Rapid cutting and processing equipment for rope

Abstract

The embodiment of the invention discloses quick rope cutting and processing equipment which comprises a discharging device used for discharging a rope; the meter counter device is used for measuring the moving length of the rope; the cutting device is used for cutting off the rope; the traction device is used for providing traction force for movement of the rope; and the transferring device is provided with a rope head fixing sub-device, a clamping sub-device and a moving sub-device, the rope head fixing sub-device is used for fixing a rope head on the incoming material side of the cutting device after the cutting device cuts off the rope, the clamping device is used for clamping the rope head on the incoming material side of the cutting device, and the moving sub-device moves the rope head to the traction end of the traction device. According to the rapid cutting and processing equipment for the rope, rapid cutting and processing of the high-strength fiber rope can be achieved, the procedures of feeding, length metering, cutting, rope head processing and the like are automatically completed, and the requirements for improving the processing efficiency and guaranteeing the rope processing quality are met.

Description

TECHNICAL FIELD

[0001] The embodiment of the application relates to the technical field of rope processing equipment, and particularly relates to a rope rapid cutting processing equipment. BACKGROUND

[0002] Organic fiber ropes are widely used on airships, such as the connection of tail wings and capsules, the installation of load devices on the capsules, the tensioning ropes inside the capsules and tail wings, etc. Usually, such organic fiber ropes are mostly high-strength and lightweight fiber ropes, such as high-strength PE ropes, aramid ropes, polyimide ropes, etc. The specifications of the ropes are from 1 mm to 10 mm in diameter, and the cutting lengths of the ropes are from 10 cm to tens of meters.

[0003] In the manufacturing process of airships, a large number of rope processing pieces need to be prepared. At present, these rope processing pieces are mainly realized by manual methods. The main processing procedures include rope length measurement, rope cutting position marking, rope cutting, and rope head processing. Due to the special material quality, specification type, processing precision, and rope head processing consistency requirements of airship products, the current rope processing pieces cannot meet the use requirements, and have the following disadvantages:

[0004] 1. Slow rope cutting speed and low rope processing piece production efficiency. High-strength and lightweight fibers generally have high strength or high modulus performance. The blade cutting method commonly used in rope cutting is difficult to effectively cut the rope, and the blade is easy to wear and the operator is easy to be injured during the rope cutting process.

[0005] 2. Inadequate rope cutting length precision. During the rope cutting process, a ruler or a tape measure is usually used for measurement. Due to the internal tension and elasticity of the fiber rope and the insufficient precision of the measurement tool, the rope cutting length deviation is large, especially for tens of meters long rope processing pieces, the deviation can be more than 10 cm.

[0006] 3. Low and unreliable rope head reinforcing processing efficiency. Rope head reinforcing processing is to avoid rope head scattering. The current rope head reinforcing processing method of the rope processing piece is manual winding with adhesive tape, which has large workload, low work efficiency, and large deviation in the size and tightness of the rope head wrapping, and the rope head processing quality is uneven. Multi-specification and multi-size rope cutting processing

[0007] 4. Multi-specification and multi-size rope cutting processing has great processing difficulty. According to the use position of the airship, the cutting length of the rope needs to be from 10 cm to tens of meters, and the cutting size span is large, especially for cutting tens of meters long rope. SUMMARY

[0008] In order to solve the above problems, the technical scheme puts forward a kind of rope quick cutting processing equipment, the equipment is realized to high-strength fiber rope high precision, quick cutting processing, automatically complete the quick reinforcement processing of rope head, it is suitable for the production demand of the rope processing piece of multiple specifications and sizes on airship, realizes the quick, stable and reliable cutting of rope, and ensures that the rope head after cutting is not scattered, meets the cutting length size precision requirement, and realizes that the cutting length size span can also be switched simply.

