Steel cylinder and concrete pipe integrated pouring equipment
The eccentric rotation mechanism of the integrated steel cylinder concrete pipe casting equipment solves the problem of uneven stone settlement during the casting of long tubular steel cylinder concrete pipes, realizes uniform distribution and compaction of slurry, improves the application effect of the equipment, and is suitable for the field of steel cylinder preparation, especially the casting of steel cylinder concrete pipes.
Patent Information
- Application Number
- CN202511120908.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2025-11-07
AI Technical Summary
In existing technologies, during the pouring process of long tubular steel cylinder concrete pipes, materials such as stones cause uneven settlement, resulting in uneven strength of the concrete pipe and high maintenance costs.
An integrated steel cylinder concrete pouring equipment is adopted, including a support mechanism, a hoisting mechanism and an eccentric rotation mechanism. The eccentric rotation mechanism makes the steel cylinder rotate evenly, avoiding uneven settlement of stone materials and ensuring uniform distribution and compaction of slurry.
This method achieves uniform pouring of concrete pipes, avoids voids and uneven settlement, reduces maintenance costs, and improves the practicality and economy of the equipment.
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Figure CN120902109A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of product preparation, and in particular to a steel cylinder and coagulation pipe integrated pouring equipment. BACKGROUND
[0002] The steel cylinder and coagulation pipe has unique application value in many engineering fields due to the composite advantages of steel and concrete combination, high strength, impermeability, durability and certain flexibility, and is mainly prepared by pouring concrete pipe into a steel pipe barrel and then spraying and solidifying the steel reinforcement wrapped around the steel pipe. In the existing preparation of in-pipe concrete, since the pipe length is usually long and the concrete layer thickness is relatively thin compared to buildings, etc., the slurry is poured into the built cavity, and the hollow position inside is filled by vibration, etc., but due to the long pipe length, the cavity cannot be accurately positioned, and only general vibration can be performed, which has a large impact, so that during vibration, other materials such as stones in other areas are affected by vibration, causing uneven settlement, etc., and the strength of the concrete pipe is uneven, resulting in high maintenance cost in the later period. SUMMARY
[0003] In order to solve the above problems existing in the prior art, the present application aims to provide a steel cylinder and coagulation pipe integrated pouring equipment with simple structure, which effectively solves the pouring process of long pipe-shaped steel cylinder and coagulation pipe, and avoids uneven settlement of stones, etc., affecting the uneven strength of the concrete pipe in the barrel.
[0004] The technical scheme adopted by the present application is as follows: a steel cylinder and coagulation pipe integrated pouring equipment, comprising a support mechanism, the support mechanism comprising a steel cylinder pipe, the steel cylinder pipe being wrapped with a wrapped steel reinforcement, the steel cylinder pipe having a mold support piece on the inner cavity side, one end of the steel cylinder pipe being provided with a bottom plate stop ring, a plurality of fixing blocks being provided on the side of the bottom plate stop ring close to the steel cylinder pipe, a fixing nut being provided on the fixing block, the fixing nut being connected to the fixing block by penetrating and rotating, and being screwed into the steel cylinder pipe, the bottom plate stop ring and the mold support piece being matched inside the steel cylinder pipe to form a pipe cavity with one end blocked; a lifting mechanism, the lifting mechanism being provided at one end of the steel cylinder pipe away from the bottom plate stop ring, the lifting mechanism being used to adjust the steel cylinder pipe to be in a vertical state or parallel to the support plane; an eccentric rotating mechanism, the eccentric rotating mechanism being provided at one end of the steel cylinder pipe away from the lifting mechanism, the eccentric rotating mechanism being used to adjust the deviation angle of the steel cylinder pipe axis towards the connection end of the lifting mechanism.
[0005] In an embodiment, the template support includes a plurality of inner cavity templates, which are in the form of arc-shaped plate structures, and the plurality of inner cavity templates are abutted to form a tube and are inserted into the inner cavity of the steel drum tube. The middle part of the inner cavity of the plurality of inner cavity templates is provided with two sets of movable discs, and the movable discs are provided with the same number of expansion arms as the inner cavity templates. One end of the expansion arm is hinged to the movable disc through an expansion connecting block. The end of the expansion arm away from the expansion connecting block is provided with a first connecting block. The expansion arm is hinged to the first connecting block. The first connecting block is provided with a second connecting block. The second connecting block is hinged to the second connecting block. The hinging directions of the first connecting block, the expansion arm and the second connecting block are perpendicular to each other. The second connecting block is fixedly connected to the middle part of the inner recess of the inner cavity template. The middle part of the movable disc close to the eccentric rotating mechanism is provided with a rotating threaded rod, which is inserted into and rotatably connected to the two sets of movable discs.
[0006] In an embodiment, a clamping piece is arranged between the movable disc close to the eccentric rotating mechanism and the eccentric rotating mechanism to connect the eccentric rotating mechanism. The clamping piece includes a support disc, which is provided with a plurality of connecting rods on the side close to the movable disc. The connecting rods are inserted into the movable disc close to the support disc. The side of the support disc away from the movable disc is provided with a support sliding block. The side of the support sliding block away from the support disc is provided with a sliding buckle cover, which is in the form of a bottle cap structure. The sliding buckle cover is buckled and slidably connected to the support sliding block. The cover surface of the sliding buckle cover is provided with a fixed groove, which is provided with a semicircular buckling block. The middle part of the semicircular buckling block is provided with a spherical recess. The support sliding block is provided with a semicircular sliding groove at the projection of the semicircular buckling block, which can be inserted into the semicircular buckling block. The side of the support sliding block facing the fixed groove is also provided with a semicircular buckling block. The two sets of semicircular buckling blocks are spliced to form a tube. A plurality of support springs are arranged between the sliding buckle cover and the support disc.
