Salt-spray-corrosion-resistant spraying device for surface of ship electrical component

Abstract

The invention discloses a surface salt-spray-corrosion-resistant spraying device for ship electrical components, and relates to the technical field of electrical component spraying. The surface salt-spray-corrosion-resistant spraying device comprises a workbench, a spraying head, a spraying head and a spraying head, and a protective cover is arranged above the workbench; the positioning rotary table is rotationally arranged on the workbench; the mechanical arm is fixed at the bottom of the upper protective cover through a connecting seat; the spraying device is fixed on the mechanical arm; and the air curtain device is rotationally arranged on the spraying device. Omnidirectional spraying can be achieved, the coverage rate of a dead angle area is effectively increased, targeted spraying is conducted on different types of components through local flow field strengthening, spraying path guiding and coating uniformity optimizing, comprehensive spraying is conducted on internal grooves or narrow gaps of the components, and spraying defects are effectively reduced.

Description

TECHNICAL FIELD

[0001] The application relates to the field of electric component spraying technology, in particular to a surface salt mist corrosion resistant spraying device for ship electric components. BACKGROUND

[0002] Ship electric components are exposed to high salt mist, high humidity and strong ultraviolet light in the marine environment for a long time. Salt mist corrosion leads to problems such as metal part rusting, electrical system short circuiting, and insulation performance degradation, significantly shortening the service life of the equipment. Traditional corrosion prevention measures have defects such as insufficient salt mist resistance, low construction efficiency, and high maintenance cost. Traditional spray guns rely on manual operation and are difficult to cover complex geometric surfaces, resulting in uneven coating thickness. The spray head cannot reach the internal grooves or narrow gaps of the components, and open spraying leads to paint scattering, high waste rate, low equipment automation level, reliance on manual intervention, and inability to adjust the spraying parameters in real time. Therefore, it is necessary to provide a surface salt mist corrosion resistant spraying device for ship electric components to solve the problems raised in the background. SUMMARY

[0003] To achieve the above-mentioned purpose, the application provides the following technical scheme: a surface salt mist corrosion resistant spraying device for ship electric components, comprising:

[0004] a workbench provided with a protective cover on the top;

[0005] a positioning turntable rotatably arranged on the workbench;

[0006] a mechanical arm fixed to the bottom of the upper protective cover through a connecting seat;

[0007] a spraying device fixed to the mechanical arm;

[0008] an air curtain device rotatably arranged on the spraying device.

[0009] Further, as a preferred, the positioning turntable comprises:

[0010] a rotating table rotatably arranged on the workbench, and the center of the rotating table and the center of the connecting seat of the mechanical arm are on the same vertical line;

[0011] a positioning groove located at the center of the rotating table;

[0012] a plurality of slide ways are annularly arranged, arranged on the rotating table, located outside the positioning groove, and the bottom plane of the slide way is on the same horizontal plane as the positioning groove;

[0013] a clamping block corresponding to the slide way is slidably arranged in the slide way.

[0014] Further, as a preferred, the spraying device comprises:

[0015] Connecting arm, fixed to the robotic arm;

[0016] The spray gun is fixedly connected to the connecting arm and corresponds to the positioning turntable.

[0017] Furthermore, preferably, the air curtain device includes:

[0018] A rotating ring is rotatably mounted on the connecting arm;

[0019] The air curtain control area is arranged in a ring with multiple sections, and the inner side is fixed on a rotating ring.

[0020] Furthermore, preferably, the air curtain control area includes:

[0021] The displacement adjustment assembly is fixed on the outer ring of the rotating ring;

[0022] An angle adjustment component is provided in multiple sets corresponding to the displacement adjustment component, and the movement is set on the displacement adjustment component;

[0023] The nozzle is fixed to the angle adjustment assembly.

[0024] Furthermore, preferably, the displacement adjustment component includes:

[0025] Two control partitions are symmetrically distributed and fixed on the outer ring of the rotating ring, and adjacent displacement adjustment components are connected by the control partitions.

[0026] A partition plate is installed between the control partition plates and fixed on the outer ring of the rotating ring;

[0027] The displacement channel is located between the partition plate and the control partition plate;

[0028] The limiting plate is fixed at the end of the partition plate away from the rotating ring, and its two ends are connected to the control partition plates on both sides of the partition plate.

