Rolling device for cable conductor processing and use method thereof
By combining magnetic adsorption with a positioning pin fixing structure and various adjustment mechanisms, the problem of non-replaceable rolling components and unstable equipment in existing cable conductor processing devices is solved, enabling rapid replacement and efficient processing, and adapting to diverse cable conductor processing needs.
Patent Information
- Application Number
- CN202510776976.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cable conductor processing equipment cannot replace the rolling assembly, resulting in loose rolling and poor quality. Furthermore, the lack of device locking makes the equipment prone to erratic movement during operation.
It adopts a dual-protection structure of magnetic adsorption and positioning pin fixation, combined with angle adjustment mechanism, orientation adjustment mechanism, primary rolling mechanism, secondary rolling mechanism and moving locking mechanism, to realize the rapid replacement and stable installation of rolling rolls, ensuring processing accuracy and efficiency.
It enables rapid replacement of rolling mill rolls, improves the device's response speed to diverse processing, ensures processing accuracy and efficiency, and balances the device's mobility and stability, making it suitable for different production environments.
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Figure CN120901076A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cable conductor processing, in particular to a rolling device for cable conductor processing and a method thereof. BACKGROUND
[0002] Cables, as electrical equipment for transmitting electric energy, signals or data, are composed of conductors, insulation layers and sheaths. They are widely used in power and communication fields and other fields due to their advantages of excellent transmission performance, reliable insulation, high mechanical strength, corrosion resistance and convenient installation, and are key elements for modern social construction and equipment operation.
[0003] Through retrieval, an existing patent (publication number: CN115415312A) discloses a rolling device for cable conductor processing and a method thereof, which comprises a bottom support assembly, an installation assembly is detachably installed above the bottom support assembly, two symmetrical rolling assemblies are slidably connected above the installation assembly, and the two rolling assemblies are adjusted by an adjusting assembly. The adjusting screw nut is moved to one side of the circular end plate by screwing, at this time the adjusting screw nut will drive the connecting bearing to move, since the outer ring of the connecting bearing is movably connected with one surface of the fixed block through the connecting rod, when the connecting bearing moves to one side of the circular end plate, at this time the two fixed blocks will approach each other, and the two fixed blocks will drive the two rolling assemblies to approach each other; the combination of the rolling assembly and the adjusting assembly can simply and conveniently adjust the distance between the two rolling assemblies, so that it is suitable for cable conductors of different sizes.
[0004] Although the patent technology can adjust the distance between the two rolling assemblies according to cable conductors of different sizes, it cannot replace the various shapes of the rolling assembly, which leads to inconvenience in using other forms of rolling assembly for cable conductor operation, greatly increasing the limitation of the device. At the same time, the above-mentioned patent technology only has one rolling assembly for operation, which is easy to cause the rolling to be not tight enough, and is easy to produce low-quality cables. Although the above-mentioned patent has wheels moving, there is no component in the file to fix the whole device, which is easy to cause the device to move during operation. Therefore, the technical personnel in the field provide a rolling device for cable conductor processing and a method thereof to solve the problems raised in the above background technology. SUMMARY
[0005] 1. Technical problems solved In view of the deficiencies of the prior art, the present application provides a rolling device for cable conductor processing and a method thereof, which solves the problems of inconvenience in replacing other forms of rolling assembly and low cable rolling quality in one operation and lack of device locking.
[0006] 2. Technical solution To achieve the above object, the present application is realized by the following technical solutions: A rolling device for processing cable conductors, comprising a support seat, an angle adjusting mechanism, a processing table, an azimuth adjusting mechanism, a primary rolling mechanism, four second rotating shafts, a dismounting mechanism, a secondary rolling mechanism and a moving locking mechanism, the dismounting mechanism comprises first mounting plates fixedly connected at one end of the four second rotating shafts, the surfaces of the four first mounting plates are each overlapped with a second mounting plate, the side surfaces of the first mounting plates and the second mounting plates are each provided with a magnet, the magnets are in several groups, the interiors of the first mounting plates and the second mounting plates are each provided with a positioning hole, the positioning holes are in several, the interiors of the several positioning holes are each inserted with a positioning pin, and the surfaces of the two groups of first mounting plates and second mounting plates are each fixedly connected with a rolling roller; Through the above technical solutions, by setting the dismounting mechanism, the dual protection structure of "magnet adsorption + positioning pin fixation" can be adopted, a plurality of groups of magnets are arranged on the side surfaces of the first mounting plates and the second mounting plates, the magnets are used to tightly overlap the first mounting plates and the second mounting plates by magnetic force, to ensure the stability of the rolling roller during installation, at the same time, the positioning pins are inserted into the positioning holes for further fixation, to prevent loosening during rolling, when replacing the rolling roller, only the positioning pins need to be pulled out and the magnet adsorption force needs to be overcome, so that the rolling roller of different specifications can be quickly dismounted and replaced, the equipment debugging time is greatly shortened, the response speed of the device to diversified processing needs is improved, by setting the angle adjusting mechanism, the inclination angle of the processing table can be flexibly adjusted by the cooperation of the damping bearing, the pulley and the disc, to meet different processing angle needs, by setting the azimuth adjusting mechanism, the position of the primary rolling mechanism can be changed by driving the lead screw with the double-shaft motor, to adapt to the processing of cable conductors of different specifications, by setting the primary rolling mechanism and the secondary rolling mechanism, the complete process from preliminary forming to fine processing of the cable conductor can be realized, to comprehensively guarantee the processing precision and efficiency, by setting the moving locking mechanism, the electric push rod can control the lifting of the wheels, when the wheels are lowered, the device can move freely, to facilitate flexible layout or transfer of the work site in the workshop, when the wheels are retracted and the supporting legs are in contact with the ground, the device is stably fixed, to provide reliable support for rolling processing, the mobility and stability of the device are taken into account, so that it is applicable to different production environments and work scenes.