[0007] In an embodiment, the eccentric rotating mechanism includes a rotating ring, which is provided with two sets of symmetrically arranged extension support plates on the side away from the steel drum tube. The extension support plates and the support plane are provided with lifting columns. The lifting columns are hinged to the extension support plates. The top ends of the lifting columns are provided with driving rotating motors, which drive the extension support plates to rotate. The middle part of the rotating ring is provided with a sliding block baffle. The side of the sliding block baffle facing the steel drum tube is provided with a rolling ball, which is inserted between the two sets of semicircular buckling blocks. The rolling ball and the sliding block baffle are provided with a connecting long rod. The rotating ring is also provided with a distance adjusting piece to adjust the deviation position of the movable sliding block from the center of the rotating ring.
[0008] In an embodiment, the distance adjusting piece comprises two sets of rotating plates, two sets of fixed connecting plates are arranged between the two sets of rotating plates, rotating screws are arranged in the middle of the two sets of fixed connecting plates, the rotating screws are circumferentially rotatably connected to the fixed connecting plates, adjusting motors for driving the rotating screws to rotate are further arranged on the fixed connecting plates, movable rectangular grooves are arranged in the middle of the rotating plates, movable sliding blocks are arranged in the middle of the two sets of rotating plates, the rotating screws penetrate and are rotatably connected to the movable sliding blocks, extension blocks that pass through the rotating plates are arranged at the two ends of the sliding blocks, extension columns are arranged at the corners of the side of the sliding block stop plate facing the movable sliding blocks, the two sets of extension columns close to each other abut the two sides of the rotating plate, the extension blocks pass into the extension columns close to each other, and moving mechanisms are arranged at the two ends of the two sets of rotating plates to assist the rotating plates in rotating at the center of the rotating ring.
[0009] In an embodiment, the moving mechanism comprises anti-falling rollers that abut the concave side of the rotating ring, the two ends of the anti-falling rollers are connected to the rotating plates close to each other, and two sets of electric rollers are further arranged on the peripheral side of the rotating ring, the electric rollers abut the peripheral side of the rotating ring, a rectangular connecting plate is connected to the end of the two sets of electric rollers away from the steel barrel pipe, a nail-shaped connecting plate is connected to the end of the two sets of electric rollers away from the rectangular connecting plate, and the middle extension rod of the nail-shaped connecting plate is connected to the rotating plate.
[0010] In an embodiment, the lifting mechanism comprises two sets of moving cross rails, the two sets of moving cross rails are located on the two sides of the steel barrel pipe, door-shaped hangers are arranged in the middle of the two sets of inner cavity templates, the door-shaped hangers are slidably connected to the moving cross rails through a guide rail sliding mechanism, threaded lifting rods are arranged in the middle of the door-shaped hangers, the threaded lifting rods are rotatably connected to the door-shaped hangers, threaded rod driving motors for assisting the threaded lifting rods in rotating are further arranged on the door-shaped hangers, an extension rod is arranged at the end of the rotating threaded rod away from the eccentric rotating mechanism, a movable ball is arranged at the end of the extension rod away from the rotating threaded rod, and a lifting piece is further arranged on the threaded lifting rod to movably connect the movable ball to the threaded lifting rod.
[0011] In an embodiment, the lifting connector comprises a lifting block, which is fixedly connected to the threaded lifting rod by a lifting frame close to one end of the supporting plane, a spherical groove is arranged in the middle of the lifting block, a through-ball groove is arranged at one end of the lifting block away from the supporting plane, the through-ball groove has the same cross-sectional structure as the spherical groove, the through-ball groove penetrates the spherical groove, a through opening is arranged on the side of the lifting block close to the steel cylinder pipe, which penetrates the through-ball groove and the spherical groove, the opening width is greater than the diameter of the lengthening rod and less than the diameter of the movable ball, a through-rod groove is arranged on the side of the lifting block away from the through-ball groove, the through-rod groove penetrates the spherical groove, an extension groove is arranged on the side of the through-rod groove close to the steel cylinder pipe, the extension groove penetrates the lifting block, the lengthening rod can slide into the through-rod groove through the extension groove, the through-rod groove has a circular structure, and the diameter of the through-rod groove is greater than the diameter of the lengthening rod.
[0012] In an embodiment, a plurality of abutting fixing blocks are arranged on the two ends of the inner cavity template towards the side of the steel cylinder pipe inner cavity, and the abutting fixing blocks are used to control the abutting of the plurality of groups of inner cavity templates into a barrel.
[0013] In an embodiment, a contact ring is arranged on the outer periphery of the bottom plate stop ring, two groups of rotating rollers are arranged on the side of the contact ring close to the supporting plane, the two ends of the two groups of rotating rollers are connected by a supporting horizontal plate, a driving motor for driving the rotating rollers to rotate is arranged on the supporting horizontal plate, and the supporting horizontal plate is fixed to the supporting plane by a supporting frame.
