope is sequentially passed through the inside of the corresponding guide ring 11 and the anti-falling guide roller 75, and the running direction of the steel wire rope is ensured to be accurate, finally, the ends of the plurality of steel wire ropes are wound on the outer wall of the optical fiber assembly.

[0044] When the traction device pulls the optical fiber assembly, the staff operates the PLC controller 10 to start the motor 61, the motor 61 rotates to drive the gear 62 to rotate, the rotation of the gear 62 drives the gear ring 63 to rotate, so that the rotating frame 4 rotates on the outer wall of the support column 3, with the rotation of the rotating frame 4, the plurality of wire feeding racks 5 mounted thereon also rotate, so that the steel wire ropes on the plurality of wire feeding racks 5 can be synchronously wound on the outer wall of the optical fiber assembly, at the same time, the steel wire rope reel will automatically rotate in the wire feeding rack 5 due to the winding of one end of the steel wire rope on the optical fiber assembly.

[0045] In the process of winding, the external force received by the steel wire rope acts on the anti-falling guide roller 75, so that the anti-falling guide roller 75 drives the plug 74 to move in the inside of the plug sleeve 73, at the same time, the plug 74 will extrude the wireless pressure sensor 76, so that the wireless pressure sensor 76 moves downward against the elastic force of the elastic expansion rod 77, at this time, the wireless pressure sensor 76 can detect the tension of the steel wire rope in real time, and send the detected pressure value of the steel wire rope to the PLC controller 10 through the Bluetooth wireless module;

[0046] If the pressure value is larger, exceeds the threshold value preset in the PLC controller 10, it indicates that the tension of the steel wire rope is larger, and the pressure of the steel wire rope wound on the outer wall of the optical fiber assembly is also larger, at this time, the PLC controller 10 will immediately control the wireless electric push rod 72 to perform the retracting action, so that the anti-falling guide roller 75 moves towards the position of the optical fiber assembly, thereby reducing the tension of the steel wire rope and the pressure of the steel wire rope wound on the outer wall of the optical fiber assembly, so that the pressure detection value of the wireless pressure sensor 76 returns to the appropriate interval, avoiding the adverse effects on the optical fiber assembly due to over-winding;

[0047] If the pressure value decreases, exceeds the threshold value preset in the PLC controller 10, it indicates that the tension of the steel wire rope is smaller, and the steel wire rope wound on the outer wall of the optical fiber assembly is looser, at this time, the PLC controller 10 will immediately control the wireless electric push rod 72 to perform the extending action through the Bluetooth wireless module, so that the anti-falling guide roller 75 moves away from the position of the optical fiber assembly, thereby increasing the tension of the steel wire rope and the pressure of the steel wire rope wound on the outer wall of the optical fiber assembly, so that the pressure detection value of the wireless pressure sensor 76 returns to the appropriate interval, avoiding the loose winding condition, and ensuring the quality and stability of the product;

[0048] In the process of traction winding, the staff operates the PLC controller 10 to start the tension self-adjusting mechanism 7, so that the plurality of energized magnetic blocks 85 simultaneously access the same current, the energized magnetic blocks 85 after energization immediately generate a magnetic repulsion force to the permanent magnetic blocks 86, under the action of the magnetic repulsion force, the plurality of permanent magnetic blocks 86 overcome the elastic force of the springs 87, drive the positioning rods 84 and the positioning rollers 88 at the end to stretch out from the inside of the hollow positioning ring 82, until the plurality of positioning rollers 88 contact with the outer wall of the optical fiber assembly, complete the positioning of the optical fiber assembly, so that the optical fiber assembly can maintain the coaxiality through the support column 3 inside, providing a stable reference for the subsequent uniform winding of the steel wire rope;

[0049] If the fiber assembly deviates due to vibration during traction, the positioning roller 88 on one side of the deviation direction will bear greater pressure, thereby driving the corresponding positioning rod 84 to retract into the positioning sleeve 83. As the positioning rod 84 retracts, the permanent magnet block 86 gradually approaches the energized electromagnetic block 85, while compressing the spring 87. At this time, the anti-interference displacement sensor 89 installed at the end of the positioning rod 84 will sense this position change and immediately feedback an electrical signal to the PLC controller 10. After receiving the signal, the PLC controller 10 will quickly increase the current of the energized electromagnetic block 85 to enhance its magnetic repulsive force. Under the action of the enhanced repulsive force, the positioning rod 84 drives the positioning roller 88 to apply a reverse thrust force to the fiber assembly, gradually forcing the fiber assembly to return to the center position of the support column 3, ensuring that the winding process is not affected by the deviation;

