Filtering device for vulcanizing gas treatment
By introducing dosing, grinding, and flow-blocking mechanisms into the filtration device, the problems of short contact time between flue gas and absorbent and easy clogging of filter plates were solved, achieving efficient desulfurization reaction and filter plate cleaning, and improving the operational stability of the device.
Patent Information
- Application Number
- CN202511443096.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-11-07
AI Technical Summary
In existing filtration devices, the contact time between flue gas and absorbent is short, resulting in insufficient chemical reaction, incomplete desulfurization, and easy clogging of filter plates, making cleaning difficult.
A filtration device was designed that includes a dosing mechanism, a grinding mechanism, a cleaning mechanism, and a flow-blocking mechanism. The dosing mechanism fills the absorbent, the grinding mechanism extends the contact time between the absorbent and the flue gas, the cleaning mechanism cleans the filter plate, and the flow-blocking mechanism extends the residence time of the flue gas in the device, ensuring thorough reaction and clean filter plate.
This improves the thoroughness of the desulfurization reaction, avoids filter plate clogging, ensures the cleanliness of the filter plates, and extends the service life of the equipment.
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Figure CN120900339A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of waste gas treatment, and particularly relates to a filtering device for treating sulfuration gas. BACKGROUND
[0002] Sulfuration gas contains a large amount of sulfides and dust, which can pollute the environment and need to be filtered before being discharged. At present, the desulfurization method generally adopts a chemical reaction between an absorbent and sulfides in the flue gas. The commonly used absorbent is limestone, and the main component of the limestone is calcium hydroxide. When the limestone contacts with sulfur dioxide in the flue gas, a chemical reaction occurs to generate calcium sulfate, and heat is released at the same time, thereby completing the desulfurization of sulfur dioxide in the flue gas.
[0003] However, the above-mentioned technology still has the following problems: the contact time between the flue gas and the absorbent is short during the flow of the flue gas, which leads to insufficient chemical reaction and incomplete desulfurization. In addition, the filter plate of the existing filtering device is not convenient to clean. After long-term use, dust will be attached to the filter plate, which can easily cause the filter plate to be blocked and affect the filtering effect. SUMMARY
[0004] The application aims to solve the problems in the background art and provides a filtering device for treating sulfuration gas.
[0005] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme: The filtering device for treating sulfuration gas comprises an outer shell, an air inlet and an air outlet are respectively arranged at two ends of the outer shell, a filter plate is welded to the inner wall of the end of the outer shell close to the air outlet, and a mounting frame is welded to the inner wall of the end of the outer shell close to the air inlet. A dosing mechanism is arranged on the outer shell and used for filling the absorbent into the outer shell before work. A grinding mechanism is arranged in the outer shell and used for grinding the reaction products on the surface layer of the absorbent, so that the absorbent can be fully contacted with the flue gas. A cleaning mechanism is arranged in the outer shell and used for cleaning the filter plate. A flow resistance mechanism is arranged in the outer shell and used for intermittently intercepting the flue gas in the outer shell, thereby prolonging the contact time between the flue gas and the absorbent.
[0006] In the filtering device for treating sulfuration gas, the dosing mechanism comprises a sealing door, the sealing door is hingedly connected to the side wall of the outer shell, a sliding seat is slidingly connected to the outer wall of the sealing door, a storage rack is welded to the outer wall of the sliding seat, the storage rack is filled with limestone, the limestone is a disc formed by extruding limestone powder, a limiting arc plate is rotatably sleeved to the outer wall of the outer shell, and the limiting arc plate is matched with the sliding seat.
[0007] In the filter device for treating vulcanization gas, the polishing mechanism comprises a telescopic rod, the telescopic rod is rotatably inserted into the outer wall of the mounting frame through a rotating shaft, the telescopic rod is coaxially arranged with the storage rack, the outer wall of the output end of the telescopic rod is welded with a scraper, a plurality of crushing teeth are arranged on the outer wall of the scraper, and the outer wall of the scraper is welded with an abutting spring.
