Pulsating multi-pole recovery magnetic powder separator
By designing a gradient, closed-loop strong magnetic field network and modular magnetic components, combined with scraping and washing mechanisms, the problems of low recovery rate of fine-grained weak magnetic minerals and severe magnetic encapsulation in existing magnetic separation equipment have been solved, achieving efficient magnetic separation and cost reduction.
Patent Information
- Application Number
- CN202511456713.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2045-10-13
AI Technical Summary
Existing magnetic separation equipment is difficult to efficiently recover fine-grained weakly magnetic minerals, has a low magnetic powder recovery rate, poor magnetic separation effect, serious magnetic encapsulation phenomenon, and high installation cost.
The pulsating multi-pole magnetic powder separator utilizes a gradient and closed strong magnetic field network, combined with a scraping mechanism and a washing mechanism, to achieve efficient recovery of fine-particle magnetic materials. Furthermore, the modular design of strong magnetic components and electromagnetic parts improves magnetic separation efficiency and reduces installation and maintenance costs.
It improves the recovery rate of fine-particle magnetic materials, reduces magnetic encapsulation, increases magnetic separation efficiency, and reduces installation and maintenance costs.
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Figure CN120920192B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of magnetic separation equipment technology, specifically a pulsed multi-pole magnetic powder recovery separator. Background Technology
[0002] In the process of mineral resource development and utilization, with the continuous depletion of high-quality mineral resources, the demand for processing complex ores such as lean ores and fine-grained disseminated ores is increasing. Traditional magnetic separation equipment has certain limitations in recovering weakly magnetic minerals from these ores.
[0003] Conventional high-gradient magnetic separators have difficulty recovering fine-grained weakly magnetic minerals, which can easily lead to the loss of valuable weakly magnetic minerals.
[0004] In existing magnetic powder recycling machines, if the magnetic drum's adsorption force is too large, the magnetic powder scraping effect will be poor, resulting in a low magnetic powder recovery rate; if the magnetic drum's adsorption force is too small, the magnetic powder will fly out of the magnetic drum when it rotates at high speed, affecting the recycling effect.
[0005] The rotating cylinder of a permanent magnet drum separator requires the installation of a large number of strong magnets. When workers are fixing and installing multiple layers of strong magnets, the magnetic repulsion between the strong magnets requires the cooperation of multiple workers, which increases manufacturing costs and energy consumption. In addition, the magnetic entanglement phenomenon is more serious, which affects the separation effect.
[0006] Therefore, we made improvements and proposed a pulsed multi-pole magnetic powder recovery separator. Summary of the Invention
[0007] To address the shortcomings of existing technologies, this invention provides a pulsed multi-pole magnetic powder recovery separator, which solves the problems of poor magnetic separation effect, difficult magnetic system installation, and severe magnetic encapsulation phenomenon in the screening of minerals in existing magnetic powder recovery machines.
[0008] To achieve the above objectives, the present invention is implemented through the following technical solution: a pulsed multi-pole magnetic powder recovery separator, including a magnetic separator frame, a slag discharge base at the bottom of the magnetic separator frame, a water washing mechanism at the top of the magnetic separator frame, a collection tank at the bottom front end of the magnetic separator frame, and a plurality of uniformly aligned magnetic separation mechanisms in the middle of the inner cavity of the magnetic separator frame. The plurality of magnetic separation mechanisms are coaxially fixedly connected by a rotating shaft, the rotating shaft is connected to a drive motor, and scraping mechanisms are provided between adjacent magnetic separation mechanisms and at both ends of the inner cavity of the magnetic separator frame. The scraping mechanisms are inclined between the magnetic separation mechanisms and the collection tank.
[0009] The magnetic separation mechanism includes a magnetic separation box, a sealing plate, and a strong magnetic component;
[0010] The magnetic separator box is provided with a magnetic separation area and a discharge area. The magnetic separation area and the discharge area are distributed along the circumference of the magnetic separator box. The magnetic separation area occupies three-quarters of the inner cavity area, and the discharge area occupies one-quarter of the inner cavity area.
[0011] The sealing plate and the magnetic separator are fixedly connected by bolts. Several strong magnetic components are provided, and the strong magnetic components are evenly distributed in the magnetic separation area and are fitted to the inner wall of the magnetic separator and the sealing plate.
[0012] As a preferred embodiment, a hinge ring is provided in the middle of the inner cavity of the magnetic separator, and a number of evenly arranged hinge blocks are provided on the circumferential side of the outer wall of the hinge ring.
