Energy-saving ventilation device for cigarette factory

By designing an energy-saving ventilation device for cigarette factories, and utilizing the coordination of the correction section and the suction section, the smoke intake method is selected according to the degree of cigarette combustion, thus solving the problem of smoke residue and achieving efficient smoke exchange and accurate detection.

CN120899012BActive Publication Date: 2025-12-16JINAN MINGHU REFRIGERATION & AIR CONDITIONING EQUIP CO LTD
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Patent Information

Application Number
CN202511455268.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2025-12-16
Estimated Expiration
2045-10-13

AI Technical Summary

Technical Problem

The existing ventilation system in cigarette factories is not effective in exchanging the smoke, resulting in a large amount of residual smoke in the factory and affecting the cigarette testing results.

Method used

An energy-saving ventilation device for cigarette factories was designed, comprising a ventilation unit, a negative suction unit, and an adjustment mechanism. Through the coordinated operation of the correction section and the suction section, different smoke inhalation methods are selected according to the degree of cigarette combustion, thereby achieving precise ventilation of the smoke.

Benefits of technology

It achieves efficient ventilation of flue gas, avoids excessively high flue gas concentration from affecting test results, prevents cigarettes from burning too fast, and ensures test accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to cigarette factory cigarette ventilation technical field, disclose a kind of energy-saving ventilation device for cigarette factory, the device includes workbench and handling manipulator, handling manipulator is used to carry and place cigarette;Supporting table is fixedly installed on workbench;Rotary part is connected with workbench and located between supporting table and workbench;Telescopic cylinder is fixedly installed on supporting table, and lifting seat is connected with telescopic cylinder output end;Ventilation assembly is uniformly arranged on lifting seat;Negative suction unit is uniformly arranged on supporting table;By changing the ventilation position of flue gas, the combustion degree of cigarette can be selected, when cigarette just starts to burn and cigarette burns more than half, different flue gas suction mode is used, at this time, negative pressure absorption work of flue gas can be ensured, so as to complete ventilation work.
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Description

Technical Field

[0001] This invention relates to the field of cigarette ventilation technology in cigarette factories, specifically an energy-saving ventilation device for cigarette factories. Background Technology

[0002] A ventilation system is a device that facilitates the exchange of indoor and outdoor air through mechanical or natural means. Its core function is to expel polluted air such as formaldehyde, odors, and high concentrations of carbon dioxide, and to introduce fresh air through airflow, thus ensuring indoor air circulation and health.

[0003] For example, Chinese Patent CN103134161B discloses an air conditioning system for improving the temperature and humidity uniformity of elevated warehouses in cigarette factories. The system includes an air compressor, an air supply system, and a return air system. The air supply system includes an upper air supply duct, swirl nozzles, jet nozzles, a lower air supply duct, and double-layer louvered nozzles. The upper air supply duct is connected to the outlet of the air compressor. The swirl nozzles and jet nozzles are distributed along the upper air supply duct. The lower air supply duct is connected to the air compressor. The return air system includes a return air duct and a single-layer louvered nozzle. The single-layer louvered nozzles are distributed along the return air duct, which is connected to the return air outlet of the air compressor.

[0004] However, the above technical solutions still have some problems. The above devices ventilate the entire room during the ventilation process. However, after the cigarette factory completes the cigarette manufacturing, it is necessary to identify abnormal sounds during the cigarette combustion or smoking process to check for product defects and optimize the quality control process. However, the ventilation devices in the above technical solutions cannot accurately ventilate the smoke produced during cigarette combustion in normal factory buildings, which can easily lead to a large amount of smoke remaining in the factory.

[0005] Therefore, how to complete the ventilation of flue gas is a problem that needs to be solved. Summary of the Invention

[0006] This invention provides an energy-saving ventilation device for cigarette factories to solve the aforementioned problems existing in the prior art.

[0007] An energy-saving ventilation device for cigarette factories includes:

[0008] A workbench and a handling robot, wherein the handling robot is used for handling and placing cigarettes;

[0009] The support platform is fixedly installed on the workbench;

[0010] A rotating part is connected to the worktable and located between the support platform and the worktable;

[0011] A telescopic air cylinder is fixedly installed on the support table, and a lifting seat connected to an output end of the telescopic air cylinder;

[0012] A plurality of ventilation assemblies are uniformly arranged on the lifting seat;

[0013] A plurality of negative suction units are uniformly arranged on the support table and used for placing cigarettes;

[0014] A ventilation unit is arranged on the support table;

[0015] The ventilation unit comprises the ventilation assemblies;

[0016] The ventilation assembly comprises a protective cover fixedly connected to the lifting seat, a fixed frame arranged in the protective cover and a plurality of sound detectors, an adjusting mechanism arranged in the fixed frame, a moving seat connected to the adjusting mechanism, and a correction part and a suction part arranged on the moving seat, respectively; the sound detector is a prior art and is used for detecting the sound generated when the cigarette is burned.