[0050] When the fiber assembly deviates, it will cause the relative positions of the steel wires in different directions to change with respect to the fiber assembly. The steel wire in the deviation direction will have a sudden increase in tension due to the shortening of the path between it and the fiber assembly, while the steel wire in the opposite direction will have a sudden decrease in tension due to the lengthening of the path between it and the fiber assembly. In addition, the anti-falling guide roller 75 in the tension self-adjusting mechanism 7 will be subjected to abnormal force, driving the insert block 74 to move within the insert sleeve 73 and compressing the wireless pressure sensor 76. After the wireless pressure sensor 76 transmits the pressure signal to the PLC controller 10, the PLC controller 10 simultaneously controls the wireless electric push rod 72 on the corresponding L-shaped fixed plate 71 to act: for the steel wire with excessive tension, control the wireless electric push rod 72 to retract, so that the anti-falling guide roller 75 approaches the fiber assembly to reduce the tension; for the steel wire with insufficient tension, control the wireless electric push rod 72 to extend, so that the anti-falling guide roller 75 moves away from the fiber assembly to increase the tension;

[0051] If the steel wire has uneven tension due to material differences or unwinding fluctuations (such as a steel wire being too tight), the wireless pressure sensor 76 of the tension self-adjusting mechanism 7 will first detect the abnormality, and the PLC controller 10 will first adjust the tension of the steel wire through the wireless electric push rod 72. If the uneven tension is not completely corrected, the over-tight steel wire will pull the fiber assembly to one side, at which time the positioning roller 88 of the coaxial positioning mechanism 8 will sense the deviation, and the energized electromagnetic block 85 and the permanent magnet block 86 will push the positioning rod 84, with the symmetric positioning roller 88 thrust force canceling the lateral tension of the steel wire, pulling the fiber assembly back to the center. At the same time, the tension self-adjusting mechanism 7 will again fine-tune the tension of each steel wire based on the corrected position, ensuring that the tension of all steel wires is compatible with the center positioning of the fiber assembly;

[0052] The coaxiality positioning mechanism 8 provides a stable reference for winding by correcting and preventing the tension of the anti-falling guide roller 75 from falling off through the center of the positioning roller 88, and the tension self-adjusting mechanism 7 dynamically adapts to the positioning changes, both of which are coordinated by the PLC controller 10 to avoid tension imbalance caused by deviation and deviation aggravation caused by uneven tension, thereby ensuring the uniformity and stability of the steel wire winding on the outer wall of the optical fiber assembly;

[0053] After positioning is completed, the optical fiber assembly is pulled forward, and the wheel body 92 in contact with the optical fiber assembly rotates synchronously with the movement of the optical fiber assembly. When the wheel body 92 rotates, the rotating shaft drives the rotating end of the encoder 94 to rotate. The encoder 94 works with the photoelectric detection device through the internal grating disc. When the grating disc rotates with the rotating end, the light-transmitting stripes on the disc periodically block the light source. The photoelectric device receives the on-off change of the light signal and converts it into a pulse signal. By calculating the number of pulses per unit time, the rotational speed of the wheel body 92 can be accurately perceived. Since the wheel body 92 is always in close contact with the optical fiber assembly and moves synchronously, the rotational speed of the wheel body 92 detected by the encoder 94 can indirectly reflect the pulling speed of the optical fiber assembly.

[0054] If the pulling speed of the optical fiber assembly fluctuates, the encoder 94 will convert the speed change into a frequency change of the pulse signal and transmit it to the PLC controller 10 in real time. According to the preset standard speed parameter, the PLC controller 10 quickly responds to the adjustment. When the pulling speed is too fast, the PLC controller 10 automatically adjusts the rotational speed of the motor 61. When the pulling speed increases, the rotational speed of the motor 61 increases accordingly, so that the rotational speed of the rotating frame 4 driven by the pay-off stand 5 matches the moving speed of the optical fiber assembly. When the pulling speed slows down, the rotational speed of the motor 61 decreases accordingly, avoiding the steel wire from being wound too tightly or too loosely due to excessive rotation. Through the coordinated adjustment of the pulling speed and the rotational speed, the steel wire is always wound on the outer wall of the optical fiber assembly at a stable interval, maintaining the consistency of the production process.

