Stacking equipment for transferring FRP lighting tiles

By designing a stacking device for FRP (fiberglass reinforced plastic) skylight tile transfer, utilizing slide rails, a traveling base, a lifting mechanism, and a motor-driven roller system, the problem of unstable skylight tile pallet transfer was solved, achieving stable pallet clamping and efficient transfer, thus improving the operational efficiency and safety of the automated storage warehouse.

CN120903150AInactive Publication Date: 2025-11-07TAIXING EPENET COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202511075688.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-01
Publication Date
2025-11-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing stacker cranes in aisle areas have problems with unstable transfer when handling long-sized skylight tile pallets, especially in the latter half of the roller transfer, which affects the stability of the pallet and can easily lead to tipping accidents.

Method used

Design a stacking device for transporting FRP (fiberglass reinforced plastic) skylight tiles. The device uses components such as slide rails, traveling base, lifting mechanism, hydraulic telescopic rod, transmission rod, and rollers. Through the cooperation of the motor-driven roller rotation and the lifting mechanism, the device can stably clamp and transfer the pallet, ensuring that the pallet can switch between vertical and horizontal positions. The device uses an electric push rod and a transfer fork to achieve smooth transfer of the pallet.

Benefits of technology

This improves the stability and speed of translucent tile pallets during transport, ensuring safe and efficient storage and retrieval of pallets in automated storage warehouses, and reducing reliance on manual labor and labor costs.

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Abstract

The invention relates to the technical field of daylighting tile production, in particular to stacking equipment for FRP daylighting tile transfer, which comprises a slide rail, an advancing base is slidably arranged at the top of the slide rail, a main frame is fixedly mounted at the top of the advancing base, and a lifting mechanism is fixedly mounted at the top of the main frame. A displacement frame is fixedly installed at the telescopic end of the bottom of the lifting mechanism, a plurality of bidirectional hydraulic telescopic rods are fixedly installed on the side wall of the displacement frame in an array mode, main frame bodies are fixedly installed at the left end and the right end of each bidirectional hydraulic telescopic rod, and a transmission rod is rotationally connected to the side wall of each main frame body; one side wall of each vertical plate is rotationally connected with two transmission shafts which are symmetrically arranged, the peripheral wall of each transmission shaft is fixedly sleeved with a rolling wheel, and in the initial state, every two adjacent rolling wheels are horizontally arranged; during use, the advancing base moves to the discharging end of the production platform along the sliding rail, and the tray loaded with the lighting tiles is located between the two rolling wheels.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of daylight tile production, and particularly relates to a stacking equipment for FRP daylight tile transfer. BACKGROUND

[0002] In modern logistics and warehousing systems, the aisle stacker, as a key equipment, undertakes the important task of efficient storage and retrieval of goods. It is originally evolved from the forklift and the bridge-type stacker, and now has become the core component of the automated stereoscopic warehouse. The aisle stacker mainly runs in the narrow aisle of the high-level shelf, and can accurately store the goods at the aisle into the specified goods grid, or take the goods from the goods grid and transport them to the aisle, to realize the fast and accurate storage and retrieval operation. It has many advantages, such as effectively utilizing the vertical space of the warehouse, improving the storage density; the automatic operation process cooperates with the fast moving speed, greatly improving the goods handling capacity of the warehouse; the advanced sensor and control system endow it with high positioning accuracy, ensuring the accuracy and safety of the goods storage and retrieval; the automatic operation mode also reduces the dependence on labor, reduces the labor cost, improves the work efficiency and reduces the safety risk. When the aisle stacker carries the tray of daylight tiles, since the daylight tile is relatively long, the tray carrying the daylight tile is also usually long. If the conventional fork arm is used for carrying, the carrying process is unstable, and the overturning accident is caused. The existing special aisle stacker for daylight tile transfer generally transports the tray to the grid of the stereoscopic storage warehouse by means of the rollers arranged at the bottom of the tray. However, since the tray is relatively long, in the latter half of the roller transfer, the rollers gradually move away from the center area of the tray, which affects the stability of the tray during transfer to some extent; therefore, the present application provides a stacking equipment for FRP daylight tile transfer. SUMMARY

[0003] The present application aims to provide a stacking equipment for FRP daylight tile transfer to solve the problems in the background art.

