Rapier loom for weaving all-wool fabric

By integrating a dust collection hood, dust removal box, exhaust fan, and water pump system onto the rapier loom, the health risks associated with inhaling lint from wool fabrics have been addressed, enabling effective collection and treatment of lint and ensuring a safe working environment.

CN120905846APending Publication Date: 2025-11-07JIANGSU OUQIAO WORSTED TEXTILE CO LTD
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Patent Information

Application Number
CN202511223611.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

The fluff generated during the use of rapier looms on pure wool fabrics can be easily inhaled by workers, affecting their health and obstructing their vision. Existing technologies have not been able to effectively solve this problem.

Method used

A system comprising a rapier loom body, a dust collection hood, a dust collection box, an exhaust fan, and a water pump was designed. The system draws in fluff through the exhaust fan and mixes it with water in the dust collection box. The fluff is then separated using a filter plate and a filter tube, thus achieving the collection and treatment of fluff.

Benefits of technology

It effectively prevents workers from inhaling lint, reducing health risks, ensuring a clean working environment, preventing lint from clogging pipes, and ensuring the normal operation of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a rapier loom for all-wool fabric weaving, and relates to the technical field of rapier looms, in particular to a rapier loom for all-wool fabric weaving, which comprises a rapier loom body, a dust collection cover is fixedly mounted at the upper part of the interior of the rapier loom body, and the left end of the dust collection cover is connected with a dust removal box through a pipeline; and a separation box is movably installed in the dust removal box, an exhaust fan is fixedly connected to the upper end face of the dust removal box, and a filter plate is connected to the rear end of the exhaust fan through a pipeline. According to the rapier loom for all-wool fabric weaving, the rapier loom body, the dust collection cover, the dust removal box, the exhaust fan and the water pump are matched, the exhaust fan is arranged, fluff generated in the rapier loom body is absorbed into the dust removal box, and then water is sprayed into the dust removal box in combination with the water pump; the water is fully mixed with the fluff, so that the fluff is prevented from being sucked by a worker by mistake, and the harm of the fluff to the body health of the worker is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rapier loom, in particular to a rapier loom for weaving all-wool fabric. BACKGROUND

[0002] All-wool fabric is a textile fabric made of animal hair as raw material, which has the characteristics of natural fiber and complex processing technology. All-wool fabric needs to use a rapier loom in the weaving process. The rapier loom is the most widely used shuttleless loom. In addition to the characteristics of high speed, high automation and high efficiency of shuttleless loom, its active weft insertion method has strong adaptability to various yarns. In addition, the rapier loom has obvious advantages in multi-color weft weaving and can produce up to 16 color yarns. With the replacement of shuttle looms by shuttleless looms, the rapier loom will become the main production machine for woven fabrics.

[0003] However, during the use of the rapier loom for all-wool fabric, the fabric body will rub against the upper part of the rapier loom after contact, and the rubbed all-wool fabric will generate some fluff. At this time, due to the light weight of the fluff, the fluff will mix with the air, and the mixed air is easy to be inhaled by the workers into the body. As the working time of the workers continues to extend, the amount of fluff inhaled by the workers will also increase in the body, thereby causing harm to the workers' bodies. At the same time, the mixing of fluff and air will also interfere with the workers' line of sight, thereby affecting the working environment of the workers. SUMMARY

[0004] The present application provides a rapier loom for weaving all-wool fabric, which solves the problems raised in the background art.

[0005] To achieve the above purpose, the present application is realized by the following technical scheme: a rapier loom for weaving all-wool fabric, comprising a rapier loom body, a dust collecting hood is fixedly installed above the inside of the rapier loom body, a dust removal box is connected to the left end pipeline of the dust collecting hood, a separation box is movably installed in the inside of the dust removal box, an air extractor is fixedly connected to the upper end face of the dust removal box, a filter plate is connected to the rear end pipeline of the air extractor, a plurality of nozzles are uniformly distributed on the top surface of the inner wall of the dust removal box and located above the separation box, a water pump is connected to the lower end pipeline of the left side of the dust removal box, and a filter tube is threadedly connected to the right end of the water pump and located below the separation box.