[0009] In order to realize the above purpose, the embodiment of the application provides the following technical scheme:

[0010] A kind of rope quick cutting processing equipment, comprising the following structure:

[0011] Discharge device, for the discharge of rope;

[0012] Meter device, for measuring the length of rope movement;

[0013] Cutting device, for cutting processing to rope;

[0014] Traction device, for providing traction for the movement of rope;

[0015] Transfer device, with rope head fixing device, clamping device and moving device, the rope head fixing device is used to fix the rope head of incoming side after cutting device cuts rope, the clamping device is used to clamp the rope head of incoming side of cutting device, and the moving device moves the rope head to the traction end of traction device.

[0016] Further, the moving device includes lifting structure and translation structure, the translation structure drives the lifting structure to translate, and the lifting structure drives the clamping device to move up and down.

[0017] Further, the rope head fixing device includes clamping fixing frame and clamping driving structure, the clamping driving structure is fixed on the clamping fixing frame, the driving end of the clamping driving structure is clamping movable end, and the clamping fixing frame is provided with clamping fixed end corresponding to the clamping movable end.

[0018] Further, the traction device includes driving roller, driving motor, driven roller, compression driving device and linear sliding structure, the driving motor provides rotary power for the driving roller, the driven roller is arranged at the sliding end of linear sliding structure, the compression driving device provides sliding power for linear sliding structure, and the driven roller is controlled by the compression driving device to form compression and release of rope between the driving roller.

[0019] Further, two sides of the driven roller are provided with connecting blocks, and an arc-shaped slot is arranged on the position of the connecting block in contact with the rope.

[0020] Further, the cutting device comprises a cutting frame, a first cutting knife, and a cutting power sub-device, the cutting power sub-device is fixed on the cutting frame, the movable end of the cutting power sub-device is fixed with the first cutting knife, and the cutting frame is provided with a pressing surface corresponding to the first cutting knife.

[0021] Further, the pressing surface is provided with a second cutting knife, and the first cutting knife and the second cutting knife form a misaligned fit when the first cutting knife is closed to the pressing surface.

[0022] Further, the cutting frame is provided with a sliding rail, and a sliding block matched with the sliding rail is arranged between the movable end of the cutting power sub-device and the first cutting knife.

[0023] Further, the meter counter device comprises an encoder, a fixed pressure wheel, a movable pressure wheel, and an elastic structure, the encoder rotates synchronously with the fixed pressure wheel, and the movable pressure wheel is pressed against the fixed pressure wheel under the elastic force of the elastic structure.

[0024] Further, the elastic structure comprises an elastic body mounting frame, a sliding rod, and an elastic body, the elastic body mounting frame is provided with a shaft connected with the movable pressure wheel, the elastic body mounting frame is provided with a cavity accommodating the elastic body, and the cavity is also used for guiding the sliding direction of the sliding rod.

[0025] Further, the feeding device comprises a winding disc, at least two fixed pulleys, at least one movable pulley, a counterweight, an upper proximity switch, and a lower proximity switch, the movable pulley is arranged between the two fixed pulleys to form multiple bends of the rope, the movable pulley is connected with the counterweight, the counterweight provides a stable tension for the rope, and the fast rope cutting processing equipment can realize stable tension of the rope during cutting, thereby ensuring the cutting precision. The upper proximity switch and the lower proximity switch are arranged on the upper side and the lower side of the movable pulley respectively, and are used for detecting the position of the movable pulley.

[0026] Further, the movable pulley is provided with a limiting sliding block, the limiting sliding block slides on a vertically arranged straight sliding rail, and is used for guiding the up-and-down movement of the movable pulley.

[0027] Further, a point gluing device is arranged in front of the cutting device, the point gluing device comprises a quick-drying glue bottle, a point gluing machine, a blowing block, a point gluing pen, and two guide plates, the quick-drying glue bottle and the point gluing machine, and the point gluing machine and the point gluing pen are connected through glue guide pipes; the two guide plates position and guide the rope passing through, the point gluing pen is located directly above the straightened rope and points glue downward, and the blowing block is located directly above the rope and is located at the rear side of the point gluing pen.

[0028] The embodiment of the present application has the following advantages:

[0029] The rope rapid cutting processing equipment can realize rapid cutting processing of high-strength fiber ropes, automatically complete processes including feeding, length measurement, cutting and rope head processing, and meet the needs of improving processing efficiency and ensuring rope processing quality.

