Offshore converter station self-cleaning equipment and system
By installing self-cleaning equipment on offshore converter stations and using a remote control module to monitor and control the self-cleaning module in real time for targeted cleaning, the corrosion and marine organism attachment problems of offshore converter stations have been solved, reducing operation and maintenance costs and extending equipment life.
Patent Information
- Application Number
- CN202511070450.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-11-07
AI Technical Summary
Existing corrosion prevention technologies for offshore converter stations rely on manual maintenance, resulting in high operation and maintenance costs and short equipment lifecycles. They also face the dual challenges of marine organism attachment and electrochemical corrosion.
A self-cleaning device for offshore converter stations was designed, including a remote control module and a self-cleaning module. It achieves real-time monitoring and targeted cleaning through suspended, ring-shaped and directional nozzle arrays. It combines multi-directional telescopic rotary spray and dual-channel nozzle technology, integrates high-pressure water jet and chemical protective agent output synchronously, and is equipped with automatic sensing devices and protective chambers to cope with severe weather.
This has resulted in reduced corrosion rates, extended maintenance cycles, and lower operation and maintenance costs for offshore converter stations, significantly improving the reliability of the equipment throughout its entire lifecycle.
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Figure CN120901006A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of offshore wind power flexible DC converter station corrosion prevention, and particularly relates to a self-cleaning device and system for offshore converter station. BACKGROUND
[0002] With the development of offshore wind power to the deep sea, the planning scale of wind farms is getting larger and larger, and flexible DC power transmission has become the preferred solution for offshore wind power design. Converter stations will play an important role in the construction of offshore wind farms. However, due to the deployment of offshore converter stations in high-salt and high-humidity offshore environments, the steel structure of the converter station is exposed to high-salt and high-humidity marine environments for a long time, and the metal corrosion rate is relatively fast. At the same time, there will be the attachment of marine organisms such as barnacles and oysters, which not only increases the structural load, but also accelerates the electrochemical corrosion process. Long-term challenges include seawater corrosion and marine organism attachment. If not properly protected, it may lead to a decrease in structural strength, equipment short circuits, and even collapse, which will directly threaten the grid stability and power continuity of offshore wind farms.
[0003] To ensure the safe operation of the equipment, the existing corrosion observation technology mainly realizes corrosion prevention and control through online monitoring and offline detection systems. The former uses electrochemical methods, resistance probes, and Internet of Things technology to monitor the corrosion rate and structural state in real time, and realizes risk early warning. The latter uses ultrasonic and eddy current technologies to periodically assess the equipment wall thickness and crack conditions to ensure the long-term stable operation of offshore converter stations in harsh environments. However, the existing detection and control technology requires manual maintenance, has high operation and maintenance costs, and the life cycle of existing converter station equipment is short, so it is necessary to combine the structural characteristics of the converter station and propose a self-cleaning system for offshore flexible DC converter station corrosion observation and marine organism attachment. SUMMARY
[0004] The present application provides a self-cleaning device and system for offshore converter stations, which can solve the problem of the existing technology requiring manual maintenance, high operation and maintenance costs, and short life cycle of existing converter station equipment, and significantly improve the full life cycle reliability of offshore flexible DC converter station equipment and reduce operation and maintenance costs.
[0005] The present application provides a self-cleaning device for offshore converter stations, which is applied to offshore converter stations, and the offshore converter station includes a converter station main body, a main platform, a plurality of pile legs, and a main frame structure. The main platform is located at the bottom of the converter station main body, the plurality of pile legs are fixedly connected to the bottom of the main platform, and the main frame structure is fixedly connected between the plurality of pile legs. The self-cleaning device for offshore converter stations is in communication connection with a remote control center, and includes a remote control module and a self-cleaning module, wherein:
[0006] The remote control module is used to acquire and feed back the adherent corrosion condition of the surface of the offshore converter station to the remote control center in real time, receive the cleaning instruction from the remote control center, and control the self-cleaning module to switch the cleaning working state based on the cleaning instruction;
[0007] The self-cleaning module is used to switch the cleaning working state based on the cleaning instruction, and the self-cleaning module comprises a suspension spray head array, a ring-shaped jet device and a directional spray head array, wherein:
[0008] The suspension spray head array is telescopically connected at the bottom of the main platform, and the suspension spray head array is in communication connection with the remote control module;
[0009] The ring-shaped jet device is fixedly connected on the pile leg, and the ring-shaped jet device is in communication connection with the remote control module;
[0010] The directional spray head array is fixedly installed at the key intersection node of the main frame structure, and the directional spray head array is in communication connection with the remote control module.