[0017] Further, the correction part comprises an adapter seat screwed to the moving seat, a correction nut screwed to the adapter seat, a movable disc located between the moving seat and the adapter seat and in the adapter seat, an air passage rod penetrating through the movable disc, a second spring used for connecting the movable disc and the adapter seat, and a first spring used for connecting the air passage rod and the correction nut;

[0018] The moving seat is further provided with a first air inlet;

[0019] The adapter seat is provided with a stepped groove; the first air inlet is connected to a pump body, and the gas amount in the area between the moving seat and the adapter seat is changed through the working of the pump body, the position of the movable disc is adjusted, and thus the position of the air passage rod is adjusted.

[0020] Further, the air passage rod is provided with a gas conveying channel, a driving disc arranged on the air passage rod and located away from the correction nut, and a clamping protrusion connected to the driving disc and inserted into the suction part;

[0021] The gas conveying channel has an F-shaped structure, the driving disc has a disc structure, a plurality of gas conveying channels are uniformly arranged in the driving disc, the gas conveying channels are in communication with the gas conveying channel, and the gas conveying channels are used for injecting gas into the suction part;

[0022] The driving disc abuts against the suction part.

[0023] Further, the suction part comprises a communication disc arranged in the moving seat, a clamping pipe arranged on one side of the communication disc, a sleeve base connected to the other side of the communication disc, a sealing plate arranged on the sleeve base and away from one end of the adjusting screw cap, a fourth spring for connecting the moving seat and the communication disc, a third spring for connecting the moving seat and the communication disc, at least two waist-shaped holes arranged on the moving seat along the direction from the adjusting screw cap to the sealing plate, a first filter screen and a second filter screen arranged on the moving seat in sequence and used for shielding the waist-shaped holes, and an air inlet and an air outlet arranged on the moving seat respectively.

[0024] The sealing plate is provided with a sealing gasket, and the sealing gasket is in abutment with the moving seat.

[0025] A plurality of communication holes are uniformly arranged on the communication disc.

[0026] Further, the adjusting mechanism comprises at least three moving parts uniformly arranged on the fixed frame, an adjusting rod movably connected with the moving parts, and an adjusting disc for connecting the adjusting rod.

[0027] The moving part comprises a supporting motor fixedly installed on the fixed frame, a driving wheel connected with the output end of the supporting motor and the fixed frame respectively, a driving belt for connecting the driving wheel, at least two limiting tubes arranged along the height direction of the fixed frame, and a sliding block connected with the driving belt and slidably connected with the limiting tube.

[0028] The other end of the adjusting rod is movably connected with the sliding block.

[0029] Further, the negative suction unit comprises a negative suction part fixedly installed on the workbench, and a plurality of limiting parts uniformly arranged on the rotating part.

[0030] The limiting part comprises a limiting seat arranged on the limiting part, a pushing cylinder connected with the limiting seat, and a clamping piece connected with the output end of the pushing cylinder.

[0031] Further, the clamping piece comprises a pushing plate connected with the output end of the pushing cylinder, at least three wedge blocks symmetrically arranged on the pushing plate, a clamping block in abutment with the wedge blocks and movably connected with the limiting seat, and a reset spring connected with the clamping block.

[0032] One end of the reset spring is connected with the limiting seat.

[0033] The wedge blocks and the clamping blocks are each provided with an inclined surface, the position of the pushing plate is adjusted by the pushing cylinder, the wedge blocks and the clamping blocks are in abutment, and the clamping block is pushed to move, so that the clamping and limiting of different cigarettes are completed.

[0034] Further, the ventilation unit comprises a power assembly fixedly installed on the support table, and a communication pipe connected with the power assembly;

[0035] The power assembly comprises a mounting frame fixedly installed on the support table, an electric piston fixedly connected with the mounting frame, and a reversing valve for connecting the electric piston with the communication pipe;

[0036] The reversing valve comprises a valve seat fixedly installed on the mounting frame, a valve core movably connected with the valve seat, and a reversing motor connected with the valve core;

[0037] The valve seat is provided with a T-shaped channel; and the communication pipe is in communication with the ventilation assembly.