[0030] The rope rapid cutting processing equipment is provided with a combination of a fixed pulley and a movable pulley in the feeding device, and a counterweight is added to the movable pulley. The rope passes through the feeding device, and is finally moved forward by the traction device. In the process of moving forward, the movable pulley of the feeding device is moved upward, and the movable pulley set is connected with the weight assembly, so that the weight provides a stable tension for the rope. Through this structure, the rope rapid cutting processing equipment can maintain a stable tension of the rope during cutting.

[0031] The rope rapid cutting processing equipment is provided with a combination of a fixed pulley and a movable pulley in the feeding device, and a counterweight is added to the movable pulley. The rope passes through the feeding device, and is finally moved forward by the traction device. In the process of moving forward, the movable pulley of the feeding device is moved upward, and the movable pulley set is connected with the weight assembly, so that the weight provides a stable tension for the rope. Through this structure, the rope rapid cutting processing equipment can maintain a stable tension of the rope during cutting.

[0032] The rope rapid cutting processing equipment can realize rapid fixing and processing of the two ends of the cut rope, avoiding the influence of scattered fibers on normal use.

[0033] The cutting device of the rope rapid cutting processing equipment is arranged between the point speed dry glue device and the traction device. After the rope is cut, the transfer device grabs the rope on the left side of the cutting device and transfers the rope to the traction device. In this way, the motor feeding length will not be limited by the mechanism, which solves the problem of the need for a certain tension for cutting and the large feeding span of the rope. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can be obtained from the provided drawings without creative labor.

[0035] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and are not used to limit the conditions that can be implemented by the application, so they do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effect and purpose that can be achieved by the application, should still fall within the scope covered by the disclosed technology.

[0036] Figure 1 A product structure diagram of a rope rapid cutting processing equipment is provided for an embodiment of the application.

[0037] Figure 2 For Figure 1 The top view;

[0038] Figure 3 A feeding device structure diagram in a rope rapid cutting processing equipment is provided for an embodiment of the application, and the arrow in the figure is the rope movement direction.

[0039] Figure 4 A metering device structure diagram in a rope rapid cutting processing equipment is provided for an embodiment of the application, and the arrow in the figure is the rope movement direction.

[0040] Figure 5 A cutting device result diagram in a rope rapid cutting processing equipment is provided for an embodiment of the application, and the left side is a part of the transfer device structure, and the arrow in the figure is the rope movement direction.

[0041] Figure 6 A traction device structure diagram in a rope rapid cutting processing equipment is provided for an embodiment of the application, and the arrow in the figure is the rope movement direction.

[0042] Figure 7 A transfer device structure diagram in a rope rapid cutting processing equipment is provided for an embodiment of the application, and the arrow in the figure is the rope movement direction.

[0043] Figure 8 A glue dispensing device structure diagram in a rope rapid cutting processing equipment is provided for an embodiment of the application, and the arrow in the figure is the rope movement direction.

[0044] In the figure:

[0045] 1, feeding device; 11, winding disc; 12, fixed pulley; 13, movable pulley; 14, counterweight; 15, upper proximity switch; 16, lower proximity switch; 17, guide structure; 18, limit slide block; 19, linear slide rail;

[0046] 2, metering device; 21, encoder; 22, fixed pressure roller; 23, movable pressure roller; 24, elastomer mounting bracket; 25, slide rod; 26, elastomer;

[0047] 3. Cutting device; 31. Cutting frame; 32. Pressing surface; 33. First cutting blade; 34. Cutting power device; 35. Second cutting blade;

[0048] 4. Traction device; 41. Driving roller; 42. Drive motor; 43. Driven roller; 44. Pressing drive sub-device; 45. Linear sliding structure; 46. Connecting block;

[0049] 5. Transfer device; 51. Clamping and fixing frame; 52. Clamping drive structure; 53. Movable clamping head; 54. Clamping device; 55. Lifting structure; 56. Translation structure;

[0050] 6. Dispensing device; 61. Quick-drying glue bottle; 62. Dispensing machine; 63. Air blower; 64. Dispensing pen; 65. Guide plate;

[0051] 7. Frame;

[0052] 8. Countertop;

[0053] 9. Human-machine interface;

[0054] 10. Rope. Detailed Implementation

[0055] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0056] like Figure 1 As shown, a rapid rope cutting and processing device is used to quickly cut ropes and cords with high precision, stable tension, and a loose rope head, while maintaining reliable structural strength and high quality. The device includes the following structure:

[0057] The feeding device 1 is used for feeding the rope. The rope 10 in this technology includes any one of rope, cord, cable, steel rope, and steel cable.

