Flat plate type spiral lower discharging centrifugal machine
By designing a flat-plate screw-discharge centrifuge, differential rotational motion is used to achieve automatic material conveying and continuous discharge, solving the problem of low operating efficiency of conventional flat-plate centrifuges and improving the continuity and automation level of the production process.
Patent Information
- Application Number
- CN202511333204.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-11-07
AI Technical Summary
The intermittent operation mode of conventional flat-plate centrifuges results in low operating efficiency, high energy consumption, and limited processing capacity, making it difficult to meet the continuous and automated production needs of modern industry.
A flat-plate screw-discharge centrifuge was designed. By setting up a liquid-guiding mechanism, a transmission mechanism, a screw-discharge centrifuge mechanism, a steam flushing and guiding mechanism, and a shock-absorbing support mechanism, differential rotation motion is achieved inside the screw-discharge centrifuge mechanism, ensuring automatic material conveying and continuous discharge.
It enables the simultaneous and continuous operation of centrifugal separation and discharge processes, improves the continuity and automation of the production process, avoids the drawbacks of traditional intermittent material digging, and enhances the stability and safety of the equipment.
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Figure CN120900810A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of centrifuges, in particular to a flat plate type spiral downward discharging centrifuge. BACKGROUND
[0002] The flat plate type centrifuge is a kind of filtering equipment, which is suitable for washing and solid-liquid separation of suspension medium containing solid phase particles, and is widely used in chemical industry, light industry, pharmaceutical industry, food industry, environmental protection and other industries.
[0003] The conventional flat plate type centrifuge usually adopts an intermittent working mode, and the material separation is completed by manual digging, hook extraction of filter bag or scraper lower discharging and the like. Such batch processing mode not only has low operation efficiency, but also has obvious defects such as high energy consumption and limited processing capacity, which is difficult to meet the needs of modern industrial continuous and automatic production. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a flat plate type spiral downward discharging centrifuge, which solves the problems mentioned in the background.
[0005] The present application provides the following technical scheme: a flat plate type spiral downward discharging centrifuge, comprising: a liquid containing guide mechanism, a transmission mechanism is installed at the bottom of the liquid containing guide mechanism, a spiral downward discharging centrifugal mechanism is arranged at the top of the transmission mechanism, and the spiral downward discharging centrifugal mechanism is located inside the liquid containing guide mechanism, a steam flushing flow guide mechanism is installed inside the liquid containing guide mechanism, a damping support mechanism is installed on the surface of the liquid containing guide mechanism, the liquid containing guide mechanism comprises a splash-proof cylinder and a discharging rack, the discharging rack is fixedly connected to the middle of the bottom of the splash-proof cylinder, an upper edge protruding ring is integrally arranged in the middle of the discharging rack, a discharging port is formed through the surface of the discharging rack, the transmission mechanism comprises a transmission disc, a transmission cylinder and a transmission shaft, the transmission disc is rotatably connected to the inside of the discharging rack through a bearing, the transmission cylinder is integrally arranged at the top of the transmission disc, the transmission shaft is rotatably connected to the inside of the top end of the transmission cylinder through a bearing, and a planetary gear differential is installed at the bottom end of the transmission shaft, the spiral downward discharging centrifugal mechanism comprises a discharging support shell, a spiral material guide plate, a bottom sealing ring and a screen, the discharging support shell is fixedly sleeved on the surface of the top end of the transmission cylinder, the spiral material guide plate is fixedly installed on the surface of the discharging support shell, the bottom sealing ring is movably arranged at the top of the discharging rack, the screen is fixedly installed at the top of the bottom sealing ring, the shape of the discharging support shell and the shape of the screen are both circular truncated cone, the outer diameter of the upper surface of the discharging support shell is smaller than the outer diameter of the lower surface of the discharging support shell, the inner diameter of the upper surface of the screen is smaller than the inner diameter of the lower surface of the screen, and the discharging support shell is located inside the screen.
[0006] Preferably, the liquid containing and guiding mechanism further comprises a top cover, a sealing ring, a pull buckle, an explosion-proof lamp, an observation mirror, a flip cover, a handle, a feeding pipe and a liquid discharge pipe, the top cover is rotationally connected to the top of the splash-proof cylinder, the sealing ring is fixedly attached to the edge of the lower surface of the top cover, the pull buckle is installed between the splash-proof cylinder and the top cover, the explosion-proof lamp, the observation mirror and the feeding pipe are fixedly installed on the surface of the top cover, the surface of the top cover is provided with a manual hole, the flip cover is rotationally connected to the surface of the manual hole, the handle is fixedly connected to the surface of the flip cover, and the liquid discharge pipe is fixedly installed at the bottom of the splash-proof cylinder.