[0038] Further, the workbench is provided with a feeding unit; the feeding unit comprises a linear conveying mechanism fixedly installed on the workbench, a moving frame connected with the linear conveying mechanism, support seats uniformly arranged on the moving frame and used for placing cigarettes, and a limiting piece built in the support seat, the limiting part and the limiting piece are of the same structure.

[0039] Beneficial effects: The energy-saving ventilation device for cigarette factories is disclosed, which completes the ventilation work of smoke. The device is provided with a ventilation unit, which comprises a correction part, a suction part and a moving seat. The working of the correction part can change the amount of gas entering from the air inlet. When the correction part works, the cooperating work of the driving disc and the ventilation rod can drive the sealing plate to move, so that the sealing plate can move away from the moving seat, so that the gas can enter the moving seat from the axis direction of the ventilation rod. The position of the communication disc can be adjusted, so that the smoke can enter the moving seat from the first filter screen. When it is necessary to change the direction of the inhaled smoke, the amount of air entering the first air inlet is changed, so that the movable disc can move in the area between the moving seat and the adaptive seat. Then, the moving adaptive seat can drive the ventilation rod to move, so that the sealing plate can abut against the moving seat, and the smoke can enter the moving seat through the second filter screen. By changing the ventilation position of the smoke, the selection can be made according to the burning degree of the cigarette. When the cigarette just starts to burn and after the cigarette burns more than half, different smoke suction modes are used. At this time, the negative pressure absorption work of the smoke can be completed, so that the ventilation work is completed, the smoke concentration in the protective cover is prevented from being too high, the sound propagation is prevented from being hindered, the detection result is prevented from having errors, and the ventilation work of the smoke is completed. BRIEF DESCRIPTION OF DRAWINGS

[0040] Figure 1 is a schematic view of the energy-saving ventilation device for cigarette factories;

[0041] Figure 2It is the ventilation assembly structure schematic diagram of the application;

[0042] Figure 3 It is the correction part structure schematic diagram of the application;

[0043] Figure 4 It is the suction part structure schematic diagram of the application;

[0044] Figure 5 It is the ventilation assembly bottom view of the application;

[0045] Figure 6 It is the adjusting mechanism structure schematic diagram of the application;

[0046] Figure 7 It is the limiting part schematic diagram of the application;

[0047] Figure 8 It is the limiting part top view of the application;

[0048] Figure 9 It is the power assembly structure schematic diagram of the application;

[0049] Figure 10 It is the reversing valve structure schematic diagram of the application.

[0050] The drawing label: 1, workbench;2, feeding unit;3, support table;4, rotating part;5, negative suction unit;6, ventilation unit;7, telescopic air cylinder;8, lifting seat;21, straight line transportation mechanism;22, moving frame;23, support seat;51, negative suction part;52, limiting part;521, limiting seat;522, advancing air cylinder;523, advancing plate;524, wedge;525, clamping block;526, return spring;61, power assembly;611, electric piston;612, mounting frame;613, valve seat;614, valve core;615, reversing motor;62, communication pipe;63, ventilation assembly;631, protective cover;632, adjusting mechanism;6321, supporting motor;6322, driving wheel;6323, limiting pipe;6324, sliding block;6325, adjusting rod;6326, adjusting disc;633, moving seat;634, fixed frame;635, correction part;6351, correction nut;6352, first spring;6353, second spring;6354, adaptive seat;6355, movable disc;6356, ventilation rod;6357, first air inlet;6358, gas conveying channel;6359, driving disc;636, suction part;6361, air inlet;6362, air outlet;6363, first filter screen;6364, second filter screen;6365, sleeve seat;6366, sealing plate;6367, third spring;6368, fourth spring;6369, communication disc;63610, clamping pipe. DETAILED DESCRIPTION

[0051] In order to make the above objectives, characteristics and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0052] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application, however, can be practiced in a variety of ways beyond the specific embodiments described herein without departing from the scope of the present application, and it is understood that variations can be made in view of what has been described heretofore, without departing from the spirit of the present application. Accordingly, the present application is not limited to the specific embodiments described below.

[0053] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor does it mean an embodiment that is separate or selectively excluded from other embodiments.