[0058] Meter 2 is used to measure the length of the rope 10's movement.

[0059] The cutting device 3 is used to cut the rope 10 that meets the set length of the rope 10 by detecting the length of the rope 10 movement through the meter counter device 2.

[0060] The traction device 4 is used to provide traction for the movement of the rope 10.

[0061] The transfer device 5 is equipped with a rope end fixing sub-device, a clamping sub-device, and a moving sub-device. The rope end fixing sub-device is used to fix the rope end on the incoming side of the cutting device 3 after the cutting device 3 cuts the rope 10. The clamping device 54 is used to clamp the rope end on the incoming side of the cutting device 3. The moving sub-device moves the rope end to the traction end of the traction device 4.

[0062] like Figure 2 As shown, in this technology, since the feeding device 1 needs to control the tension of the rope 10, there is a bending of the rope 10. After the material is discharged from the feeding device 1, the rope 10 is in a taut straight line state as it passes through the meter counter device 2, the cutting device 3, and the traction device 4 in sequence. This can avoid the problem of the rope 10 getting tangled in the equipment due to bending, thus eliminating the occurrence of faults. Moreover, since the rope 10 travels in a straight line, the distance between each device is minimized, which greatly reduces the overall spatial structure of the equipment.

[0063] The technical details and beneficial effects of the above-mentioned devices are described in detail below with reference to the embodiments:

[0064] 1. Feeding device 1

[0065] like Figure 3 As shown, the feeding device 1 includes a reel 11, at least two fixed pulleys 12, at least one movable pulley 13, a counterweight 14, an upper proximity switch 15, and a lower proximity switch 16. The reel 11 is controlled by a motor and can feed or tighten the material by rotating. The movable pulley 13 is located between the two fixed pulleys 12, causing the rope 10 to form multiple bends. The movable pulley 13 is connected to the counterweight 14. This structure enables automatic feeding of the rope 10 under a certain tension, and the counterweight 14 provides the rope 10 with a continuous and stable tension, so the rope 10 is always in a taut state, which cancels out the elasticity of the rope 10 and provides a guarantee for subsequent fixed-length cutting of the rope 10. A guide structure 17 can be provided on the outer side of the two fixed pulleys 12 to guide the direction and angle of the rope 10 entering and exiting the pulley group. For example, in this embodiment, a guide block is provided between the reel 11 and the fixed pulley 12, that is, the rope 10 enters the pulley group after passing through the guide block. In this embodiment, two fixed pulleys 12 are provided, which are respectively installed on the upper left and upper right of the movable pulley 13. The guide mechanism 17 on the lower right of the movable pulley 13 is a fixed pulley, which is used to guide the direction and angle of the rope 10 out, that is, the rope 10 enters the subsequent equipment after passing through the guide mechanism 17.

[0066] The upper proximity switch 15 and the lower proximity switch 16 are respectively arranged on the upper and lower sides of the movable pulley 13, and are used to detect the position of the movable pulley 13. The rope 10 is always conveyed forward under the traction of the traction device 4, and the movable pulley 13 is moved upward during the advancement of the rope 10 until the upper proximity switch 15 senses the movable pulley 13, at which time the upper proximity switch 15 gives a start signal, and the system controls the rotation of the material winding disc 11 to realize automatic material feeding of the rope 10; with the rotation of the material winding disc 11, the movable pulley 13 starts to move downward under the gravity traction of the counterweight 14 until the lower proximity switch 16 senses the movable pulley 13, at which time the lower proximity switch 16 gives a stop signal, and the material winding disc 11 stops rotating, and the cycle is repeated. The technology also provides a limiting sliding block 18 for the movable pulley 13, the limiting sliding block 18 slides on a vertically arranged straight sliding rail 19, and is used to limit the lateral freedom degree of the movable pulley 13, so that the movable pulley 13 can only move upward and downward, to prevent the movable pulley 13 from swinging left and right, and to ensure the stability of the tension.

