Automatic compounding method and device for vacuum insulated panel core material
The automated composite method and equipment have solved the problems of high labor intensity and low efficiency in the composite of vacuum insulation panel core materials, and achieved efficient and uniform composite of core materials and stable product quality, while supporting real-time monitoring of production data.
Patent Information
- Application Number
- CN202511320194.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2025-11-07
AI Technical Summary
Existing technologies for vacuum insulation panel core material composite processes suffer from problems such as high manual labor intensity, low work efficiency, inconsistent composite uniformity, and insufficient product quality stability.
An automated composite method and device are adopted. The core material is scanned by a scanning machine. The dry and wet core materials are automatically aligned and composited by a composite conveyor line and a positioning and separation mechanism. The coordinated work of the core material conveying mechanism, the receiving mechanism and the positioning and separation mechanism ensures the accurate correspondence of the core material position and angle.
It enables automated lamination of dry and wet core materials, improving lamination efficiency and uniformity, ensuring product quality stability, and supporting production monitoring and planning through data acquisition, thereby reducing labor intensity and product defect rate.
Smart Images

Figure CN120902412A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of core material compounding, in particular to a vacuum insulation board core material automatic compounding method and device. BACKGROUND
[0002] As a new material, the vacuum insulation board is widely used in various industries, and is favored by the electrical manufacturing industry and the construction industry due to its good heat preservation performance and customizable processing performance.
[0003] In the production process of the vacuum insulation board, the core material is mainly divided into dry core material and wet core material. Due to the requirements of the product process, the dry core material and the wet core material need to be compounded at many times. At present, the dry core material and the wet core material are overlapped and compounded by manual carrying in the industry. The existing manual operation mode has low work efficiency, high labor intensity, and non-uniform compounding neatness, and the product quality stability is not enough. SUMMARY
[0004] The present application discloses a vacuum insulation board core material automatic compounding method and device to solve the problems of high labor intensity, low work efficiency and insufficient product quality stability in the prior art.
[0005] In order to solve the above problems, the present application adopts the following technical scheme: A vacuum insulation board core material automatic compounding method comprises the following steps: S1: two conveying lines are used to convey A core material and B core material respectively, and the A core material and the B core material are conveyed to the lower side of a scanning machine; S2: the scanning machine scans the positions of the A core material and the B core material below, and inputs the scanning results into a computer for operation, position comparison, and formation of position data of the inclination angle, the width direction and the length direction; S3: the compounding conveying line is rotated according to the position data of the A core material obtained in S2, so that the conveying direction of the compounding conveying line is parallel to the long side or the wide side of the A core material; S4: the A core material continues to be conveyed forward along the conveying line, the A core material is received by a receiving device, and the A core material is transferred to the upper side of the compounding conveying line; S5: the A core material on the receiving device is positioned by a positioning device, and the receiving device is moved to the conveying line of the B core material; S6: the positioning device releases the positioning of the A core material, so that the A core material falls onto the compounding conveying line; S7: the compounding conveying line adjusts the A core material to the final required position according to the position data of the B core material obtained in S2, that is, the inclination angle, the width direction and the length direction of the A core material and the B core material are the same. S8: The B core material repeats the steps of S4 to S6, and finally the B core material falls onto the A core material to complete the compounding.
[0006] The vacuum heat insulation plate core material automatic compounding device implements the vacuum heat insulation plate core material automatic compounding method, and comprises: The core material conveying mechanism, i.e., the conveying line, is used for conveying the core material; The receiving mechanism, i.e., the receiving device, is connected with the core material conveying mechanism, and is used for receiving the core material conveyed by the core material conveying mechanism; The positioning and separating mechanism, i.e., the positioning device, is located on one side of the core material conveying mechanism in the discharging direction, and is used for positioning the core material received by the receiving mechanism and separating the positioned core material from the positioning and separating mechanism; The compounding conveying mechanism, i.e., the compounding conveying line, is located on one side of the core material conveying mechanism in the discharging direction, and is arranged corresponding to the positioning and separating mechanism, and is used for receiving the core material separated from the positioning and separating mechanism, correcting the position of the core material, receiving the subsequent core material for compounding, and conveying the compounded core material to the subsequent work station; The scanning camera, i.e., the scanning machine, is connected with the positioning and separating mechanism, and is used for photographing and scanning the position of the core material.
[0007] The technical scheme adopted by the present application can achieve the following beneficial effects: 1. The core material automatic compounding method can realize the automatic compounding of dry core material and wet core material, has high automation degree, reduces labor intensity, unifies the compounding uniformity, and guarantees the product quality stability; 2、The application transports the core material through the core material conveying mechanism, adjusts the corresponding position through the scanning position information of the core material, and the receiving mechanism synchronizes the core material conveying mechanism to receive the core material when the core material conveying mechanism transports the core material, and then the positioning and separating mechanism positions the core material received by the receiving mechanism, so that the core material is separated from the receiving mechanism, so that the receiving mechanism can cooperate with other core material conveying mechanisms, and then the positioning and separating mechanism separates the positioned core material from the positioning and separating mechanism, and the separated core material falls onto the composite conveying mechanism, and then the composite conveying mechanism receives the core material, and then the composite conveying mechanism adjusts the position of the core material to receive the subsequent core material for compounding, and then the receiving mechanism receives the core material and the positioning and separating mechanism positions and separates the core material, so that the positions and angles of the plurality of core materials are accurately matched, and then the composite conveying mechanism transports the compounded core material to the subsequent station; the core material is automatically compounded into the required product model through the cooperation of the core material conveying mechanism, the receiving mechanism, the positioning and separating mechanism and the composite conveying mechanism, the automation degree is high, the labor intensity is reduced, the core material compounding efficiency is higher, the core material compounding precision is uniform, the product quality is more guaranteed, and the product failure rate is reduced. 3、The application can collect data in the composite conveying mechanism and import into the production management system in real time to provide guidance for production monitoring and production planning. BRIEF DESCRIPTION OF DRAWINGS
[0008] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description.
[0009] Figure 1 is a structural schematic diagram of the whole disclosed by some embodiments of the application; Figure 2 is a structural schematic diagram of the core material conveying mechanism disclosed by some embodiments of the application; Figure 3 is a structural schematic diagram of the receiving mechanism disclosed by some embodiments of the application; Figure 4 is a structural schematic diagram of the receiving mechanism disclosed by some embodiments of the application; Figure 3 is an enlarged structural schematic diagram of A in FIG. 4; Figure 5 is a structural schematic diagram of the positioning and separating mechanism disclosed by some embodiments of the application; Figure 6 is a structural schematic diagram of the separating assembly disclosed by some embodiments of the application; Figure 7 is a structural schematic diagram of the composite conveying mechanism disclosed by some embodiments of the application; Figure 8is a schematic structural view of a composite conveying mechanism disclosed by some embodiments of the present application, which hides the structure of a conveying chassis; Figure 9 is a schematic cross-sectional structural view of a gear ring disclosed by some embodiments of the present application; Figure 10 is a schematic structural view of a roller conveying assembly and a synchronous belt conveying assembly disclosed by some embodiments of the present application.