[0007] Further, the angle adjusting mechanism comprises a damping bearing fixedly connected at the top of the support seat, a support shaft rotatably connected in the interior of the damping bearing, a processing table fixedly connected at the top end of the support seat, a disc fixedly connected at the top of the support seat, a first sliding groove opened at the top of the disc, a pulley slidingly connected in the interior of the first sliding groove, the pulley is six, the pulley is fixedly connected at the bottom of the processing table, and handles are fixedly connected at the two sides of the processing table; Through the technical scheme, the operator holds the handles on both sides of the machining table, and can easily drive the machining table to rotate by force, the rotation connection of the damping bearing and the supporting shaft is used to realize flexible adjustment of the machining table at multiple angles, and the six pulleys and the first sliding grooves on the disc are matched with each other to provide stable support and guidance for the machining table.
[0008] Further, the orientation adjusting mechanism comprises a double-shaft motor fixedly installed on the inner bottom of the machining table through a mounting plate, first bearings are fixedly connected to the inner walls of the machining table, first rotating shafts are rotationally connected to the interiors of the two first bearings, screw rods are fixedly connected to one ends of the two first rotating shafts, the two screw rods are fixedly connected to two output shafts of the double-shaft motor, moving plates are threadedly connected to the surfaces of the two screw rods, sliding blocks are fixedly connected to the two sides of the two moving plates, second sliding grooves are formed in the inner walls of the machining table, the second sliding grooves are four in number, the sliding blocks are slidingly connected in the second sliding grooves, and the screw rods are opposite in screw direction. Through the technical scheme, the orientation adjusting mechanism is driven by the double-shaft motor, the double-shaft motor is fixedly installed on the inner bottom of the machining table through the mounting plate, the power output is ensured to be stable, the two output shafts of the double-shaft motor are connected to the two screw rods, and the two screw rods are opposite in screw direction, when the double-shaft motor is started, the two screw rods rotate synchronously, and drive the moving plates threadedly connected to the two screw rods to move relatively or oppositely, the double-shaft linkage design ensures that the two moving plates can be adjusted in position synchronously and equally, compared with the mode of adjusting two components respectively by a single shaft, the adjusting efficiency is greatly improved, errors caused by step-by-step adjustment are avoided, the orientation adjusting is ensured to be high-precision, and the machining requirements of cable conductors of different specifications can be accurately adapted.
[0009] Further, the primary rolling mechanism comprises support frames fixedly connected to the sides of the two moving plates, driving motors are fixedly installed on the top portions of the two support frames through mounting plates, second bearings are fixedly connected to the top portions and the bottom portions of the two support frames, and second rotating shafts are rotationally connected to the interiors of the four second bearings. Through the technical scheme, the driving motor is stably fixed on the top portion of the support frame through the mounting plate, and a stable power source is provided for the rolling process, when the motor is running, power is directly transmitted to the second rotating shafts rotationally connected to the second bearings, energy loss in the power transmission link is reduced, the rolling rollers can be ensured to rotate at a stable rotating speed, and the cable conductors can be efficiently preliminarily rolled, the direct power transmission mode not only improves the rolling efficiency, but also ensures the consistency of the rotating speed in the rolling process, and is favorable for improving the preliminary forming quality of the cable conductors.