[0054] The present application discloses an energy-saving ventilation device for a cigarette factory, which refers to Figures 1-10 , comprising:

[0055] The workbench 1 and the carrying manipulator are used for carrying and placing cigarettes; the supporting table 3 is fixedly installed on the workbench 1; the rotating part 4 is connected with the workbench 1 and located between the supporting table 3 and the workbench 1; the telescopic air cylinder 7 is fixedly installed on the supporting table 3, and the lifting seat 8 connected with the output end of the telescopic air cylinder 7; the ventilation assemblies 63 are a plurality in number and uniformly arranged on the lifting seat 8; the negative suction unit 5 is uniformly arranged on the supporting table 3 and used for placing cigarettes; the ventilation unit 6 is arranged on the supporting table 3; the ventilation unit 6 comprises the ventilation assemblies 63; the ventilation assembly 63 comprises the protective cover 631 fixedly connected with the lifting seat 8, the fixing frame 634 and a plurality of sound detectors arranged in the protective cover 631, the adjusting mechanism 632 arranged in the fixing frame 634, the moving seat 633 connected with the adjusting mechanism 632, and the correction part 635 and the suction part 636 respectively arranged on the moving seat 633; the gas entering amount from the air inlet 6361 can be changed through the work of the correction part 635;

[0056] At this time, the first mode is that when the correction part 635 works, the working correction part 635 can drive the sealing plate 6366 to move through the cooperation work of the driving disc 6359 and the ventilation rod 6356 arranged, so that the sealing plate 6366 can move away from the moving seat 633, so that the gas can enter the moving seat 633 from the axis direction of the ventilation rod 6356, and the position of the communication disc 6369 can be adjusted, so that the flue gas can enter the moving seat 633 from the first filter screen 6363;

[0057] The second mode is: when the direction of the inhaled smoke needs to be changed, the air inlet amount into the first air inlet 6357 is changed at this time, so that the movable disc 6355 can move in the area between the moving seat 633 and the adapter seat 6354, and then the moving adapter seat 6354 can drive the air inlet rod 6356 to move, so that the sealing plate 6366 can abut against the moving seat 633, and the smoke passes through the second filter screen 6364 into the moving seat 633, and by changing the air exchange position of the smoke, the smoke suction mode of the second mode can be selected according to the burning degree of the cigarette. When the cigarette just starts to burn, the smoke suction mode of the second mode is selected to avoid excessive negative pressure air suction, which causes the cigarette to burn too fast. When the cigarette is more than half burned, the smoke suction mode of the first mode is used at this time, which can ensure that the negative pressure suction work of the smoke can be completed, thereby completing the air exchange work.

[0058] The correction part 635 comprises an adapter seat 6354 screwed with the moving seat 633, a correction nut 6351 screwed with the adapter seat 6354, a movable disc 6355 located between the moving seat 633 and the adapter seat 6354 and in the adapter seat 6354, an air inlet rod 6356 penetrating through the movable disc 6355, a second spring 6353 for connecting the movable disc 6355 and the adapter seat 6354, and a first spring 6352 for connecting the air inlet rod 6356 and the correction nut 6351; the moving seat 633 is further provided with a first air inlet 6357; the adapter seat 6354 is provided with a stepped groove; the air inlet rod 6356 is provided with a gas conveying channel 6358, a driving disc 6359 located at one end away from the correction nut 6351 and arranged on the air inlet rod 6356, and a clamping protrusion connected with the driving disc 6359 and inserted into the suction part 636; the gas conveying channel 6358 is in F-shaped structure, and the driving disc 6359 is in disc structure and uniformly provided with a plurality of gas conveying channels in the inside; the gas conveying channels are in communication with the gas conveying channel 6358 and used for injecting gas into the suction part 636; the driving disc 6359 abuts against the suction part 636;

[0059] When the position of the communication disc 6369 needs to be adjusted to change the suction position of the smoke, the gas amount between the moving seat 633 and the adapter seat 6354 can be changed by changing the gas conveying amount or suction amount in the first air inlet 6357 at this time. Since the first spring 6352 and the second spring 6353 are in a compressed state, the movable disc 6355 can be driven to move, so that the movable disc 6355 can move in the adapter seat 6354, and then the position of one end of the air inlet rod 6356 can be changed. The moving air inlet rod 6356 can drive the driving disc 6359 to move, so that the communication disc 6369 can be pushed to move in the axial direction of the moving seat 633.

[0060] When the sealing plate 6366 is away from the moving seat 633, the gas can enter the moving seat 633 from the axis direction of the moving seat 633 through the first filter screen 6363, and the gas adsorption work is completed;

[0061] When the sealing plate 6366 is close to the moving seat 633, the gas can enter the moving seat 633 through the second filter screen 6364, and the gas adsorption work is completed;