[0010] In the figure: 100 - a core material conveying mechanism; 110 - a conveying chassis; 120 - a first mounting plate; 130 - a conveying shaft; 140 - a conveying belt; 150 - a first driving member; 200 - a material receiving mechanism; 210 - a mounting frame; 220 - a synchronous assembly; 221 - a first synchronous wheel; 222 - a first synchronous belt; 230 - a material receiving plate; 240 - a clamping plate; 250 - a second driving member; 260 - a first rotating shaft; 270 - a slide rail fixing plate; 280 - a linear guide rail; 290 - a slide block; 300 - a positioning and separating mechanism; 310 - a positioning assembly; 311 - a first support frame; 312 - a first telescopic member; 313 - a needle plate; 314 - a steel needle; 315 - a fixing frame; 320 - a separating assembly; 321 - a second telescopic member; 322 - a connecting frame; 323 - a separating plate; 324 - a first guide sleeve; 325 - a first guide rod; 400 - a composite conveying mechanism; 410 - a conveying chassis; 411 - a universal wheel; 420 - a lifting assembly; 421 - a third driving member; 422 - a lifting machine; 423 - a lifting driving shaft; 424 - a second guide sleeve; 425 - a second guide rod; 430 - a rotating assembly; 431 - a rotating plate; 432 - a fourth driving member; 433 - a driving gear; 434 - a gear ring; 4341 - an inner ring; 4342 - an outer ring; 4343 - a rolling body; 435 - a bottom plate; 440 - a roller conveying assembly; 441 - a second mounting plate; 442 - a roller; 443 - a fifth driving member; 444 - a second synchronous wheel; 445 - a third synchronous wheel; 446 - a second synchronous belt; 450 - a synchronous belt conveying assembly; 451 - a third telescopic member; 452 - a second support frame; 453 - a synchronous belt conveying part; 4531 - a third mounting plate; 4532 - a second rotating shaft; 4533 - a third synchronous belt; 4534 - a sixth driving member; 500 - a scanning camera; 10 - a core material. DETAILED DESCRIPTION
[0011] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be described in detail below.
[0012] The terms "first", "second", "third", "fourth", "fifth", "sixth" and the like in the description and claims of the application are used for distinguishing between similar objects, not necessarily for describing a specific sequential or chronological order.
[0013] The inventive concept of the present application is described below: The inventors found that the dry core material and the wet core material are currently overlapped and compounded by manual handling, and when the size of the core material is slightly large, two people need to work together to prevent damage to the core material. The current work method has low work efficiency, high labor intensity, non-uniform composite alignment, and insufficient product quality stability. In the production process, production data statistics are completed by manual work, which has poor timeliness and cannot guarantee data accuracy. At the same time, due to the characteristics of the core material, it is easy to cause harm to the skin of the workers, and the working environment is poor.
[0014] Therefore, the inventors provide a vacuum insulation panel core material automatic compounding method and device, which reduces the labor intensity of manual work, has higher core material compounding efficiency, uniform compounding alignment, and more guaranteed product quality, reduces the product failure rate, and through data acquisition, real-time import into the production management system to provide guidance for production monitoring and production planning, ensuring data accuracy. In the process of core material compounding, the laborer directly contacts the core material to avoid causing harm to the skin, effectively protecting the health of the laborer, and improving the working environment.
[0015] The application will be described in detail below with reference to the accompanying drawings and specific embodiments and application scenarios. Figures 1 to 10 The application provides a vacuum insulation panel core material automatic compounding method and device.
[0016] A vacuum insulation panel core material automatic compounding method comprises the following steps: S1: two conveying lines are used to convey A core material 10 and B core material 10 respectively, and the A core material 10 and the B core material 10 are conveyed to the lower side of a scanning machine; Specifically, one of the two conveying lines is used to convey dry core material 10, and the other is used to convey wet core material 10. The compounding method mainly compounds 1 dry core material 10 and 1 wet core material 10, and compounds the core material 10 into the required product model according to the size and thickness of the core material 10. In the embodiment, the conveying line first conveys the lower core material 10. The lower core material 10 can be dry core material 10 or wet core material 10. Therefore, the lower core material 10 is recorded as A core material 10, and the same is true for the upper core material 10. The conveying line then conveys the upper core material 10. The upper core material 10 can be wet core material 10 or dry core material 10. Therefore, the upper core material 10 is recorded as B core material 10, and the same is true for the upper core material 10.
[0017] S2: scanning the positions of the A core material 10 and the B core material 10 below by a scanning machine, inputting the scanning results into a computer for operation, comparing the positions, and forming position data in the tilt angle, width direction, and length direction; Specifically, because the edges of the core material 10 are not necessarily parallel to the conveying direction of the conveying line when the A core material 10 and the B core material 10 are placed on the conveying line, the positions of the A core material 10 and the B core material 10 on the conveying line need to be scanned by a scanning machine.
[0018] S3: rotating the entire composite conveying line according to the position data of the A core material 10 obtained in S2, so that the conveying direction of the composite conveying line is parallel to the long edge or the wide edge of the A core material 10; Specifically, after the rotation of the composite conveying line, the conveying direction of the composite conveying line can be parallel to the long edge of the A core material 10, or the conveying direction of the composite conveying line can be parallel to the wide edge of the A core material 10; preferably, the conveying direction of the composite conveying line is parallel to the long edge of the A core material 10.
[0019] S4: continuously conveying the A core material 10 along the conveying line, receiving the A core material 10 by a receiving device, and transferring the A core material 10 to above the composite conveying line; S5: positioning the A core material 10 on the receiving device by a positioning device, and moving the receiving device to the conveying line of the B core material 10; S6: releasing the positioning of the A core material 10 by the positioning device, so that the A core material 10 falls onto the composite conveying line; S7: lowering the composite conveying line by a thickness value of one A core material 10; S8: adjusting the A core material 10 to a final required position by the composite conveying line according to the position data of the B core material 10 obtained in S2, that is, the tilt angle, the width direction, and the length direction of the A core material 10 are the same as those of the B core material 10; Specifically, the final required position is the position at which the subsequent B core material 10 can completely overlap the A core material 10 when falling onto the composite conveying line.
[0020] S9: repeating the steps of S4 to S6 for the B core material 10, so that the B core material 10 finally falls onto the A core material 10, and the composite is completed; Specifically, the steps repeated for the B core material 10 are: continuously conveying the B core material 10 along the conveying line, receiving the B core material 10 by a receiving device, and transferring the B core material 10 to above the composite conveying line; positioning the B core material 10 on the receiving device by a positioning device, and moving the receiving device to the conveying line of the A core material 10; and releasing the positioning of the B core material 10 by the positioning device, so that the B core material 10 falls onto the composite conveying line.
[0021] S10: The entire composite conveying line rotates back to the initial position, and the completed core material 10 is conveyed to the subsequent station.