[0011] The self-cleaning equipment for the offshore converter station provided by the application can acquire and feed back the marine organism adhesion condition and the corrosion condition of the surface of the converter station to the remote control center in real time through the remote control module, realize real-time monitoring analysis of the specific condition of the surface of the offshore converter station and accurate delivery of the cleaning instruction, and build a three-dimensional cleaning network in combination with the layered and partitioned jet architecture of the self-cleaning module, thereby breaking through the limitation of traditional manual maintenance, realizing targeted cleaning, reducing the corrosion rate of the offshore converter station structure, prolonging the maintenance period, reducing the operation and maintenance cost, and significantly improving the whole life cycle reliability of the offshore flexible converter station equipment.
[0012] Further, the bottom of the main platform is provided with a protection cabin, and the suspension spray head array is fixedly connected with the inside of the protection cabin through an extension shaft, so that when the suspension spray head array is retracted, the suspension spray head array is retracted into the inside of the protection cabin through the extension shaft.
[0013] In the above scheme, the protection cabin is arranged at the bottom of the main platform, and the suspension spray head array is provided with the extension shaft, so as to realize the telescopic and retractable design of the suspension spray head array, and the suspension spray head array can be retracted in time for protection in the face of special conditions such as bad weather, so as to prolong the service life of the equipment and reduce the operation and maintenance cost.
[0014] Further, the automatic sensing device is further included, and the automatic sensing device is used to acquire environmental information, and when it is determined that the environmental information meets the retraction protection condition, the suspension spray head array is controlled to be retracted into the inside of the protection cabin.
[0015] In the above scheme, the automatic sensing device is arranged to realize automatic sensing and automatic retraction protection processing of the environmental condition, so as to respond in time and reduce the dependence on manual instruction.
[0016] Further, the annular jetting device is composed of a plurality of annularly arranged retractable rotary nozzles, the bottom of the retractable rotary nozzles is fixedly connected to the pile leg, and the retractable rotary nozzles are in communication connection with the remote control module.
[0017] In the above scheme, the retractable rotary nozzles are annularly arranged to form the annular jetting device, so as to realize multi-directional and full-coverage cleaning of the surface of the pile leg.
[0018] Further, the annular jetting device comprises a fixedly connected combined high-pressure nozzle and an intelligent switching valve, wherein: the combined high-pressure nozzle comprises a double-channel nozzle and a combined nozzle, the combined nozzle is arranged at the front end of the intelligent switching valve, and the double-channel nozzle is arranged at the rear end of the intelligent switching valve; the first channel of the double-channel nozzle is connected to the flushing supply device, and the second channel of the double-channel nozzle is connected to the corrosion prevention supply device; the intelligent switching valve is in communication connection with the remote control module, and the intelligent switching valve is used for switching the working mode of the annular jetting device based on the cleaning instruction.
[0019] In the above scheme, the double-channel composite nozzle technology is used to integrate the synchronous output functions of high-pressure water jet and chemical protective agent, two channels realize jet mixing through a switching valve, and automatic alternating operation and working mode switching of the flushing-corrosion mode are realized through an intelligent switching valve.
[0020] Further, the combined nozzle comprises an adjustable nozzle, wherein: the adjustable nozzle is arranged at the front end of the intelligent switching valve, and the adjustable nozzle is used for realizing the jet pressure adjustment of the combined high-pressure nozzle by changing the structure inside the adjustable nozzle.
[0021] In the above scheme, the structure inside the adjustable nozzle is changed by the adjustable nozzle to realize the jet pressure adjustment of the combined high-pressure nozzle, so as to change the cleaning efficiency in the cleaning process according to the actual attached corrosion, avoid the situation that the structure surface of the converter station is damaged due to insufficient cleaning or excessive cleaning, and reduce the structure corrosion rate.
[0022] Further, the combined nozzle comprises an anti-clogging nozzle, wherein: the anti-clogging nozzle is arranged at the front end of the intelligent switching valve, and the anti-clogging nozzle is internally provided with an anti-clogging unit.