[0007] Preferably, the liquid containing and guiding mechanism further comprises a discharge hopper, a sealing seat and a torque limiter, the discharge hopper and the sealing seat are fixedly connected to the bottom of the discharge frame, and the torque limiter is fixedly installed in the sealing seat.
[0008] Preferably, the transmission mechanism further comprises a self-cleaning fan blade and a butt joint cavity, the self-cleaning fan blade is integrally arranged on the surface of the transmission disc, and the butt joint cavity is arranged in the transmission cylinder, the planetary gear differential comprises a fixed output shaft, a planetary gear carrier and a movable output shaft, the fixed output shaft is fixedly connected to one end of the torque limiter, the planetary gear carrier is arranged on the surface of one end of the fixed output shaft, and the movable output shaft is arranged at one end of the planetary gear carrier and fixedly connected to one end of the transmission shaft through a shaft coupling, and the planetary gear carrier is fixedly connected to the transmission disc.
[0009] Preferably, the spiral discharging centrifugal mechanism further comprises a flow guide ring and a first sliding sealing ring, the flow guide ring is fixedly connected to the inner wall of the discharge support shell and located above the transmission disc, and the first sliding sealing ring is fixedly connected to the lower surface of the discharge support shell and slidably connected to the surface of the discharge frame.
[0010] Preferably, the spiral discharging centrifugal mechanism further comprises a feeding guide frame, a second sliding sealing ring and a third sliding sealing ring, the feeding guide frame is fixedly connected to the surface of the top end of the transmission shaft, the feeding guide frame is provided with a feeding port in the inside, and the bottom of the feeding guide frame is fixedly connected to the top of the screen, the second sliding sealing ring is fixedly connected to the bottom of the feeding guide frame, the lower surface of the second sliding sealing ring is slidably connected to the upper surface of the discharge support shell, the number of the third sliding sealing rings is two, both of the third sliding sealing rings are fixedly connected to the bottom of the bottom sealing ring, the cross sections of the two third sliding sealing rings form an eight-shaped structure, the two third sliding sealing rings are concentrically distributed, and the lower surfaces of the two third sliding sealing rings are slidably connected to the upper surface of the upper edge convex ring.
[0011] Preferably, the steam flushing guide mechanism includes a steam connector, a steam tee, a steam distribution pipe, and main steam nozzles. The steam connector is fixedly connected to the inside of the top cover, the steam tee is fixedly connected to the bottom of the steam connector, the steam distribution pipe is fixedly connected to one end of the steam tee, and there are multiple main steam nozzles, all of which are fixedly installed on the side of the steam distribution pipe near the screen.
[0012] Preferably, the steam flushing guide mechanism further includes a baffle plate, a bypass pipe, and a cleaning nozzle. The baffle plate is integrally disposed on the surface of the steam distribution pipe, and there are two baffle plates. The two baffle plates and the steam distribution pipe form a guide groove. The bypass pipe is fixedly connected to one end of the steam tee pipe, and the cleaning nozzle is fixedly installed at one end of the bypass pipe.
[0013] Preferably, the shock-absorbing support mechanism includes a base, a reinforcing ring, a motor protective shell, and damping shock absorbers. The base is fixedly connected to the surface of the splash guard via the reinforcing ring. The motor protective shell is fixedly connected to the upper surface of the base. The number of damping shock absorbers is four, and the four damping shock absorbers are respectively fixedly installed at the four corners of the bottom of the base.
[0014] Preferably, the shock-absorbing support mechanism further includes a drive motor, a driving pulley, a driven pulley, a transmission belt, and a belt guard. The drive motor is fixedly mounted on the upper surface of the base and is located inside the motor protective housing. The driving pulley is fixedly mounted on the surface of the output end of the drive motor. The driven pulley is fixedly sleeved on the surface of the planetary gear carrier. The transmission belt is installed between the driving pulley and the driven pulley. The belt guard is fixedly connected to the bottom of the base, and one end of the belt guard penetrates the surface of the third sliding seal ring and extends into the interior of the sealing seat. The driving pulley, the driven pulley, and the transmission belt are all located inside the belt guard.