[0022] Referring to Figure 1 and Figure 2 , a vacuum insulation panel core material automatic compounding device implements the vacuum insulation panel core material automatic compounding method described above, comprising: a core material conveying mechanism 100, a receiving mechanism 200, a positioning and separating mechanism 300, a composite conveying mechanism 400, and a scanning camera 500; Referring to Figure 1 and Figure 2 , the core material conveying mechanism 100 is a conveying line, and the core material conveying mechanism 100 is used to convey the core material 10; Specifically, the number of core material conveying mechanisms 100 is 2, one is used to convey dry core material 10, and the other is used to convey wet core material 10. The device mainly compounds 1 dry core material 10 and 1 wet core material 10, and according to the size and thickness of the core material 10, it is compounded into the required product model.
[0023] In this embodiment, the core material conveying mechanism 100 first conveys the lower core material 10, and then conveys the upper core material 10.
[0024] Referring to Figure 2 , the core material conveying mechanism 100 comprises a conveying rack 110, a first mounting plate 120, a conveying shaft 130, a conveying belt 140 and a first driving member 150; the first mounting plate 120 is mounted on the top of the two sides of the conveying rack 110 in the width direction, the first mounting plate 120 can be made of aluminum profile, and the first mounting plate 120 is arranged in parallel with the length direction of the conveying rack 110; the conveying shaft 130 is rotatably connected between the two ends of the two first mounting plates 120, the conveying belt 140 is arranged between the surfaces of the two conveying shafts 130, and the length direction of the conveying belt 140 is consistent with the length direction of the conveying rack 110; the first driving member 150 is mounted at the lower part of the conveying rack 110, preferably, the first driving member 150 is composed of a three-phase asynchronous motor and an R series bevel gear reducer, its specific structure and working principle are public knowledge, so it will not be described in detail here; the first driving member 150 is connected to one end of one of the conveying shafts 130 through the connection mode of gear chain or synchronous pulley and toothed belt, so that the first driving member 150 drives one of the conveying shafts 130 to rotate, thereby driving the conveying belt 140 to move, realizing the conveying of the core material 10 by the conveying belt 140; in this embodiment, the conveying direction of the conveying belt 140 is its length direction, the same below.
[0025] Referring to Figure 1 , the receiving mechanism 200 is a receiving device, the receiving mechanism 200 is connected with the core material conveying mechanism 100, and the receiving mechanism 200 is used to receive the core material 10 conveyed by the core material conveying mechanism 100; Specifically, two ends of the material receiving mechanism 200 are connected with the two core material conveying mechanisms 100 respectively, so that the material receiving mechanism 200 can receive the core materials 10 conveyed by the two core material conveying mechanisms 100 respectively, and the material receiving mechanism 200 synchronizes with the core material conveying mechanisms 100 to receive the core materials 10 when the core material conveying mechanisms 100 convey the core materials 10.
[0026] With reference to Figure 1 , the positioning and separating mechanism 300, i.e., a positioning device, is located on one side of the material conveying mechanism 100 in the discharging direction, and is used for positioning the core materials 10 received by the material receiving mechanism 200 and separating the positioned core materials 10 from the positioning and separating mechanism 300. Specifically, after the material receiving mechanism 200 receives the core materials 10 conveyed by one of the core material conveying mechanisms 100 (i.e., A core materials 10), the core materials 10 can be transferred to a position corresponding to the positioning and separating mechanism, so that the positioning and separating mechanism 300 positions the core materials 10 received by the material receiving mechanism 200, so that the material receiving mechanism 200 can be separated from the core materials 10 when the material receiving mechanism 200 moves. The material receiving mechanism 200 moves to a position corresponding to the other core material conveying mechanism 100, so as to facilitate cooperation between the material receiving mechanism 200 and the other core material conveying mechanism 100, and facilitate the material receiving mechanism 200 to receive the core materials 10 (i.e., B core materials 10) conveyed by the other core material conveying mechanism 100.
[0027] With reference to Figure 1 , Figure 3 and Figure 4 , the material receiving mechanism 200 includes a mounting frame 210, a synchronization assembly 220, and a material receiving plate 230. The mounting frame 210 is connected with the core material conveying mechanism 100, the synchronization assembly 220 is connected with the mounting frame 210, and the material receiving plate 230 is connected with the synchronization assembly 220. The synchronization assembly 220 is used to drive the material receiving plate 230 to move, so that the material receiving plate 230 receives the core materials 10 conveyed by the core material conveying mechanism 100.
[0028] Specifically, the number of mounting frames 210 is four, and two mounting frames 210 are installed on each conveying rack 110. The synchronization assemblies 220 are arranged between the mounting frames 210 of the two conveying racks 110 on the same side.
[0029] With reference to Figure 3The synchronous assembly 220 comprises a first synchronous wheel 221 and a first synchronous belt 222. The first synchronous wheel 221 is rotatably connected to the mounting frame 210. The outer surface between the two first synchronous wheels 221 on the same side of the same conveying rack 110 is provided with the first synchronous belt 222. The bottom of the width direction of the receiving plate 230 is connected to the first synchronous belt 222 through the clamping plate 240, so that the receiving plate 230 moves with the first synchronous belt 222 through the clamping plate 240, and then the receiving plate 230 can move along the length direction of the conveying belt 140. The receiving plate 230 is located below the conveying belt 140, so that the receiving plate 230 can move freely below the conveying belt 140. The receiving plate 230 is located above the composite conveying mechanism 400. The first rotating shaft 260 is connected between the two first synchronous wheels 221 on the same side of the same conveying rack 110. The first rotating shaft 260 is rotatably connected to the mounting frame 210. The second driving member 250 is installed on the conveying rack 110. Preferably, the second driving member 250 comprises a three-phase asynchronous motor and a R series bevel gear reducer. The specific structure and working principle are well known, and thus will not be described in detail here. The second driving member 250 is connected to the first rotating shaft 260 through a gear chain or a synchronous belt wheel and a toothed belt, so that the second driving member 250 drives the first rotating shaft 260 to rotate, thereby driving the first synchronous wheel 221 to rotate, and then driving the first synchronous belt 222 to move, realizing the movement of the receiving plate 230. The receiving plate 230 and the core material 10 on the conveying belt 140 move at the same speed and in the same direction, so that the core material 10 gradually falls onto the receiving plate 230. The first synchronous wheel 221 can be a synchronous belt wheel, and the first synchronous belt 222 can be a toothed belt.
[0030] With reference to Figure 3 and Figure 4 The receiving mechanism 200 further comprises slide rail fixing plates 270 located outside the two first synchronous belts 222. The number of the slide rail fixing plates 270 is 2. The slide rail fixing plates 270 are connected to the two conveying racks 110. The moving direction of the receiving plate 230 is the same as the length direction of the slide rail fixing plates 270. The side of the slide rail fixing plates 270 facing the first synchronous belt 222 is provided with a linear guide rail 280. The clamping plate 240 is provided with a plurality of sliding blocks 290 slidingly matched with the linear guide rail 280, so that the movement of the receiving plate 230 is more stable. In this embodiment, three sliding blocks 290 are installed on one clamping plate 240.