[0023] In the above scheme, the anti-clogging unit is periodically used to remove the clogging of the nozzle, effectively prevents the nozzle from being clogged due to salt crystallization and the like, and according to the real-time identification of the attached biological type and the rust area by the remote control center, corresponding cleaning instructions are issued to realize targeted flushing.
[0024] Further, the remote control module is also used for adjusting the nozzle inclination angle of the directional nozzle array based on the cleaning instruction.
[0025] In the above scheme, by adjusting the inclination angle of the directional nozzle array, the cleaning coverage of the structural dead angle is ensured, the full coverage cleaning of the converter station structure surface is ensured, and the structure corrosion rate is reduced.
[0026] Further, the remote control module includes a monitoring unit and a remote control unit, wherein: the monitoring unit is used to acquire and feedback the attached corrosion condition of the offshore converter station surface in real time; and the remote control unit is used to receive a cleaning instruction to control the self-cleaning module to switch the working state based on the cleaning instruction.
[0027] In the above scheme, by monitoring and feeding back the surface of the structure in real time, the remote real-time monitoring of the self-cleaning device is realized, and then the targeted cleaning control is realized, which breaks through the limitation of traditional manual maintenance, and provides a data transmission basis for reducing the structure corrosion rate, prolonging the operation and maintenance cycle, and reducing the operation and maintenance cost.
[0028] The offshore converter station self-cleaning device provided by the application comprises a ring-shaped spraying device designed for a pile leg area, a multi-directional telescopic rotation for full coverage cleaning, a double-channel composite nozzle technology for integrating high-pressure water jet and chemical protective agent synchronous output functions, an intelligent switching valve for realizing automatic alternating operation of the flushing-corrosion mode, a built-in anti-clogging unit in the nozzle for effectively preventing nozzle clogging caused by salt crystallization, an adjustable inclination angle directional nozzle array at key nodes of the main frame to ensure the cleaning coverage of the structural dead angle, a retractable suspension nozzle array at the bottom of the platform and corresponding automatic sensing devices and protection cabins, a telescopic shaft for automatic retraction protection in case of adverse weather, a layered and zoned spraying architecture for building a three-dimensional cleaning network, and a monitoring unit for real-time identification of attached biological types and corrosion areas, feedback to the remote control center for identification and monitoring, and issuance of cleaning instructions to realize flushing, which breaks through the limitation of traditional manual maintenance, realizes targeted cleaning, reduces the structure corrosion rate, prolongs the maintenance cycle, reduces the operation and maintenance cost, significantly improves the reliability of the offshore converter station equipment throughout the life cycle, and provides an innovative technical solution for the safe operation of China's deep-sea wind power facilities.
[0029] The application further provides an offshore converter station self-cleaning system, which comprises the offshore converter station self-cleaning device and a remote control center in communication connection with the offshore converter station self-cleaning device.
[0030] The offshore converter station self-cleaning device comprises a remote control module and a self-cleaning module, wherein: the remote control module is used to acquire and feedback the attached corrosion condition of the offshore converter station surface to the remote control center in real time, and receive a cleaning instruction from the remote control center to control the self-cleaning module to switch the cleaning working state based on the cleaning instruction; and the self-cleaning module is used to switch the cleaning working state based on the cleaning instruction.
[0031] The remote control center is used for receiving the attachment corrosion condition in real time, and issuing a cleaning instruction to the self-cleaning device of the offshore converter station based on the attachment corrosion condition.