[0010] Further, the secondary rolling mechanism comprises a fixed plate fixedly connected to the top of the processing table, a hydraulic cylinder is fixedly installed in the fixed plate, two hydraulic cylinders are provided, a hydraulic rod is fixedly installed in each of the two hydraulic cylinders, an extrusion plate is fixedly connected to one end of the two hydraulic rods, and a rubber pad is arranged on the surface of the extrusion plate; By the above technical scheme, the secondary rolling mechanism adopts two hydraulic cylinders as power sources, which are fixedly installed in the fixed plate on the top of the processing table. Compared with a single hydraulic cylinder, double-cylinder driving can provide more balanced pressure output, ensuring that the extrusion plate is uniformly stressed when performing secondary rolling on the cable conductor, avoiding problems such as inconsistent deformation and surface damage of the cable conductor caused by uneven pressure. Meanwhile, the rubber pad arranged on the surface of the extrusion plate has good elasticity and wear resistance. During the secondary rolling process, the rubber pad directly contacts the surface of the cable conductor, which can play a buffering role on one hand, reducing the rigid impact of the extrusion plate on the cable conductor and preventing scratches and indentations on the surface of the cable conductor. On the other hand, the rubber pad increases the friction between the cable conductor, making the extrusion process more stable and avoiding the sliding displacement of the cable conductor during the extrusion process, thereby ensuring that the rolling effect meets the standard and effectively improving the surface quality and overall processing precision of the cable conductor.
[0011] Further, the moving locking mechanism comprises four retractable boxes fixedly connected to the side surface of the support base, an electric push rod is fixedly installed in each of the four retractable boxes, a wheel is fixedly installed at the bottom end of each of the four electric push rods, a push handle is fixedly connected to the side surface of the processing table, and support legs are fixedly connected to the bottom of the support base. By the above technical scheme, the four retractable boxes are provided with electric push rods, which can quickly realize the lifting of the wheels through accurate electric control. When the rolling device needs to be moved, the electric push rods are started to make the wheels descend to contact the ground, and the support legs are lifted to separate from the ground. The operator pushes the push handle on the side surface of the processing table, which can easily drive the device to move. The power output of the electric push rod is stable and responds quickly. Compared with the traditional manual lifting mode, the moving efficiency of the device is greatly improved, which can quickly adapt to the conversion requirements of different working sites, especially for the scene of frequently adjusting the position of equipment in the production workshop.
[0012] Further, the top of the processing table is fixedly provided with a sealing plate through studs. Through the technical scheme, the sealing plate is tightly fixed on the top of the machining table through the stud, forming a solid protective barrier. During the cable conductor rolling process, the sealing plate can effectively block the metal scraps, dust and cooling liquid generated during the machining process from entering the inside of the machining table, preventing these foreign matters from causing wear, blockage or corrosion to the precision components such as the double-shaft motor, lead screw and bearing inside the machining table, avoiding equipment failure caused by the invasion of foreign matters, and ensuring the normal operation of the core components inside the device, thereby prolonging the overall service life of the rolling device, reducing the equipment maintenance frequency and maintenance cost, and simultaneously, the stud fixing mode makes the installation and dismounting operation of the sealing plate very simple.
[0013] Further, the top of the machining table is provided with a stainless steel plate. Through the technical scheme, the stainless steel plate has high strength and excellent wear resistance, can withstand the friction, extrusion and other forces generated during the rolling process of the cable conductor, is not prone to scratches, depressions and other damages, and even after long-term contact and friction with the cable conductor, the surface can still remain smooth and flat, continuously providing a stable support plane for the processing of the cable conductor, effectively reducing the problem of reduced processing precision of the cable conductor caused by the wear of the surface of the machining table, prolonging the service life of the machining table, and reducing the equipment maintenance and replacement cost.
[0014] 3. Beneficial effects The application provides a rolling device for processing cable conductors and a use method thereof. The following beneficial effects are achieved: 1. The application provides a rolling device for processing cable conductors and a use method thereof. By arranging a dismounting mechanism, a double-protection structure of “magnet adsorption + positioning pin fixing” is adopted. A plurality of magnets are arranged on the side surfaces of the first mounting plate and the second mounting plate. The two mounting plates are tightly lapped by magnetic force, ensuring the stability during installation of the rolling roller. Meanwhile, the positioning pin is inserted into the positioning hole for further fixation, preventing loosening during rolling. When replacing the rolling roller, the positioning pin is pulled out and the magnet adsorption force is overcome, so that the rolling roller can be quickly dismounted and replaced with a rolling roller of different specifications, greatly shortening the equipment debugging time and improving the response speed of the device to diversified processing requirements.