[0014] The present application has the advantages that the present application is a steel cylinder coagulation pipe integrated pouring equipment with simple structure, which effectively solves the pouring process of long tubular steel cylinder coagulation pipe, and avoids the uneven settlement of stones and the like to affect the uneven strength of the concrete pipe in the barrel. The operator first inserts the inner cavity template into the middle of the supporting mechanism in which the reinforcing steel bars are wound, at this time, one side of the inner cavity template is tilted towards the movable disc by the hinged action of the first connecting block and the second connecting block, the volume is reduced to facilitate movement, the rotating screw rod is rotated to change the distance between the two movable discs and the included angle between the expansion arm and the movable disc, the inner cavity template is supported close to the inner cavity side of the steel cylinder pipe, in the process of the inner cavity template close to the inner cavity side of the steel cylinder pipe, one of the abutting fixing blocks on the inner cavity template first abuts against the inner cavity of the steel cylinder pipe, and the support of the inner cavity template is continuously expanded by the expansion arm to make all the abutting fixing blocks abut against the inner cavity of the steel cylinder pipe, so that the plurality of groups of inner cavity templates can be spliced into a barrel structure, the leakage is avoided, and the installation process is simplified, then the bottom plate stop ring is installed on the side provided with the supporting disc, after the bottom plate stop ring abuts against the inner cavity template and the steel cylinder pipe, the fixed nut is rotated to penetrate the hole reserved in the steel cylinder pipe in advance or directly abut against the outer periphery of the steel cylinder pipe, the bottom plate stop ring and the inner cavity template are matched with the inner cavity of the steel cylinder pipe to form a pouring cavity, which is convenient for subsequent pouring. Afterwards, the support spring is extruded towards the support disc direction to pass the semicircular buckling block on the sliding buckle cover into the semicircular sliding groove in the support sliding block, and then the rolling ball is abutted against the semicircular buckling block on the support sliding block, the extrusion on the sliding buckle cover is released, the two groups of semicircular buckling blocks clamp the rolling ball, and the eccentric rotating mechanism is connected, the movable ball at the other end falls into the spherical groove through the ball passing groove to connect the hanging block mechanism, the preparation work is completed, and the grouting is prepared; The guide rail sliding mechanism is started to move the door-shaped hanger towards the eccentric rotating mechanism along the moving cross rail, the threaded lifting rod is driven by the rotating screw rod drive motor to lift the hanging block on the hanging block, the height of the lifting column is adjusted, the driving rotating motor is started to rotate the included angle between the lengthening support plate and the lifting column, until the steel barrel pipe is perpendicular to the support plane, the lengthening rod is rotated to move the lengthening rod into the lengthening groove through the rod passing groove, the adjusting motor is started to drive the rotating screw to rotate, in the process of rotating the rotating screw, the movable sliding block is driven to slide towards the edge of the rotating ring, at the same time, the movable sliding block drives the lengthening block to move the lengthening column of the sliding block baffle transversely, due to the clamping effect of the rolling ball on the semicircular buckling block, when the movable sliding block drives the lengthening column to move transversely, the movable sliding block moves away from the movable sliding block under the guidance of the lengthening column; until the movable sliding block stops when it is close to the edge of the rotating ring, at this time, the electric roller is started to cooperate with the clamping effect of the anti-dropping roller to drive the rotating plate to rotate along the rotating ring, the rolling ball rotates between the semicircular buckling blocks, at the same time, the movable ball rotates in the spherical groove, the lengthening groove does not affect the lengthening rod, the steel barrel pipe produces a circumferential rotation effect, at this time, the slurry is pumped into the cavity composed of the inner cavity template, the bottom plate baffle ring and the steel barrel pipe, the slurry is slowly rolled and compacted under the influence of rotation and centrifugal force, so that no cavity is generated, at the same time, the distribution of stones in the slurry is uniform, at the same time, in the process of rotation, the grouting amount is gradually increased to rotate the rotating screw, so that the movable sliding block continues to recover to the center of the rotating ring, until it completely falls into the center of the rotating ring, and then it can be stopped to wait for solidification, that is, the concrete pipe without cavity and with uniform distribution of stones can be obtained; After waiting for solidification, the steel barrel pipe is returned to the initial horizontal state, then the rotating screw is continued to be rotated to move the movable sliding block towards the support plane, until the contact ring on the bottom plate baffle ring contacts the rotating roller, the driving motor is started to drive the rotating roller and self-rotation, the steel barrel pipe connected by the spherical connection can be easily rotated at a certain angle, then the surface of the steel reinforcement wound on the steel barrel pipe is sprayed with a spraying device on one side of the equipment, the inclined steel barrel pipe can better assist the overlapping of the sprayed area for solidification, and the preparation of the steel cylinder pipe is completed.
[0015] The device has the advantages of simple structure, uniform rotation effect in the process of steel barrel pipe grouting by effectively utilizing the offset structure of the eccentric rotating mechanism, avoidance of cavity effect when the slurry is poured into the long pipe and deposition effect when the cavity effect is treated, good practicability and economy, and facilitation of the promotion and use of the device. Attached Figure Description
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the steel barrel tube of the present invention; Figure 3 This is a three-dimensional structural diagram of the steel barrel tube portion of the present invention; Figure 4 This is a three-dimensional structural diagram of the inner cavity template portion of the present invention; Figure 5 This is a partial three-dimensional structural schematic diagram of the inner cavity template of the present invention; Figure 6 This is a three-dimensional structural diagram of the rotating threaded rod of the present invention; Figure 7 This is an exploded three-dimensional structural diagram of the support mechanism of the present invention; Figure 8 This is a three-dimensional structural diagram of the eccentric rotation mechanism of the present invention; Figure 9 This is a three-dimensional structural diagram of the eccentric rotation mechanism of the present invention; Figure 10 This is a partial three-dimensional structural schematic diagram of the eccentric rotation mechanism of the present invention; Figure 11 This is a three-dimensional structural diagram of the rotating roller of the present invention; Figure 12 This is a three-dimensional structural diagram of the lifting mechanism of the present invention; Figure 13 This is a three-dimensional structural diagram of the lifting mechanism of the present invention; Figure 14 This is a partial three-dimensional structural schematic diagram of the lifting mechanism of the present invention.