[0008] In the filter device for treating vulcanization gas, the outer wall of the end of the telescopic rod away from the scraper is sequentially welded with a transmission gear one, a transmission gear two and a driven gear one, the outer wall of the mounting frame is rotatably inserted with a driving gear, the driving gear is meshed with the driven gear one, the outer wall of the driving gear is welded with coaxially distributed fans, the fans are located in the air inlet, and the diameter of the driving gear is smaller than that of the driven gear one.
[0009] In the filter device for treating vulcanization gas, the cleaning mechanism comprises a brush, the outer wall of one end of a shaft rod one rotatably inserted into the outer wall of the mounting frame extends to the filter plate, the outer wall of the other end of the shaft rod one is welded with a driven gear two, the driven gear two is meshed with the transmission gear one, the diameter of the driven gear two is smaller than that of the transmission gear one, the outer wall of the end of the shaft rod one away from the driven gear two is welded with the brush, and the outer wall of the side of the filter plate away from the brush is welded with a plurality of equidistantly circumferentially distributed magnetic inclined blocks.
[0010] In the filter device for treating vulcanization gas, the outer wall of the brush is slidably inserted with a magnetic block, the outer wall of the magnetic block is welded with a vibrating spring between the outer wall of the brush, and the magnetic block and the magnetic inclined block repel each other.
[0011] In the filter device for treating vulcanization gas, the flow resistance mechanism comprises a baffle, the shaft rod two is rotatably inserted into the shaft rod one along the axial direction, the outer wall of the end of the shaft rod two close to the driven gear two is welded with a driven gear three, the driven gear three is meshed with the transmission gear two, and the diameter of the driven gear three is equal to that of the transmission gear two.
[0012] In the filter device for treating vulcanization gas, the outer wall of the other end of the shaft rod two is welded with a baffle, the baffle is tightly attached to the filter plate, the outer wall of the baffle is provided with an avoiding groove, the distribution position of the avoiding groove corresponds to the distribution position of the filter holes on the filter plate, the outer wall of the baffle is welded with a plurality of elastic rods, and the elastic rods are matched with the magnetic inclined blocks.
[0013] Compared with the prior art, the filter device for treating vulcanization gas has the following beneficial effects: 1. The cleaning mechanism is set, so that under the gear meshing effect, the brush can rotate quickly, realize the effect of cleaning the filter plate in the working process, avoid the situation of dust accumulation and blockage, and whenever the brush drives the magnetic block close to the magnetic attraction inclined block, the magnetic force pushes the magnetic block to compress the vibration spring, when the brush drives the magnetic block away from the magnetic attraction inclined block, the magnetic force decreases, the vibration spring pushes the magnetic block to reset, the magnetic block hits the outer wall of the brush, so that the brush vibrates and shakes off the dust particles attached to it, thereby guaranteeing the cleaning effect of the brush on the filter plate; 2. The flow resistance mechanism is set, so that under the gear meshing effect, the baffle can slowly rotate, whenever the baffle drives the avoidance groove to align with the filter hole on the filter plate, the flue gas is filtered through the filter plate and discharged through the air outlet, whenever the baffle shields the filter hole on the filter plate, the flue gas is intercepted in the shell, thereby prolonging the contact time of the flue gas with the limestone, further improving the thoroughness of the desulfurization reaction, and the elastic rod is rotated when the baffle rotates, and is bounced up when the elastic rod and the magnetic attraction inclined block abut, and the elastic rod resets and hits the filter plate when the elastic rod and the magnetic attraction inclined block are disengaged, so that the dust particles attached to the filter plate are shaken off, further improving the cleaning effect of the filter plate; In summary, through the setting of the cleaning mechanism, the brush can continuously clean the filter plate during the working process, avoiding the situation of dust accumulation and blockage, and through the setting of the flow resistance mechanism, whenever the baffle shields the filter hole on the filter plate, the flue gas is intercepted in the shell, thereby prolonging the contact time of the flue gas with the limestone, further improving the thoroughness of the desulfurization reaction. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 For the overall structure of the present application Figure One .