[0015] 2. The application provides a rolling device for processing cable conductors and a use method thereof. By arranging an angle adjusting mechanism, the inclination angle of the machining table can be flexibly adjusted by means of the cooperation of the damping bearing, the pulley and the disc, so as to meet the requirements of different processing angles. By arranging an orientation adjusting mechanism, the lead screw is driven by the double-shaft motor to change the position of the moving plate, so as to adapt to the processing of cable conductors of different specifications. By arranging the primary rolling mechanism and the secondary rolling mechanism, the complete process from preliminary forming to fine processing of the cable conductor can be realized, and the processing precision and efficiency are comprehensively ensured.
[0016] 3. The application provides a rolling device for cable conductor processing and a method for using the same. By arranging a moving locking mechanism, the electric push rod can control the lifting of the wheels. When the wheels are lowered, the device can be freely moved, facilitating flexible layout or transfer of the work site in the workshop. When the wheels are retracted and the supporting legs are grounded, the device is stably fixed, providing reliable support for rolling processing. The device has both mobility and stability, and is suitable for different production environments and work scenes. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall front structure of the application. Figure 2 It is a schematic diagram of the angle adjusting mechanism side view structure of the application. Figure 3 It is a schematic diagram of the azimuth adjusting mechanism top view structure of the application. Figure 4 It is a schematic diagram of the primary rolling mechanism and the dismounting mechanism front structure of the application. Figure 5 It is a schematic diagram of the dismounting mechanism local front exploded structure of the application. Figure 6 It is a schematic diagram of the secondary rolling mechanism top view structure of the application. Figure 7 It is a schematic diagram of the moving locking mechanism front view structure of the application.
[0018] 1, support seat; 2, angle adjusting mechanism; 201, damping bearing; 202, support shaft; 203, disc; 204, first sliding groove; 205, pulley; 206, handle; 3, processing table; 4, azimuth adjusting mechanism; 401, double-shaft motor; 402, first bearing; 403, first rotating shaft; 404, screw rod; 405, moving plate; 406, second sliding groove; 407, sliding block; 5, primary rolling mechanism; 501, support frame; 502, driving motor; 503, second bearing; 504, second rotating shaft; 6, dismounting mechanism; 601, first mounting plate; 602, second mounting plate; 603, magnet; 604, positioning hole; 605, positioning pin; 7, secondary rolling mechanism; 701, fixed plate; 702, hydraulic cylinder; 703, hydraulic rod; 704, extrusion plate; 705, rubber pad; 8, moving locking mechanism; 801, retracting box; 802, electric push rod; 803, wheel; 9, push handle; 10, stainless steel plate; 11, sealing plate; 12, supporting leg; 13, rolling roller. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application. Embodiment 1 As shown in Figure 1 , Figure 4 and Figure 5 , the embodiment of the present application provides a rolling device for processing cable conductors, which comprises a supporting seat 1, an angle adjusting mechanism 2, a processing table 3, an azimuth adjusting mechanism 4, a primary rolling mechanism 5, four second rotating shafts 504, a dismounting mechanism 6, a secondary rolling mechanism 7 and a moving locking mechanism 8. The dismounting mechanism 6 comprises first mounting plates 601 fixedly connected at one end of the four second rotating shafts 504. The surfaces of the four first mounting plates 601 are all overlapped with second mounting plates 602. The side surfaces of the first mounting plates 601 and the side surfaces of the second mounting plates 602 are all provided with magnets 603. The magnets 603 are in several groups. The interiors of the first mounting plates 601 and the interiors of the second mounting plates 602 are provided with positioning holes 604. The positioning holes 604 are in several groups. The interiors of the several positioning holes 604 are all inserted with positioning pins 605. The surfaces of the two groups of first mounting plates 601 and the surfaces of the second mounting plates 602 are all fixedly connected with rolling rollers 13. By setting the dismounting mechanism 6, the double guarantee structure of “magnet 603 adsorption + positioning pin 605 fixation” can be adopted. The side surfaces of the first mounting plates 601 and the second mounting plates 602 are provided with several groups of magnets 603. The stability during installation of the rolling rollers 13 is ensured by using magnetic force to make the first mounting plates 601 and the second mounting plates 602 tightly overlapped. At the same time, the positioning pins 605 are further fixed by being inserted into the positioning holes 604 to prevent loosening during rolling. When the rolling rollers 13 are replaced, the positioning pins 605 are only pulled out and the magnet 603 adsorption force is overcome, so that the rolling rollers 13 of different specifications can be quickly dismounted and replaced. The equipment debugging time is greatly shortened and the response speed of the device to diversified processing requirements is improved.