[0018] BRIEF DESCRIPTION OF DRAWINGS:1, support mechanism;11, steel barrel pipe;12, winding steel bar;13, bottom plate stop ring;131, contact ring;132, fixed block;133, fixed nut;14, inner cavity template;141, abutting fixed block;15, movable disc;16, rotating threaded rod;161, lengthening rod;162, movable ball;17, expansion arm;171, expansion connecting block;172, first connecting block;173, second connecting block;18, sliding buckle cover;181, fixed groove;182, semicircular buckling block;1821, spherical groove;183, supporting sliding block;1831, semicircular sliding groove;184, supporting spring;185, supporting disc;186, connecting rod;21, supporting cross plate;22, rotating roller;23, driving motor;24, support frame;3, eccentric rotation mechanism;31, rotating ring;32, rotating plate;321, movable rectangular groove;322, fixed connecting plate;323, adjusting motor;324, rotating screw;33, lengthening support plate;34, lifting column;341, driving rotary motor;35, electric roller;351, nail-shaped connecting plate;352, rectangular connecting plate;353, anti-falling roller;3541, connecting long rod;362, movable sliding block;3621, lengthening block;363, sliding block baffle;3631, lengthening column;364, rolling ball;4, hanging mechanism;41, moving cross rail;42, door-shaped hanging bracket;43, guide rail sliding mechanism;44, threaded lifting rod;441, threaded rod driving motor;45, hanging bracket;46, hanging block;461, through ball groove;4612, spherical groove;4613, through rod groove;4614, lengthening groove. DETAILED DESCRIPTION
[0019] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application, that is, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. The components of the embodiments of the present application generally described and shown in the drawings can be arranged and designed in various different configurations.
[0020] Therefore, the detailed description of the embodiments of the present application provided below in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0021] The specific embodiments of the present application will be described below in conjunction with Figures 1-14 the drawings, a steel cylinder and concrete pipe integrated pouring equipment, comprising Supporting mechanism 1, supporting mechanism 1 includes steel barrel pipe, steel barrel pipe is wound with winding steel bar 12, the specific winding steel bar 12 is general practice, meets the design stress value and so on strength requirement, is prior art, the drawing adopts a simple drawing method, mainly shows structure and position, does not belong to the invention point of the present application, so it is not repeated, the inner cavity side of steel barrel pipe is equipped with formwork support, one end of steel barrel pipe is equipped with bottom plate stop ring 13, bottom plate stop ring 13 is equipped with a plurality of fixed blocks 132 on the side close to steel barrel pipe, fixed block 132 is equipped with fixed nut 133, fixed nut 133 is connected to fixed block 132 after penetrating and rotating, and is screwed into steel barrel pipe, bottom plate stop ring 13 cooperates with formwork support to form a pipe cavity with one end blocked in steel barrel pipe; Lifting mechanism 4, lifting mechanism 4 is arranged at the end of steel barrel pipe away from bottom plate stop ring 13, and lifting mechanism 4 is used to adjust the steel barrel pipe to be in a vertical state or parallel to the supporting plane. Eccentric rotating mechanism, arranged at the end of steel barrel pipe away from lifting mechanism 4, eccentric rotating mechanism is used to adjust the deviation angle of the axis of steel barrel pipe towards the connecting end of lifting mechanism 4.
[0022] Beneficially, the formwork support includes a plurality of inner cavity forms 14, the specific number is not unique, and is determined according to actual conditions, the inner cavity form 14 presents an arc plate structure, the plurality of inner cavity forms 14 are abutted to form a tube and are inserted into the inner cavity of the steel barrel pipe, the inner cavity of the plurality of inner cavity forms 14 is provided with two groups of movable discs 15, the movable disc 15 is provided with the same number of expansion arms 17 as the inner cavity form 14, one end of the expansion arm 17 has an expansion connecting block 171 hinged to the movable disc 15 along the moving direction towards the inner cavity form 14, the end of the expansion arm 17 away from the expansion connecting block 171 is provided with a first connecting block 172, the expansion arm 17 is hinged to the first connecting block 172, the first connecting block 172 is provided with a second connecting block 173, the second connecting block 173 is hinged to the second connecting block 173, the hinging moving direction of the first connecting block 172, the expansion arm 17 and the second connecting block 173 is perpendicular to each other, the second connecting block 173 is fixedly connected to the middle part of the inner recess side of the inner cavity form 14, the middle part of the movable disc 15 close to the eccentric rotating mechanism is provided with a rotating threaded rod 16, the rotating threaded rod 16 penetrates and is rotatably connected to the two groups of movable discs 15, the spacing between the movable discs 15 can be adjusted by rotating the rotating threaded rod 16 to adjust the expansion state of the inner cavity form 14 in the steel barrel pipe, specifically, the side of the two ends of the inner cavity form 14 towards the inner cavity side of the steel barrel pipe is provided with a plurality of abutting fixed blocks 141, the abutting fixed blocks 141 are used to control the abutting of the plurality of inner cavity forms 14 to form a barrel.