[0015] Figure 2 For the overall structure of the present application Figure One .
[0016] Figure 3 For the overall structure of the present application Figure Two .
[0017] Figure 4 For the overall structure of the present application
[0018] Figure 5 For the overall structure of the present application
[0019] Figure 6 For the overall structure of the present application
[0020] Figure 7 For the overall structure of the present application
[0021] Figure 8 Overall structure of the application Figure Two .
[0022] In the figure: 1, the shell; 11, air inlet; 12, air outlet; 14, limit arc plate; 15, mounting bracket; 16, filter plate; 161, magnetic attraction inclined block; 2, sealing door; 21, slide; 22, material storage rack; 23, limestone; 3, fan; 31, driving gear; 4, telescopic rod; 41, scraper; 411, crushing teeth; 42, abutment spring; 43, driven gear one; 44, transmission gear one; 45, transmission gear two; 5, shaft one; 51, driven gear two; 52, brush; 54, magnetic block; 55, vibration spring; 6, shaft two; 61, driven gear three; 62, baffle; 621, avoidance slot; 63, elastic rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0025] Please refer to Figures 1-8 The present application provides a technical solution: a filtering device for treating sulfuration gas, comprising a shell 1, air inlets 11 and air outlets 12 are respectively arranged at both ends of the shell 1, a filter plate 16 is welded on the inner wall of one end of the shell 1 close to the air outlet 12, a mounting bracket 15 is welded on the inner wall of one end of the shell 1 close to the air inlet 11, and the filtering device further comprises: A dosing mechanism is arranged on the shell 1 and used for filling absorbents into the shell 1 before work; A polishing mechanism is arranged in the shell 1 and used for polishing reaction products on the surface layer of the absorbents, so that the absorbents can fully contact with the flue gas; A cleaning mechanism is arranged in the shell 1 and used for cleaning the filter plate 16; And a flow resistance mechanism is arranged in the shell 1 and used for intermittently intercepting the flue gas in the shell 1, thereby prolonging the contact time of the flue gas with the absorbents.
[0026] Specifically, the dosing mechanism comprises a sealing door 2, the sealing door 2 is hinged to the side wall of the shell 1, a sliding seat 21 is slidingly inserted into the outer wall of the sealing door 2, a storage rack 22 is welded to the outer wall of the sliding seat 21, the storage rack 22 is filled with limestone 23, the limestone 23 is a disc formed by extruding lime powder, a limiting arc plate 14 is rotatably sleeved to the outer wall of the shell 1, and the limiting arc plate 14 is matched with the sliding seat 21.
[0027] In the initial state, the sealing door 2 is closed, and the limiting arc plate 14 abuts against the sealing door 2 and the sliding seat 21.
[0028] Further description of the above-mentioned dosing mechanism is as follows: when the medicament is filled, the limiting arc plate 14 is rotated to move away from the sealing door 2 and the sliding seat 21, the sliding seat 21 is pushed to move the storage rack 22, the scraper 41 extending into the storage rack 22 is avoided, then the sealing door 2 is opened, the sealing door 2 drives the storage rack 22 to overturn out of the shell 1, the limestone 23 is inserted into the storage rack 22, the filling of the medicament is completed, and when the sealing door 2 is opened, the dust and reaction products accumulated in the shell 1 can be discharged.