[0067] 2. Meter device 2

[0068] As shown in Figure 4 , the meter device 2 comprises an encoder 21, a fixed pressure roller 22, a movable pressure roller 23, and an elastic structure. The encoder 21 and the fixed pressure roller 22 are fixed through a frame body, so that the metering end of the encoder 21 is connected with and synchronously rotates with the fixed pressure roller 22. The movable pressure roller 23 is pressed against the fixed pressure roller 22 under the elastic force of the elastic structure, and the movable pressure roller 23 and the fixed pressure roller 22 clamp the rope 10. The rope 10 moves between the movable pressure roller 23 and the fixed pressure roller 22, and moves under the action of the traction device 4 to drive the movable pressure roller 23 and the fixed pressure roller 22 to rotate. The encoder 21 synchronously rotates with the movable pressure roller 23. With the rotation of the encoder 21, the encoder 21 measures the moving length of the rope 10, and realizes accurate length cutting of the rope 10.

[0069] The elastic structure comprises an elastic body 26 mounting frame 24, a sliding rod 25, and an elastic body 26. The sliding rod 25 is provided with a shaft connected with the movable pressure roller 23. The elastic body 26 mounting frame 24 is provided with a cavity accommodating the elastic body 26 and the sliding rod 25. The cavity is also used to guide the sliding direction of the sliding rod 25. The pressing force between the movable pressure roller 23 and the fixed pressure roller 22 is provided by the elastic body 26. In this embodiment, the elastic body 26 is a spring.

[0070] 3. Cutting device 3

[0071] As shown in Figure 5As shown, the cutting device 3 includes a cutting frame 31, a first cutting blade 33, and a cutting power sub-device 34. The cutting power sub-device 34 is fixed on the cutting frame 31, and the first cutting blade 33 is fixed to the movable end of the cutting power sub-device 34. The cutting frame 31 is provided with a pressing surface 32 corresponding to the first cutting blade 33. When the meter counter device 2 detects that the rope 10 has moved to a set value, the cutting power sub-device 34 controls the first cutting blade 33 to cut onto the pressing surface 32 of the cutting frame 31, thereby realizing the cutting of the rope 10 by the cutting device 3. After the cutting is completed, the cutting power sub-device 34 resets. In this technology, the cutting power sub-device 34 can be any one of a cylinder, a hydraulic cylinder, an electric push rod, or a lead screw device.

[0072] To improve the cutting effect, this technology provides a second cutting blade 35 on the pressing surface 32 of the cutting frame 31. When the first cutting blade 33 cuts the rope 10, the first cutting blade 33 and the second cutting blade 35 form a misaligned fit.

[0073] To ensure the stability of the first cutting blade 33's movement and eliminate the lateral force on the first cutting blade 33, this technology provides a slide rail on the cutting frame 31, and a slider that cooperates with the slide rail is provided between the movable end of the cutting power sub-device 34 and the first cutting blade 33.

[0074] 4. Traction device 4

[0075] like Figure 6 As shown, the traction device 4 provides power for the forward movement of the rope 10. It works in conjunction with the meter counter device 2 to achieve fixed-length transmission of the rope 10. The traction device 4 includes a driving roller 41, a drive motor 42, a driven roller 43, a pressing drive sub-device 44, and a linear sliding structure 45. The drive motor 42 provides rotational power to the driving roller 41. The driven roller 43 is located at the sliding end of the linear sliding structure 45. The pressing drive sub-device 44 provides sliding power to the linear sliding structure 45. Under the control of the pressing drive sub-device 44, the driven roller 43 and the driving roller 41 form a pressing and releasing action on the rope 10, causing the rope 10 to move forward under friction. When the transmission length of the rope 10 reaches a set value, the cutting device 3 completes the cutting of the rope 10. After cutting, the cylinder resets, and the cutting of the rope 10 is completed cyclically.