[0015] Compared with the prior art, the present invention has the following beneficial effects: This flat-plate spiral discharge centrifuge, through its liquid-guiding mechanism, transmission mechanism, spiral discharge centrifugal mechanism, steam flushing and guiding mechanism, and shock-absorbing support mechanism, enables automatic material conveying by the differential rotation between the discharge support shell and the screen inside the spiral discharge centrifugal mechanism. This is achieved by the spiral guide plate generating a downward axial thrust, ensuring the synchronous and continuous operation of the centrifugal separation and discharge processes. This effectively avoids the drawbacks of traditional intermittent material digging methods and significantly improves the continuity and automation level of the production process.
[0016] The flat plate spiral down discharge centrifuge, through the setting of the splashproof cylinder, the discharge frame, the top cover, the sealing ring, the pull buckle, the explosion-proof lamp, the observation sight glass, the flip cover, the handle, the feed pipe, the liquid discharge pipe, the discharge hopper, the sealing seat and the torque limiter, if the driving motor is overloaded due to too fast, the torque limiter can separate the fixed output end shaft from the sealing seat, prevent jamming and avoid damage to the planetary gear differential.
[0017] The flat plate spiral down discharge centrifuge, through the setting of the transmission disc, the transmission cylinder, the transmission shaft, the self-cleaning fan blade, the butt joint cavity, the fixed output end shaft, the planetary wheel carrier and the dynamic output end shaft, can separate the input torque into two different sizes and the same direction through the planetary gear differential during use, to ensure the differential motion between the discharge support shell and the screen.
[0018] The flat plate spiral down discharge centrifuge, through the setting of the discharge support shell, the spiral guide vane, the bottom sealing ring, the screen, the flow guide ring, the first sliding sealing ring, the feed guide frame, the second sliding sealing ring and the third sliding sealing ring, can separate the material through the rotation of the screen during use, and drive the spiral guide vane to realize discharge through the relative rapid rotation of the discharge support shell.
[0019] The flat plate spiral down discharge centrifuge, through the setting of the steam joint, the steam tee pipe, the steam distribution pipe, the main steam nozzle, the baffle plate, the bypass pipe and the cleaning nozzle, can clean the screen through the high-pressure steam sprayed by the main steam nozzle during use, and clean the side of the steam distribution pipe facing the screen through the steam sprayed by the cleaning nozzle.
[0020] The flat plate spiral down discharge centrifuge, through the setting of the base, the reinforcing ring, the motor protection shell, the damping shock absorber, the driving motor, the driving transmission wheel, the driven transmission wheel, the transmission belt and the belt protection cover, can improve the stability of the device during operation through the damping shock absorber as a damping support. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present application; Figure 2 It is a sectional view of the present application; Figure 3 It is a structural schematic diagram of the present application at the top cover position; Figure 4 It is a structural schematic diagram of the present application at the discharge support shell position; Figure 5 It is a structural schematic diagram of the present application at the spiral down discharge centrifuge mechanism; Figure 6 It is a sectional view of the present application at the spiral down discharge centrifuge mechanism position; Figure 7 It is a sectional view of the present application at the transmission disc position; Figure 8 Structure diagram of steam flushing guide mechanism of the present application.
[0022] In the figure: 101, splash-proof cylinder; 102, discharge frame; 103, top cover; 104, sealing ring; 105, pull buckle; 106, explosion-proof lamp; 107, observation mirror; 108, flip cover; 109, handle; 110, feed pipe; 111, liquid discharge pipe; 112, discharge hopper; 113, sealing seat; 114, torque limiter; 201, transmission disc; 202, transmission cylinder; 203, transmission shaft; 204, self-cleaning fan blade; 205, butt joint cavity; 206, fixed output shaft; 207, planetary gear carrier; 208, movable output shaft; 301, discharge support shell; 302, spiral guide vane; 303, bottom sealing ring; 304, screen; 305, flow guide ring; 306, first sliding sealing ring; 307, feed guide frame; 308, second sliding sealing ring; 309, third sliding sealing ring; 401, steam joint; 402, steam tee; 403, steam distribution pipe; 404, main steam nozzle; 405, material blocking plate; 406, bypass pipe; 407, cleaning nozzle; 501, base; 502, reinforcing ring; 503, motor protection shell; 504, damping shock absorber; 505, drive motor; 506, driving transmission wheel; 507, driven transmission wheel; 508, transmission belt; 509, belt protection cover. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.