[0032] The offshore converter station self-cleaning system provided by the application realizes real-time monitoring and analysis of the specific conditions of the surface of the offshore converter station and accurate issuance of a cleaning instruction, and a three-dimensional cleaning network is constructed in combination with the layered and partitioned spraying architecture of the self-cleaning module, thereby breaking through the limitations of traditional manual maintenance, realizing targeted cleaning, reducing the corrosion rate of the structure of the offshore converter station, prolonging the maintenance cycle, reducing operation and maintenance costs, and significantly improving the whole life cycle reliability of the offshore HVDC converter station equipment. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described in the following are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0034] Figure 1 is a schematic diagram of a self-cleaning device for an offshore converter station provided by the present embodiment;
[0035] Figure 2 is a schematic diagram of a ring-shaped spraying device for a self-cleaning device of an offshore converter station provided by the present embodiment;
[0036] Figure 3 is a schematic diagram of a suspension type spray head array for a self-cleaning device of an offshore converter station provided by the present embodiment;
[0037] Figure 4 is a schematic diagram of a combined high-pressure spray head for a self-cleaning device of an offshore converter station provided by the present embodiment;
[0038] Figure 5 is a schematic diagram of a directional rust removal spray head and a monitoring unit for a self-cleaning device of an offshore converter station provided by the present embodiment;
[0039] In the drawings: 1, converter station main body; 2, main body platform; 3, pile leg; 4, main frame structure; 5, ring-shaped spraying device; 6, ring-shaped spraying port; 7, rust removal agent storage tank; 8, pressure water pump; 9, water suction port; 10, suspension type spray head; 11, telescopic shaft; 12, protection cabin; 13, adjustable spray head; 14, conversion valve; 15, valve baffle; 16, pipeline; 17, anti-corrosion spray agent channel; 18, flushing spray agent channel; 19, vibration device; 20, directional rust removal spray head; 21, camera. DETAILED DESCRIPTION
[0040] In order to make the objects, technical solutions and advantages of the present application clearer, the technical solutions in the present application will be described clearly and completely below in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this application; the terms "comprising," "comprises" and "including" as used herein are synonymous with and meant to have the same meaning as the term "including"; the term "coupled" as used herein means the joining of two members together with one or more intervening members.
[0042] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.
[0043] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive or alternative embodiments. It will be explicitly understood by a person of ordinary skill in the art that the embodiments described herein can be combined with other embodiments.
[0044] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. In addition, the character " / " in the present application generally represents an "or" relationship between the associated objects.
[0045] In the description of the embodiments of the present application, the term "a plurality of" refers to two or more (including two), and similarly, "a plurality of groups" refers to two or more groups (including two groups), and "a plurality of pieces" refers to two or more pieces (including two pieces).
[0046] In the description of the embodiments of the present application, unless otherwise explicitly specified and limited, the technical terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be direct connection, can also be indirect connection through an intermediate medium, can be internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0047] Embodiment one:
[0048] Please refer to Figure 1 The embodiment provides a self-cleaning device for offshore converter station, which is applied to the offshore converter station, the offshore converter station comprising a converter station main body 1, a main body platform 2, a plurality of pile legs 3 and a main frame structure 4, the main body platform 2 being located at the bottom of the converter station main body 1, the plurality of pile legs 3 being fixedly connected at the bottom of the main body platform 2, and the main frame structure 4 being fixedly connected between the plurality of pile legs 3, comprising a remote control module and a self-cleaning module, the self-cleaning device for offshore converter station being in communication connection with a remote control center, wherein:
[0049] The remote control module is used for acquiring and feeding back the corrosion condition of the surface of the offshore converter station to the remote control center in real time, receiving a cleaning instruction from the remote control center, and controlling the self-cleaning module to switch a cleaning working state based on the cleaning instruction;
[0050] The self-cleaning module is used for switching the cleaning working state based on the cleaning instruction, and the self-cleaning module comprises a suspension type spray head array, a ring-shaped jet device 5 and a directional spray head array, wherein:
[0051] The suspension type spray head array is telescopically connected at the bottom of the main body platform 2, and the suspension type spray head array is in communication connection with the remote control module;
[0052] The ring-shaped jet device 5 is fixedly connected on the pile leg 3, and the ring-shaped jet device 5 is in communication connection with the remote control module;
[0053] The directional spray head array is fixedly installed at a key intersection node of the main frame structure 4, and the directional spray head array is in communication connection with the remote control module.
[0054] The self-cleaning device for the offshore converter station provided by the embodiment can realize real-time monitoring and analysis of the specific conditions of the surface of the offshore converter station and accurate delivery of cleaning instructions by setting a remote control module to obtain the attachment of marine organisms and the corrosion condition of the surface of the converter station to the remote control center in real time, and a three-dimensional cleaning network is constructed by combining the layered and partitioned spray architecture of the self-cleaning module, thereby breaking through the limitations of traditional manual maintenance, realizing targeted cleaning, reducing the corrosion rate of the structure of the offshore converter station, prolonging the maintenance cycle, reducing the operation and maintenance cost, and significantly improving the whole life cycle reliability of the offshore HVDC converter station equipment.
[0055] In the specific implementation process, the main frame structure 4 is usually constructed by using a cross structure with diagonal bracing, which is used to support the main body 1 of the converter station together with the pile legs 3.