[0031] With reference to Figure 1 The positioning and separating mechanism 300 is located between the discharges of the two core material conveying mechanisms 100, i.e. between the discharges of the two conveying belts 140, so that after the receiving mechanism 200 receives the core material 10 conveyed by the conveying belt 140, the core material 10 is conveniently transferred to the positioning and separating mechanism 300.
[0032] With reference to Figure 1 , the composite conveying mechanism 400, i.e. the composite conveying line, is located on one side of the material conveying mechanism 100 in the discharging direction, and is arranged corresponding to the positioning and separating mechanism 300. The composite conveying mechanism 400 is used to receive the core material 10 separated by the positioning and separating mechanism 300, and to correct the position of the core material 10, so as to receive the subsequent core material 10 for compounding. The composite conveying mechanism 400 conveys the core material 10 after compounding to the subsequent work station. Specifically, the composite conveying mechanism 400 is located between the discharges of the two core material conveying mechanisms 100, i.e. between the discharges of the two conveying belts 140, so as to facilitate the cooperation of the composite conveying mechanism 400 and the positioning and separating mechanism 300. Before the composite conveying mechanism 400 receives the A core material 10, the composite conveying mechanism 400 is adjusted in angle according to the position data of the A core material 10, so that when the A core material 10 falls onto the composite conveying mechanism 400, the long side or the wide side thereof is parallel to the conveying direction of the composite conveying mechanism 400. After the composite conveying mechanism 400 receives the core material 10, the height thereof is lowered by a thickness value of the core material 10, so as to leave a space position for the B core material 10 for compounding. Then, the composite conveying mechanism 400 corrects the position of the A core material 10, so that the position of the A core material on the composite conveying mechanism 400 can be compounded with the subsequent B core material 10. After the compounding is completed, the composite conveying mechanism 400 conveys the core material 10 after compounding to the subsequent work station.
[0033] With reference to Figure 1 , the scanning camera 500, i.e. the scanning machine, is connected with the positioning and separating mechanism 300. The scanning camera 500 is used to take a photo of the position of the core material 10.
[0034] Specifically, the upper two sides of the positioning and separating mechanism 300 are connected with the scanning cameras 500. The two scanning cameras 500 are respectively directed towards the two conveying belts 140. The scanning cameras 500 take a photo of the positions of the A core material 10 and the B core material 10 (because the edges of the core material 10 are not necessarily parallel to the length direction of the conveying belt 140 when the core material 10 is placed on the conveying belt 140), and input the scanning results into the computer for calculation, position comparison, formation of the inclination angle, and position data of the core material 10 in the width direction and the length direction of the conveying belt 140. In the embodiment, the number of the scanning cameras 500 is four. Two scanning cameras 500 are respectively arranged on the upper two sides of the positioning and separating mechanism 300. The principle of the scanning camera 500 is to take a photo by the visual system, and then to calculate the position coordinates by the computer. The specific structure and working principle of the scanning camera 500 are well known, and thus are not described in detail herein.
[0035] With reference to Figure 1 , Figure 5 andFigure 6 In the embodiment, the positioning and separating mechanism 300 comprises a positioning assembly 310 and a separating assembly 320; The positioning assembly 310 is located at one side of the discharging direction of the core material conveying mechanism 100, and the separating assembly 320 is connected with the positioning assembly 310; Specifically, the positioning assembly 310 is located between the discharging directions of the two conveying belts 140, and the separating assembly 320 is located above the receiving plate 230.
[0036] The positioning assembly 310 is used for positioning the core material 10 received by the receiving mechanism 200. The separating assembly 320 is used for separating the positioned core material 10 from the positioning assembly 310.
[0037] With reference to Figure 5 and Figure 6 In the embodiment, the positioning assembly 310 comprises a first support frame 311, a first telescopic member 312 and a needle plate 313. The first support frame 311 is located at one side of the discharging direction of the core material conveying mechanism 100, the first telescopic member 312 is connected with the first support frame 311, and the telescopic end of the first telescopic member 312 is connected with the needle plate 313. Specifically, the first support frame 311 is located between the discharging directions of the two conveying belts 140, and the two conveying frames 110 can be connected and fixed with the first support frame 311 through bolts; the first telescopic member 312 is vertically arranged at the upper part of the first support frame 311, and the first telescopic member 312 can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder; in the embodiment, the first telescopic member 312 is preferably a pneumatic cylinder, and the specific structure and working principle thereof are well known, so that they are not described in detail here; the number of the first telescopic members 312 is two; the telescopic end of the first telescopic member 312 is arranged downward, the needle plate 313 is provided with a fixing frame 315 at the top, the telescopic end of the first telescopic member 312 is connected with the fixing frame 315, and the bottom of the needle plate 313 is uniformly provided with a plurality of vertically arranged steel needles 314 for fixing the core material 10.
[0038] The first telescopic member 312 is used for driving the needle plate 313 to ascend and descend, so that the needle plate 313 positions the core material 10 received by the receiving mechanism 200.
[0039] Specifically, when the receiving plate 230 completely receives the core material 10 and moves to the directly below the needle plate 313, the first telescopic piece 312 is elongated to drive the needle plate 313 to press down, and the steel needle 314 is inserted into the core material 10. At this time, a slight gap is still left between the steel needle 314 and the lower receiving plate 230, which ensures that the working surface of the receiving plate 230 will not be scratched during the process of the receiving plate 230 being pulled away, and the core material 10 is fixed by the steel needle 314 to realize the positioning of the core material 10 and prevent the core material 10 from being displaced during the process of the receiving plate 230 being pulled away. Moreover, the diameter of the steel needle 314 is small, which does not affect the quality of the core material 10 itself.
[0040] With reference to Figure 5 and Figure 6 In the embodiment, the separating assembly 320 comprises a second telescopic piece 321, a connecting frame 322 and a separating plate 323. The second telescopic piece 321 is connected with the needle plate 313, the telescopic end of the second telescopic piece 321 is connected with the connecting frame 322, the lower part of the connecting frame 322 penetrates through the needle plate 313 and is connected with the separating plate 323, the connecting frame 322 is in sliding fit with the needle plate 313, and the separating plate 323 is located directly below the needle plate 313. Specifically, the second telescopic piece 321 can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder. In the embodiment, the second telescopic piece 321 is preferably a pneumatic cylinder, and the specific structure and working principle thereof are well known, so that they will not be described in detail here. The second telescopic piece 321 is vertically installed on the fixed frame 315. The telescopic end of the second telescopic piece 321 is upwardly arranged, the telescopic end of the second telescopic piece 321 is connected with the connecting frame 322 through a connecting plate, a plurality of needle holes corresponding to the steel needles 314 are uniformly arranged on the separating plate 323, the needle plate 313 and the separating plate 323 can move relatively, and the separating plate 323 can move up and down along the direction of the steel needles 314. Initially, the top of the separating plate 323 is in contact with the bottom of the needle plate 313.