[0024] Please refer to Figures 1-8A flat-plate spiral discharge centrifuge includes: a liquid-containing and guiding mechanism; a transmission mechanism installed at the bottom of the liquid-containing and guiding mechanism; a spiral discharge centrifuge mechanism located at the top of the transmission mechanism and situated inside the liquid-containing and guiding mechanism; a steam flushing and guiding mechanism installed inside the liquid-containing and guiding mechanism; a shock-absorbing support mechanism installed on the surface of the liquid-containing and guiding mechanism; the liquid-containing and guiding mechanism includes a splash guard 101 and a discharge rack 102; the discharge rack 102 is fixedly connected to the middle of the bottom of the splash guard 101; an upper edge protrusion ring is integrally provided in the middle of the discharge rack 102; and a discharge port is provided through the surface of the discharge rack 102; the transmission mechanism includes a transmission disc 20. 1. The transmission cylinder 202 and transmission shaft 203 are connected to the inside of the discharge rack 102 via bearings. The transmission cylinder 202 is integrally mounted on the top of the transmission disk 201. The transmission shaft 203 is connected to the inside of the top of the transmission cylinder 202 via bearings. A planetary gear differential is installed at the bottom of the transmission shaft 203. The planetary gear differential is a mechanical transmission device, mainly composed of a sun gear, planet gears, a planetary gear carrier 207, and a ring gear. Its core function is to adjust the speed difference between the output shafts through the rotation and revolution of the planet gears. When the input end of the planetary gear differential is fixed, the rotation of the planetary gear carrier 207 will drive the output end to generate... Rotating in the same direction, but at a slower speed, the spiral feeding centrifugal mechanism includes a discharge support shell 301, a spiral guide plate 302, a bottom sealing ring 303, and a screen 304. The discharge support shell 301 is fixedly sleeved on the top surface of the transmission cylinder 202. The spiral guide plate 302 is fixedly installed on the surface of the discharge support shell 301. The bottom sealing ring 303 is movably disposed on the top of the discharge rack 102. The screen 304 is fixedly installed on the top of the bottom sealing ring 303. Both the shape of the discharge support shell 301 and the shape of the screen 304 are frustoconical. The outer diameter of the upper surface of the discharge support shell 301 is smaller than the outer diameter of the lower surface of the discharge support shell 301, and the inner diameter of the upper surface of the screen 304 is smaller than the inner diameter of the screen. The inner diameter of the lower surface of 304 forms a feeding cavity that is narrow at the top and wide at the bottom. The discharge support shell 301 is located inside the screen 304. Through the set liquid-holding and guiding mechanism, transmission mechanism, spiral feeding centrifugal mechanism, steam flushing and guiding mechanism and shock-absorbing support mechanism, the spiral guide plate 302 generates a downward axial thrust to realize automatic material conveying through the differential rotation between the discharge support shell 301 and the screen 304 inside the spiral feeding centrifugal mechanism. This ensures the synchronous and continuous operation of the centrifugal separation and discharge process, effectively avoids the drawbacks of the traditional intermittent digging method, and significantly improves the continuity and automation level of the production process.
[0025] The liquid guiding mechanism further comprises a top cover 103, a sealing ring 104, a pull buckle 105, an explosion-proof lamp 106, an observation mirror 107, a flip cover 108, a handle 109, a feeding pipe 110 and a liquid discharge pipe 111. The top cover 103 is rotationally connected to the top of the splash-proof cylinder 101. The sealing ring 104 is fixedly attached to the edge of the lower surface of the top cover 103. The pull buckle 105 is installed between the splash-proof cylinder 101 and the top cover 103. The explosion-proof lamp 106, the observation mirror 107 and the feeding pipe 110 are fixedly installed on the surface of the top cover 103. The surface of the top cover 103 is provided with a manual hole. The flip cover 108 is rotationally connected to the surface of the manual hole. The handle 109 is fixedly connected to the surface of the flip cover 108. The liquid discharge pipe 111 is fixedly installed at the bottom of the splash-proof cylinder 101. Through the provided manual hole, the machine is convenient to overhaul. The observation mirror 107 and the explosion-proof lamp 106 can be used to observe the internal condition of the equipment.