[0029] Specifically, the polishing mechanism comprises a telescopic rod 4, the telescopic rod 4 is rotatably inserted into the outer wall of the mounting bracket 15, the telescopic rod 4 is coaxially arranged with the storage rack 22, the output end of the telescopic rod 4 is welded with a scraper 41, a plurality of crushing teeth 411 are formed on the outer wall of the scraper 41, an abutting spring 42 is welded between the outer wall of the scraper 41 and the outer wall of the mounting bracket 15, the outer wall of the end of the telescopic rod 4 away from the scraper 41 is sequentially welded with a transmission gear one 44, a transmission gear two 45 and a driven gear one 43, a driving gear 31 is rotatably inserted into the outer wall of the mounting bracket 15, the driving gear 31 is meshed with the driven gear one 43, the outer wall of the driving gear 31 is welded with coaxially arranged fans 3, the fans 3 are located in the air inlet 11, and the diameter of the driving gear 31 is smaller than the diameter of the driven gear one 43.
[0030] Under the action of the abutting spring 42, the scraper 41 can extend into the storage rack 22, so that the scraper 41 can always abut against the limestone 23.
[0031] Further description of the above-mentioned polishing mechanism is as follows: when working, flue gas enters the shell 1 through the air inlet 11, so that the flue gas drives the fans 3 to rotate rapidly, the fans 3 drive the driving gear 31 to rotate, the driven gear one 43 drives the telescopic rod 4 to rotate under the gear meshing effect, so that the scraper 41 rotates, and since the diameter of the driving gear 31 is smaller than the diameter of the driven gear one 43, the scraper 41 rotates slowly, so that the calcium sulfate generated on the surface of the limestone 23 during the desulfurization reaction can be scraped off by the scraper 41, and then the inner layer of the limestone 23 can be fully contacted with the flue gas, thereby improving the thoroughness of the desulfurization reaction.
[0032] Specifically, the cleaning mechanism comprises a brush 52, a shaft rod one 5 is rotatably inserted on the outer wall of the mounting frame 15, one end of the shaft rod one 5 extends to the filter plate 16, a driven gear two 51 is welded on the outer wall of the other end of the shaft rod one 5, the driven gear two 51 is meshed with the transmission gear one 44, the diameter of the driven gear two 51 is smaller than the diameter of the transmission gear one 44, the brush 52 is welded on the outer wall of the end of the shaft rod one 5 away from the driven gear two 51, a plurality of magnetic attraction inclined blocks 161 are welded on the outer wall of the side of the filter plate 16 away from the brush 52, a magnetic block 54 is slidably inserted on the outer wall of the brush 52, a vibration spring 55 is welded between the outer wall of the magnetic block 54 and the outer wall of the brush 52, and the magnetic block 54 repels the magnetic attraction inclined blocks 161.
[0033] The cleaning mechanism is further described as follows: when the driven gear one 43 rotates, the transmission gear one 44 rotates, the driven gear two 51 drives the shaft rod one 5 to rotate under the gear meshing effect, so that the shaft rod one 5 drives the brush 52 to rotate, because the diameter of the driven gear two 51 is smaller than the diameter of the transmission gear one 44, the brush 52 can rotate quickly, the effect of cleaning the filter plate 16 during work is realized, and the situation of dust accumulation and blockage is avoided, and whenever the brush 52 drives the magnetic block 54 to approach the magnetic attraction inclined blocks 161, the magnetic force pushes the magnetic block 54 to compress the vibration spring 55, when the brush 52 drives the magnetic block 54 to move away from the magnetic attraction inclined blocks 161, the magnetic force decreases, the vibration spring 55 pushes the magnetic block 54 to reset, the magnetic block 54 hits the outer wall of the brush 52, so that the brush 52 vibrates and shakes off the dust particles adhered thereto, thereby guaranteeing the cleaning effect of the brush 52 on the filter plate 16.