[0021] According to Figure 1 , Figure 2 and Figure 3As shown, the angle adjusting mechanism 2 comprises a damping bearing 201 fixedly connected at the top of the support base 1, the inside of the damping bearing 201 is rotatably connected with a support shaft 202, the top end of the support base 1 is fixedly connected with a machining table 3, the top of the support base 1 is fixedly connected with a disc 203, the top of the disc 203 is provided with a first sliding groove 204, the inside of the first sliding groove 204 is slidably connected with a pulley 205, the pulley 205 is six, the pulley 205 is fixedly connected at the bottom of the machining table 3, both sides of the machining table 3 are fixedly connected with a handle 206, the operator holds the handle 206 on both sides of the machining table 3, and the machining table 3 can be easily driven to rotate by force, the damping bearing 201 and the support shaft 202 are rotatably connected, the machining table 3 is flexibly adjusted at multiple angles, and meanwhile, the six pulleys 205 and the first sliding groove 204 on the disc 203 cooperate with each other to provide stable support and guidance for the machining table 3.
[0022] According to Figure 1 、 Figure 4 and Figure 6As shown, the primary rolling mechanism 5 comprises two support frames 501 fixedly connected on the sides of the two moving plates 405, the top of each of the two support frames 501 is fixedly installed with a driving motor 502 through a mounting plate, the top and bottom of each of the two support frames 501 is fixedly connected with a second bearing 503, the inside of each of the four second bearings 503 is rotatably connected with a second rotating shaft 504, the driving motor 502 is stably fixed on the top of the support frame 501 through the mounting plate, providing a stable power source for the rolling process, when the motor is running, the power is directly transmitted to the second rotating shaft 504 rotatably connected with the second bearing 503, reducing the energy loss of the power transmission link, ensuring that the rolling roller 13 can rotate at a stable rotating speed, efficiently rolling the cable conductor, this direct power transmission method not only improves the rolling efficiency, but also ensures the consistency of the rotating speed during the rolling process, which is beneficial to improving the preliminary forming quality of the cable conductor, the secondary rolling mechanism 7 comprises a fixed plate 701 fixedly connected on the top of the processing table 3, the inside of the fixed plate 701 is fixedly installed with a hydraulic cylinder 702, the hydraulic cylinder 702 is two, the inside of each of the two hydraulic cylinders 702 is fixedly installed with a hydraulic rod 703, one end of each of the two hydraulic rods 703 is fixedly connected with an extrusion plate 704, the surface of the extrusion plate 704 is provided with a rubber pad 705, the secondary rolling mechanism 7 adopts two hydraulic cylinders 702 as a power source, which is fixedly installed in the fixed plate 701 on the top of the processing table 3, compared with a single hydraulic cylinder 702, double-cylinder driving can provide more balanced pressure output, ensuring that the extrusion plate 704 is uniformly stressed when rolling the cable conductor for the second time, avoiding problems such as inconsistent deformation and surface damage of the cable conductor caused by uneven pressure, at the same time, the rubber pad 705 provided on the surface of the extrusion plate 704 has good elasticity and wear resistance, during the secondary rolling process, the rubber pad 705 directly contacts the surface of the cable conductor, on the one hand, it can play a buffering role, reducing the rigid impact of the extrusion plate 704 on the cable conductor, preventing scratches and indentations on the surface of the cable conductor, on the other hand, the rubber pad 705 increases the friction between the cable conductor, making the extrusion process more stable, avoiding the cable conductor from sliding and shifting during the extrusion process, ensuring that the rolling effect meets the standard, effectively improving the surface quality and overall processing precision of the cable conductor.
[0023] According to Figure 1 and Figure 7As shown, the mobile locking mechanism 8 includes four retractable boxes 801 fixedly connected to the side of the support base 1, the inside of each of the four retractable boxes 801 is fixedly installed with an electric push rod 802, the bottom end of each of the four electric push rods 802 is fixedly installed with a wheel 803, the side of the processing table 3 is fixedly connected with a push handle 9, the four retractable boxes 801 are internally provided with electric push rods 802, through accurate electric control, the wheels 803 can be quickly lifted and lowered, when the rolling type device needs to be moved, the electric push rod 802 is started to make the wheel 803 descend to contact the ground, the supporting leg 12 is lifted to separate from the ground, the operator pushes the push handle 9 on the side of the processing table 3, which can easily drive the device to move, the power output of the electric push rod 802 is stable and responds quickly, compared with the traditional manual lifting mode, the moving efficiency of the device is greatly improved, which can quickly adapt to the conversion needs of different working sites, especially suitable for scenes where the position of the equipment needs to be frequently adjusted in the production workshop, the bottom of the support base 1 is fixedly connected with four supporting legs 12, the top of the processing table 3 is fixedly installed with a sealing plate 11 through studs, the sealing plate 11 is tightly fixed on the top of the processing table 3 through studs, forming a solid protective barrier, which can effectively block metal scraps, dust and cooling liquid and other impurities generated during the cable conductor rolling process from entering the inside of the processing table 3, preventing these foreign matters from causing wear, blockage or corrosion to the internal precision components such as the double-shaft motor 401, the lead screw 404 and the bearing, avoiding equipment failure caused by impurity intrusion, ensuring the normal operation of the internal core components of the device, thereby prolonging the overall service life of the rolling type device and reducing equipment maintenance frequency and maintenance cost, at the same time, the sealing plate 11 is fixed by studs, which makes the installation and dismounting operation of the sealing plate 11 very simple, the top of the processing table 3 is provided with a stainless steel plate 10, the stainless steel plate 10 has high strength and excellent wear resistance, and can withstand the friction, extrusion and other forces generated during the rolling process of the cable conductor, and is not easy to be scratched or dented, even if it is in contact and friction with the cable conductor for a long time, the surface can still remain smooth and flat, continuously providing a stable support plane for the processing of the cable conductor, effectively reducing the problem of reduced processing precision of the cable conductor caused by wear of the surface of the processing table 3, prolonging the service life of the processing table 3 and reducing equipment maintenance and replacement cost.