[0004] The technical scheme of the present application is: a stacking equipment for FRP daylighting tile transportation, comprising a sliding rail, a traveling base is arranged on the top of the sliding rail, a main frame is fixedly installed on the top of the traveling base, a lifting mechanism is fixedly installed on the top of the main frame, a displacement frame is fixedly installed on the bottom of the lifting mechanism, a plurality of bidirectional hydraulic telescopic rods are fixedly installed on the side walls of the displacement frame in an array, a main frame body is fixedly installed on the left and right ends of each bidirectional hydraulic telescopic rod, a transmission rod is rotatably connected to the side wall of each main frame body, a vertical plate one is fixedly installed on the outer wall of one side of each transmission rod, two transmission shafts are rotatably connected to the side wall of each vertical plate one in a symmetrical manner, a vertical plate two is rotatably connected between the sides of each adjacent two transmission shafts away from the vertical plate one, a roller is fixedly sleeved on the outer circumferential wall of each transmission shaft, and in the initial state, the adjacent two rollers are horizontally placed.

[0005] Preferably, a motor one is fixedly installed on the side wall of each main frame body, a gear one is fixedly installed on the output end of each motor one, and a gear two is fixedly installed on the side of each transmission rod away from the corresponding vertical plate one and engaged with the corresponding gear one.

[0006] Preferably, a motor two is fixedly installed on the side wall of each main frame body, a gear three is fixedly installed on the output end of each motor two, a linkage rod is rotatably connected between each main frame body and the corresponding vertical plate two, a gear four and a gear five are fixedly installed on the side walls of both ends of each linkage rod in a symmetrical manner, and each gear four is engaged with the corresponding gear three.

[0007] Preferably, a gear six is fixedly installed in the middle region of each roller, and a plurality of gear sixs are respectively engaged with the corresponding gear five, the motor one is arranged to drive the gear one and the gear two to rotate, the gear two is arranged to drive the transmission rod, the vertical plate one, the transmission shaft, the vertical plate two and the roller to rotate by 90 degrees, so that the adjacent two rollers are switched from the horizontal state to the vertical state, and the tray loaded with the daylighting tile is clamped between the two rollers.

[0008] Preferably, a sliding groove is formed in the inner side walls of both ends of the main frame, and a sliding block is welded on the end walls of both ends of the displacement frame and slidably arranged in the corresponding sliding groove, when the lifting mechanism drives the main frame to move, the sliding block is arranged to slide in the sliding groove, which to some extent ensures the stability of the main frame when moving.

[0009] Preferably, the main frame side wall is fixedly installed with an electric push rod, the telescopic end of the electric push rod is fixedly installed with a transfer fork, the lifting mechanism transfers the clamped tray to the transfer fork, and then the electric push rod drives the transfer fork to move to the bottom of the tray, and the adjacent two rollers at the bottom of the tray are switched from the vertical state to the horizontal state, and the limitation of the rollers on the tray is released; during the above switching process, the tray moves up and down in the vertical direction following the rollers, which enables the tray to be directly transferred to the transfer fork, so that the transfer fork does not need to move in the vertical direction; then the electric push rod cooperates with the transfer fork to transfer the tray in the waiting area on the side end of the main frame to the inside of the displacement frame, and then the lifting mechanism drives the displacement frame to move downward, and the electric push rod cooperates with the transfer fork to transfer the tray in the waiting area to the upper region inside the displacement frame, and so on; the device can simultaneously transfer three groups of trays loaded with light collecting tiles at a time, which improves the transfer rate to a certain extent.

[0010] Preferably, the controller is fixedly installed on the side wall of the traveling base, and the controller is electrically connected with the traveling base, the lifting mechanism, the plurality of first motors and the plurality of second motors.

[0011] The present application improves the stacking equipment for FRP light collecting tile transfer, and has the following improvements and advantages compared with the prior art:

[0012] 1. If the positions of the to-be-stored cells are the same as the vertical arrangement of the three groups of trays, the second motor is arranged to drive the rollers to rotate, and the rotating rollers simultaneously convey the clamped three groups of trays to the corresponding cells, which improves the placing rate to a certain extent;

[0013] 2. Since the rollers arranged at the upper and lower ends of the tray are aligned for clamping and conveying, even if the size of the tray is long, the symmetrically arranged rollers can ensure stable conveying of the tray;