[0029] Furthermore, as a preferred embodiment, the control partition is provided with a control mechanism to drive the angle adjustment component to move within the displacement channel.

[0030] Furthermore, preferably, the angle adjustment component includes:

[0031] The adjusting ring is movable within the displacement channel;

[0032] The push shaft is located in the middle of the adjusting ring and is controlled by the adjusting ring.

[0033] The universal joint connects to one end of the push shaft on the same side as the spray gun.

[0034] Telescopic shaft, connecting universal joint and nozzle.

[0035] Compared with the prior art, the present application has the beneficial effects that:

[0036] In the present application, by the setting of the mechanical arm and the positioning turntable, omnidirectional spraying is realized, and the coverage rate of dead angle area is effectively improved; by the setting of the air curtain device, multiple air curtain control areas are regulated and controlled, local flow field strengthening is realized, the spraying path is guided, the coating uniformity is optimized, different types of components are sprayed in a targeted manner, the internal grooves or narrow gaps of the components are comprehensively sprayed, and spraying defects are effectively reduced. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 It is a schematic diagram of the overall structure of a surface salt mist corrosion resistant spraying device for a ship electrical component;

[0038] Figure 2 It is a schematic diagram of the positioning turntable structure;

[0039] Figure 3 It is a schematic diagram of the mechanical arm structure;

[0040] Figure 4 It is a schematic diagram of the spraying device and air curtain device structure;

[0041] Figure 5 It is a schematic diagram of the air curtain control area structure;

[0042] Figure 6 It is a schematic diagram of the displacement adjusting assembly structure;

[0043] Figure 7 It is a schematic diagram of the angle adjusting assembly structure;

[0044] In the figure: 1, workbench; 2, positioning turntable; 3, mechanical arm; 4, spraying device; 5, air curtain device; 11, protective cover; 21, rotating table; 22, positioning groove; 23, slide; 24, clamping block; 41, connecting arm; 42, spray gun; 51, rotating ring; 52, air curtain control area; 521, displacement adjusting assembly; 522, angle adjusting assembly; 523, nozzle; 5211, control partition; 5212, spacer; 5213, displacement channel; 5214, limiting transverse plate; 5221, adjusting ring; 5222, push shaft; 5223, universal joint; 5224, telescopic shaft. DETAILED DESCRIPTION

[0045] Please refer to Figures 1-7 In the embodiment of the present application, a surface salt mist corrosion resistant spraying device for a ship electrical component comprises:

[0046] The workbench 1 is provided with a protective cover 11 on the top;

[0047] The positioning turntable 2 is rotationally arranged on the workbench 1;

[0048] The mechanical arm 3 is fixed on the bottom of the upper protective cover 11 through a connecting seat;

[0049] The spraying device 4 is fixed on the mechanical arm 3;

[0050] The air curtain device 5 is rotationally arranged on the spraying device 4.

[0051] In this embodiment, the positioning turntable 2 comprises:

[0052] The rotating table 21 is rotationally arranged on the workbench 1, and the center of the rotating table 21 is on the same vertical line as the center of the connecting seat of the mechanical arm 3;

[0053] The positioning groove 22 is located at the center of the rotating table 21;

[0054] The slide 23 is annularly arranged with a plurality of slide grooves, which are arranged on the rotating table 21 and located outside the positioning groove 22, and the bottom plane of the slide 23 is on the same horizontal plane as the positioning groove 22;

[0055] The clamping block 24 is arranged corresponding to the slide 23 and is slidingly arranged in the slide 23.

[0056] That is, the workbench 1 serves as a basic bearing platform, the surface of which is paved with an anti-static ceramic coating, the protective cover 11 is made of transparent polycarbonate material, forming a closed spraying environment, isolating the paint flying during the spraying process, ensuring safety and environmental protection, and during spraying, the ship electrical components are placed in the positioning groove 22, then the clamping blocks 24 in the slide 23 are radially contracted or expanded synchronously according to the size of the workpiece to clamp and fix the workpiece, under the clamping cooperation of the plurality of clamping blocks 24, the electrical components are effectively prevented from shaking during the spraying process, after the electrical components are fixed, the positioning turntable 2 is driven by the motor to rotate around the center axis on the workbench 1, cooperating with the axial movement of the mechanical arm 3 to realize the omnidirectional exposure of the surface of the workpiece. Ensure that the surface of the component is evenly sprayed.