[0056] Optionally, the bottom of the main body platform 2 is provided with a protection cabin, and the array of suspended spray heads is fixedly connected to the inside of the protection cabin through the telescopic shaft. When the array of suspended spray heads is retracted, the array of suspended spray heads is retracted into the inside of the protection cabin through the telescopic shaft.
[0057] In the specific implementation process, the telescopic and retractable design of the array of suspended spray heads is realized by setting the protection cabin at the bottom of the main body platform 2 and configuring the telescopic shaft for the array of suspended spray heads, so as to retract and protect in time in the face of special conditions such as severe weather and sea conditions, thereby improving the service life of the equipment and reducing the operation and maintenance cost.
[0058] Optionally, the automatic sensing device is further included, and the automatic sensing device is used to obtain environmental information. When it is determined that the environmental information meets the retraction and protection condition, the array of suspended spray heads is controlled to be retracted into the inside of the protection cabin.
[0059] In the specific implementation process, the automatic sensing device is set to realize automatic sensing and automatic retraction and protection processing of the environmental conditions, so as to respond in time and reduce the dependence on manual instructions.
[0060] Optionally, the annular spray device 5 is composed of a plurality of annularly arranged telescopic rotary spray heads, the bottom of the telescopic rotary spray head is fixedly connected to the pile leg 3, and the telescopic rotary spray head is in communication connection with the remote control module.
[0061] In the specific implementation process, the annular spray device 5 is composed of a plurality of annularly arranged telescopic rotary spray heads, thereby realizing multi-directional and full-coverage cleaning of the surface of the pile leg 3.
[0062] Optionally, the annular jetting device 5 comprises a fixedly connected combined high-pressure nozzle and intelligent switching valve, wherein: the combined high-pressure nozzle comprises a double-channel nozzle and a combined nozzle, the combined nozzle is arranged at the front end of the intelligent switching valve, and the double-channel nozzle is arranged at the rear end of the intelligent switching valve; the first channel of the double-channel nozzle is connected to the flushing supply device, and the second channel of the double-channel nozzle is connected to the anti-corrosion supply device; the intelligent switching valve is in communication connection with the remote control module, and the intelligent switching valve is used for switching the working mode of the annular jetting device 5 based on the cleaning instruction.
[0063] In the specific implementation process, the two channels of the double-channel nozzle form a high-pressure seawater channel (first channel) and a chemical protective agent channel (second channel) respectively, and jet mixing is realized through the intelligent switching valve. The intelligent switching valve is arranged as an electromagnetic control valve, which changes the switching mode by changing the conversion internal valve baffle, realizes the synchronous output function of high-pressure water jet and chemical protective agent integrated by using double-channel composite nozzle technology, and realizes the automatic alternating operation of flushing-anti-corrosion mode and the switching of the working mode.
[0064] Optionally, the combined nozzle comprises an adjustable nozzle, wherein: the adjustable nozzle is arranged at the front end of the intelligent switching valve, and the adjustable nozzle is used for realizing the jet pressure adjustment of the combined high-pressure nozzle by changing the internal structure of the adjustable nozzle.
[0065] In the specific implementation process, the internal structure of the adjustable nozzle is changed, such as rotating, telescoping internal structure, etc., to change the jet area of the nozzle flow channel, so as to realize the jet pressure adjustment of the combined high-pressure nozzle, to change the cleaning efficiency in the cleaning process according to the actual attached corrosion situation, to avoid the situation that the structure surface of the converter station is damaged due to insufficient cleaning or excessive cleaning, and to reduce the structure corrosion rate.
[0066] Optionally, the combined nozzle comprises an anti-clogging nozzle, wherein: the anti-clogging nozzle is arranged at the front end of the intelligent switching valve, and the anti-clogging nozzle is internally provided with an anti-clogging unit.
[0067] In the specific implementation process, the anti-clogging unit periodically removes the clogging of the nozzle, effectively prevents the nozzle from being clogged due to salt crystallization, etc., and according to the real-time identification of the attached biological type and the rust area by the remote control center, the corresponding cleaning instruction is issued to realize targeted flushing. The anti-clogging unit usually adopts a built-in vibration device to realize self-cleaning.
[0068] Optionally, the remote control module is further used for adjusting the nozzle inclination angle of the directional nozzle array based on the cleaning instruction.