[0014] 3. If the positions of the to-be-stored cells are dispersedly distributed, and one or more of them are located at the bottom of the stereoscopic storage warehouse, the device first places the tray at the bottom of the displacement frame into the cell, and then sequentially transfers the trays in the middle and top of the displacement frame to the waiting area and then to the bottom of the displacement frame by means of the lifting mechanism, the transfer fork and the waiting area, and then sequentially completes the placing operation of the remaining two groups of trays. BRIEF DESCRIPTION OF DRAWINGS

[0015] The present application will be further explained in conjunction with the drawings and embodiments:

[0016] Figure 1 is a schematic diagram of the stereoscopic structure of the present application;

[0017] Figure 2It is the main frame structure schematic diagram of the present application;

[0018] Figure 3 It is the displacement frame structure schematic diagram of the present application;

[0019] Figure 4 It is the A part structure enlarged schematic diagram of the present application Figure 3 ;

[0020] Figure 5 It is the slider structure schematic diagram of the present application;

[0021] Figure 6 It is the B part structure enlarged schematic diagram of the present application Figure 5 ;

[0022] Figure 7 It is the transfer fork structure schematic diagram of the present application.

[0023] Explanation of reference signs:

[0024] 1, slide rail; 2, running base; 3, main frame; 4, lifting mechanism; 5, displacement frame; 6, two-way hydraulic telescopic rod; 7, main frame body; 8, transmission rod; 9, vertical plate one; 10, transmission shaft; 11, vertical plate two; 12, roller; 13, motor one; 14, gear one; 15, gear two; 16, motor two; 17, gear three; 18, linkage rod; 19, gear four; 20, gear five; 21, gear six; 22, slide groove; 23, slider; 24, electric push rod; 25, transfer fork; 26, controller; 27, tray. DETAILED DESCRIPTION

[0025] The present application will be described in detail below, and the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] The present application provides a stacking equipment for FRP daylighting tile transfer by improvement, and the technical solutions of the present application are:

[0027] As Figures 1-7As shown, a kind of stacking equipment for FRP light roof tile transport, including slide rail 1, the top of slide rail 1 is slidably provided with traveling base 2, traveling base 2 top is fixedly installed with main frame 3, and the top of main frame 3 is fixedly installed with lifting mechanism 4, and the bottom telescopic end of lifting mechanism 4 is fixedly installed with displacement frame 5, and a plurality of two-way hydraulic telescopic rods 6 are fixedly installed on the side wall of displacement frame 5 in array, and the left and right ends of each two-way hydraulic telescopic rod 6 are fixedly installed with main rack 7, and each main rack 7 side wall is rotatably connected with transmission rod 8, and the outer wall of one side of each transmission rod 8 is fixedly installed with vertical plate one 9, and two transmission shafts 10 symmetrically arranged are rotatably connected on the side wall of each vertical plate one 9, and vertical plate two 11 is rotatably connected between the side of each adjacent two transmission shafts 10 away from vertical plate one 9, and the outer circumferential wall of each transmission shaft 10 is fixedly provided with roller 12, and in initial state, adjacent two rollers 12 are horizontally placed;When using, traveling base 2 is moved to the discharge end of production platform along slide rail 1 and makes that the tray 27 loaded with light roof tile is located between two rollers 12.

[0028] Further, the side wall of each main rack 7 is fixedly installed with motor one 13, the output end of each motor one 13 is fixedly installed with gear one 14, the side of each transmission rod 8 away from corresponding vertical plate one 9 is fixedly installed with gear two 15 engaged with corresponding gear one 14, the side wall of each main rack 7 is fixedly installed with motor two 16, the output end of each motor two 16 is fixedly installed with gear three 17, the linkage rod 18 is rotatably connected between each main rack 7 and corresponding vertical plate two 11, the gear four 19 and gear five 20 are symmetrically fixedly installed on the side wall of both ends of each linkage rod 18, each gear four 19 is engaged with corresponding gear three 17, the gear six 21 is fixedly installed in the middle region of each roller 12, and a plurality of gear six 21 are engaged with corresponding gear five 20 respectively, then the rotation of gear one 14 and gear two 15 is driven by the motor one 13 arranged, gear two 15 drives transmission rod 8, vertical plate one 9, transmission shaft 10, vertical plate two 11 and roller 12 to rotate 90 degrees, so that adjacent two rollers 12 are switched from horizontal state to vertical state, so that the tray 27 loaded with light roof tile is clamped between two rollers 12.