[0006] Optionally, a connecting pipe is fixedly installed on the upper end of the dust collecting hood, and the outer wall of the connecting pipe is fixedly sleeved with the inner wall of the upper end face of the rapier loom body, and a dust outlet is fixedly installed at the end of the connecting pipe away from the dust collecting hood and located in the inside of the dust removal box.

[0007] Optionally, the left end of the front of the dust removal box is hingedly connected with a box door in front of the separation box, the bottom surface of the inner wall of the dust removal box is provided with an inclined plate with a high back and a low front, and the left and right sides of the inner wall of the dust removal box are respectively provided with grooves outside the separation box.

[0008] Optionally, the bottom surface of the separation box is uniformly provided with a plurality of through holes, the left and right sides of the separation box are respectively fixedly installed with protrusions, the outer wall of the end of the protrusion away from the separation box is movably connected with the inner wall of the groove, and the upper end of the dust removal box is fixedly installed with a water adding pipe on the left side of the air extractor.

[0009] Optionally, the upper end of the air extractor is fixedly installed with an air outlet pipe, the back of the air extractor is fixedly connected with an air inlet pipe, one end of the air inlet pipe away from the air extractor extends to the inside of the dust removal box, and the inner wall of the front end of the air inlet pipe is fixedly sleeved with the outer wall of the filter plate.

[0010] Optionally, the upper end of the spray head is fixedly installed with a vertical pipe, one end of the vertical pipe away from the spray head is fixedly connected with a horizontal pipe, the left and right sides of the horizontal pipe are respectively fixedly installed with communication pipes, the outer sides of the communication pipes are fixedly connected with the inner wall of the dust removal box, and the outer side of the left communication pipe is fixedly connected with the water pump through a pipeline.

[0011] Optionally, the left side of the water pump is fixedly installed with a water outlet pipe, one end of the water outlet pipe away from the water pump extends to the inside of the communication pipe, the right side of the water pump is fixedly installed with a water inlet pipe, one end of the water inlet pipe away from the water pump extends to the inside of the dust removal box, and the right end of the water inlet pipe is threadedly connected with the left end of the filter pipe.

[0012] Optionally, the front of the box door is hingedly connected with an opening and closing door in front of the separation box, a sealing ring is arranged at the connection between the opening and closing door and the box door, and the front of the box door is fixedly installed with a foreign matter discharge pipe below the separation box.

[0013] The application has the following advantages:

[0014] 1. The worsted fabric weaving rapier loom, through the cooperation between the rapier loom body, the dust collecting cover, the dust removal box, the air extractor and the water pump, the setting of the air extractor, the function of absorbing the lint generated in the rapier loom body into the dust removal box is realized, the water is sprayed into the dust removal box by the water pump, the water and the lint are fully mixed, the lint is prevented from being inhaled by the staff, and the harm of the lint to the health of the staff is reduced.

[0015] 2. The worsted fabric weaving rapier loom, through the cooperation between the dust removal box, the separation box, the through hole and the box door, the setting of the separation box, the collection of the lint is realized, the through hole is used for separating the liquid and the lint, the separated lint shell can be collected on the separation box, and the uniform treatment of the collected lint of the rapier loom body is facilitated.

[0016] 3、The full wool fabric weaving rapier loom, through the cooperation between the dust removal box, the separation box, the filter tube and the filter plate, adopts the installation mode of the filter tube, realizes that the wool in the liquid before entering the water pump is blocked, and simultaneously adopts the installation mode of the filter plate, realizes that the wool in the gas before entering the air exhauster is blocked, prevents the wool from being blocked in the inside of the pipeline, so as to ensure that the liquid and the gas in the pipeline always flow. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the present application;

[0018] Figure 2 It is a side view of the water outlet pipe in the structure of the present application;

[0019] Figure 3 It is a side view of the dust collecting cover in the structure of the present application;

[0020] Figure 4 It is a rear view of the air inlet pipe in the structure of the present application;

[0021] Figure 5 It is a top view of the through hole in the structure of the present application;

[0022] Figure 6 It is a top view of the inclined plate in the structure of the present application.