[0055] After the steel wire is wound on the optical fiber assembly, the traction device sends the steel wire-wound optical fiber assembly into the head mold of the extruder. The molten material in the mold is wrapped around the outer part of the composite structure of the optical fiber assembly under the action of pressure, forming a protective sheath of a predetermined thickness, and completing the production of the composite optical fiber.

[0056] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A production equipment for composite optical fiber steel wire rope, comprising a mounting plate (1), a support plate (2), a support column (3), a rotating frame (4) and a plurality of pay-off frames (5), the support plate (2) is fixedly arranged on the upper surface of the mounting plate (1), the support column (3) is fixedly arranged horizontally on the top of the support plate (2), the rotating frame (4) is rotatably arranged on the column wall of the support column (3), and a plurality of pay-off frames (5) are fixedly arranged on the side wall of the rotating frame (4), and an optical fiber assembly is arranged in the inner center of the support column (3), characterized in that, Also include: A rotating mechanism (6) is arranged between the side of the support plate (2) and the rotating frame (4), and the rotating mechanism (6) is used to drive the plurality of pay-off racks (5) to rotate and wind the steel wire rope on the optical fiber assembly; A plurality of tension self-adjusting mechanisms (7) are fixedly arranged on the inner side wall of the rotating frame (4) in a uniform ring distribution, and the positions of the plurality of tension self-adjusting mechanisms (7) correspond to the positions of the plurality of pay-off racks (5) one by one; A coaxiality positioning mechanism (8) is arranged on the side wall of the support column (3), and the center of the coaxiality positioning mechanism (8) is aligned with the center of the support column (3), and the optical fiber assembly is arranged inside the coaxiality positioning mechanism (8); A traction speed detection mechanism (9) is arranged inside the coaxiality positioning mechanism (8), and the traction speed detection mechanism (9) is used to detect the traction speed of the optical fiber assembly; A PLC controller (10) is fixedly arranged on the side of the support plate (2), and the rotating mechanism (6), the tension self-adjusting mechanism (7), the coaxiality positioning mechanism (8) and the traction speed detection mechanism (9) are electrically connected with the PLC controller (10); The tension self-adjusting mechanism (7) comprises an L-shaped fixed plate (71), a wireless electric push rod (72), a plug sleeve (73), a plug block (74), an anti-falling guide roller (75), a wireless pressure sensor (76) and an elastic telescopic rod (77); The coaxiality positioning mechanism (8) comprises two fixed rods (81), a hollow positioning ring (82), a positioning sleeve (83), a positioning rod (84), a power electromagnetic block (85), a permanent magnet block (86), a spring (87), a positioning roller (88) and a displacement sensor (89); The PLC controller (10) synchronously controls the wireless electric push rod (72) on the corresponding L-shaped fixed plate (71) while driving the coaxiality positioning mechanism (8) to correct the deviation; Both of them avoid the imbalance of tension caused by deviation and the deviation caused by uneven tension under the coordination of the PLC controller (10), and ensure the uniformity and stability of the steel wire rope winding on the outer wall of the optical fiber assembly.

2. The production apparatus for a composite fiber-in-steel wire rope according to claim 1, characterized by The pay-off rack (5) comprises a bottom disc (51) fixedly arranged on the circumferential wall of the rotating frame (4), a reel shaft (52) fixedly arranged on the top of the bottom disc (51), a screw rod (53) fixedly arranged on the upper end of the reel shaft (52), a top disc (54) sleeved on the rod wall of the screw rod (53), and a nut (55) threadedly arranged on the rod wall of the screw rod (53) to fix the top disc (54).

3. A production apparatus for a composite fiber-in-steel wire rope according to claim 2, characterized by The rotating mechanism (6) comprises a motor (61) fixedly arranged on the side of the support plate (2), a gear (62) fixedly arranged on the output end of the motor (61), and a gear ring (63) fixedly arranged on the circumferential wall of the rotating frame (4). The gear (62) and the gear ring (63) are arranged in meshing.