[0062] In a further embodiment, the gas outlet end of the gas inlet channel on the driving disc 6359 is arranged on one side of the driving disc 6359, and the side provided with the gas outlet end is closer to the air inlet 6361 than the other side. In this embodiment, the negative pressure air suction work is performed through the air inlet 6361, and then the air inlet end of the air outlet 6362 is blocked by the ventilation rod 6356. At this time, the smoke adsorption work can be completed, and then after the cigarette completes the combustion work, the cigarette is replaced. At this time, by changing the position of the ventilation rod 6356, the gas outlet end of the gas inlet channel abuts against the inner wall of the moving seat 633. At this time, the F-shaped gas inlet channel 6358 can communicate the air inlet 6361 and the air outlet 6362, and the self-circulation work of the gas can be performed. Under the premise that the negative pressure air suction work of the air inlet 6361 is not stopped, the smoke adsorption work can be stopped, thereby avoiding the cigarette from entering the device due to the breakage of the cigarette caused by misoperation or other conditions during the installation process;

[0063] In a further embodiment, the deformation amount of the first spring 6352 and the second spring 6353 can be adjusted by the setting of the correction nut 6351, so as to adjust the initial position of the ventilation rod 6356, thereby ensuring that the correction part 635 can normally work;

[0064] When axial and circumferential double-direction adsorption is adopted, a wider area can be covered, and it is suitable for large amount of smoke rapid collection scene. When switching to circumferential adsorption, the target area can be accurately focused, and irrelevant gas interference is reduced. At the same time, the device selects according to the burning time of the cigarette, avoids the interference of the gas generated during the adsorption on the detection of the sound detector, so as to not only perform the air exchange work of the smoke to avoid the high smoke concentration affecting the transmission of the sound emitted by the cigarette during the smoke combustion, but also avoid the influence of the negative pressure gas on the cigarette, causing the cigarette to burn too fast and the detection result to have a large error.

[0065] The suction part 636 comprises a communication disc 6369 arranged in the moving seat 633, a clamping pipe 63610 arranged on one side of the communication disc 6369, a sleeve seat 6365 connected to the other side of the communication disc 6369, a sealing plate 6366 arranged on the sleeve seat 6365 and away from one end of the adjusting nut 6351, a fourth spring 6368 for connecting the moving seat 633 and the communication disc 6369, a third spring 6367 for connecting the moving seat 633 and the communication disc 6369, at least two waist-shaped holes arranged on the moving seat 633 along the direction from the adjusting nut 6351 to the sealing plate 6366, a first filter screen 6363 and a second filter screen 6364 arranged on the moving seat 633 in sequence and used for shielding the waist-shaped holes, and an air inlet and an air outlet 6362 arranged on the moving seat 633 respectively; the sealing plate 6366 is provided with a sealing gasket, and the sealing gasket is in abutment with the moving seat 633; the communication disc 6369 is uniformly provided with a plurality of communication holes;

[0066] When it is necessary to change the mode of air suction, the clamping pipe 63610 can be pushed to move by the driving disc 6359, so as to adjust the position of the communication disc 6369 in the moving seat 633, which not only can seal and block the moving seat 633 by the sealing plate 6366, but also can change the suction area of the gas from the moving seat 633 in the circumferential direction, so as to select the corresponding mode according to the different combustion degrees of the cigarette, so as to complete the air exchange of the smoke, avoid the too high smoke concentration, and cause the cigarette to be extinguished and the cigarette detection work to fail.

[0067] The adjusting mechanism 632 comprises at least three moving parts uniformly arranged on the fixed frame 634, an adjusting rod 6325 movably connected with the moving parts, and an adjusting disc 6326 for connecting the adjusting rod 6325; the moving part comprises a supporting motor 6321 fixedly installed on the fixed frame 634, a driving wheel 6322 connected with the output end of the supporting motor 6321 and the fixed frame 634 respectively, a driving belt for connecting the driving wheel 6322, at least two limiting pipes 6323 arranged along the height direction of the fixed frame 634, and a sliding block 6324 connected with the driving belt and slidably connected with the limiting pipes 6323; the other end of the adjusting rod 6325 is movably connected with the sliding block 6324;

[0068] When the adjustment work needs to be carried out, the supporting motor 6321 starts to work, and the moving supporting motor 6321 can drive the driving wheel 6322 to rotate directly or indirectly (through the driving belt), so that the sliding block 6324 can move in the length direction of the limiting pipe 6323, the position of the adjusting disc 6326 is changed, the position of the ventilation assembly 63 is adjusted, so that the negative pressure adsorption work of smoke gas on some deviated cigarettes can be carried out, and the position of the ventilation assembly 63 can be adjusted in real time, so that the ventilation work can be carried out smoothly.