[0023] Beneficially, the movable disc 15 near the eccentric rotating mechanism is provided with a clamping piece for connecting the eccentric rotating mechanism, the clamping piece comprises a supporting disc 185, a plurality of connecting rods 186 are arranged on one side of the supporting disc 185 near the movable disc 15, the number of the connecting rods 186 is not unique and is determined according to the actual situation, the connecting rods 186 penetrate the movable disc 15, a supporting sliding block 183 is arranged on the side of the supporting disc 185 away from the movable disc 15, a sliding cover 18 is arranged on the side of the supporting sliding block 183 away from the supporting disc 185, the sliding cover 18 has a bottle cap structure, the sliding cover 18 is connected to the supporting sliding block 183 in a buckling and sliding mode, the sliding cover 18 is provided with a fixing groove 181, a semicircular buckling block 182 is arranged in the fixing groove 181, a semicircular sliding groove 1831 that can penetrate the semicircular buckling block 182 is arranged at the projection position of the semicircular buckling block 182 on the supporting sliding block 183, the side of the supporting sliding block 183 facing the fixing groove 181 is also provided with the semicircular buckling block 182, the two groups of semicircular buckling blocks 182 are spliced into a tube, a spherical groove 1821 is arranged in the middle of the semicircular buckling block 182, and the semicircular buckling block 182 is convenient for clamping and fixing in the subsequent process, a plurality of supporting springs 184 are arranged between the sliding cover 18 and the supporting disc 185, the number of the supporting springs 184 is not unique and is determined according to the actual situation.
[0024] In the implementation, the supporting spring 184 is pressed in the direction of the supporting disc 185 to make the semicircular buckling block 182 on the sliding cover 18 penetrate into the semicircular sliding groove 1831 in the supporting sliding block 183, then the rolling ball 364 is abutted against the semicircular buckling block 182 on the supporting sliding block 183, the pressing of the sliding cover 18 is released, and the two groups of semicircular buckling blocks 182 clamp the rolling ball 364.
[0025] Beneficially, the eccentric rotating mechanism comprises a rotating ring 31, two sets of symmetrically arranged extension support plates 33 are arranged on the side of the rotating ring 31 away from the steel barrel pipe, a lifting column 34 is arranged between the extension support plate 33 and the supporting plane, and the lifting column 34 is hinged to the extension support plate 33. The top end of the lifting column 34 is provided with a driving rotating motor 341, the driving rotating motor 341 drives the extension support plate 33 to rotate along the hinged direction, the middle part of the rotating ring 31 is provided with a sliding block baffle 363, the sliding block baffle 363 is provided with a rolling ball 364 towards the side of the steel barrel pipe, the rolling ball 364 penetrates between the two sets of semicircular buckle blocks 182, a connecting rod 3541 is arranged between the rolling ball 364 and the sliding block baffle 363, and a distance adjusting piece is further arranged on the rotating ring 31 to adjust the deviation position of the movable sliding block 362 from the center of the rotating ring 31; beneficially, the distance adjusting piece comprises two sets of rotating plates 32, two sets of fixed connecting plates 322 are arranged between the two sets of rotating plates 32, rotating screws 324 are arranged in the middle parts of the two sets of fixed connecting plates 322, the rotating screws 324 are circumferentially rotatably connected to the fixed connecting plates 322, adjustment motors 323 for driving the rotating screws 324 to rotate are further arranged on the fixed connecting plates 322, movable rectangular grooves 321 are arranged in the middle parts of the rotating plates 32, movable sliding blocks 362 are arranged in the middle parts of the two sets of rotating plates 32, the rotating screws 324 penetrate and are rotatably connected to the movable sliding blocks 362, extension blocks 3621 extending out of the rotating plates 32 are arranged at the two ends of the movable sliding blocks 362, extension columns 3631 are arranged at the corners of the side of the sliding block baffle 363 facing the movable sliding blocks 362, the similar two sets of extension columns 3631 abut against the two sides of the rotating plate 32, the extension blocks 3621 penetrate between the similar two sets of extension columns 3631, and moving mechanisms are arranged at the two ends of the two sets of rotating plates 32 to assist the rotating plates 32 to rotate at the center of the rotating ring 31.
[0026] Beneficially, the moving mechanism comprises anti-dropping rollers 353 abutting against the inner concave side of the rotating ring 31, the two ends of the anti-dropping rollers 353 are connected to the similar rotating plates 32, and two sets of electric rollers 35 are further arranged on the peripheral side of the rotating ring 31. The electric rollers 35 abut against the peripheral side of the rotating ring 31, one end of the two sets of electric rollers 35 away from the steel barrel pipe is connected with a rectangular connecting plate 352, one end of the two sets of electric rollers 35 away from the rectangular connecting plate 352 is connected with a pin-shaped connecting plate 351, and the pin-shaped connecting plate 351 is connected to the rotating plate 32 through the middle extension rod.
[0027] Beneficially, the lifting connecting mechanism 4 comprises two groups of moving cross rails 41 located on both sides of the steel drum pipe, the middle part of the two groups of inner cavity templates 14 is provided with a door-shaped lifting bracket 42, the door-shaped lifting bracket 42 is slidably connected to the moving cross rail 41 through a guide rail sliding mechanism 43, and the guide rail sliding mechanism 43 can be a roller, a tire or other structure that can guide movement along the moving cross rail 41, and only the movement and fixation of the door-shaped lifting bracket 42 need to be realized; the middle part of the door-shaped lifting bracket 42 is provided with a threaded lifting rod 44, the threaded lifting rod 44 is rotatably connected to the door-shaped lifting bracket 42, and the door-shaped lifting bracket 42 is further provided with a threaded rod driving motor 441 for assisting the rotation of the threaded lifting rod 44; one end of the rotating threaded rod 16 away from the eccentric rotating mechanism is provided with an extension rod 161, one end of the extension rod 161 away from the rotating threaded rod 16 is provided with a movable spherical ball 162, and the threaded lifting rod 44 is further provided with a lifting connecting piece for movably connecting the movable spherical ball 162 to the threaded lifting rod 44.