[0034] Specifically, the flow resistance mechanism comprises a baffle 62, a shaft rod two 6 is rotatably inserted in the shaft rod one 5 along the axial direction, a driven gear three 61 is welded on the outer wall of one end of the shaft rod two 6 close to the driven gear two 51, the driven gear three 61 is meshed with the transmission gear two 45, the diameter of the driven gear three 61 is equal to the diameter of the transmission gear two 45, the baffle 62 is welded on the outer wall of the other end of the shaft rod two 6, the baffle 62 is tightly attached to the filter plate 16, a position avoiding groove 621 is formed on the outer wall of the baffle 62, the position avoiding groove 621 is distributed at a position corresponding to the distribution position of the filter holes on the filter plate 16, a plurality of elastic rods 63 are welded on the outer wall of the baffle 62, and the elastic rods 63 are matched with the magnetic attraction inclined blocks 161.
[0035] Further elaboration of the above flow blocking mechanism: when the driven gear 43 rotates, the transmission gear 45 rotates with it, under the gear meshing effect, the shaft rod 62 is driven by the driven gear 43 to rotate, so that the shaft rod 62 drives the baffle 62 to rotate, because the diameter of the driven gear 43 is equal to the diameter of the transmission gear 45, the baffle 62 can rotate slowly, whenever the baffle 62 drives the filter slot 621 to align with the filter hole on the filter plate 16, the flue gas passes through the filter plate 16 after filtering and is discharged through the gas outlet 12, whenever the baffle 62 shields the filter hole on the filter plate 16, the flue gas is intercepted in the shell 1, thereby prolonging the contact time of the flue gas with the limestone 23, further improving the completeness of the desulfurization reaction, and the baffle 62 rotates to drive the elastic rod 63 to rotate, when the elastic rod 63 and the magnetic attraction inclined block 161 abut, it will be bounced up, when the elastic rod 63 and the magnetic attraction inclined block 161 are separated, the elastic rod 63 resets and hits the filter plate 16, so that the dust particles attached to the filter plate 16 are shaken off, further improving the cleaning effect of the filter plate 16.
[0036] The working principle and use process of the present application: in operation, the flue gas is input into the shell 1 through the gas inlet 11, the flue gas enters the shell 1 through the gas inlet 11, so that the flue gas drives the fan 3 to rotate rapidly, the fan 3 drives the driving gear 31 to rotate, so that the driven gear 43 drives the telescopic rod 4 to rotate, under the action of the polishing mechanism, the scraper 41 rotates slowly, so that the calcium sulfate generated on the surface of the limestone 23 can be scraped off by the scraper 41, thereby enabling the inner layer of the limestone 23 to be in full contact with the flue gas, improving the completeness of the desulfurization reaction, when the driven gear 43 rotates, the transmission gear 44 rotates with it, under the action of the cleaning mechanism, the brush 52 can rotate rapidly, achieving the effect of cleaning the filter plate 16 during operation, avoiding the accumulation of dust and blockage, and the magnetic block 54 hits the outer wall of the brush 52, causing the brush 52 to vibrate and shake off the dust particles attached thereto, thereby ensuring the cleaning effect of the brush 52 on the filter plate 16, when the driven gear 43 rotates, the transmission gear 45 rotates with it, under the action of the flow blocking mechanism, the baffle 62 can rotate slowly, whenever the baffle 62 shields the filter hole on the filter plate 16, the flue gas is intercepted in the shell 1, when the elastic rod 63 and the magnetic attraction inclined block 161 are separated, the elastic rod 63 resets and hits the filter plate 16, so that the dust particles attached to the filter plate 16 are shaken off, further improving the cleaning effect of the filter plate 16, and finally the filtered flue gas is discharged through the gas outlet 12.
[0037] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A filter device for treating sulfurized gas, comprising a housing (1), an air inlet (11) and an air outlet (12) are respectively arranged at two ends of the housing (1), a filter plate (16) is welded on the inner wall of the end of the housing (1) close to the air outlet (12), and a mounting rack (15) is welded on the inner wall of the end of the housing (1) close to the air inlet (11), characterized in that, Also include: The charging mechanism is used to fill the shell (1) with absorbent before work, the charging mechanism is arranged on the shell (1); Polishing mechanism for polishing the reaction product of the surface layer of absorbent, so that the absorbent can be fully contacted with flue gas, the polishing mechanism is arranged in the shell (1); Cleaning mechanism for cleaning the filter plate (16), the cleaning mechanism is arranged in the shell (1); And the flow resistance mechanism is used to intercept the flue gas in the shell (1) intermittently, prolong the contact time of flue gas and absorbent, the flow resistance mechanism is arranged in the shell (1).