[0026] The liquid guiding mechanism further comprises a discharge hopper 112, a sealing seat 113 and a torque limiter 114. The discharge hopper 112 and the sealing seat 113 are fixedly connected to the bottom of the discharge frame 102. The torque limiter 114 is fixedly installed in the sealing seat 113. The safety coupling is also called a torque limiter 114, a torsion limiter or a safety clutch. It is a component for coupling a driving machine and a working machine. The main function is overload protection. When the required torque exceeds the set value due to overload or mechanical failure, it limits the torque transmitted by the transmission system in the form of slipping. When the overload condition disappears, it automatically restores the connection. In this way, mechanical damage is prevented, and expensive downtime losses are avoided. Through the provided splash-proof cylinder 101, discharge frame 102, top cover 103, sealing ring 104, pull buckle 105, explosion-proof lamp 106, observation mirror 107, flip cover 108, handle 109, feeding pipe 110, liquid discharge pipe 111, discharge hopper 112, sealing seat 113 and torque limiter 114, if the driving motor 505 is too fast to cause overload during work, the torque limiter 114 will separate the fixed output shaft 206 from the sealing seat 113, preventing it from being stuck and avoiding damage to the planetary gear differential.
[0027] Wherein; the transmission mechanism further comprises a self-cleaning fan blade 204 and a docking cavity 205, the self-cleaning fan blade 204 is integrally arranged on the surface of the transmission disc 201, and the docking cavity 205 is arranged in the transmission cylinder 202; the planetary gear differential mechanism comprises a fixed output shaft 206, a planetary gear carrier 207 and a movable output shaft 208, the fixed output shaft 206 is fixedly connected to one end of the torque limiter 114, the planetary gear carrier 207 is arranged on the surface of one end of the fixed output shaft 206, and the movable output shaft 208 is arranged on one end of the planetary gear carrier 207 and is fixedly connected to one end of the transmission shaft 203 through a shaft coupling, and the planetary gear carrier 207 is fixedly connected with the transmission disc 201; through the transmission disc 201, the transmission cylinder 202, the transmission shaft 203, the self-cleaning fan blade 204, the docking cavity 205, the fixed output shaft 206, the planetary gear carrier 207 and the movable output shaft 208, the input torque can be separated into two torques with different sizes and the same direction through the planetary gear differential mechanism during use, so as to ensure the differential motion between the discharge support shell 301 and the screen 304.
[0028] Wherein; the spiral feeding centrifugal mechanism further comprises a flow guide ring 305 and a first sliding sealing ring 306, the flow guide ring 305 is fixedly connected to the inner wall of the discharge support shell 301 and located above the transmission disc 201, and the first sliding sealing ring 306 is fixedly connected to the lower surface of the discharge support shell 301 and is in sliding connection with the surface of the discharge frame 102.
[0029] Wherein; the spiral feeding centrifugal mechanism further comprises a feeding guide frame 307, a second sliding sealing ring 308 and a third sliding sealing ring 309, the feeding guide frame 307 is fixedly connected to the surface of the top end of the transmission shaft 203, the feeding guide frame 307 is provided with a feeding port in the inside, and the bottom of the feeding guide frame 307 is fixedly connected with the top of the screen 304, the second sliding sealing ring 308 is fixedly connected to the bottom of the feeding guide frame 307 and is in sliding connection with the upper surface of the discharge support shell 301, and the third sliding sealing ring 309 is provided with two, which are fixedly connected to the bottom of the bottom sealing ring 303 and are in sliding connection with the upper surface of the upper edge convex ring, through the discharge support shell 301, the spiral guide vane 302, the bottom sealing ring 303, the screen 304, the flow guide ring 305, the first sliding sealing ring 306, the feeding guide frame 307, the second sliding sealing ring 308 and the third sliding sealing ring 309, the material can be separated by centrifugal action through the rotation of the screen 304 during use, and the discharge can be realized by the relative rapid rotation of the discharge support shell 301 to drive the spiral guide vane 302 to rotate at different speeds.
[0030] The steam flushing guide mechanism comprises a steam joint 401, a steam tee pipe 402, a steam distribution pipe 403, and a plurality of main steam nozzles 404; the steam joint 401 is fixedly connected to the inner part of the top cover 103; the steam tee pipe 402 is fixedly connected to the bottom of the steam joint 401; the steam distribution pipe 403 is fixedly connected to one end of the steam tee pipe 402; and the main steam nozzles 404 are fixedly installed on one side of the steam distribution pipe 403 close to the screen 304.