[0041] With reference to Figure 6 The separating assembly 320 further comprises a first guide sleeve 324 installed on the top of the needle plate 313, and the top of the separating plate 323 is installed with a first guide rod 325 in sliding fit with the first guide sleeve 324. Preferably, the number of the first guide sleeve 324 and the first guide rod 325 is four, which are arranged in a rectangular array. Through the sliding fit of the first guide rod 325 and the first guide sleeve 324, the stability of the movement of the separating plate 323 is improved.
[0042] The second telescopic piece 321 is used to drive the connecting frame 322 to lift or lower, so that the separating plate 323 pushes the core material 10 positioned by the needle plate 313 to fall off.
[0043] Specifically, when the receiving plate 230 is pulled away, the second telescopic part 321 is retracted, thereby driving the connecting frame 322 to descend, and further driving the separating plate 323 to descend. At this time, the needle plate 313 is stationary, and the separating plate 323 can move downward along the steel needle 314 through the needle hole. The steel needle 314 hides in the inside of the needle hole, pushes the core material 10 off the steel needle 314, thereby realizing the separation of the core material 10 and the steel needle 314, and finally the core material 10 falls to the composite conveying mechanism 400.
[0044] With reference to Figure 1 , Figures 7 to 10 In the embodiment, the composite conveying mechanism 400 comprises a conveying chassis 410, a lifting assembly 420, a rotating assembly 430, a roller conveying assembly 440 and a synchronous belt conveying assembly 450. With reference to Figure 7 The conveying chassis 410 is located on one side of the core material conveying mechanism 100 in the discharging direction. The lifting assembly 420 and the rotating assembly 430 are both connected to the conveying chassis 410. The roller conveying assembly 440 is connected to the lifting assembly 420, and the synchronous belt conveying assembly 450 is connected to the roller conveying assembly 440. Specifically, the conveying chassis 410 is located between the discharges of the two conveying belts 140 and inside the first support frame 311. The roller conveying assembly 440 is located below the receiving plate 230.
[0045] Universal wheels 411 are installed at the four corners of the bottom of the conveying chassis 410. The conveying chassis 410 is supported by the universal wheels 411, which facilitates the rotation of the conveying chassis 410 by the rotating assembly 430, thereby realizing the change of the angle.
[0046] With reference to Figure 7 and Figure 8 The lifting assembly 420 is used to drive the roller conveying assembly 440 and the synchronous belt conveying assembly 450 to lift, so as to adjust the height according to the thickness of the core material 10. Specifically, the lifting assembly 420 adjusts the height of the roller conveying assembly 440 and the synchronous belt conveying assembly 450 according to the height of the thickness value of the core material 10. After the roller conveying assembly 440 conveys the composite completed core material 10 to the subsequent station, the lifting assembly 420 resets the height of the roller conveying assembly 440 and the synchronous belt conveying assembly 450.
[0047] With reference to Figure 7 and Figure 8The lifting assembly 420 comprises a third driving member 421 and a lifting machine 422; the third driving member 421 is connected with the conveying chassis 410, the output shaft of the third driving member 421 is connected with the lifting machine 422, and the lifting machine 422 is connected with the conveying chassis 410; the roller conveying assembly 440 is connected with the lifting machine 422; the third driving member 421 is used to drive the lifting machine 422, so that the lifting machine 422 drives the roller conveying assembly 440 and the synchronous belt conveying assembly 450 to lift.
[0048] Specifically, a cross beam parallel to the conveying direction of the synchronous belt conveying assembly 450 is arranged on the upper portion of the conveying chassis 410, and the third driving member 421 is arranged in the middle of the cross beam; in the embodiment, the third driving member 421 can be a servo motor reducer, and the reducer is a worm and gear double-shaft output reducer, and the specific model is RV50-20-SZ; the specific structure and working principle of the third driving member 421 are well known, and thus will not be described in detail herein; the two output ends of the third driving member 421 are connected with lifting driving shafts 423; the lifting machines 422 are arranged on both sides of the conveying chassis 410 in the width direction of the roller conveying assembly 440; in the embodiment, the lifting machine 422 can be a worm and screw lifting machine, which is internally rotatably provided with a worm, and the axis of the worm is connected with a screw rod; the screw rod penetrates through the top of the lifting machine 422 and is rotatably connected with a horizontal connecting plate; the ends of the lifting driving shafts 423 away from the third driving member 421 are connected with a worm gear matched with the worm inside the lifting machine 422; the specific structure and working principle of the lifting machine 422 are well known, and thus will not be described in detail herein.
[0049] With reference to Figure 7 and Figure 8 The second guide sleeves 424 are symmetrically arranged on both sides of the lifting machine 422 along the length direction of the roller conveying assembly 440; the second guide sleeves 424 are arranged outside the conveying chassis 410; the second guide rods 425 are vertically and slidably arranged in the second guide sleeves 424; the top of the second guide rods 425 is connected with a connecting plate; the connecting plates on the top of the screw rods of the lifting machines 422 and the top of the second guide rods 425 are connected with the roller conveying assembly 440, so as to support and lift the roller conveying assembly 440; the sliding cooperation of the second guide sleeves 424 and the second guide rods 425 provides guidance for the lifting of the roller conveying assembly 440, prevents the roller conveying assembly 440 from shaking, and improves the stability of the roller conveying assembly 440.
[0050] The third driving member 421 drives the lifting driving shafts 423 to rotate, so as to drive the worm to rotate, and then drive the worm inside the lifting machine 422 to rotate, so as to drive the screw rod of the lifting machine 422 to ascend or descend, and then adjust the height of the roller conveying assembly 440.
[0051] With reference to Figure 7 andFigure 8 The rotating assembly 430 is used to drive the conveying chassis 410 to rotate, so as to adjust the angle according to the composite angle of the core material 10. Specifically, before the roller conveying assembly 440 receives the A core material 10, the roller conveying assembly 440 is first adjusted in angle according to the position data of the A core material 10 by the rotating assembly 430, so that when the A core material 10 falls onto the roller conveying assembly 440, the long side or the wide side of the A core material 10 can be parallel to the conveying direction of the roller conveying assembly 440; after receiving the A core material 10, the A core material 10 is adjusted in angle by the rotating assembly 430, so that the angle position of the A core material 10 is consistent with the angle position of the B core material 10, facilitating the subsequent composite of the B core material 10 and the A core material 10.
[0052] With reference to Figure 10 The roller conveying assembly 440 is used to receive the core material 10 separated from the positioning assembly 310 and correct the position of the core material 10, so as to receive the subsequent core material 10 for composite, and the roller conveying assembly 440 conveys the core material 10 after composite to the subsequent station; Specifically, the rotating assembly 430, the roller conveying assembly 440 and the synchronous belt conveying assembly 450 are used to realize the accurate position correction of the core material 10.
[0053] With reference to Figure 10 The synchronous belt conveying assembly 450 can be lifted and lowered relative to the roller conveying assembly 440, and the synchronous belt conveying assembly 450 is used to correct the position of the core material 10, so as to receive the subsequent core material 10 for composite.