[0057] In this embodiment, the spraying device 4 comprises:

[0058] The connecting arm 41 is fixed on the mechanical arm 3;

[0059] The spray gun 42 is fixedly connected with the connecting arm 41 and corresponds to the positioning turntable 2.

[0060] That is, under the drive of the mechanical arm 3, the three-dimensional position of the spray gun 42 is controlled through multi-joint movement, and complex trajectory spraying is realized by cooperating with the rotation of the positioning turntable 2, the spray gun 42 adopts high-pressure air atomization technology to uniformly spray the anticorrosive paint to the surface of the component, effectively reducing paint waste through atomization spraying, improving the compactness and adhesion of the coating, and shortening the operation cycle through automatic spraying throughout the process, reducing the risk of manual intervention.

[0061] In this embodiment, the air curtain device 5 comprises:

[0062] The rotating ring 51 is rotatably arranged on the connecting arm 41.

[0063] The air curtain control area 52 is annularly distributed and fixed on the rotating ring 51.

[0064] That is, under the rotation of the rotating ring 51, the air curtain control area 52 rotates around the axis of the spray gun 42 to form a dynamic protective barrier around the spray gun 42, effectively preventing paint splashing and ensuring uniform coverage of the device surface. In the static state of the rotating ring 51, the air curtain control area 52 can also be controlled to produce uniform air distribution, and more flexible air control can be achieved by adjusting the air pressure of each air curtain control area 52, thereby optimizing the deposition effect of the paint in a specific area. When adjusting the air pressure of the air curtain control area 52, the rotating ring 51 can be rotated to adjust the range covered by each air curtain control area 52 to achieve more accurate spraying effect.

[0065] In this embodiment, the air curtain control area 52 comprises:

[0066] The displacement adjusting assembly 521 is fixed on the outer ring of the rotating ring 51.

[0067] The angle adjusting assembly 522 is arranged in multiple groups corresponding to the displacement adjusting assembly 521 and is movably arranged on the displacement adjusting assembly 521.

[0068] The nozzle 523 is fixed on the angle adjusting assembly 522.

[0069] That is, the range of the nozzle 523 is adjusted by the displacement adjusting assembly 521, and the angle of the nozzle 523 is adjusted by the angle adjusting assembly 522 to adapt to the protection needs of devices of different sizes.

[0070] In this embodiment, the displacement adjusting assembly 521 comprises:

[0071] The control partition plate 5211 is symmetrically arranged in two pieces and is fixed on the outer ring of the rotating ring 51, and the adjacent two displacement adjusting assemblies 521 are connected through the control partition plate 5211.

[0072] The spacing plate 5212 is arranged between the control partition plates 5211 and is fixed on the outer ring of the rotating ring 51.

[0073] The displacement channel 5213 is located between the spacing plate 5212 and the control partition plate 5211.

[0074] The limiting transverse plate 5214 is fixed at one end of the spacing plate 5212 away from the rotating ring 51, and the two ends are connected to the control partition plate 5211 on both sides of the spacing plate 5212.

[0075] That is, under the action of the limiting transverse plate 5214, the driving angle adjusting assembly 522 moves radially along the displacement channel 5213 formed by the control partition plate 5211 and the spacing plate 5212, and the effective range of the nozzle 523 is adjusted. When the angle adjusting assembly 522 moves on the displacement channel 5213 in a direction away from the rotating ring 51, the nozzle 523 is away from the spray gun 42, and the effective range of the nozzle 523 is larger. When the angle adjusting assembly 522 moves on the displacement channel 5213 in a direction towards the rotating ring 51, the nozzle 523 is close to the spray gun 42, and the effective range of the nozzle 523 is smaller. And under the limitation of the limiting transverse plate 5214, the movement range of the angle adjusting assembly 522 on the displacement channel 5213 is limited.