[0069] The negative suction unit 5 comprises a negative suction part 51 fixedly installed on the workbench 1 and a plurality of limiting parts 52 uniformly arranged on the rotating part 4; the limiting part 52 comprises a limiting seat 521 arranged on the limiting part 52, a pushing cylinder 522 connected with the limiting seat 521, and a clamping piece connected with the output end of the pushing cylinder 522; the clamping piece comprises a pushing plate 523 connected with the output end of the pushing cylinder 522, at least three wedge blocks 524 symmetrically arranged on the pushing plate 523, a clamping block 525 abutting against the wedge block 524 and movably connected with the limiting seat 521, and a reset spring 526 connected with the clamping block 525; one end of the reset spring 526 is connected with the limiting seat 521; the wedge block 524 and the clamping block 525 are both provided with inclined surfaces, the position of the pushing plate 523 is adjusted through the pushing cylinder 522, the wedge block 524 and the clamping block 525 abut against each other, and the clamping block 525 is pushed to move, so that the clamping and limiting of different cigarettes are completed;

[0070] When the cigarette burning volume detection work needs to be carried out, the carrying manipulator can carry the cigarette and place it on the limiting part 52, then the pushing cylinder 522 starts to work, the moving pushing cylinder 522 can drive the pushing plate 523 to move, the wedge block 524 on the pushing plate 523 can abut against the clamping block 525, the compression amount of the reset spring 526 is increased, so that the space between the clamping blocks 525 is expanded, and the placement of cigarettes with different diameters is facilitated, then the pushing cylinder 522 works in reverse, so that the clamping block 525 can clamp the cigarette, and the subsequent detection work is facilitated, and when the cigarette is inclined, the adjusting mechanism 632 is arranged, the ventilation assembly 63 can be adjusted according to the inclination of the inclined cigarette, so that the ventilation work is completed.

[0071] The ventilation unit 6 comprises a power assembly 61 fixedly installed on the support table 3, and a communication pipe 62 connected with the power assembly 61; the power assembly 61 comprises a mounting frame 612 fixedly installed on the support table 3, an electric piston 611 fixedly connected with the mounting frame 612, and a reversing valve for connecting the electric piston 611 and the communication pipe 62; the reversing valve comprises a valve seat 613 fixedly installed on the mounting frame 612, a valve core 614 movably connected with the valve seat 613, and a reversing motor 615 connected with the valve core 614; the valve seat 613 is provided with a T-shaped channel; the communication pipe 62 communicates with a ventilation assembly 63;

[0072] When the ventilation work is needed, at this time the electric piston 611 starts to work, and the moving electric piston 611 can perform the inhalation work, so as to complete the negative pressure absorption work of the flue gas; after the cigarette completes the combustion work, at this time the electric piston 611 reverses to work, so that the stored gas can be discharged; before this work, the reversing motor 615 starts to work, and the moving reversing motor 615 can drive the valve core 614 to work, so as to change the transportation direction of the gas in the valve seat 613, thereby completing the discharge work of the gas;

[0073] In a further embodiment, the communication pipe 62 is provided with a filter screen at one end, thereby being capable of performing secondary filtration work on the flue gas;

[0074] The workbench 1 is provided with a feeding unit 2; the feeding unit 2 comprises a linear conveying mechanism 21 fixedly installed on the workbench 1, a moving frame 22 connected with the linear conveying mechanism 21, support seats 23 uniformly arranged on the moving frame 22 and used for placing cigarettes, and limiting members built in the support seats 23;

[0075] When the feeding work of the cigarettes is needed, at this time the linear conveying mechanism 21 (prior art) starts to work, the moving linear conveying mechanism 21 can drive the moving frame 22 to start to work, then the moving moving frame 22 can drive the support seats 23 to move, thereby completing the feeding work of the cigarettes.

[0076] Working principle: when the position of the communication disc 6369 needs to be adjusted to change the suction position of the flue gas, the amount of gas in the first air inlet 6357 or the suction amount can be changed to change the amount of gas between the moving seat 633 and the adapter seat 6354. Since the first spring 6352 and the second spring 6353 are in a compressed state, the movable disc 6355 can be moved, thereby changing the position of one end of the ventilation rod 6356. The moving ventilation rod 6356 can drive the driving disc 6359 to move, thereby pushing the communication disc 6369 to move along the axis direction of the moving seat 633;

[0077] When the sealing plate 6366 is away from the moving seat 633, gas can enter the moving seat 633 from the axis direction of the moving seat 633 through the first filter screen 6363, completing the gas adsorption work;

[0078] When the sealing plate 6366 is close to the moving seat 633, gas can enter the moving seat 633 through the second filter screen 6364, completing the gas adsorption work;