[0054] Specifically, the conveying direction of the synchronous belt conveying assembly 450 is perpendicular to the conveying direction of the roller conveying assembly 440, that is, the conveying direction of the synchronous belt conveying assembly 450 is the same as the width direction of the roller conveying assembly 440; the synchronous belt conveying assembly 450 can be lifted and lowered, so that the synchronous belt conveying assembly 450 can be higher or lower than the roller conveying assembly 440; when the synchronous belt conveying assembly 450 is higher than the roller conveying assembly 440, the position of the A core material 10 on the roller conveying assembly 440 can be adjusted, and the A core material 10 is adjusted to the final required position, that is, when the subsequent B core material 10 falls onto the roller conveying assembly 440, it can be just overlapped with the A core material 10 completely, at this time, the angle and the long side of the A core material 10 are corresponding to the angle and the long side of the B core material 10.
[0055] With reference to Figure 7 and Figure 8 In the embodiment, the rotating assembly 430 includes a rotating plate 431, a fourth driving member 432, a driving gear 433 and a gear ring 434. The rotating plate 431 is connected with the conveying chassis 410, the fourth driving member 432 is connected with the rotating plate 431, the output shaft of the fourth driving member 432 is connected with the driving gear 433, the gear ring 434 is connected with the rotating plate 431, and the driving gear 433 is meshed and connected with the gear ring 434. Specifically, the rotating plate 431 is connected with the lower part of the conveying chassis 410; the fourth driving member 432 is vertically installed on the top of the rotating plate 431, preferably, the fourth driving member 432 is composed of a servo motor and a F series parallel shaft helical gear reducer, the specific structure and working principle of which are public common knowledge, and thus will not be described in detail here; the output shaft of the fourth driving member 432 penetrates through the rotating plate 431 and extends below the rotating plate 431 to be connected with the driving gear 433, and the output shaft of the fourth driving member 432 is rotationally connected with the rotating plate 431; the gear ring 434 is connected with the bottom of the rotating plate 431; the axis of the gear ring 434 is the same as the axis of the conveying chassis 410.
[0056] Referring to Figure 8 and Figure 9 , the bottom of the gear ring 434 is connected with the bottom plate 435 which is fixedly connected with the ground; in the embodiment, the gear ring 434 adopts an outer-tooth type slewing bearing which includes an inner ring 4341, an outer ring 4342 and a plurality of rolling bodies 4343, the inner ring 4341 is connected with the bottom of the rotating plate 431, the outer ring 4342 is connected with the top of the bottom plate 435, and the plurality of rolling bodies 4343 are arranged between the inner ring 4341 and the outer ring 4342 so that the inner ring 4341 and the outer ring 4342 can rotate relatively; the driving gear 433 is meshed and connected with the outer ring 4342; the rolling bodies 4343 are preferably rollers.
[0057] The fourth driving member 432 is used to drive the driving gear 433 to rotate the driving gear 433 circumferentially along the gear ring 434, and drive the conveying chassis 410 to rotate through the rotating plate 431.
[0058] Specifically, the fourth driving member 432 drives the driving gear 433 to rotate the outer ring 4342, and since the outer ring 4342 is fixedly connected with the bottom plate 435, the inner ring 4341 and the outer ring 4342 can rotate relatively, thus the driving gear 433 rotates circumferentially along the outer ring 4342 to rotate the inner ring 4341, and further rotate the rotating plate 431 and the conveying chassis 410 together to rotate the roller conveying assembly 440 and the synchronous belt conveying assembly 450, so as to facilitate the angle adjustment according to the composite angle of the core material 10.
[0059] Referring to Figure 7 , Figure 8 and Figure 10 , in the embodiment, the roller conveying assembly 440 includes a second mounting plate 441 and a plurality of rollers 442; The second mounting plate 441 is connected with the lifting assembly 420, and a plurality of rollers 442 are rotationally connected to the second mounting plate 441; a synchronous belt conveying assembly 450 is connected with the second mounting plate 441; Specifically, the second mounting plate 441 can be made of aluminum profile, and the second mounting plate 441 is connected with the connecting plate at the top of the lead screw of the same side of the elevator 422 and the connecting plate at the top of the second guide rod 425; the number of the second mounting plate 441 is two, and a plurality of rollers 442 are rotationally connected between the tops of the two second mounting plates 441, and the conveying direction of the plurality of rollers 442 is consistent with the length direction of the second mounting plate 441.
[0060] Referring to Figure 7 , Figure 8 and Figure 10 , the roller conveying assembly 440 further comprises a fifth driving member 443 connected with the bottom of one of the second mounting plates 441, preferably, the fifth driving member 443 is composed of a servo motor and an R series bevel gear reducer, the specific structure and working principle of which are well known, and thus will not be described in detail here; a second synchronous pulley 444 is connected to the output end of the fifth driving member 443, and a third synchronous pulley 445 is mounted on one end of the roller 442, a second synchronous belt 446 is wound around the outer surfaces of the second synchronous pulley 444 and a plurality of third synchronous pulleys 445, and a plurality of tension pulleys are rotationally arranged on the second mounting plate 441, which cooperate with the second synchronous belt 446 to realize synchronous driving of the second synchronous pulley 444 and the plurality of third synchronous pulleys 445; wherein the second synchronous pulley 444, the third synchronous pulley 445 and the tension pulley can be synchronous pulleys, and the second synchronous belt 446 can be a toothed belt.
[0061] The plurality of rollers 442 are used to receive the core material 10 separated from the positioning assembly 310 and correct the position of the core material 10, so as to receive the subsequent core material 10 for compounding, and the plurality of rollers 442 convey the core material 10 after compounding to the subsequent station.
[0062] Specifically, the plurality of rollers 442 are located below the receiving plate 230; the second synchronous pulley 444 is driven to rotate by the fifth driving member 443, thereby driving the plurality of third synchronous pulleys 445 to rotate through the second synchronous belt 446, and further driving the plurality of rollers 442 to rotate, so as to correct the position of the core material 10; in the initial state, the conveying direction of the roller 442 is perpendicular to the conveying direction of the conveying belt 140.
[0063] Referring to Figure 7 , Figure 8 and Figure 10The synchronous belt conveying assembly 450 comprises a third telescopic piece 451, a second support frame 452 and a synchronous belt conveying part 453; the third telescopic piece 451 is connected with the second mounting plate 441, the telescopic end of the third telescopic piece 451 is connected with the second support frame 452, the second support frame 452 is connected with the synchronous belt conveying part 453, the synchronous belt conveying part 453 is higher or lower than the conveying surface of the roller 442 through the gap between the adjacent rollers 442; the third telescopic piece 451 is used to drive the second support frame 452 to ascend and descend, so as to adjust the height of the synchronous belt conveying part 453; when the synchronous belt conveying part 453 is higher than the conveying surface of the roller 442, the synchronous belt conveying part 453 is used to correct the position of the core material 10, so as to receive the subsequent core material 10 for compounding.