[0069] In the specific implementation process, the directional nozzle array is usually arranged at key nodes such as the intersection of the cross beam and the stand column, and the spray outlets correspond to the structural dead angle, which is used to spray cleaning liquid or high-pressure water flow to the structural dead angle; and by adjusting the inclination angle of the directional nozzle array, the cleaning coverage of the structural dead angle is ensured, the full-coverage cleaning of the converter station structure surface is ensured, and the structure corrosion rate is reduced.
[0070] Optionally, the remote control module includes a monitoring unit and a remote control unit, wherein: the monitoring unit is used to acquire and feed back the attached corrosion condition of the offshore converter station surface in real time; and the remote control unit is used to receive a cleaning instruction to control the self-cleaning module to switch the working state based on the cleaning instruction.
[0071] In the specific implementation process, the reversion and corrosion condition of the structure surface are monitored and fed back in real time by the monitoring unit, and the cleaning instruction is received and issued by the remote control unit, the start and stop and mode switching of the nozzles (including the suspension type nozzle array, the ring type spray device and the directional nozzle array) are remotely operated, the remote real-time monitoring of the self-cleaning device is realized, and then the targeted cleaning control is realized, which breaks through the limitation of traditional manual maintenance, provides a data transmission basis for reducing the structure corrosion rate, prolonging the operation and maintenance period and reducing the operation and maintenance cost. The monitoring unit includes a plurality of cameras arranged at corresponding positions, the remote control center observes the attached biological type and the rust area through the cameras, and then the remote control center remotely issues the cleaning instruction through the mobile terminal or the remote control center through the remote control unit.
[0072] The self-cleaning device of the offshore converter station provided in the embodiment is designed with the ring type spray device for the leg area, realizes full-coverage cleaning by multi-directional telescopic rotation, adopts the double-channel composite nozzle technology, integrates the synchronous output functions of high-pressure water jet and chemical protective agent, realizes automatic alternating operation of the flushing-corrosion mode by the intelligent switching valve, and further has the anti-clogging unit arranged in the nozzle to effectively prevent the nozzle from being blocked by salt crystallization and the like; meanwhile, the directional nozzle array with adjustable inclination angle is arranged at the key nodes of the main frame to ensure the cleaning coverage of the structural dead angle; the retractable suspension nozzle array is arranged at the bottom of the platform and the corresponding automatic sensing device and protection cabin are designed, and the telescopic shaft is arranged to realize automatic retraction protection in the case of severe weather and the like; a three-dimensional cleaning network is constructed by using the layered and partitioned spray architecture, the attached biological type and the rust area and the like are identified in real time according to the monitoring unit, the cleaning instruction is issued to the remote control center to realize flushing, the limitation of traditional manual maintenance is broken through, the targeted cleaning is realized to reduce the structure corrosion rate, prolong the maintenance period and reduce the operation and maintenance cost, the full life cycle reliability of the offshore converter station equipment is significantly improved, and an innovative technical solution is provided for the safe operation of the deep-sea wind power facilities in China.
[0073] Embodiment two:
[0074] See Figure 2The embodiment provides a ring-shaped spraying device 5 for a self-cleaning device of a marine converter station, the ring-shaped spraying device 5 comprises a ring-shaped spraying port 6 composed of a plurality of ring-shaped arranged retractable rotary nozzles, a rust removal agent storage tank 7 fixedly connected to a pile leg 3, a pressure water pump 8 and a water suction port 9; wherein the ring-shaped spraying port 6 is a double-channel structure, a first channel is connected to a flushing supply device, that is, the pressure water pump 8, and a second channel of the double-channel nozzle is connected to a corrosion prevention supply device, that is, the rust removal agent storage tank 7; the injection end of the water suction port 9 is fixedly connected to the pressure water pump 8, and the absorption end of the water suction port 9 is arranged in seawater.
[0075] In the specific implementation process, the ring-shaped spraying device 5 is welded on the pile leg 3.
[0076] In the specific implementation process, the intelligent switching valve can adopt an electromagnetic control valve, and switching is performed through a cleaning instruction issued by a remote control module; specifically, a remote control center judges corrosion conditions based on real-time monitoring of marine organism attachment conditions by a camera, and issues a cleaning instruction to the remote control module, so that the remote control module issues a cleaning instruction to perform mode conversion operation.