[0076] The driven roller 43 is provided with connecting blocks 46 on both sides. The connecting blocks 46 are provided with arc-shaped grooves at the positions where they contact the rope 10. These grooves are used to guide the rope 10 into the pressing area between the driving roller 41 and the driven roller 43 in the entry direction and to guide the rope 10 out of the pressing area. Because the rope 10 is relatively soft, this structure can prevent the rope 10 from getting tangled in the driving roller 41 or the driven roller 43 when it becomes soft due to low tension.

[0077] 5. Transfer device

[0078] like Figure 7 As shown, after the rope 10 is cut, a transfer device is needed to pull the feeding end of the rope 10 across the cutting device 3 and the traction device 4, and finally pull the rope 10 onto the traction device 4, which then provides traction power for the forward movement of the rope 10. Because the rope 10 is relatively soft, the transfer device 5 is equipped with a rope end fixing sub-device, a clamping sub-device, and a moving sub-device.

[0079] like Figure 5 As shown, the rope end fixing device is used to fix the rope end on the feeding side when the cutting device 3 cuts the rope 10. The rope end fixing device is located on the feeding side of the cutting device 3. The rope end fixing device includes a clamping frame 51 and a clamping drive structure 52. The clamping drive structure 52 is fixed on the clamping frame 51. The driving end of the clamping drive structure 52 is provided with a movable clamping head 53. Before the cutting device 3 cuts the rope 10, the clamping drive structure 52 controls the movable clamping head 53 to move towards the pressing surface 32 of the clamping frame 51. After the movable clamping head 53 clamps the rope 10 with the pressing surface 32, the cutting device 3 performs the cutting. At this time, the movable clamping head 53 clamps the rope end with the pressing surface 32. In this technology, the clamping drive structure 52 is a cylinder or an electrically controlled push rod.

[0080] The clamping device 54 is used to clamp the rope end on the incoming side of the cutting device 3. The clamping device 54 is located above the cutting device 3 and the traction device 4, and can move up and down and translate through a moving sub-device. In this technology, the clamping device 54 is a cylinder or an electric push rod.

[0081] The moving sub-device moves the clamping device 54 to the traction end of the traction device 4. The moving sub-device includes a lifting structure 55 and a translation structure 56. The translation structure 56 drives the lifting structure 55 to translate, and the lifting structure 55 drives the clamping sub-device to move up and down. Both the lifting structure and the translation structure 56 are cylinders or electrically controlled push rods.

[0082] The transfer sequence is as follows: the clamping sub-device clamps the rope 10—the moving sub-device moves the clamping device 54 upward—the moving sub-device moves the clamping device 54 laterally to the outside of the traction device 4—the moving sub-device moves the clamping device 54 downward, and the rope 10 enters between the two wheels of the traction device 4—the clamping sub-device releases—the traction device 4 clamps the rope 10—the moving sub-device moves upward, moves laterally back, and finally resets, completing the fixed-length feeding of the rope 10. The cutting device 3 completes the cutting of the rope 10, and the transfer device 5 repeats the above actions in a cycle.

[0083] 6. Dispensing device

[0084] likeFigure 8 As shown, the cutting device 3 is provided with a point gluing device 6, which includes a quick-drying glue bottle 61, a point gluing machine 62, a blowing block 63, a point gluing pen 64, and two guide plates 65. The quick-drying glue bottle 61 and the point gluing machine 62 are connected by a glue guide pipe, and the point gluing machine 62 and the point gluing pen 64 are also connected by a glue guide pipe. In this embodiment, the glue guide pipes are made of Teflon pipes. The point gluing machine 62 controls the glue guide pipe to suck the quick-drying glue from the quick-drying glue bottle 61, and the other glue guide pipe transmits the quick-drying glue to the point gluing pen 64, which then discharges the quick-drying glue.