[0029] Further, the electric push rod 24 is fixedly installed on the side wall of the main frame body 3, and the transfer fork 25 is fixedly installed at the telescopic end of the electric push rod 24. Then, the lifting mechanism 4 transfers the clamped tray 27 to the transfer fork 25, and then the electric push rod 24 drives the transfer fork 25 to move to the bottom of the tray 27. The adjacent two rollers 12 at the bottom of the tray 27 are switched from the vertical state to the horizontal state, and the limitation of the rollers 12 on the tray 27 is released. During the above switching process, the tray 27 moves up and down in the vertical direction following the rollers 12, which enables the tray 27 to be directly transferred to the transfer fork 25, so that the transfer fork 25 does not need to move in the vertical direction. Then, the electric push rod 24 cooperates with the transfer fork 25 to transfer the tray 27 in the waiting area on the side end of the main frame body 3 to the inside upper area of the displacement frame 5. In this way, the device can simultaneously transfer three groups of trays 27 loaded with daylighting tiles at a time, which improves the transfer rate to a certain extent.

[0030] Further, the sliding groove 22 is formed on the inner side of the two end side walls of the main frame body 3, and the sliding block 23 is welded on the two end side walls of the displacement frame 5 and slidably arranged in the corresponding sliding groove 22. When the lifting mechanism 4 drives the main frame body 3 to move, the sliding block 23 slides in the sliding groove 22, which ensures the stability of the main frame body 3 to a certain extent.

[0031] Further, the controller 26 is fixedly installed on the side wall of the traveling base 2 and electrically connected with the traveling base 2, the lifting mechanism 4, the plurality of first motors 13 and the plurality of second motors 16. The controller 26 controls the start and stop of the traveling base 2, the lifting mechanism 4, the plurality of first motors 13 and the plurality of second motors 16.

[0032] Working principle: In the initial state, the adjacent two rollers 12 are horizontally placed; when in use, the traveling base 2 moves along the slide rail 1 to the discharge end of the production platform and makes the tray 27 loaded with daylighting tiles located between the two rollers 12; then the first motor 13 drives the gear 14 and the gear 15 to rotate, and the gear 15 drives the transmission rod 8, the vertical plate 9, the transmission shaft 10, the vertical plate 11 and the roller 12 to rotate by 90 degrees, so that the adjacent two rollers 12 are switched from the horizontal state to the vertical state, and the tray 27 loaded with daylighting tiles is clamped between the two rollers 12, Figure 3 and Figure 5The lifting mechanism 4 drives the displacement frame 5 to move downward, and the motor two 16 drives the gear three 17, the gear four 19, the linkage rod 18, the gear five 20, the gear six 21 and the roller 12 to rotate. The rotating roller 12 transfers the tray 27 loaded with the daylighting tile on the production platform discharge end to the position of the bidirectional hydraulic telescopic rod 6, and moves the tray 27 loaded with the daylighting tile to the central area at the top of the bidirectional hydraulic telescopic rod 6, so that the bidirectional hydraulic telescopic rod 6 stably supports the tray 27 loaded with the daylighting tile. It should be noted that the bidirectional hydraulic telescopic rod 6 can adjust the extension length of the telescopic ends on both sides, so that it can also realize stable support when transporting a longer size tray 27. Then the advancing base 2 transfers the tray 27 loaded with the daylighting tile to the corresponding square front end of the three-dimensional storage warehouse along the slide rail 1. If the position of the square to be stored is exactly the same as the vertical arrangement of the three groups of trays 27, the motor two 16 drives the roller 12 to rotate, and the rotating roller 12 simultaneously transports the clamped three groups of trays 27 into the corresponding square, which improves the placing rate to a certain extent. In this process, since the roller 12 arranged at the upper and lower ends of the tray 27 clamps and transports it, even if the size of the tray 27 is longer, the symmetrically arranged roller 12 can also ensure the stable transportation of the tray 27;

[0033] After the roller 12 completes the conveying of the tray 27, a small part of the end of the tray 27 is still exposed outside the frame of the stereoscopic storage warehouse. The lifting mechanism 4 is arranged to transfer the roller 12 to the end of the tray 27. Then, the motor 13 is arranged to drive the vertical plate 9, the vertical plate 11 and the corresponding roller 12 to rotate by 45 degrees, so that the length of the device in the horizontal direction is further extended. The extended roller 12 cooperates with the bidirectional hydraulic telescopic rod 6 to push the protruding part of the tray 27 into the square. If the positions of the to-be-stored squares are scattered and one or more of them are located at the bottom of the stereoscopic storage warehouse, the device first places the tray 27 at the bottom of the displacement frame 5 into the square. Then, the trays 27 at the middle and top of the displacement frame 5 are sequentially transferred to the to-be-rotated area and then to the bottom of the displacement frame 5 by means of the lifting mechanism 4, the transfer fork 25 and the to-be-rotated area, and then the placement work of the remaining two groups of trays 27 is sequentially completed.