4. The production apparatus for a composite fiber-in-steel wire rope according to claim 3, characterized by The tension self-adjusting mechanism (7) comprises an L-shaped fixing plate (71) fixedly arranged on the inner side wall of the rotating frame (4), a wireless electric push rod (72) is fixedly arranged on the side of the L-shaped fixing plate (71) away from the rotating frame (4), a plug sleeve (73) is fixedly arranged on the moving end of the wireless electric push rod (72), a plug block (74) is slidably arranged in the plug sleeve (73), an anti-falling guide roller (75) is fixedly arranged on the top of the plug block (74), a wireless pressure sensor (76) is fixedly arranged on the bottom of the plug block (74), and an elastic telescopic rod (77) is fixedly arranged between the bottom of the wireless pressure sensor (76) and the inner wall of the plug sleeve (73).

5. A production apparatus for a composite fiber-in-steel wire rope according to claim 4, characterized by The coaxiality positioning mechanism (8) comprises two fixed rods (81) symmetrically fixed on the side wall of the support column (3), and a same hollow positioning ring (82) is fixedly arranged on the end of the two fixed rods (81) away from the support column (3); a plurality of uniformly distributed positioning sleeves (83) are fixedly arranged on the inner side wall of the hollow positioning ring (82); an outwardly extending positioning rod (84) is slidably arranged in each of the plurality of positioning sleeves (83); a power-on electromagnetic block (85) is fixedly arranged on the inner wall of the positioning sleeve (83); a permanent magnet block (86) is fixedly arranged on the end of the positioning rod (84) corresponding to the position of the power-on electromagnetic block (85); a spring (87) is fixedly arranged between the power-on electromagnetic block (85) and the permanent magnet block (86); a positioning roller (88) extending towards the middle part of the hollow positioning ring (82) is fixedly arranged on the end of the positioning rod (84) away from the permanent magnet block (86); and an anti-interference displacement sensor (89) is fixedly arranged between the positioning rod (84) and the permanent magnet block (86).

6. A production apparatus for a composite fiber-in-steel wire rope according to claim 5, characterized by The traction speed detection mechanism (9) comprises a shell (91) fixedly arranged on the end of the positioning rod (84), and a wheel body (92) rotatably arranged in the shell (91); one side of the bottom of the shell (91) is provided with a mounting groove (93), and an encoder (94) is fixedly arranged in the mounting groove (93); and the rotating end of the encoder (94) is fixedly connected with one end of the rotating shaft of the wheel body (92).

7. A production apparatus for a composite fiber optic wire rope according to claim 6, characterized by A plurality of uniformly distributed guide rings (11) are fixedly arranged on the side wall of the rotating frame (4), and the positions of the plurality of guide rings (11) correspond to the positions of the plurality of pay-off frames (5) one by one.

8. The method of using the apparatus for producing a composite fiber optic wire rope as defined in claim 7, wherein, The use method comprises the following steps: S1: The worker fixes the mounting plate (1) on the composite optical fiber production line, passes the optical fiber assembly extended by the optical fiber preparation device through the hollow positioning ring (82) and the support column (3), and connects the end with the traction device; simultaneously, the steel wire rope reel is installed on the reel shaft (52) of the pay-off frame (5), the steel wire rope is pulled out and sequentially passes through the guide ring (11) and the anti-falling guide roller (75), and the end is wound on the outer wall of the optical fiber assembly. S2: operating the PLC controller (10) to start the motor (61), the motor (61) drives the gear (62) to rotate the gear ring (63), the rotating frame (4) and the pay-off frame (5) rotate, the steel wire rope is synchronously wound on the outer wall of the optical fiber assembly, the wireless pressure sensor (76) detects the tension of the steel wire rope in real time, and the wireless electric push rod (72) adjusts the position of the anti-falling guide roller (75) to stabilize the tension; S3: operating the PLC controller (10) to start the coaxial positioning mechanism (8), the electromagnetic block (85) generates repulsion by electrification, pushes the positioning rod (84) and the positioning roller (88) to contact and position the optical fiber assembly, if the optical fiber assembly deviates, the anti-interference displacement sensor (89) feeds back the signal, the PLC controller (10) adjusts the current of the electrified electromagnetic block (85) to correct the deviation, and simultaneously links the tension self-adjusting mechanism (7) to adjust the corresponding steel wire rope tension; S4: during the traction positioning process, the wheel body (92) of the traction speed detection mechanism (9) rotates with the optical fiber assembly, the encoder (94) detects the speed and links the speed of the motor (61) to adjust the speed, matches the rotation speed with the traction speed; S5: after the steel wire rope is wound, the traction device sends the composite structure into the extruder to cover the sheath, and the composite optical fiber production is completed.

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