[0085] The two guide plates 65 are used for accurate positioning of the rope 10 and guide the passing rope 10. The specifications of the rope 10 to be cut in this technology range from 1 mm to 10 mm in diameter. According to the different diameters of the rope 10, the guide plates 65 can be quickly replaced to realize the positioning of different specifications of the rope 10.

[0086] The point gluing pen 64 is located directly above the straightened rope 10 and points glue downward. The blowing block 63 is located directly above the straightened rope 10 and is located on the rear side of the point gluing pen 64. After setting the length of the rope 10 to be cut, the system calculates the position of the glue on the rope 10. When the metering device 2 detects that the rope 10 moves to the position where the glue is needed, the system controls the glue discharging time of the point gluing machine 62 and the traction speed of the traction device 4 to realize uniform glue coating of the rope 10. The rope 10 is coated with a specified amount of quick-drying glue at a specified position and length. When the cutting device 3 cuts the rope 10 that has been coated with glue, the rope head will not be scattered.

[0087] The above structures are all installed on the rack 7, which is the bottom foundation of the device and is used to support the normal work of the device to improve the stability of the device. In this technology, the rack 7 base is made of thick metal plates or rigid frames with good rigidity, good pressure resistance, and impact resistance, and can withstand the cutting pressure and impact force in the cutting process of the rope 10. Wheels are installed on the lower surface of the rack 7 base for device movement.

[0088] The rack 7 is provided with a table panel 8, and the rack 7 is provided with a control box. The table panel 8, the control box, and the rack 7 together constitute the structural main body of the device, which is made of steel plates or other rigid materials and is mainly used to support the material during the cutting process of the rope 10 to provide a flat processing surface for the rope 10. The feeding device 1, the metering device 2, the point gluing device 6, the moving device 5, the cutting device 3, and the traction device 4 are arranged on the table panel 8 in the order of the cutting process of the rope 10. The table panel 8 is also provided with a human-machine operation interface 9. In an optimal mode of this technology, the feeding device 1, the metering device 2, the point gluing device 6, the moving device 5, the cutting device 3, and the traction device 4 are arranged on the table panel 8 of the rack 7 from left to right. The moving device 5 is located directly above the cutting device 3 and the traction device 4.

[0089] The rack 7 is provided with a human-computer operation interface 9 for operating the device, which includes a whole machine power on-off switch, start, stop, emergency stop button, and touch screen. The power switch of the human-computer operation interface 9 is used to control the power on-off of the whole machine; the start button is used to control the start of the device; the stop button is used to control the stop of the device; the emergency stop button is used to control the emergency stop of the device in emergency; and the touch screen is used to control the single-step action of the device and the parameter setting of the device.

[0090] 7. The working process of the rope quick cutting processing device is as follows:

[0091] 1. Processing preparation

[0092] Install the rope 10 to be cut in the roll disc 11, and install the Teflon tube for point speed glue on the point speed glue device.

[0093] 2. Material positioning

[0094] The device is fixed on the workbench or the ground;

[0095] The rope 10 is wound through the fixed pulley 12 group and the movable pulley 13 group of the material feeding device, and then sequentially passes through:

[0096] Between the two rollers of the encoder wheel device;

[0097] The guide plate 65 of the point speed glue device;

[0098] The cutting area of the cutting device 3;

[0099] Finally reaches between the rollers of the traction device 4.

[0100] 3. Point speed glue

[0101] The rope 10 passes through the point speed glue device, and when the length reaches the length set by the encoder wheel device, the glue machine 62 will apply glue to the rope 10.

[0102] The rope cutting is measured by the traction of the traction device 4 and the length of the encoder 21 device, and when the traction length reaches the set value, the cutting device 3 will cut the rope 10.

[0103] The above point speed glue and rope 10 cutting are a continuous cycle process, realizing the quick cutting of the rope 10.

[0104] Although the present application has been described in detail with general description and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present application. Therefore, these modifications or improvements made on the basis of not deviating from the spirit of the present application, all belong to the scope of protection claimed by the present application.