[0034] When the tray 27 in the square of the stereoscopic storage warehouse needs to be taken out, the motor 13 cooperates with the lifting mechanism 4 to switch the adjacent two rollers 12 from the vertical state to the horizontal state and make the roller 12 at the end after switching tightly abut on the bottom of the tray 27. Then, the motor 16 drives the roller 12 to rotate, and the tray 27 is pulled out a small part outside the square by means of the friction between the roller 12 and the bottom of the tray 27. Then, the motor 13 switches the adjacent two rollers 12 back to the vertical state to complete the clamping of the tray 27. Then, the motor 16 drives the roller 12 to transfer the tray 27 to the top center area of the bidirectional hydraulic telescopic rod 6. It should be noted that when the motor 13 drives the adjacent two rollers 12 to flip, the flipping directions of the rollers 12 at both ends of the bidirectional hydraulic telescopic rod 6 are opposite. This makes the tray 27 clamped by the adjacent two rollers 12 remain stable when the rollers 12 are flipped.

[0035] The above description enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Accordingly, the present application is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A stacking device for FRP daylighting tile transportation, comprising a slide rail (1), characterized in that: The sliding rail (1) top sliding is provided with running base (2), the top of running base (2) is fixedly installed with main frame (3), the top of main frame (3) is fixedly installed with lifting mechanism (4), the bottom of lifting mechanism (4) telescopic end is fixedly installed with displacement frame (5), the side wall of displacement frame (5) is fixedly installed with a plurality of bidirectional hydraulic telescopic rod (6), the left and right ends of each bidirectional hydraulic telescopic rod (6) are fixedly installed with main frame (7), the side wall of each main frame (7) is rotatably connected with transmission rod (8), the outer wall of one side of each transmission rod (8) is fixedly installed with vertical plate one (9), the side wall of each vertical plate one (9) is rotatably connected with two transmission shafts (10) symmetrically arranged, the side between every two adjacent transmission shafts (10) away from vertical plate one (9) is rotatably connected with vertical plate two (11), the outer circumferential wall of each transmission shaft (10) is fixedly provided with a roller (12).

2. The stacking device for FRP daylighting tile transportation according to claim 1, characterized in that: The side wall of each main frame (7) is fixedly installed with motor one (13), the output end of each motor one (13) is fixedly installed with gear one (14), the side of each transmission rod (8) away from the corresponding vertical plate one (9) is fixedly installed with gear two (15) engaged with the corresponding gear one (14).

3. The stacking device for FRP daylighting roof tile transportation according to claim 1, characterized in that: The side wall of each main frame (7) is fixedly installed with motor two (16), the output end of each motor two (16) is fixedly installed with gear three (17), the transmission shaft (18) is rotatably connected between each main frame (7) and the corresponding vertical plate two (11), the gear four (19) and the gear five (20) are symmetrically fixedly installed on the side wall of both ends of each linkage rod (18), and each gear four (19) is engaged with the corresponding gear three (17).

4. The stacking device for FRP daylighting roof tile transportation according to claim 3, characterized in that: The middle region of each roller (12) is fixedly installed with gear six (21), and a plurality of gear sixes (21) are engaged with the corresponding gear five (20) respectively.

5. The stacking device for FRP daylighting roof tile transportation according to claim 1, characterized in that: The side wall of the main frame (3) is fixedly installed with an electric push rod (24), and the telescopic end of the electric push rod (24) is fixedly installed with a transfer fork (25).

6. The stacking device for FRP daylighting roof tile transportation according to claim 1, characterized in that: The side wall of the running base (2) is fixedly installed with a controller (26), and the controller (26) is electrically connected with the running base (2), the lifting mechanism (4), the plurality of motor one (13) and the plurality of motor two (16).

7. The stacking device for FRP daylighting roof tile transportation according to claim 3, characterized in that: ​