[0023] In the figure: 1, rapier loom body; 2, dust collecting cover; 3, dust removal box; 4, separation box; 5, air exhauster; 6, filter plate; 7, spray head; 8, water pump; 9, filter tube; 10, connecting pipe; 11, dust outlet cover; 12, box door; 13, inclined plate; 14, groove; 15, through hole; 16, protruding block; 17, water filling pipe; 18, air outlet pipe; 19, air inlet pipe; 20, vertical pipe; 21, horizontal pipe; 22, communication pipe; 23, water outlet pipe; 24, water inlet pipe; 25, opening and closing door; 26, impurity discharge pipe. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0025] Please refer to Figure 1 and Figure 5The application provides a technical scheme: a rapier loom for all-wool fabric weaving, which comprises a rapier loom body 1, a dust collecting hood 2 fixedly installed above the inside of the rapier loom body 1, a dust removal box 3 connected with the left end of the dust collecting hood 2, a separation box 4 movably installed in the inside of the dust removal box 3, and an air extractor 5 fixedly connected with the upper end face of the dust removal box 3. When the air extractor 5 is turned on, the air flow at the rapier loom body 1 and the dust removal box 3 is driven, the fluff generated during the use of the rapier loom body 1 is sucked into the inside of the dust collecting hood 2, the fluff in the dust collecting hood 2 is discharged from a dust outlet 11 to the inside of the dust removal box 3 after passing through the inside of a connecting pipe 10, the rear end of the air extractor 5 is connected with a filter plate 6, the installation of the filter plate 6 blocks the impurities in the air entering the air extractor 5, the top face of the inner wall of the dust removal box 3 is uniformly provided with a plurality of nozzles 7 above the separation box 4, the installation of the nozzles 7 sprays the liquid in the dust removal box 3 to the upper side of the separation box 4 to provide power, the lower end pipe on the left side of the dust removal box 3 is connected with a water pump 8, the liquid in the dust removal box 3 is circulated under the driving of the water pump 8, and the right end of the water pump 8 is connected with a filter pipe 9 below the separation box 4 through a pipe thread connection, and the installation of the filter pipe 9 removes the impurities in the liquid entering the water pump 8.

[0026] The upper end of the dust collecting hood 2 is fixedly installed with the connecting pipe 10, the outer wall of the connecting pipe 10 is fixedly sleeved with the inner wall of the upper end face of the rapier loom body 1, the connecting pipe 10 is connected with the dust outlet 11 and the dust collecting hood 2, and the end, away from the dust collecting hood 2, of the connecting pipe 10 is fixedly installed with the dust outlet 11 in the inside of the dust removal box 3.

[0027] The left end of the front face of the dust removal box 3 is hingedly connected with a box door 12 in front of the separation box 4, the bottom face of the inner wall of the dust removal box 3 is provided with a sloping plate 13 with the rear end being higher than the front end, the installation of the sloping plate 13 enables the impurities in the liquid to move to the front of the dust removal box 3, and the left and right sides of the inner wall of the dust removal box 3 are respectively provided with recesses 14 outside the separation box 4.

[0028] Please refer to Figure 2 and Figure 6 The bottom face of the separation box 4 is uniformly provided with a plurality of through holes 15, the left and right sides of the separation box 4 are respectively fixedly installed with protruding blocks 16, the outer wall of the end, away from the separation box 4, of the protruding block 16 is movably connected with the inner wall of the recess 14, the connecting mode of the movable connection enables the protruding block 16 to move in the inside of the recess 14 and facilitates the separation box 4 to be taken out from the dust removal box 3, and the upper end of the dust removal box 3 is fixedly installed with a water adding pipe 17 on the left side of the air extractor 5.