[0028] Beneficially, the lifting connecting mechanism 4 comprises two groups of moving cross rails 41 located on both sides of the steel drum pipe, the middle part of the two groups of inner cavity templates 14 is provided with a door-shaped lifting bracket 42, the door-shaped lifting bracket 42 is slidably connected to the moving cross rail 41 through a guide rail sliding mechanism 43, and the guide rail sliding mechanism 43 can be a roller, a tire or other structure that can guide movement along the moving cross rail 41, and only the movement and fixation of the door-shaped lifting bracket 42 need to be realized; the middle part of the door-shaped lifting bracket 42 is provided with a threaded lifting rod 44, the threaded lifting rod 44 is rotatably connected to the door-shaped lifting bracket 42, and the door-shaped lifting bracket 42 is further provided with a threaded rod driving motor 441 for assisting the rotation of the threaded lifting rod 44; one end of the rotating threaded rod 16 away from the eccentric rotating mechanism is provided with an extension rod 161, one end of the extension rod 161 away from the rotating threaded rod 16 is provided with a movable spherical ball 162, and the threaded lifting rod 44 is further provided with a lifting connecting piece for movably connecting the movable spherical ball 162 to the threaded lifting rod 44.
[0029] Beneficially, the bottom plate stop ring 13 is provided with a contact ring 131 on the outer periphery, and the contact ring 131 is provided with two groups of rotating rollers 22 on the side close to the supporting plane, and the two groups of rotating rollers 22 are connected by a supporting horizontal plate 21 at both ends, and the supporting horizontal plate 21 is provided with a driving motor 23 for driving the rotating rollers 22 to rotate, and the supporting horizontal plate 21 is fixed to the supporting plane by a supporting frame 24.
[0030] The working principle of the present application is as follows: The operator first passes the support mechanism 1 in the middle of the wrapped steel bar 12 into the inner cavity formwork 14, at this time, one side of the inner cavity formwork 14 is hinged by the first connecting block 172 and the second connecting block 173 to tilt towards the direction of the movable disc 15, reducing the volume to facilitate movement, rotating the threaded rod 16 to change the distance between the two groups of movable discs 15 to change the angle between the expansion arm 17 and the movable disc 15, supporting the inner cavity formwork 14 close to the inner cavity side of the steel barrel pipe, in the process of the inner cavity formwork 14 close to the inner cavity of the steel barrel pipe, one of the abutting fixed blocks 141 on the inner cavity formwork 14 first abuts the inner cavity of the steel barrel pipe, and the expansion arm 17 continues to expand the support of the inner cavity formwork 14 to make all the abutting fixed blocks 141 abut the inner cavity of the steel barrel pipe, so that multiple inner cavity formworks 14 can be spliced into a barrel structure to avoid material leakage and simplify the installation process, then install the bottom plate stop ring 13 on the side provided with the support disc 185, after the bottom plate stop ring 13 abuts the inner cavity formwork 14 and the steel barrel pipe, rotate the fixed nut 133 to pass through the hole reserved in the steel barrel pipe or directly abut the outer peripheral side of the steel barrel pipe, which can form a pouring cavity by cooperating the bottom plate stop ring 13, the inner cavity formwork 14 and the inner cavity of the steel barrel pipe, facilitating subsequent pouring; Then extrude the support spring 184 towards the support disc 185 to pass the semicircular clamping block 182 on the sliding cover 18 into the semicircular sliding groove 1831 in the support sliding block 183, then abut the rolling ball 364 against the semicircular clamping block 182 on the support sliding block 183, loosen the extrusion on the sliding cover 18, so that the two groups of semicircular clamping blocks 182 clamp the rolling ball 364, used to connect the eccentric rotating mechanism, the movable ball 162 at the other end falls into the spherical groove 4612 through the ball passing groove 461 to connect the hanging mechanism 4, complete the preparation work, prepare for grouting; The guide rail sliding mechanism 43 moves the door-shaped hanger 42 along the moving cross rail 41 to the eccentric rotating mechanism direction, while the rotating screw rod 16 drives the motor 23 to drive the threaded lifting rod 44 to lift the lifting block 46 on the lifting block 46, adjust the height of the lifting column 34, and start the driving rotating motor 341 to rotate the angle between the extended support plate 33 and the lifting column 34 directly, until the steel drum pipe is perpendicular to the support plane, then the extended rod 161 rotates the movable spherical ball 162 to make the extended rod 161 fall into the extended slot 4614 through the through rod slot 4613, and then the adjusting motor 323 drives the rotating screw rod 324 to rotate, in the process of rotating the rotating screw rod 324, the movable sliding block 362 slides to the edge of the rotating ring 31, and the movable sliding block 362 drives the extension block 3621 to move the extension column 3631 transversely, because the rolling ball 364 is clamped by the semicircular buckle block 182, when the movable sliding block 362 drives the extension column 3631 to move transversely, the movable sliding block 362 is guided away from the movable sliding block 362 by the extension column 3631; until the movable sliding block 362 stops near the edge of the rotating ring 31, at this time, the electric roller 35 cooperates with the clamping effect of the anti-rolling roller 353 to drive the rotating plate 32 to rotate along the rotating ring 31, the rolling ball 364 rotates between the semicircular buckle block 182, and the movable spherical ball 162 rotates in the spherical groove 4612, the extended slot 4614 will not affect the extended rod 161, and the steel drum pipe will produce a circumferential rotation effect, at this time, the slurry is pumped into the cavity composed of the inner cavity formwork 14, the bottom plate baffle ring 13 and the steel drum pipe, the slurry is slowly rolled and compacted under the influence of rotation and centrifugal force, so that no cavity is generated, and the distribution of stones in the slurry is uniform, and in the process of rotation, the rotating screw rod 324 is gradually rotated according to the increase of the grouting amount, so that the movable sliding block 362 continues to recover to the center of the rotating ring 31, and after falling into the center of the rotating ring 31, the process is stopped to wait for solidification, and a concrete pipe without cavity and with uniform distribution of stones is obtained; After waiting for solidification, the steel drum pipe is returned to the initial horizontal state, then the rotating screw rod 324 is continuously rotated to move the movable sliding block 362 to the support plane, until the contact ring 131 on the bottom plate baffle ring 13 contacts the rotating roller 22, then the driving motor 23 drives the rotating roller 22 to rotate, and the steel drum pipe connected by the spherical connection can be easily rotated at an angle, then the surface of the steel bar 12 wound on the steel drum pipe is sprayed with a grouting device on one side of the equipment, and the inclined steel drum pipe can better assist the overlapping of the sprayed area for solidification, and the preparation of the steel cylinder concrete pipe is completed.