[0079] When the mode of gas suction needs to be changed, the driving disc 6359 can push the connecting pipe 63610 to move, thereby adjusting the position of the communication disc 6369 in the moving seat 633. Not only can the sealing plate 6366 seal and block the moving seat 633, but also the suction area of the gas from the moving seat 633 can be changed, thereby selecting the corresponding mode according to the different burning degrees of the cigarette, thereby completing the air exchange work of the flue gas, avoiding the high concentration of flue gas, causing the cigarette to be extinguished, and the failure of the cigarette detection work;

[0080] When adjustment is needed, the support motor 6321 starts to work. The moving support motor 6321 can directly or indirectly (through the driving belt) drive the driving wheel 6322 to rotate, thereby driving the sliding block 6324 to move along the length direction of the limiting pipe 6323, changing the position of the adjusting disc 6326, adjusting the position of the air exchange assembly 63, and thereby performing the negative pressure adsorption work of the flue gas on some deviated cigarettes;

[0081] When the cigarette needs to be detected for the combustion volume, the cigarette is carried by the carrying manipulator, so that it can be placed on the limiting portion 52, then the push cylinder 522 starts to work, the moving push cylinder 522 can drive the push plate 523 to move, so that the wedge block 524 on the push plate 523 can abut against the clamping block 525, the compression amount of the reset spring 526 is increased, so that the space between the clamping blocks 525 is expanded, so as to facilitate the placement of cigarettes with different diameters, then the push cylinder 522 works in reverse, so that the clamping block 525 can clamp the cigarette, which is convenient for subsequent detection work, and when the cigarette is inclined, the adjusting mechanism 632 is arranged, which can adjust the air exchange assembly 63 according to the inclination of the inclined cigarette, so as to complete the air exchange work;

[0082] When the air exchange work needs to be performed, the electric piston 611 starts to work, the moving electric piston 611 can perform the air suction work, so as to complete the negative pressure absorption work of the flue gas, after the cigarette completes the combustion work, the electric piston 611 works in reverse, so that the stored gas can be discharged, before this work, the reversing motor 615 starts to work, the moving reversing motor 615 can drive the valve core 614 to work, so as to change the transportation direction of the gas in the valve seat 613, so as to discharge the gas;

[0083] When the cigarette needs to be loaded, the linear conveying mechanism 21 starts to work, the moving linear conveying mechanism 21 can drive the moving frame 22 to start to work, then the moving moving frame 22 can drive the support seat 23 to move, so as to complete the loading work of the cigarette.

[0084] The preferred embodiments of the application are described in detail above in combination with the drawings, but the application is not limited to the specific details in the above embodiments, and various equivalent transformations can be made to the technical solutions of the application within the technical concept of the application, and these equivalent transformations all belong to the protection scope of the application.

Claims

1. An energy-saving ventilation device for cigarette factories, characterized in that, The utility model relates to a cigarette production line, which comprises: a workbench (1) and a carrying manipulator for carrying and placing cigarettes; a support table (3) fixedly installed on the workbench (1); a rotating part (4) connected to the workbench (1) and located between the support table (3) and the workbench (1); a telescopic air cylinder (7) fixedly installed on the support table (3) and connected to a lifting seat (8) at the output end of the telescopic air cylinder (7); a plurality of air exchange assemblies (63) uniformly arranged on the lifting seat (8); a negative suction unit (5) uniformly arranged on the support table (3) for placing cigarettes; an air exchange unit (6) arranged on the support table (3); the air exchange unit (6) comprises the air exchange assemblies (63); the air exchange assembly (63) comprises a protective cover (631) fixedly connected to the lifting seat (8), a fixed frame (634) and a plurality of sound detectors arranged in the protective cover (631), an adjusting mechanism (632) arranged in the fixed frame (634), a moving seat (633) connected to the adjusting mechanism (632), and a correction part (635) and a suction part (636) respectively arranged on the moving seat (633); the correction part (635) comprises an adapter seat (6354) screwed to the moving seat (633), a correction screw cap (6351) screwed to the adapter seat (6354), a movable disc (6355) located between the moving seat (633) and the adapter seat (6354) and in the adapter seat (6354), an air passage rod (6356) penetrating through the movable disc (6355), a second spring (6353) for connecting the movable disc (6355) and the adapter seat (6354), and a first spring (6352) for connecting the air passage rod (6356) and the correction screw cap (6351); a first air inlet (6357) is further arranged on the moving seat (633); a stepped groove is formed in the adapter seat (6354); an air supply channel (6358) is formed in the air passage rod (6356), a driving disc (6359) is arranged on the air passage rod (6356) and located away from the correction screw cap (6351), and a clamping protrusion is connected to the driving disc (6359) and inserted into the suction part (636); the air supply channel (6358) has an F-shaped structure, the driving disc (6359) has a disc structure, a plurality of air supply channels are uniformly arranged in the driving disc (6359), the air supply channels are in communication with the air supply channel (6358), and the air supply channels are used for injecting gas into the suction part (636); and the driving disc (6359) abuts against the suction part (636). The suction part (636) comprises a communication disc (6369) arranged in the moving seat (633), a clamping pipe (63610) arranged on one side of the communication disc (6369), a sleeve seat (6365) connected to the other side of the communication disc (6369), a sealing plate (6366) arranged on the sleeve seat (6365) and away from one end of the adjusting nut (6351), a fourth spring (6368) for connecting the moving seat (633) and the communication disc (6369), a third spring (6367) for connecting the moving seat (633) and the communication disc (6369), at least two waist-shaped holes are arranged on the moving seat (633) along the direction from the adjusting nut (6351) to the sealing plate (6366), a first filter screen (6363) and a second filter screen (6364) are arranged on the moving seat (633) in sequence and used for shielding the waist-shaped holes, and an air inlet (6361) and an air outlet (6362) are arranged on the moving seat (633) respectively; The sealing plate (6366) is provided with a sealing gasket, and the sealing gasket abuts against the moving seat (633); A plurality of communication holes are uniformly arranged on the communication disc (6369).