[0031] The steam flushing guide mechanism further comprises a material blocking plate 405, a bypass pipe 406, and a cleaning nozzle 407; the material blocking plate 405 is integrally arranged on the surface of the steam distribution pipe 403, and the number of the material blocking plate 405 is two; the material blocking plate 405 and the steam distribution pipe 403 enclose a guide groove; the bypass pipe 406 is fixedly connected to one end of the steam tee pipe 402; and the cleaning nozzle 407 is fixedly installed on one end of the bypass pipe 406; the steam joint 401, the steam tee pipe 402, the steam distribution pipe 403, the main steam nozzles 404, the material blocking plate 405, the bypass pipe 406, and the cleaning nozzle 407 can spray high-pressure steam from the main steam nozzles 404 to clean the screen 304, and can spray steam from the cleaning nozzle 407 to clean the side of the steam distribution pipe 403 facing the screen 304.
[0032] The damping support mechanism comprises a base 501, a reinforcing ring 502, a motor protection shell 503, and four damping shock absorbers 504; the base 501 is fixedly connected to the surface of the splash-proof cylinder 101 through the reinforcing ring 502; the motor protection shell 503 is fixedly connected to the upper surface of the base 501; and the damping shock absorbers 504 are fixedly installed at the four corners of the bottom of the base 501; the damping shock absorber 504 is a damping device for reducing vibration transmission of equipment, and is mainly applied to vibration isolation and noise reduction of power equipment such as buildings, water pumps, fans, and air conditioning units; the damping shock absorber 504 can effectively isolate solid sound transmission, reduce equipment loss, and prolong service life through the composite structure design of a damping spring and a rubber damping pad.
[0033] The damping support mechanism further comprises a driving motor 505, a driving transmission wheel 506, a driven transmission wheel 507, a transmission belt 508 and a belt protective cover 509. The driving motor 505 is fixedly installed on the upper surface of the base seat 501 and located in the motor protective shell 503. The driving transmission wheel 506 is fixedly installed on the surface of the output end of the driving motor 505. The driven transmission wheel 507 is fixedly sleeved on the surface of the planetary gear carrier 207. The transmission belt 508 is installed between the driving transmission wheel 506 and the driven transmission wheel 507. The belt protective cover 509 is fixedly connected to the bottom of the base seat 501 and penetrates through the surface of the third sliding sealing ring 309 and extends into the inside of the sealing seat 113. The driving transmission wheel 506, the driven transmission wheel 507 and the transmission belt 508 are located in the inside of the belt protective cover 509. The base seat 501, the reinforcing ring 502, the motor protective shell 503, the damping shock absorber 504, the driving motor 505, the driving transmission wheel 506, the driven transmission wheel 507, the transmission belt 508 and the belt protective cover 509 can improve the stability of the device during operation by the damping shock absorber 504 as a damping support.
[0034] Working principle: In use, the driving motor 505 is started to drive the driving transmission wheel 506 to rotate, which drives the driven transmission wheel 507 to rotate through the transmission belt 508. When the driven transmission wheel 507 rotates, it drives the planetary gear carrier 207 on the surface of the planetary gear differential to rotate. Due to the structure of the planetary gear differential, when the fixed output end shaft 206 of the planetary gear differential is fixed, the rotation of the planetary gear carrier 207 drives the movable output end shaft 208 to rotate in the same direction, but at a slower speed. This makes the planetary gear carrier 207 drive the discharge support shell 301 to rotate relatively quickly, and the movable output end shaft 208 drives the feeding guide frame 307 through the transmission shaft 203, thereby driving the screen 304 to rotate relatively slowly, so as to ensure differential rotation between the discharge support shell 301 and the screen 304. Then the material is introduced through the feeding pipe 110. Due to the circular truncated cone structure of the feeding guide 307 and the screen 304, the material is moved downward away from the shaft center under the centrifugal action after entering the rotating feeding guide 307, until the material moves to the inside of the screen 304, the liquid in the material is thrown out under the centrifugal action, and the fixed material is intercepted in the screen 304. At the same time, due to the differential rotation between the discharge support shell 301 and the screen 304, the discharge support shell 301 with higher rotating speed drives the spiral guide vane 302 to form relative rotation in the screen 304, the rotating spiral guide vane 302 pushes the fixed material to continuously descend, and the material is continuously centrifuged to throw out the liquid in the process of descending. After most of the liquid in the material is discharged, the solid material is left, and then the solid material is pushed by the spiral guide vane 302 to pass through the discharge frame 102 and fall into the discharge hopper 112, and then is discharged along the discharge hopper 112, while the liquid is thrown out and discharged along the liquid discharge pipe 111 in the splash-proof cylinder 101. When cleaning the screen 304, the driving motor 505 is started to rotate the screen 304, water vapor is introduced into the steam joint 401, the steam enters the steam distribution pipe 403 and the bypass pipe 406 along the steam joint 401, the steam three-way pipe 402, and then is discharged along the main steam nozzle 404 and the cleaning nozzle 407. The steam discharged from the main steam nozzle 404 continuously washes the surface of the screen 304 in the opposite direction, and the steam sprayed from the bypass pipe 406 washes the surface of the steam distribution pipe 403 close to the screen 304. In work, the first sliding seal ring 306, the second sliding seal ring 308 and the third sliding seal ring 309 ensure that the discharge support shell 301, the feeding guide 307 and the bottom sealing ring 303 can rotate without entering the material from the gap, at the same time, the material entering the inside of the discharge support shell 301 can be centrifuged by the rotating self-cleaning fan 204 to avoid staying in the inside of the discharge support shell 301.