[0076] In this embodiment, the control partition plate 5211 is internally provided with a control mechanism, and the driving angle adjusting assembly 522 moves in the displacement channel 5213.

[0077] In this embodiment, the angle adjusting assembly 522 comprises:

[0078] The adjusting ring 5221 is movably arranged in the displacement channel 5213;

[0079] The push shaft 5222 is movably arranged in the middle of the adjusting ring 5221 and is controlled by the adjusting ring 5221;

[0080] The universal joint 5223 is connected to one end of the push shaft 5222 on the same side as the spray gun 42;

[0081] The telescopic shaft 5224 is connected to the universal joint 5223 and the nozzle 523.

[0082] That is, the push shaft 5222 is controlled to move in the adjusting ring 5221 by the adjusting ring 5221, and the position between the nozzle 523 and the spray gun 42 is further adjusted. Under the action of the universal joint 5223, the pitch angle and azimuth angle of the nozzle 523 are adjusted with two degrees of freedom, and the position of the nozzle 523 is adjusted again by the telescopic shaft 5224. Through multi-stage adjustment and two-degree-of-freedom angle adjustment, comprehensive and accurate spraying of various workpieces is realized.

[0083] As a preferred embodiment, the air curtain control area 52 is divided into six independent control areas, each area is provided with two angle adjustment assemblies 522, that is, two nozzles 523, by simultaneously controlling the six air curtain control areas 52, a uniform air flow distribution is generated, ensuring that the paint uniformly covers the surface of the component, by respectively controlling the air flow of each air curtain control area 52 and the position and angle of the nozzle 523, local flow field strengthening is realized, and the deposition effect of the paint in a specific area is optimized.

[0084] As a preferred embodiment, for components that need to be uniformly sprayed, the six air curtain control areas 52 are synchronously adjusted, the same air pressure and nozzle 523 position are maintained, and it is ensured that the paint uniformly covers the surface of the component; for components containing local sensitive areas, the air pressure of the air curtain control area 52 corresponding to the sensitive area is reduced to reduce the deposition of the paint, the air pressure of the air curtain control area 52 corresponding to the target area is increased to increase the amount of paint adhesion, and the performance of the coating is improved; for components with complex shapes or deep hole structures, the direction of the nozzle 523 in a specific air curtain control area 52 is adjusted to form directional air flow, the air pressure in the local control area is increased, the penetration of the paint is enhanced, and the paint is guided to the inside of the groove or deep hole; for components that need gradient coating performance, according to the performance requirements, the air pressure and paint flow are independently adjusted, the air pressure and paint concentration are increased in the high-performance requirement area, and the air pressure and paint concentration are reduced in the low requirement area, according to different component characteristics, the air curtain control area 52 is precisely adjusted, the air flow parameters are flexibly adjusted, and the best spraying effect is achieved.

[0085] In specific implementation, first, the surface of the workbench 1 is paved with an anti-static ceramic coating to ensure stable placement of components and prevent static electricity accumulation; the protective cover 11 is made of transparent polycarbonate material, and before spraying, it is closed to form a closed environment to prevent paint scattering; the components to be sprayed are placed in the positioning groove 22, and the clamping block 24 in the slide 23 moves radially according to the size of the components to realize self-adaptive clamping; then, the multi-joint movement program of the mechanical arm 3 is started to drive the spray gun 42 to move along the preset three-dimensional path; the spray gun 42 adopts high-pressure air atomization technology and cooperates with the positioning turntable 2 to atomize and uniformly spray the corrosion-resistant paint to the surface of the components; during the spraying process, the airflow around the spray gun 42 is controlled by the air curtain control area 52 for precise control; in the uniform spraying mode, multiple air curtain control areas 52 are synchronously adjusted to keep the air pressure of the nozzles 523 consistent to ensure uniform coverage of the paint; in the local strengthening mode, the air pressure of the air curtain control area 52 corresponding to the sensitive area is reduced to reduce paint deposition; for deep hole / groove spraying, the direction of the nozzle 523 in the specific area is adjusted to increase the air pressure and enhance the paint penetration; for gradient coating control, the air pressure and paint flow are adjusted according to performance requirements, for example, the air pressure is reduced in the edge area and increased in the center area to realize accurate spraying of different workpieces; while adjusting the air pressure in the air curtain control area 52, the range of the nozzle 523 is adjusted by the corresponding displacement adjustment assembly 521, and the angle of the nozzle 523 is adjusted by the angle adjustment assembly 522 for precise spraying; after spraying is completed, the workpiece is transferred to the infrared curing area for curing treatment; the device realizes efficient and accurate corrosion protection treatment of marine electrical components, and significantly improves the service life of the equipment in harsh marine environments.