[0064] Specifically, the third telescopic piece 451 is vertically arranged on the inner side of the second mounting plate 441, the number of the third telescopic piece 451 is four, two third telescopic pieces 451 are arranged on each second mounting plate 441, the third telescopic piece 451 can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder, in this embodiment, the third telescopic piece 451 is preferably a pneumatic cylinder, the specific structure and working principle of which are well known, so that they are not described in detail here; the telescopic end of the third telescopic piece 451 is arranged upward, the second support frame 452 is arranged in a frame; the third telescopic piece 451 drives the second support frame 452 to ascend and descend, so as to adjust the height of the third synchronous belt 4533; when the third synchronous belt 4533 is higher than the conveying surface of the roller 442, the A core material 10 is corrected in position through the movement of the third synchronous belt 4533, so as to receive the subsequent B core material 10 for compounding.
[0065] Referring to Figure 7 , Figure 8 and Figure 10The synchronous belt conveying part 453 comprises a plurality of third mounting plates 4531 mounted on the top of the second support frame 452, the third mounting plates 4531 can be higher or lower than the conveying surface of the roller 442 through the gap between adjacent rollers 442, and the third mounting plates 4531 can be made of aluminum profiles; the side walls of the third mounting plates 4531 are connected with supports, the supports extend to the lower side of the roller 442 and are provided with bearings, a same second rotating shaft 4532 is mounted between a plurality of bearings, a plurality of fourth synchronous pulleys corresponding to the third mounting plates 4531 are mounted on the second rotating shaft 4532, fifth synchronous pulleys are rotatably mounted on the length direction of both sides of the third mounting plates 4531, the outer surfaces of the fourth synchronous pulleys and the two fifth synchronous pulleys are provided with a third synchronous belt 4533, and a tension pulley is rotatably mounted on the lower side of both sides of the support, which cooperates with the third synchronous belt 4533 to realize synchronous driving of the fourth synchronous pulleys to the fifth synchronous pulleys; wherein the fourth synchronous pulleys, the fifth synchronous pulleys and the tension pulley can be synchronous pulleys, and the third synchronous belt 4533 can be a toothed belt; the conveying direction of the third synchronous belt 4533 is perpendicular to the conveying direction of the roller 442; the bottom of the second support frame 452 is provided with a sixth driving member 4534, which is preferably composed of a servo motor and an R series bevel gear reducer, the specific structure and working principle of which are public common knowledge, so they will not be described in detail here; the sixth driving member 4534 is connected with the second rotating shaft 4532 through the connection mode of gear chain or synchronous pulley and toothed belt, so that the sixth driving member 4534 drives the second rotating shaft 4532 to rotate, thereby driving the fourth synchronous pulleys to rotate, further driving the third synchronous belt 4533 to move, and realizing the position correction of the core material 10.
[0066] In the present embodiment, when the core material 10 is placed on the conveying belt 140, the long side of the core material 10 has a certain deviation angle with the width direction of the conveying belt 140, so that as long as the conveying underframe 410 is rotated by a certain angle, the long side of the core material 10 can be parallel to the conveying direction of the roller 442.
[0067] Working principle: initially, the upper surface of the third synchronous belt 4533 is slightly lower than the conveying surface of the roller 442, the conveying direction of the roller 442 is the Y direction (initially, the conveying direction of the roller 442 is perpendicular to the conveying direction of the conveying belt 140), and the conveying direction of the third synchronous belt 4533 is the X direction; in use, the two conveying belts 140 convey the A core material 10 and the B core material 10 to the lower side of the scanning camera 500, at the same time, the receiving plate 230 is located directly below the conveying belt 140 of the A core material 10, the positions of the A core material 10 and the B core material 10 are scanned by the scanning camera 500, and the scanning results are input into the computer for operation, position comparison, formation of inclination angle, position data of the core material 10 in the width direction and the length direction of the conveying belt 140; Then, the A core material 10 continues to be conveyed forward under the conveying of the conveying belt 140, while the receiving plate 230 moves at the same speed and in the same direction with the A core material 10 on the conveying belt 140, so that the A core material 10 gradually falls onto the receiving plate 230, and meanwhile, the roller conveying assembly 440 adjusts the angle according to the obtained position data of the A core material 10, so that the conveying direction of the roller 442 is parallel to the long side of the A core material 10, and when the receiving plate 230 completely receives the core material 10, it moves to the position directly below the needle plate 313, the receiving plate 230 stops moving, the first telescopic member 312 is extended to drive the needle plate 313 to press down, the steel needle 314 is inserted into the core material 10, then the receiving plate 230 quickly moves to the position directly below the conveying belt 140 of the B core material 10, and meanwhile, the second telescopic member 321 is retracted to drive the connecting frame 322 to descend, and then drive the separation plate 323 to descend, so as to push the core material 10 off the steel needle 314, realize the separation of the A core material 10 and the steel needle 314 (i.e. release the positioning of the A core material 10 by the steel needle 314), and make the A core material 10 completely fall onto the roller 442, then the separation plate 323 and the needle plate 313 return to the initial position, then the third driving member 421 drives the lifting driving shaft 423 to rotate, thereby driving the worm to rotate, and then driving the worm gear inside the elevator 422 to rotate, thereby driving the lead screw of the elevator 422 to descend, and then adjusting the height of the roller conveying assembly 440, so that the roller conveying assembly 440 as a whole descends by a height value of the thickness of an A core material 10, then the rotation angle is adjusted so that the deviation angle of the A core material 10 on the roller 442 is consistent with the deviation angle of the B core material 10, then the displacement amount of the A core material 10 in the Y direction is obtained according to the deviation of the A core material 10 and the B core material 10 in the Y direction, then the displacement amount of the A core material 10 is adjusted by the roller 442, then the upper surface of the third synchronous belt 4533 is slightly higher than the conveying surface of the roller 442, and the displacement amount of the A core material 10 is adjusted by the third synchronous belt 4533, so as to adjust the A core material 10 to the final required position, and then the third synchronous belt 4533 is lowered to return to the initial position. Then the above steps are repeated, the receiving plate 230 receives the B core material 10, the steel needle 314 positions, the separation plate 323 separates the B core material 10, so that when the B core material 10 falls onto the roller 442, it can completely overlap with the A core material 10, and the compounding is completed. Then the roller conveying assembly 440 rotates back to the initial position, and the core material 10 after compounding is conveyed to the subsequent station (i.e. the next process) by the roller 442, and after the conveying is completed, the roller conveying assembly 440 as a whole rises back to the initial height.
[0068] It should be noted that, in this document, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a", "comprising", or "comprises" does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0069] The above description is only specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered by the protection scope of the present application.