[0035] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A flat spiral down discharge centrifuge characterized by, Include: The bottom of the containing liquid guide mechanism is provided with a transmission mechanism, the top of the transmission mechanism is provided with a spiral discharging centrifugal mechanism, and the spiral discharging centrifugal mechanism is located in the inside of the containing liquid guide mechanism, the inside of the containing liquid guide mechanism is provided with a steam flushing flow guide mechanism, and the surface of the containing liquid guide mechanism is provided with a damping support mechanism; The containing liquid guide mechanism includes a splash-proof cylinder (101) and a discharging rack (102), the discharging rack (102) is fixedly connected to the middle of the bottom of the splash-proof cylinder (101), an upper edge protruding ring is integrally arranged in the middle of the discharging rack (102), and a discharging port is formed through the surface of the discharging rack (102), the transmission mechanism includes a transmission disc (201), a transmission cylinder (202) and a transmission shaft (203), the transmission disc (201) is rotatably connected to the inside of the discharging rack (102) through a bearing, the transmission cylinder (202) is integrally arranged at the top of the transmission disc (201), the transmission shaft (203) is rotatably connected to the inside of the top end of the transmission cylinder (202) through a bearing, and a planetary gear differential is arranged at the bottom end of the transmission shaft (203), the spiral discharging centrifugal mechanism includes a discharging support shell (301), a spiral material guide piece (302), a bottom sealing ring (303) and a screen (304), the discharging support shell (301) is fixedly sleeved on the surface of the top end of the transmission cylinder (202), the spiral material guide piece (302) is fixedly arranged on the surface of the discharging support shell (301), the bottom sealing ring (303) is movably arranged on the top of the discharging rack (102), the screen (304) is fixedly arranged on the top of the bottom sealing ring (303), the shape of the discharging support shell (301) and the shape of the screen (304) are both circular truncated cone, the outer diameter of the upper surface of the discharging support shell (301) is smaller than the outer diameter of the lower surface of the discharging support shell (301), the inner diameter of the upper surface of the screen (304) is smaller than the inner diameter of the lower surface of the screen (304), and the discharging support shell (301) is located in the inside of the screen (304); The containing liquid guide mechanism further includes a top cover (103), a sealing ring (104), a pull buckle (105), an explosion-proof lamp (106), an observation sight glass (107), a flip cover (108), a handle (109), a feeding pipe (110) and a liquid discharge pipe (111), the top cover (103) is rotatably connected to the top of the splash-proof cylinder (101), the sealing ring (104) is fixedly attached to the edge of the lower surface of the top cover (103), the pull buckle (105) is arranged between the splash-proof cylinder (101) and the top cover (103), the explosion-proof lamp (106), the observation sight glass (107) and the feeding pipe (110) are fixedly arranged on the surface of the top cover (103), a manual hole is formed in the surface of the top cover (103), the flip cover (108) is rotatably connected to the surface of the manual hole, the handle (109) is fixedly connected to the surface of the flip cover (108), and the liquid discharge pipe (111) is fixedly arranged on the bottom of the splash-proof cylinder (101). The containing liquid guide mechanism further comprises a discharge hopper (112), a sealing seat (113) and a torque limiter (114), the discharge hopper (112) and the sealing seat (113) are fixedly connected at the bottom of the discharge frame (102), and the torque limiter (114) is fixedly installed inside the sealing seat (113); The transmission mechanism further comprises self-cleaning fan blades (204) and an interfacing cavity (205), the self-cleaning fan blades (204) are integrally arranged on the surface of the transmission disc (201), and the interfacing cavity (205) is arranged inside the transmission cylinder (202); the planetary gear differential comprises a fixed output end shaft (206), a planetary gear carrier (207) and a movable output end shaft (208), the fixed output end shaft (206) is fixedly connected at one end of the torque limiter (114), the planetary gear carrier (207) is arranged on the surface of one end of the fixed output end shaft (206), and the movable output end shaft (208) is arranged at one end of the planetary gear carrier (207) and is fixedly connected with one end of the transmission shaft (203) through a shaft coupling, and the planetary gear carrier (207) is fixedly connected with the transmission disc (201).