[0077] Embodiment three:
[0078] Please refer to Figure 3 The embodiment provides a suspension type nozzle array for a self-cleaning device of a marine converter station, the suspension type nozzle array is located at the bottom of a main body platform 2 and comprises a plurality of suspension type nozzles 10 and a retractable shaft 11 corresponding to each suspension type nozzle 10, and the suspension type nozzle array is automatically retracted into a protection cabin 12 for protection treatment when facing adverse sea conditions, weather and the like. The suspension type nozzle 10 can be provided with a ring-shaped spraying outlet to realize omnibearing and comprehensive cleaning and guarantee full coverage of surface cleaning.
[0079] Embodiment four:
[0080] Please refer to Figure 4 The embodiment provides a combined high-pressure nozzle for a self-cleaning device of a marine converter station, which comprises an adjustable nozzle 13, an intelligent switching valve comprising a switching valve 14 and a valve baffle 15, a pipeline 16, a corrosion prevention agent channel 17, a flushing agent channel 18 and a vibration device 19; the adjustable nozzle 13 changes the flow passage sectional area by rotating or retracting the internal structure to realize pressure adjustment, the pipeline 16 is wrapped outside the corrosion prevention agent channel 17 and the flushing agent channel 18 to be connected with the intelligent switching valve to form a double-channel structure with adjustable spraying agent and realize jet mixing; the vibration device 19 usually adopts a secondary-orifice vibrator and can periodically remove nozzle blockages.
[0081] Embodiment five:
[0082] Please refer to Figure 5The embodiment provides a directional rust removal spray head 20 and a monitoring unit 21 for a self-cleaning device of a marine converter station, the directional rust removal spray head 20 is usually arranged at a key intersection node of a main frame structure 4, such as a junction of a cross beam and a stand column, and is used for spraying cleaning liquid or high-pressure water flow to a dead angle of the structure; and the monitoring unit 21 is correspondingly arranged to monitor the attachment and rust conditions of the surface of the structure in real time.
[0083] Embodiment six:
[0084] The embodiment provides a self-cleaning system of a marine converter station, which comprises the self-cleaning device of the marine converter station and a remote control center in communication connection with the self-cleaning device of the marine converter station, and wherein:
[0085] The self-cleaning device of the marine converter station comprises a remote control module and a self-cleaning module, wherein the remote control module is used for acquiring and feeding back the attachment and corrosion conditions of the surface of the marine converter station to the remote control center in real time, receiving a cleaning instruction from the remote control center, and controlling the self-cleaning module to switch a cleaning working state based on the cleaning instruction; and the self-cleaning module is used for switching the cleaning working state based on the cleaning instruction.
[0086] The remote control center is used for receiving the attachment and corrosion conditions in real time, and sending the cleaning instruction to the self-cleaning device of the marine converter station based on the attachment and corrosion conditions.
[0087] The self-cleaning system of the marine converter station provided by the embodiment realizes real-time monitoring analysis of the specific conditions of the surface of the marine converter station and accurate delivery of the cleaning instruction by acquiring and feeding back the marine biological attachment conditions and the corrosion conditions of the surface of the converter station to the remote control center in real time through the remote control module, and a stereoscopic cleaning network is constructed in combination with a layered and partitioned spray architecture of the self-cleaning module, thereby breaking through the limitation of traditional manual maintenance, realizing targeted cleaning, reducing the corrosion rate of the structure of the marine converter station, prolonging the maintenance period, reducing the operation and maintenance cost, and significantly improving the whole life cycle reliability of the marine flexible converter station equipment.
[0088] The above is the preferred embodiment of the application, and it should be noted that, for those skilled in the art, without departing from the principles of the application, a number of improvements and refinements can be made, and these improvements and refinements are also considered within the protection scope of the application.
Claims
1. A self-cleaning device for a marine converter station, applied to a marine converter station, the marine converter station comprising a converter station main body, a main body platform, a plurality of pile legs and a main frame structure, the main body platform being located at the bottom of the converter station main body, the plurality of pile legs being fixedly connected at the bottom of the main body platform, and the main frame structure being fixedly connected between the plurality of pile legs, characterized in that, The offshore converter station self-cleaning device comprises a remote control module and a self-cleaning module, and is in communication connection with a remote control center, wherein: The remote control module is used for acquiring and feeding back the adherent corrosion condition of the surface of the offshore converter station to the remote control center in real time, receiving a cleaning instruction from the remote control center, and controlling the self-cleaning module to switch a cleaning working state based on the cleaning instruction; The self-cleaning module is used for switching the cleaning working state based on the cleaning instruction, and comprises a suspension type spray head array, a ring type jetting device and a directional spray head array, wherein: The suspension type spray head array is telescopically connected at the bottom of the main body platform, and is in communication connection with the remote control module; The ring type jetting device is fixedly connected on the pile leg, and is in communication connection with the remote control module; The directional spray head array is fixedly installed at the key intersection node of the main frame structure, and is in communication connection with the remote control module.