[0086] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical solution and inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A marine electrical component surface anti-salt spray corrosion spray device, characterized by: Include: Workbench (1), provided with a protective cover (11) on the top; Positioning turntable (2), rotationally arranged on the workbench (1); Mechanical arm (3), fixed on the bottom of the upper protective cover (11) through the connecting seat; Spraying device (4), fixed on the mechanical arm (3); Air curtain device (5), rotationally arranged on the spraying device (4).

2. A device for anti-salt spray corrosion spraying on the surface of an electrical component of a ship according to claim 1, characterized in that: The positioning turntable (2) comprises: Rotary table (21), rotationally arranged on the workbench (1), and the center of the rotary table (21) and the center of the connecting seat of the mechanical arm (3) are on the same vertical line; Positioning groove (22), located at the center of the rotary table (21); Slide (23), annularly distributed with a plurality of, arranged on the rotary table (21), located outside the positioning groove (22), and the bottom plane of the slide (23) and the positioning groove (22) are on the same horizontal plane; Clamping block (24), corresponding to the slide (23), slidingly arranged in the slide (23).

3. A device for anti-salt spray corrosion coating of the surface of an electrical component of a ship according to claim 1, characterized in that: The spraying device (4) comprises: Connecting arm (41), fixed on the mechanical arm (3); Spray gun (42), fixedly connected with the connecting arm (41), corresponding to the positioning turntable (2).

4. A device for anti-salt spray corrosion coating of the surface of an electrical component of a ship according to claim 3, characterized in that: The air curtain device (5) comprises: Rotary ring (51), rotationally arranged on the connecting arm (41); Air curtain control area (52), annularly distributed with a plurality of, fixedly arranged on the inner side of the rotary ring (51).

5. A device for anti-salt spray corrosion spraying of surfaces of electrical components of a ship according to claim 4, characterized in that: The air curtain control area (52) comprises: Displacement adjusting assembly (521), fixed on the outer ring of the rotary ring (51); Angle adjusting assembly (522), corresponding to the displacement adjusting assembly (521) is provided with a plurality of groups, movably arranged on the displacement adjusting assembly (521); Nozzle (523), fixed on the angle adjusting assembly (522).

6. A device for anti-salt spray corrosion spraying of surfaces of electrical components of a ship according to claim 5, characterized in that: The displacement adjusting assembly (521) comprises: Control partition (5211), symmetrically distributed with two, fixed on the outer ring of the rotary ring (51), and the adjacent two displacement adjusting assemblies (521) are connected through the control partition (5211); Spacing plate (5212), arranged between the control partition (5211), fixed on the outer ring of the rotary ring (51); Displacement channel (5213), between the spacing plate (5212) and the control partition (5211); Limiting transverse plate (5214), fixed on one end of the spacing plate (5212) away from the rotary ring (51), and the control partition (5211) on both sides of the spacing plate (5212) is connected.

7. A device for anti-salt spray corrosion coating of the surface of an electrical component of a marine vessel according to claim 6, characterized in that: The control mechanism is arranged in the control partition (5211), which drives the angle adjusting assembly (522) to move in the displacement channel (5213).

8. A device for anti-salt spray corrosion spraying of surfaces of electrical components of a ship according to claim 6, characterized in that: The angle adjusting assembly (522) comprises: Adjusting ring (5221), movably arranged in the displacement channel (5213); Pushing shaft (5222), movably arranged in the middle of the adjusting ring (5221), controlled by the adjusting ring (5221); Universal joint (5223), connected to one end of the pushing shaft (5222) on the same side of the spray gun (42); Telescopic shaft (5224), connecting the universal joint (5223) and the nozzle (523).

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