Claims
1. A vacuum insulating panel core material automatic compounding method, characterized by, It comprises the following steps: S1: conveying A core material (10) and B core material (10) through two conveying lines respectively, and conveying A core material (10) and B core material (10) to the lower side of a scanning machine; S2: scanning the positions of A core material (10) and B core material (10) on the lower side through the scanning machine, inputting the scanning results into a computer for operation, comparing the positions, and forming position data in the inclination angle, width direction and length direction; S3: rotating the entire composite conveying line according to the position data of A core material (10) obtained in S2, so that the conveying direction of the composite conveying line is parallel to the long side or the wide side of A core material (10); S4: continuously conveying A core material (10) along the conveying line, receiving A core material (10) through a receiving device, and transferring A core material (10) to the upper side of the composite conveying line; S5: positioning A core material (10) on the receiving device through a positioning device, and moving the receiving device to the conveying line of B core material (10); S6: releasing the positioning of A core material (10) by the positioning device, so that A core material (10) falls onto the composite conveying line; S7: adjusting A core material (10) to the final required position according to the position data of B core material (10) obtained in S2, that is, the inclination angle, width direction and length direction of A core material (10) are the same as those of B core material (10); S8: repeating the steps of S4 to S6 for B core material (10), and finally dropping B core material (10) onto A core material (10) to complete the compounding.
2. The vacuum insulating panel core material automatic compounding method according to claim 1, characterized by, After A core material (10) falls onto the composite conveying line in S6, the composite conveying line is lowered by a height of one A core material (10) thickness.
3. The vacuum insulating panel core material automatic compounding method according to claim 2, characterized by, After the compounding of B core material (10) and A core material (10) is completed in S8, the entire composite conveying line is rotated back to the initial position, and the compounded core material (10) is conveyed to the subsequent station.
4. A vacuum insulating panel core material automatic compounding device characterized by, The vacuum insulation panel core material automatic compounding method according to any one of claims 1-3 comprises: a core material conveying mechanism (100), that is, a conveying line, which is used for conveying core material (10); a receiving mechanism (200), that is, a receiving device, which is connected with the core material conveying mechanism (100) and is used for receiving core material (10) conveyed by the core material conveying mechanism (100); a positioning and separating mechanism (300), that is, a positioning device, which is located on one side of the discharging direction of the core material conveying mechanism (100) and is used for positioning core material (10) received by the receiving mechanism (200) and separating the positioned core material (10) from the positioning and separating mechanism (300); The composite conveying mechanism (400), namely the composite conveying line, is located on one side of the discharging direction of the core material conveying mechanism (100), and is arranged correspondingly to the positioning and separating mechanism (300). The composite conveying mechanism (400) is used for receiving the core material (10) separated from the positioning and separating mechanism (300) and correcting the position of the core material (10) so as to receive the subsequent core material (10) for compounding. The composite conveying mechanism (400) conveys the core material (10) after compounding to the subsequent station. The scanning camera (500), namely the scanning machine, is connected with the positioning and separating mechanism (300). The scanning camera (500) is used for photographing and scanning the position of the core material (10).
5. The vacuum insulating board core material automatic compounding device according to claim 4, wherein The positioning and separating mechanism (300) comprises a positioning assembly (310) and a separating assembly (320). The positioning assembly (310) is located on one side of the discharging direction of the core material conveying mechanism (100). The separating assembly (320) is connected with the positioning assembly (310). The positioning assembly (310) is used for positioning the core material (10) received by the feeding mechanism (200). The separating assembly (320) is used for separating the positioned core material (10) from the positioning assembly (310).
6. The vacuum insulating board core material automatic compounding device according to claim 5, wherein The positioning assembly (310) comprises a first support frame (311), a first telescopic piece (312) and a needle plate (313). The first support frame (311) is located on one side of the discharging direction of the core material conveying mechanism (100). The first telescopic piece (312) is connected with the first support frame (311). The telescopic end of the first telescopic piece (312) is connected with the needle plate (313). The first telescopic piece (312) is used for driving the needle plate (313) to lift and lower, so that the needle plate (313) positions the core material (10) received by the feeding mechanism (200).
7. The vacuum insulating board core material automatic compounding device according to claim 6, wherein The separating assembly (320) comprises a second telescopic piece (321), a connecting frame (322) and a separating plate (323). The second telescopic piece (321) is connected with the needle plate (313). The telescopic end of the second telescopic piece (321) is connected with the connecting frame (322). The lower part of the connecting frame (322) penetrates through the needle plate (313) and is connected with the separating plate (323). The connecting frame (322) is in sliding fit with the needle plate (313). The separating plate (323) is located directly below the needle plate (313). The second telescopic piece (321) is used for driving the connecting frame (322) to lift and lower, so that the separating plate (323) pushes off the core material (10) positioned by the needle plate (313).
8. The vacuum insulating board core material automatic compounding device according to claim 7, wherein The composite conveying mechanism (400) comprises a conveying base frame (410), a lifting assembly (420), a rotating assembly (430), a roller conveying assembly (440) and a synchronous belt conveying assembly (450). The conveying chassis (410) is located at one side of the core material conveying mechanism (100) in the discharging direction, the lifting assembly (420) and the rotating assembly (430) are connected to the conveying chassis (410), the roller conveying assembly (440) is connected to the lifting assembly (420), and the synchronous belt conveying assembly (450) is connected to the roller conveying assembly (440); The lifting assembly (420) is used for driving the roller conveying assembly (440) and the synchronous belt conveying assembly (450) to lift, so as to adjust the height according to the thickness of the core material (10); The rotating assembly (430) is used for driving the conveying chassis (410) to rotate, so as to adjust the angle according to the compounding angle of the core material (10); The roller conveying assembly (440) is used for receiving the core material (10) separated from the positioning assembly (310) and correcting the position of the core material (10), so as to receive the subsequent core material (10) for compounding, and the roller conveying assembly (440) conveys the core material (10) after compounding to the subsequent station. The synchronous belt conveying assembly (450) can be lifted relative to the roller conveying assembly (440), and the synchronous belt conveying assembly (450) is used for correcting the position of the core material (10), so as to receive the subsequent core material (10) for compounding.
9. The vacuum insulating panel core material automatic compounding device according to claim 8, characterized by, The rotating assembly (430) comprises a rotating plate (431), a fourth driving member (432), a driving gear (433) and a gear ring (434); The rotating plate (431) is connected to the conveying chassis (410), the fourth driving member (432) is connected to the rotating plate (431), the output shaft of the fourth driving member (432) is connected to the driving gear (433), the gear ring (434) is connected to the rotating plate (431), and the driving gear (433) is in meshing connection with the gear ring (434); The fourth driving member (432) is used for driving the driving gear (433) to rotate circumferentially along the gear ring (434), and driving the conveying chassis (410) to rotate through the rotating plate (431).
10. The vacuum insulating panel core material automatic compounding device according to claim 9, characterized by, The roller conveying assembly (440) comprises a second mounting plate (441) and a plurality of rollers (442); The second mounting plate (441) is connected to the lifting assembly (420), a plurality of rollers (442) are rotatably connected to the second mounting plate (441), and the synchronous belt conveying assembly (450) is connected to the second mounting plate (441); The plurality of rollers (442) are used for receiving the core material (10) separated from the positioning assembly (310) and correcting the position of the core material (10), so as to receive the subsequent core material (10) for compounding, and the plurality of rollers (442) convey the core material (10) after compounding to the subsequent station.