2. A marine converter station self-cleaning device according to claim 1, characterized in that, A protection cabin is arranged at the bottom of the main body platform, and the suspension type spray head array is fixedly connected inside the protection cabin through a telescopic shaft, so that when the suspension type spray head array is retracted, the suspension type spray head array is retracted inside the protection cabin through the telescopic shaft.
3. A marine converter station self-cleaning device according to claim 2, characterized in that, An automatic sensing device is further arranged, which is used for acquiring environmental information, and when it is determined that the environmental information meets the retraction protection condition, the suspension type spray head array is controlled to be retracted inside the protection cabin.
4. A marine converter station self-cleaning device according to claim 1, characterized in that, The ring type jetting device is composed of a plurality of telescopically rotatable spray heads arranged in a ring shape, the bottom of the telescopically rotatable spray head is fixedly connected on the pile leg, and the telescopically rotatable spray head is in communication connection with the remote control module.
5. A marine converter station self-cleaning device according to claim 1, characterized in that, The ring type jetting device comprises a fixedly connected combined high-pressure spray head and an intelligent switching valve, wherein: The combined high-pressure spray head comprises a double-channel nozzle and a combined spray head, the combined spray head is arranged at the front end of the intelligent switching valve, and the double-channel nozzle is arranged at the rear end of the intelligent switching valve; a first channel of the double-channel nozzle is connected with a flushing supply device, and a second channel of the double-channel nozzle is connected with an anti-corrosion supply device; The intelligent switching valve is in communication connection with the remote control module, and is used for switching the working mode of the ring type jetting device based on the cleaning instruction.
6. A marine converter station self-cleaning device according to claim 5, characterised in that, The combined spray head comprises an adjustable spray head, wherein: the adjustable spray head is arranged at the front end of the intelligent switching valve, and the adjustable spray head is used for adjusting the jetting pressure of the combined high-pressure spray head by changing the structure inside the adjustable spray head.
7. A marine converter station self-cleaning device according to claim 5, characterized in that, The combined spray head comprises an anti-clogging spray head, wherein: the anti-clogging spray head is arranged at the front end of the intelligent switching valve, and an anti-clogging unit is arranged inside the anti-clogging spray head.
8. A marine converter station self-cleaning device according to claim 1, characterized in that, The remote control module is further used for adjusting the spray head inclination angle of the directional spray head array based on the cleaning instruction.
9. A marine converter station self-cleaning device according to claim 1, characterized in that, The remote control module comprises a monitoring unit and a remote control unit, wherein: The monitoring unit is used for acquiring and feeding back the adherent corrosion condition of the surface of the offshore converter station in real time; The remote control unit is configured to receive a cleaning instruction and control the self-cleaning module to switch a working state based on the cleaning instruction.
10. A marine converter station self-cleaning system, characterized by, The offshore converter station self-cleaning device comprises a remote control module and a self-cleaning module, wherein the remote control module is configured to acquire and feed back the attached corrosion condition of the surface of the offshore converter station to the remote control center in real time, receive a cleaning instruction from the remote control center, and control the self-cleaning module to switch a cleaning working state based on the cleaning instruction; and the self-cleaning module is configured to switch the cleaning working state based on the cleaning instruction. The offshore converter station self-cleaning device comprises a remote control module and a self-cleaning module, wherein the remote control module is configured to acquire and feed back the attached corrosion condition of the surface of the offshore converter station to the remote control center in real time, receive a cleaning instruction from the remote control center, and control the self-cleaning module to switch a cleaning working state based on the cleaning instruction; and the self-cleaning module is configured to switch the cleaning working state based on the cleaning instruction. The remote control center is configured to receive the attached corrosion condition in real time and send a cleaning instruction to the offshore converter station self-cleaning device based on the attached corrosion condition.