[0031] In the description of the application, it should be noted that unless otherwise expressly specified and limited, the terms "mounting", "connection", "connecting" and the like should be interpreted broadly, for example, can be fixedly connected, can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0032] The above is only an example and description of the structure of the application. Those skilled in the art of the application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, as long as they do not deviate from the structure of the application or exceed the scope defined by the claims.
Claims
1. An integrated casting equipment for steel cylinder concrete pipes, characterized in that: Comprising Supporting mechanism (1), the supporting mechanism (1) comprises a steel drum pipe, the steel drum pipe is wound with winding steel bars (12), the steel drum pipe inner cavity side is provided with a formwork support, one end of the steel drum pipe is provided with a bottom plate stop ring (13), the bottom plate stop ring (13) is provided with a plurality of fixed blocks (132) near one side of the steel drum pipe, the fixed block (132) is provided with a fixed nut (133), the fixed nut (133) is penetrated and rotationally connected to the fixed block (132) after, and is screwed into the steel drum pipe, the bottom plate stop ring (13) cooperates with the formwork support in the steel drum pipe to form a pipe cavity with one end blocked; Hanging mechanism (4), the hanging mechanism (4) is arranged at one end of the steel drum pipe away from the bottom plate stop ring (13), and the hanging mechanism (4) is used to adjust the steel drum pipe to be in a vertical state or parallel to the supporting plane. Eccentric rotating mechanism, the eccentric rotating mechanism is arranged at one end of the steel drum pipe away from the hanging mechanism (4), and the eccentric rotating mechanism is used to adjust the deviation angle of the steel drum pipe axis towards the connecting end of the hanging mechanism (4).
2. The steel cylinder and coagulation pipe integrated pouring equipment according to claim 1, characterized in that: The formwork support comprises a plurality of inner cavity formworks (14), the inner cavity formworks (14) are in arc plate structure, a plurality of the inner cavity formworks (14) are abutted to form a tube and are inserted into the inner cavity of the steel drum pipe, the inner cavity of a plurality of the inner cavity formworks (14) is provided with two groups of movable discs (15), the movable discs (15) are provided with the same number of expansion arms (17) as the inner cavity formworks (14), one end of the expansion arm (17) has an expansion connecting block (171) hinged to the movable disc (15), the end of the expansion arm (17) away from the expansion connecting block (171) is provided with a first connecting block (172), the expansion arm (17) is hinged to the first connecting block (172), the first connecting block (172) is provided with a second connecting block (173), the second connecting block (173) is hinged to the second connecting block (173), the hinged movement direction of the first connecting block (172), the expansion arm (17) and the second connecting block (173) is perpendicular to each other, the second connecting block (173) is fixedly connected to the middle part of the inner recess side of the inner cavity formwork (14), the middle part of the movable disc (15) close to the eccentric rotating mechanism is provided with a rotating threaded rod (16), the rotating threaded rod (16) is penetrated and rotationally connected to the two groups of movable discs (15).
3. The steel cylinder and coagulation pipe integrated pouring device according to claim 2, characterized in that: Near the eccentric rotating mechanism movable disc (15) and the eccentric rotating mechanism between the set of fastener, to connect the eccentric rotating mechanism, the fastener includes a support disc (185), the support disc (185) near the movable disc (15) side is provided with several connecting rod (186), the connecting rod (186) through the near movable disc (15), the support disc (185) away from the movable disc (15) side is provided with support sliding block (183), the support sliding block (183) away from the support disc (185) side is provided with sliding buckle cover (18), the sliding buckle cover (18) presents the bottle cap structure, the sliding buckle cover (18) buckle and slide connection in the support sliding block (183), the sliding buckle cover (18) cover surface is provided with fixed groove (181), the fixed groove (181) is provided with semicircular buckle block (182), the semicircular buckle block (182) middle part is provided with spherical groove, the support sliding block (183) in the projection of semicircular buckle block (182) is provided with semicircular sliding groove (1831) that can be into semicircular buckle block (182), the support sliding block (183) towards the fixed groove (181) side is also provided with semicircular buckle block (182), two groups of semicircular buckle block (182) are spliced into pipe, the sliding buckle cover (18) and the support disc (185) between them is provided with several support springs (184).
4. The steel cylinder and coagulation pipe integrated pouring device according to claim 3, characterized in that: The eccentric rotating mechanism includes rotating ring (31), the rotating ring (31) away from the side of the steel drum pipe is provided with two groups of symmetrically arranged extension support plate (33), the extension support plate (33) and the plane between the support are provided with lifting column (34), the lifting column (34) is hinged to the extension support plate (33), the lifting column (34) top is provided with driving rotary motor (341), the driving rotary motor (341) drives the extension support plate (33) rotates, the rotating ring (31) middle part is provided with sliding block baffle (363), the sliding block baffle (363) towards the side of the steel drum pipe is provided with rolling ball (364), the rolling ball (364) is into two groups between the semicircular buckle block (182), the rolling ball (364) and the sliding block baffle (363) between them is provided with connecting long rod (3541), the rotating ring (31) is also provided with distance adjusting piece, to adjust the movable sliding block (362) in the deviation position of the rotating ring (31) center.