2. The filtering device for treating sulfurized gas according to claim 1, characterized in that: The charging mechanism includes a sealing door (2), the sealing door (2) is hinged on the side wall of the shell (1), the outer wall of the sealing door (2) is slidingly connected with the sliding seat (21), the outer wall of the sliding seat (21) is welded with the storage rack (22), the storage rack (22) is filled with limestone (23), the limestone (23) is a disc formed by extruding lime powder, the outer wall of the shell (1) is rotatably connected with the limiting arc plate (14), and the limiting arc plate (14) is matched with the sliding seat (21).
3. The filtering device for treating sulfurized gas according to claim 1, characterized in that: The polishing mechanism includes a telescopic rod (4), the outer wall of the output end of the telescopic rod (4) is welded with the scraper (41), the outer wall of the scraper (41) is provided with a plurality of crushing teeth (411), and the outer wall of the scraper (41) and the outer wall of the mounting frame (15) are welded with the abutting spring (42).
4. The filtering device for treating sulfurized gas according to claim 3, characterized in that: The outer wall of the telescopic rod (4) away from the scraper (41) is sequentially welded with the transmission gear one (44), the transmission gear two (45) and the driven gear one (43), the outer wall of the mounting frame (15) is rotatably connected with the driving gear (31), the driving gear (31) and the driven gear one (43) are meshed with each other, the outer wall of the driving gear (31) is welded with the coaxially distributed fan (3), the fan (3) is located in the air inlet (11), and the diameter of the driving gear (31) is smaller than that of the driven gear one (43).
5. The filtering device for treating sulfurized gas according to claim 1, characterized in that: The cleaning mechanism includes a brush (52), the outer wall of the other end of the shaft rod one (5) is welded with the driven gear two (51), the driven gear two (51) and the transmission gear one (44) are meshed with each other, the diameter of the driven gear two (51) is smaller than that of the transmission gear one (44), the outer wall of the one end of the shaft rod one (5) away from the driven gear two (51) is welded with the brush (52), and the outer wall of the side of the filter plate (16) away from the brush (52) is welded with a plurality of equidistantly circumferentially distributed magnetic attraction inclined blocks (161).
6. The filtering device for treating sulfurized gas according to claim 5, characterized in that: The outer wall of the brush (52) is slidably inserted with a magnetic block (54), the outer wall between the magnetic block (54) and the outer wall of the brush (52) is welded with a vibration spring (55), the magnetic block (54) and the magnetic attraction inclined block (161) are repulsive.
7. The filtering device for treating sulfurized gas according to claim 5, characterized in that: The flow resistance mechanism comprises a baffle (62), the shaft rod two (6) is rotatably inserted into the shaft rod one (5) along the axial direction, the shaft rod two (6) is welded with a driven gear three (61) on the outer wall of one end close to the driven gear two (51), the driven gear three (61) is meshed with the transmission gear two (45), the diameter of the driven gear three (61) is equal to the diameter of the transmission gear two (45).
8. The filtering device for treating sulfurized gas according to claim 7, characterized in that: The outer wall of the other end of the shaft rod two (6) is welded with the baffle (62), the baffle (62) is closely combined with the filter plate (16), the outer wall of the baffle (62) is provided with an avoiding slot (621), the distribution position of the avoiding slot (621) corresponds to the distribution position of the filter hole on the filter plate (16), the outer wall of the baffle (62) is welded with a plurality of elastic rods (63), the elastic rods (63) are matched with the magnetic attraction inclined block (161).
Citation Information
Patent Citations
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