2. A flat spiral down discharge centrifuge according to claim 1, wherein The spiral discharging centrifugal mechanism further comprises a flow guide ring (305) and a first sliding sealing ring (306), the flow guide ring (305) is fixedly connected to the inner wall of the discharge support shell (301) and is located above the transmission disc (201), and the first sliding sealing ring (306) is fixedly connected to the lower surface of the discharge support shell (301) and is in sliding connection with the surface of the discharge frame (102).
3. A flat spiral down discharge centrifuge according to claim 2, wherein The spiral discharging centrifugal mechanism further comprises a feeding guide frame (307), a second sliding sealing ring (308) and a third sliding sealing ring (309), the feeding guide frame (307) is fixedly connected to the surface of the top end of the transmission shaft (203), a feeding port is arranged in the feeding guide frame (307), the bottom of the feeding guide frame (307) is fixedly connected with the top of the screen (304), the second sliding sealing ring (308) is fixedly connected to the bottom of the feeding guide frame (307), and the lower surface of the second sliding sealing ring (308) is in sliding connection with the upper surface of the discharge support shell (301), the third sliding sealing ring (309) is in the number of two, both of the third sliding sealing rings (309) are fixedly connected to the bottom of the bottom sealing ring (303), the cross sections of the two third sliding sealing rings (309) form an eight-character shape, the two third sliding sealing rings (309) are concentrically distributed, and the lower surfaces of the two third sliding sealing rings (309) are in sliding connection with the upper surface of the upper convex ring.
4. A flat spiral down discharge centrifuge according to claim 1, wherein The steam flushing guide mechanism comprises a steam joint (401), a steam tee (402), a steam distribution pipe (403) and a plurality of main steam nozzles (404), the steam joint (401) is fixedly connected to the inner portion of the top cover (103), the steam tee (402) is fixedly connected to the bottom of the steam joint (401), the steam distribution pipe (403) is fixedly connected to one end of the steam tee (402), and the plurality of main steam nozzles (404) are fixedly installed on the side of the steam distribution pipe (403) close to the screen (304).
5. A flat spiral down discharge centrifuge according to claim 4, wherein The steam flushing guide mechanism further comprises a material blocking plate (405), a bypass pipe (406) and a cleaning nozzle (407), the material blocking plate (405) is integrally arranged on the surface of the steam distribution pipe (403), the number of the material blocking plate (405) is two, and the material blocking plate (405) and the steam distribution pipe (403) form a guide groove, the bypass pipe (406) is fixedly connected to one end of the steam tee (402), and the cleaning nozzle (407) is fixedly installed on one end of the bypass pipe (406).
6. A flat spiral down discharge centrifuge according to claim 1, wherein The damping support mechanism comprises a base pedestal (501), a reinforcing ring (502), a motor protection shell (503) and four damping shock absorbers (504), the base pedestal (501) is fixedly connected to the surface of the splash-proof cylinder (101) through the reinforcing ring (502), the motor protection shell (503) is fixedly connected to the upper surface of the base pedestal (501), and the four damping shock absorbers (504) are fixedly installed at the four corners of the bottom of the base pedestal (501).
7. A flat spiral down discharge centrifuge according to claim 6, wherein The damping support mechanism further comprises a driving motor (505), a driving transmission wheel (506), a driven transmission wheel (507), a transmission belt (508) and a belt protection cover (509), the driving motor (505) is fixedly installed on the upper surface of the base pedestal (501) and located in the motor protection shell (503), the driving transmission wheel (506) is fixedly installed on the surface of the output end of the driving motor (505), the driven transmission wheel (507) is fixedly sleeved on the surface of the planet carrier (207), the transmission belt (508) is installed between the driving transmission wheel (506) and the driven transmission wheel (507), the belt protection cover (509) is fixedly connected to the bottom of the base pedestal (501), one end of the belt protection cover (509) penetrates through the surface of the third sliding sealing ring (309) and extends into the sealing seat (113), and the driving transmission wheel (506), the driven transmission wheel (507) and the transmission belt (508) are located in the belt protection cover (509).