2. The energy-saving ventilation device for a cigarette factory according to claim 1, characterized in that: The adjusting mechanism (632) comprises at least three moving parts uniformly arranged on the fixed frame (634), an adjusting rod (6325) movably connected with the moving parts, and an adjusting disc (6326) for connecting the adjusting rod (6325); The moving part comprises a supporting motor (6321) fixedly installed on the fixed frame (634), a drive wheel (6322) connected with the output end of the supporting motor (6321) and the fixed frame (634) respectively, a drive belt for connecting the drive wheel (6322), at least two limiting tubes (6323) arranged along the height direction of the fixed frame (634), and a sliding block (6324) connected with the drive belt and slidably connected with the limiting tubes (6323). The other end of the adjusting rod (6325) is movably connected with the sliding block (6324).

3. The energy-saving ventilation device for a cigarette factory according to claim 2, characterized in that: The negative suction unit (5) comprises a negative suction part (51) fixedly installed on the workbench (1) and a plurality of limiting parts (52) uniformly arranged on the rotating part (4). The limiting part (52) comprises a limiting seat (521) arranged on the limiting part (52), a propelling cylinder (522) connected with the limiting seat (521), and a clamping piece connected with the output end of the propelling cylinder (522).

4. The energy-saving ventilation device for a cigarette factory according to claim 3, characterized in that: The clamping piece comprises a propelling plate (523) connected with the output end of the propelling cylinder (522), at least three wedge blocks (524) symmetrically arranged on the propelling plate (523), a clamping block (525) abutting against the wedge blocks (524) and movably connected with the limiting seat (521), and a reset spring (526) connected with the clamping block (525). One end of the reset spring (526) is connected with the limiting seat (521). The wedge (524) and the clamping block (525) are provided with inclined surfaces, the position of the pushing plate (523) is adjusted by the pushing cylinder (522), the wedge (524) and the clamping block (525) abut, and the clamping block (525) is pushed to move, so that different cigarettes are clamped and limited.

5. The energy-saving air exchange device for a cigarette factory according to claim 4, characterized in that: The ventilation unit (6) comprises a power assembly (61) fixedly installed on the support table (3), and a communication pipe (62) connected with the power assembly (61); The power assembly (61) comprises a mounting frame (612) fixedly installed on the support table (3), an electric piston (611) fixedly connected with the mounting frame (612), and a reversing valve for connecting the electric piston (611) and the communication pipe (62); The reversing valve comprises a valve seat (613) fixedly installed on the mounting frame (612), a valve core (614) movably connected with the valve seat (613), and a reversing motor (615) connected with the valve core (614); The valve seat (613) is provided with a T-shaped channel; the communication pipe (62) is communicated with the ventilation assembly (63).

6. The energy-saving ventilation device for a cigarette factory according to claim 5, characterized in that: The workbench (1) is provided with a feeding unit (2); The feeding unit (2) comprises a linear conveying mechanism (21) fixedly installed on the workbench (1), a moving frame (22) connected with the linear conveying mechanism (21), support seats (23) evenly arranged on the moving frame (22) and used for placing cigarettes, and a limiting piece built in the support seat (23).

Citation Information

Patent Citations

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    CN103134161B

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    CN119245511A

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    CN203353656U