[0029] The upper end of the air extractor 5 is fixedly provided with an air outlet pipe 18, and the back of the air extractor 5 is fixedly connected with an air inlet pipe 19, and the air inlet pipe 19 extends to the inside of the dust removal box 3 at the end away from the air extractor 5, and the air inlet pipe 19 is provided to connect the air extractor 5 and the filter plate 6, and the inner wall of the front end of the air inlet pipe 19 is fixedly sleeved with the outer wall of the filter plate 6.

[0030] The upper end of the air extractor 5 is fixedly provided with an air outlet pipe 18, and the back of the air extractor 5 is fixedly connected with an air inlet pipe 19, and the air inlet pipe 19 extends to the inside of the dust removal box 3 at the end away from the air extractor 5, and the air inlet pipe 19 is provided to connect the air extractor 5 and the filter plate 6, and the inner wall of the front end of the air inlet pipe 19 is fixedly sleeved with the outer wall of the filter plate 6.

[0031] Please refer to Figure 3 With Figure 4 The left side of the water pump 8 is fixedly provided with an outlet pipe 23, and the outlet pipe 23 extends to the inside of the communication pipe 22 at the end away from the water pump 8, and the installation of the outlet pipe 23 connects the water pump 8 and the spray head 7, and the right side of the water pump 8 is fixedly provided with an inlet pipe 24, and the inlet pipe 24 extends to the inside of the dust removal box 3 at the end away from the water pump 8, and the right end of the inlet pipe 24 is threadedly connected with the left end of the filter pipe 9.

[0032] The front of the box door 12 is hingedly connected with an opening and closing door 25 in front of the separation box 4, and by opening or closing the opening and closing door 25, the separation box 4 can be taken out from the dust removal box 3 for cleaning, and a sealing ring is arranged at the connection between the opening and closing door 25 and the box door 12, and the front of the box door 12 is fixedly provided with a foreign matter discharge pipe 26 below the separation box 4.

[0033] In summary, the all-wool fabric weaving sword bar machine, in use, first, open the air extractor 5 and water pump 8 power, when the air extractor 5 is opened, driving the sword bar machine body 1 and the flow of air in the dust removal box 3, the sword bar machine body 1 in the use process produces the wool is sucked into the inside of the dust cover 2, the wool in the dust cover 2 is discharged from the dust cover 11 to the inside of the dust removal box 3 after passing through the inside of the connecting pipe 10, then, due to the opening of the water pump 8 power, driving the liquid in the dust removal box 3 below the separation box 4, the liquid enters the inside of the water inlet pipe 24 after passing through the inside of the filter pipe 9 in turn, at this time, the filter pipe 9 is arranged, which can separate the liquid and impurities, the liquid after impurity removal enters the inside of the water inlet pipe 24 and then enters the inside of the water outlet pipe 23, the communication pipe 22, the horizontal pipe 21 and the vertical pipe 20, and is sprayed from the nozzle 7 to the inside of the dust removal box 3, the water sprayed from the nozzle 7 mixes with the wool discharged from the dust cover 11, the mixture falls to the separation box 4 under the action of gravity, the liquid in the mixture flows to the lower part of the separation box 4 through the through hole 15, the liquid in the dust removal box 3 is circulated under the driving of the water pump 8, then, the opening of the air extractor 5 makes the air in the dust removal box 3 enter the inside of the filter plate 6, at this time, the filter plate 6 separates the wool in the air, the gas in the filter plate 6 is discharged from the air outlet pipe 18 after passing through the inside of the air inlet pipe 19, finally, after the wool is removed, the liquid in the dust removal box 3 can be discharged from the impurity discharge pipe 26, by opening the opening and closing door 25, the separation box 4 can be taken out from the inside of the dust removal box 3, so that the separated wool can be taken out from the inside of the dust removal box 3, since the dust removal box 3 and the box door 12 are connected by hinge hinged connection, the box door 12 can be opened to clean the inside of the dust removal box 3, since the water inlet pipe 24 and the filter pipe 9 are connected by screw thread, the filter pipe 9 can be taken off the water inlet pipe 24 for cleaning, preventing impurities from blocking the water inlet pipe 24.

[0034] In the description of the application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or equipment.