[0024] Working principle: S1: First, when the device is moved, the electric push rod 802 in the retractable box 801 is started to make the wheel 803 descend to contact the ground, the supporting leg 12 is lifted off the ground, the operator pushes the push handle 9 to move the device, after reaching the specified position, the electric push rod 802 is operated in reverse to make the wheel 803 retract, the supporting leg 12 supports the device again to realize fixation and provide a stable basis for subsequent processing; S2: After the device is locked, the operator holds the handles 206 on both sides of the processing table 3, manually adjusts the inclination angle of the processing table 3 by utilizing the rotation connection characteristics of the damping bearing 201 and the supporting shaft 202, the first sliding groove 204 at the top of the disc 203 cooperates with the pulley 205 to make the rotation process of the processing table 3 more smooth and stable, and the damping effect of the damping bearing 201 can keep the processing table 3 fixed when the inclination angle is adjusted to a suitable angle, thereby meeting the adjustment of the inclination angle of the processing table 3 under different processing requirements; S3: After the inclination angle is adjusted, the double-shaft motor 401 is started, the two output shafts drive the connected lead screws 404 to rotate synchronously, the moving plates 405 connected to the lead screws 404 move in opposite directions or in opposite directions when the lead screws 404 rotate due to the opposite screw directions of the two lead screws 404, the distance between the two moving plates 405 can be accurately adjusted by controlling the forward and reverse rotation and the number of rotation circles of the double-shaft motor 401, thereby changing the position of the primary rolling mechanism 5 to adapt to the processing requirements of cable conductors of different specifications; S4: After the position adjustment is completed according to the specification of the cable conductor, the driving motor 502 is started to drive the second rotating shaft 504 to rotate, thereby rotating the rolling rollers 13 fixed on the second rotating shaft 504, after the positions of the two moving plates 405 are adjusted by the position adjusting mechanism 4, the cable conductor is placed between the two groups of rolling rollers 13, and the cable conductor is preliminarily rolled by the rotation of the rolling rollers 13 to process it into a desired shape; S5: After the preliminary rolling, the two hydraulic cylinders 702 on the fixed plate 701 are started, the hydraulic rods 703 extend in the hydraulic cylinders 702, push the extrusion plates 704 to move forward, the rubber pads 705 on the surfaces of the extrusion plates 704 can increase the friction with the cable conductor during the extrusion process, and at the same time prevent scratching the surface of the conductor, the cable conductor after the primary rolling is subjected to secondary extrusion rolling by controlling the pressure of the hydraulic cylinder 702 and the extension amount of the hydraulic rod 703, thereby further accurately shaping and sizing the cable conductor to meet the specified processing requirements; S6: When it is necessary to replace the rolling rollers 13 to adapt to different rolling requirements, the dismounting mechanism 6 plays a role, the first mounting plate 601 and the second mounting plate 602 are attracted to each other by the magnets 603 on the sides of the first mounting plate 601 and the second mounting plate 602, the positioning pins 605 are inserted into the positioning holes 604 for fixation, so that the rolling rollers 13 can be stably mounted on the first mounting plate and the second mounting plate, when dismounting, the positioning pins 605 are pulled out, the attractive force of the magnets 603 is overcome, and the second mounting plate 602 can be removed from the first mounting plate 601, and different specifications of the rolling rollers 13 can be replaced, thereby conveniently and quickly meeting diversified processing requirements; S7: The stainless steel plate 10 on the top of the last processing platform 3 can provide a smooth and wear-resistant working surface for the processing of the cable conductor. The sealing plate 11 fixedly installed through the studs can prevent the debris and impurities generated during the processing from entering the inside of the processing platform 3, thereby protecting the internal components such as the motor and the lead screw 404, prolonging the service life of the device, and avoiding the contamination of the debris to the processing process and the cable conductor. When the inside of the orientation adjustment mechanism 4 needs to be maintained, the sealing plate 11 can be removed by twisting the studs, and the subsequent maintenance of the device can be performed.