Claims

1. A rope quick cutting processing apparatus characterized by, The application relates to a rope cutting device. The device comprises the following structures: a feeding device for feeding the rope; a meter device for measuring the length of the rope movement; a cutting device for cutting the rope; a traction device for providing traction for the rope movement; 2. The apparatus according to claim 1, wherein: a moving device provided with a rope head fixing device, a clamping device and a moving device, the rope head fixing device is used for fixing the rope head on the incoming side of the cutting device after the rope is cut by the cutting device, the clamping device is used for clamping the rope head on the incoming side of the cutting device, and the moving device moves the rope head to the traction end of the traction device.

3. The apparatus according to claim 1, wherein: The moving device comprises a lifting structure and a translation structure, the translation structure drives the lifting structure to translate, and the lifting structure drives the clamping device to move up and down.

4. The apparatus according to claim 1, wherein: The rope head fixing device comprises a clamping fixing frame and a clamping driving structure, the clamping driving structure is fixed on the clamping fixing frame, the driving end of the clamping driving structure is a clamping movable end, and the clamping fixing frame is provided with a clamping fixed end corresponding to the clamping movable end.

5. The apparatus according to claim 4, wherein: The traction device comprises a driving roller, a driving motor, a driven roller, a pressing driving device and a linear sliding structure, the driving motor provides rotary power for the driving roller, the driven roller is arranged at the sliding end of the linear sliding structure, the pressing driving device provides sliding power for the linear sliding structure, and the driven roller is controlled by the pressing driving device to form pressing and loosening of the rope between the driving roller and the driven roller.

6. The apparatus according to claim 1, wherein: Both sides of the driven roller are provided with connecting blocks, and the connecting blocks are provided with arc-shaped grooves at positions in contact with the rope.

7. The apparatus according to claim 6, wherein: The cutting device comprises a cutting frame, a first cutting knife, a cutting power device, the cutting power device is fixed on the cutting frame, the movable end of the cutting power device is fixed with the first cutting knife, and the cutting frame is provided with a pressing surface corresponding to the first cutting knife.

8. The apparatus according to claim 6, wherein: The pressing surface is provided with a second cutting knife, the first cutting knife and the second cutting knife form a misaligned cooperation when the first cutting knife is closed to the pressing surface.

9. The apparatus according to claim 1, wherein: The cutting frame is provided with a sliding rail, and the movable end of the cutting power device and the first cutting knife are provided with a sliding block matched with the sliding rail.

10. The apparatus according to claim 9, wherein: The meter device comprises an encoder, a fixed pressure roller, a movable pressure roller and an elastic structure, the encoder rotates synchronously with the fixed pressure roller, and the movable pressure roller is pressed against the fixed pressure roller under the elastic force of the elastic structure.

11. The apparatus according to claim 1, wherein: The elastic structure comprises an elastic body mounting frame, a sliding rod and an elastic body, the elastic body mounting frame is provided with a shaft connected with the movable pressure roller, the elastic body mounting frame is provided with a cavity accommodating the elastic body, and the cavity is also used for guiding the sliding direction of the sliding rod.

12. The apparatus of claim 11, wherein: The feeding device comprises a winding disc, at least two fixed pulleys, at least one movable pulley, a counterweight, an upper proximity switch and a lower proximity switch, the movable pulley is arranged between the two fixed pulleys to form multiple bends of the rope, the movable pulley is connected with the counterweight, and the upper proximity switch and the lower proximity switch are arranged on the upper and lower sides of the movable pulley respectively and are used for detecting the position of the movable pulley. The movable pulley is provided with a limiting sliding block, the limiting sliding block slides on a vertically arranged linear sliding rail and is used for guiding the up-and-down movement of the movable pulley.

13. The apparatus of claim 1, wherein: The cutting device is provided with a point gluing device, the point gluing device comprises a quick-drying glue bottle, a point gluing machine, a blowing block, a point gluing pen and two guide plates, the quick-drying glue bottle and the point gluing machine are connected through a glue guide pipe, the point gluing machine and the point gluing pen are connected through a glue guide pipe; The two guide plates straighten the rope, the point gluing pen is located directly above the straightened rope and points glue downward; The blowing block is located directly above the straightened rope and is located at the back side of the point gluing pen.

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