5. The steel cylinder and coagulation pipe integrated pouring device according to claim 4, characterized in that: The distance adjusting piece comprises two groups of rotating plates (32), two groups of fixed connecting plates (322) are arranged between the two groups of rotating plates (32), rotating screws (324) are arranged in the middle of the two groups of fixed connecting plates (322), the rotating screws (324) are circumferentially rotatably connected to the fixed connecting plates (322), adjusting motors (323) for driving the rotating screws (324) to rotate are further arranged on the fixed connecting plates (322), the rotating plates (32) are provided with movable rectangular grooves (321) in the middle, movable sliding blocks (362) are arranged in the middle of the two groups of rotating plates (32), the rotating screws (324) penetrate through and are rotatably connected to the movable sliding blocks (362), the movable sliding blocks (362) are provided with extension blocks (3621) extending out of the rotating plates (32) at both ends, the corner of the side of the sliding block baffle (363) facing the movable sliding block (362) is provided with an extension column (3631), the two groups of extension columns (3631) abut against the two sides of the rotating plate (32), the extension block (3621) penetrates into the two groups of extension columns (3631), and moving mechanisms are arranged at both ends of the two groups of rotating plates (32) to assist the rotating plates (32) to rotate at the center of the rotating ring (31).
6. The steel cylinder and coagulation pipe integrated pouring device according to claim 5, characterized in that: The moving mechanism comprises anti-falling rollers (353) abutting against the inner concave side of the rotating ring (31), the two ends of the anti-falling rollers (353) are connected to the adjacent rotating plates (32), and the outer peripheral side of the rotating ring (31) is further provided with two groups of electric rollers (35) abutting against the outer peripheral side of the rotating ring (31). One end of the two groups of electric rollers (35) away from the steel barrel pipe is connected with a rectangular connecting plate (352), one end of the two groups of electric rollers (35) away from the rectangular connecting plate (352) is connected with a nail-shaped connecting plate (351), and the middle extension rod of the nail-shaped connecting plate (351) is connected to the rotating plate (32).
7. The steel cylinder and coagulation pipe integrated pouring device according to claim 2, characterized in that: The hanging mechanism (4) comprises two groups of moving cross rails (41) located at the two sides of the steel barrel pipe, the middle of the two groups of inner cavity templates (14) is provided with a door-shaped hanging bracket (42), the door-shaped hanging bracket (42) is slidably connected to the moving cross rail (41) through a guide rail sliding mechanism (43), the middle of the door-shaped hanging bracket (42) is provided with a threaded lifting rod (44), the threaded lifting rod (44) is rotatably connected to the door-shaped hanging bracket (42), the door-shaped hanging bracket (42) is further provided with a threaded rod driving motor (441) for assisting the rotation of the threaded lifting rod (44), one end of the rotating threaded rod (16) away from the eccentric rotating mechanism is provided with an extension rod (161), one end of the extension rod (161) away from the rotating threaded rod (16) is provided with a movable ball (162), and the threaded lifting rod (44) is further provided with a hanging piece for movably connecting the movable ball (162) to the threaded lifting rod (44).
8. The steel cylinder and coagulation pipe integrated pouring device according to claim 7, characterized in that: The hanging piece includes a hanging block (46) fixedly connected to the threaded lifting rod (44) near one end of the supporting plane by a hanging frame (45), a spherical groove (4612) is arranged in the middle of the hanging block (46), a through ball groove (461) is arranged at one end of the hanging block (46) away from the supporting plane, the through ball groove (461) has the same through groove structure as the cross section of the spherical groove (4612), the through ball groove (461) penetrates the spherical groove (4612), a through opening is left on the side of the hanging block (46) facing the steel drum pipe, the through opening penetrates the through ball groove (461) and the spherical groove (4612), the opening width is greater than the diameter of the lengthening rod (161) and less than the diameter of the movable ball (162), a through rod groove (4613) is arranged on the side of the hanging block (46) away from the through ball groove (461), the through rod groove (4613) penetrates the spherical groove (4612), an extension groove (4614) is arranged on the side of the through rod groove (4613) close to the steel drum pipe, the extension groove (4614) penetrates the hanging block (46), the lengthening rod (161) can slide to the through rod groove (4613) through the extension groove (4614), the through rod groove (4613) has a circular structure, and the diameter of the through rod groove (4613) is greater than the diameter of the lengthening rod (161).
9. The steel cylinder and coagulation pipe integrated pouring apparatus according to claim 2, characterized in that: The inner cavity template (14) is provided with a plurality of abutting fixing blocks (141) on the side facing the inner cavity side of the steel drum pipe at both ends, and the abutting fixing blocks (141) are used to control the abutting of a plurality of inner cavity templates (14) into a barrel.
10. The steel cylinder and coagulation pipe integrated pouring device according to claim 8, characterized in that: The bottom plate stop ring (13) is provided with a contact ring (131) on the peripheral side, two groups of rotating rollers (22) are arranged on the side of the contact ring (131) close to the supporting plane, both ends of the two groups of rotating rollers (22) are connected by a supporting horizontal plate (21), a driving motor (23) for driving the rotation of the rotating roller (22) is arranged on the supporting horizontal plate (21), and the supporting horizontal plate (21) is fixed to the supporting plane by a supporting frame (24).