[0035] Although embodiments of the application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the application, and the scope of the application is defined by the appended claims and their equivalents.

Claims

1. A rapier loom for weaving a woolen fabric, comprising a rapier loom body (1), characterized in that: The upper fixed installation of the rapier loom body (1) inside, the left end pipeline of dust collecting cover (2) is connected with dust removal box (3), the inside movable installation of dust removal box (3) has separation box (4), the upper end surface of dust removal box (3) is fixedly connected with the exhaust fan (5), the rear end pipeline of exhaust fan (5) is connected with filter plate (6), the top surface of dust removal box (3) inner wall evenly distributes several nozzles (7) above separation box (4), the lower end pipeline of dust removal box (3) left side is connected with water pump (8), the right end of water pump (8) is connected with filter tube (9) below separation box (4) through pipeline screw thread.

2. A rapier loom for weaving all-wool fabric according to claim 1, characterized in that: The upper end of the dust collecting cover (2) is fixedly installed with a connecting pipe (10), and the outer wall of the connecting pipe (10) is fixedly sleeved with the inner wall of the upper end surface of the rapier loom body (1), and the end away from the dust collecting cover (2) of the connecting pipe (10) is fixedly installed with a dust outlet cover (11) inside the dust removal box (3).

3. A rapier loom for weaving all-wool fabric according to claim 1, characterized in that: The left end of the front of the dust removal box (3) is hingedly connected with a box door (12) in front of the separation box (4), the bottom surface of the inner wall of the dust removal box (3) is provided with an inclined plate (13) with high back and low front, and the left and right sides of the inner wall of the dust removal box (3) are respectively provided with grooves (14) outside the separation box (4).

4. A rapier loom for weaving all-wool fabric according to claim 3, characterized in that: The bottom surface of the separation box (4) is evenly provided with a plurality of through holes (15), the left and right sides of the separation box (4) are respectively fixedly installed with protrusions (16), and the outer wall of the end away from the separation box (4) of the protrusion (16) is movably connected with the inner wall of the groove (14), the upper end of the dust removal box (3) is fixedly installed with a water adding pipe (17) on the left side of the exhaust fan (5).

5. A rapier loom for weaving all-wool fabric according to claim 4, characterized in that: The upper end of the exhaust fan (5) is fixedly installed with an air outlet pipe (18), the back of the exhaust fan (5) is fixedly connected with an air inlet pipe (19), and the end away from the exhaust fan (5) of the air inlet pipe (19) extends into the inside of the dust removal box (3), and the inner wall of the front end of the air inlet pipe (19) is fixedly sleeved with the outer wall of the filter plate (6).

6. A rapier loom for weaving all-wool fabric according to claim 1, characterized in that: The upper end of the nozzle (7) is fixedly installed with a vertical pipe (20), the end away from the nozzle (7) of the vertical pipe (20) is fixedly connected with a horizontal pipe (21), the left and right sides of the horizontal pipe (21) are respectively fixedly installed with communication pipes (22), and the outer side of the communication pipe (22) is fixedly connected with the inner wall of the dust removal box (3), and the outer side of the left communication pipe (22) is fixedly connected with the water pump (8) through the pipeline.

7. A rapier loom for weaving a full wool fabric according to claim 6, characterized in that: The left side of the water pump (8) is fixedly installed with a water outlet pipe (23), and the end away from the water pump (8) of the water outlet pipe (23) extends into the inside of the communication pipe (22), the right side of the water pump (8) is fixedly installed with a water inlet pipe (24), and the end away from the water pump (8) of the water inlet pipe (24) extends into the inside of the dust removal box (3), and the right end of the water inlet pipe (24) is screwedly connected with the left end of the filter tube (9).

8. A rapier loom for weaving all-wool fabric according to claim 3, characterized in that: The front of the box door (12) is hinged with an opening and closing door (25) in front of the separation box (4) through a hinge, and a sealing ring is arranged at the connection of the opening and closing door (25) and the box door (12). The front of the box door (12) is fixedly installed with a impurity discharge pipe (26) below the separation box (4).