[0025] While specific embodiments of the application have been shown and described in detail, it will be understood by those skilled in the art that various modifications in form and details can be made therein without departing from the spirit and scope of the application and that the scope of the application is defined by the following claims and their equivalents.
Claims
1. A rolling device for processing cable conductors, comprising a support seat (1), an angle adjustment mechanism (2), a processing table (3), an orientation adjustment mechanism (4), a primary rolling mechanism (5), four second rotation shafts (504), a disassembly mechanism (6), a secondary rolling mechanism (7) and a movement locking mechanism (8), characterized in that: The dismounting mechanism (6) comprises first mounting plates (601) fixedly connected at one end of four second rotating shafts (504), the surfaces of the four first mounting plates (601) are all overlapped with second mounting plates (602), the side surfaces of the first mounting plates (601) and the side surfaces of the second mounting plates (602) are all provided with magnets (603), the magnets (603) are in groups, the interiors of the first mounting plates (601) and the interiors of the second mounting plates (602) are provided with positioning holes (604), the positioning holes (604) are in groups, the interiors of the positioning holes (604) are all inserted with positioning pins (605), and the surfaces of the two groups of first mounting plates (601) and the surfaces of the second mounting plates (602) are all fixedly connected with rolling type rollers (13).
2. A profiling device for processing a cable conductor according to claim 1, characterized in that The angle adjusting mechanism (2) comprises a damping bearing (201) fixedly connected at the top of the support base (1), the inside of the damping bearing (201) is rotationally connected with a support shaft (202), the top of the support base (1) is fixedly connected with a processing table (3), the top of the support base (1) is fixedly connected with a disc (203), the top of the disc (203) is provided with a first sliding groove (204), the inside of the first sliding groove (204) is slidably connected with a pulley (205), the pulley (205) is six in number, the pulley (205) is fixedly connected at the bottom of the processing table (3), and the two sides of the processing table (3) are both fixedly connected with a handle (206).
3. A profiling device for processing a cable conductor according to claim 2, characterized in that The orientation adjusting mechanism (4) comprises a double-shaft motor (401) fixedly installed on the inner bottom of the processing table (3) through a mounting plate, the inner walls of the processing table (3) are both fixedly connected with first bearings (402), the insides of the two first bearings (402) are both rotationally connected with first rotating shafts (403), one end of each of the two first rotating shafts (403) is fixedly connected with a lead screw (404), one end of each of the two lead screws (404) is fixedly connected with two output shafts of the double-shaft motor (401), the surfaces of the two lead screws (404) are both threadedly connected with moving plates (405), the two sides of each of the two moving plates (405) are both fixedly connected with a sliding block (407), the inner walls of the processing table (3) are both provided with second sliding grooves (406), the second sliding grooves (406) are four in number, the sliding blocks (407) are slidably connected in the second sliding grooves (406), and the screw directions of the two lead screws (404) are opposite.
4. A profiling device for processing a cable conductor according to claim 3, characterized in that The first rolling type mechanism (5) comprises support frames (501) fixedly connected at the side surfaces of the two moving plates (405), driving motors (502) are fixedly installed on the top of each of the two support frames (501) through mounting plates, second bearings (503) are fixedly connected at the top and bottom of each of the two support frames (501), and second rotating shafts (504) are rotationally connected in the interiors of the four second bearings (503).
5. A rolling device for processing a cable conductor according to claim 2, characterized in that: The secondary rolling mechanism (7) comprises a fixed plate (701) fixedly connected to the top of the machining table (3), a hydraulic cylinder (702) is fixedly installed inside the fixed plate (701), there are two hydraulic cylinders (702), a hydraulic rod (703) is fixedly installed inside each of the two hydraulic cylinders (702), one end of each of the two hydraulic rods (703) is fixedly connected with an extrusion plate (704), and a rubber pad (705) is arranged on the surface of the extrusion plate (704).
6. A profiling device for processing a cable conductor according to claim 2, characterized in that The moving locking mechanism (8) comprises four contraction boxes (801) fixedly connected to the side of the support base (1), an electric push rod (802) is fixedly installed inside each of the four contraction boxes (801), a wheel (803) is fixedly installed at the bottom of each of the four electric push rods (802), the side of the machining table (3) is fixedly connected with a push handle (9), the bottom of the support base (1) is fixedly connected with a support leg (12), and the support leg (12) is provided with four support legs (12).
7. A rolling device for processing a cable conductor according to claim 2, characterized in that: The top of the machining table (3) is fixedly connected with a sealing plate (11) through a stud.
8. A rolling device for processing a cable conductor according to claim 2, characterized in that: The top of the machining table (3) is provided with a stainless steel plate (10).
9. A method of using a rolling device for processing a cable conductor according to any one of claims 1 to 8, characterized in that The method comprises the following steps: S1: first, when the device is moved, the electric push rod (802) in the contraction box (801) is started, the wheel (803) is lowered to contact the ground, the support leg (12) is lifted off the ground, the push handle (9) is pushed by the operator, and the device can be moved to the specified position, then the electric push rod (802) is operated in reverse, the wheel (803) is retracted, the support leg (12) supports the device again, the device is fixed, and a stable foundation is provided for subsequent processing; S2: after the device is locked, the operator holds the handles (206) on both sides of the machining table (3), manually adjusts the inclination angle of the machining table (3) by utilizing the rotating connection characteristics of the damping bearing (201) and the support shaft (202), the first sliding groove (204) at the top of the disc (203) cooperates with the pulley (205), so that the rotating process of the machining table (3) is smoother and more stable, and when the inclination angle is adjusted to a suitable angle, the damping effect of the damping bearing (201) can keep the position of the machining table (3) fixed, and the inclination angle of the machining table (3) can be adjusted to meet different processing requirements; S3: after the inclination angle is adjusted, the double-shaft motor (401) is started, the two output shafts drive the connected lead screws (404) to rotate synchronously, because the screw thread directions of the two lead screws (404) are opposite, the moving plates (405) connected with the lead screws (404) by screw threads move relatively or oppositely when the lead screws (404) rotate, the rotation direction and the number of rotations of the double-shaft motor (401) are controlled, the distance between the two moving plates (405) is accurately adjusted, and then the position of the primary rolling mechanism (5) is changed to adapt to the processing requirements of cable conductors of different specifications. S4: After the azimuth adjustment is completed according to the specifications of the cable conductor, the driving motor (502) is started to drive the second rotating shaft (504) to rotate, and then the rolling type roller (13) fixed on the second rotating shaft (504) is rotated. After the two moving plates (405) adjust the positions under the action of the azimuth adjustment mechanism (4), the cable conductor is placed between the two groups of rolling type rollers (13), and the cable conductor is preliminarily rolled and formed into a roughly required shape as the rolling type roller (13) rotates; S5: After the preliminary rolling, the two hydraulic cylinders (702) on the fixed plate (701) are started, the hydraulic rod (703) is extended in the hydraulic cylinder (702), the extrusion plate (704) is pushed to move forward, the rubber pad (705) on the surface of the extrusion plate (704) can increase the friction with the cable conductor during the extrusion process, and at the same time prevent scratching the surface of the conductor. By controlling the pressure of the hydraulic cylinder (702) and the extension amount of the hydraulic rod (703), the cable conductor after the first rolling is subjected to secondary extrusion rolling, and the shape and size thereof are further accurately determined to meet the specified processing requirements; S6: When it is necessary to replace the rolling type roller (13) to adapt to different rolling requirements, the disassembly mechanism (6) plays a role. Since the magnetic stones (603) on the sides of the first mounting plate (601) and the second mounting plate (602) are attracted to each other, the positioning pin (605) is inserted into the positioning hole (604) for fixation, so that the rolling type roller (13) can be stably mounted on the first and second mounting plates. When disassembling, pull out the positioning pin (605), overcome the attraction of the magnetic stone (603), and then the second mounting plate (602) can be removed from the first mounting plate (601), and then different specifications of the rolling type roller (13) can be replaced to conveniently and quickly meet the diversified processing requirements; S7: Finally, the stainless steel plate (10) on the top of the processing table (3) can provide a flat and wear-resistant working surface for the processing of the cable conductor. The sealing plate (11) fixedly installed through the stud can prevent debris, impurities and the like generated during the processing from entering the inside of the processing table (3), protect the internal motor, lead screw (404) and other components, prolong the service life of the device, and also avoid the pollution of the debris to the processing process and the cable conductor. When the azimuth adjustment mechanism (4) needs to be maintained, the sealing plate (11) can also be removed by screwing the stud, and the subsequent maintenance of the device can be carried out.
Citation Information
Patent Citations
Rolling device for cable conductor processing and use method thereof
CN115415312A