[0013] The strong magnetic component includes a strong magnetic block and a hinge rod. The end of the hinge rod is provided with a hinge seat A, which is hinged to the hinge block in the magnetic separation area. Several strong magnetic blocks are provided, and the middle of several strong magnetic blocks is disposed through the hinge rod.
[0014] The front end of the hinge rod is fixed with a strong magnet by a nut;
[0015] The inner edge of the magnetic separator box is provided with several U-shaped fixing blocks that correspond one-to-one with the hinge blocks, and the nut at the front end of the hinge rod is fixed in the U-shaped fixing block.
[0016] As a preferred embodiment, the hinge rod is fitted with several spacer sleeves, which space the strong magnetic blocks on the same hinge rod at intervals;
[0017] The length of the strong magnetic block on the same hinge rod is set to decrease sequentially from the front end to the back end of the hinge rod;
[0018] On the same hinge rod, adjacent strong magnetic blocks with opposite magnetic poles are arranged opposite each other;
[0019] The magnetic separator has adjacent strong magnetic blocks with opposite magnetic poles arranged on the same circumference.
[0020] In adjacent magnetic separators, strong magnetic blocks with opposite magnetic poles are aligned and arranged.
[0021] As a preferred embodiment, an isolation plate is fixed in the middle of the outer wall of the sealing plate and the magnetic separator box. The isolation plate includes a fixed plate, a fixed sleeve and a rubber isolation sleeve. The fixed sleeve is fixedly disposed in the middle of the fixed plate and is inserted through the middle of the sealing plate and the magnetic separator box. The rubber isolation sleeve is fixedly inserted in the fixed sleeve. The fixed plate is fixed to the middle of the outer wall of the sealing plate and the magnetic separator box by evenly distributed bolts. The outer end wall surfaces of the fixed plates of adjacent magnetic separators are fitted together.
[0022] The outer wall of the fixing sleeve is provided with a plurality of evenly arranged fixing grooves, and the outer wall of the rubber isolation sleeve is provided with a plurality of fixing blocks that correspond one-to-one with the fixing grooves, and the fixing blocks are tightly inserted into the fixing grooves.
[0023] The rotating shaft and the rubber isolation sleeve are fixedly installed through each other.
[0024] As a preferred embodiment, the scraping mechanism includes a rubber scraper and a fixed base. The inner cavity of the rubber scraper has an inverted trapezoidal cross-section, and mounting grooves are symmetrically provided on both sides of the bottom of the rubber scraper. The two side walls of the fixed base are inserted into the mounting grooves.
[0025] The rubber scraper is provided with a positioning groove at the bottom of its rear end, and the fixed base is provided with a positioning strip in the inner cavity at the front end, with the positioning strip inserted into the positioning groove.
[0026] The bottom of the front inner cavity of the magnetic separator frame is inclined with an installation plate, and the fixed base is threadedly fixed to the installation plate.
[0027] As a preferred embodiment, the front ends of the rubber scraper plates located between adjacent magnetic separation mechanisms are in contact with the sealing disc and the outer wall of the magnetic separation box;
[0028] The front end of the rubber scraper plate located at one end of the inner cavity of the magnetic separator frame is attached to the side wall of the adjacent sealing plate, and the front end of the rubber scraper plate located at the other end of the inner cavity of the magnetic separator frame is attached to the side wall of the adjacent magnetic separator box.
[0029] The front bottom of the rubber scraper is set on the outer wall of the fixed plate.
[0030] As a preferred embodiment, the unloading area of the magnetic separator is provided with several evenly arranged electromagnetic components. The electromagnetic components are fitted together with the magnetic separator and the sealing plate. The electromagnetic components are intermittently powered by segmented electric slip rings, which are located at the end of the rotating shaft connected to the drive motor.
[0031] The electromagnetic components in adjacent magnetic separators are connected in parallel via the main power line. The segmented electric slip rings are electrically connected to the main power line and connected to the power supply.
[0032] As a preferred embodiment, the electromagnetic component includes an electromagnet fixing plate and electromagnets, with a plurality of electromagnets arranged symmetrically on the upper and lower surfaces of the electromagnet fixing plate.
[0033] The length of the electromagnet decreases sequentially from the front end to the back end of the electromagnet fixing plate;
[0034] The end of the electromagnet fixing plate is provided with a hinge seat B, which is hinged to the hinge block in the unloading area.
[0035] The upper and lower surfaces of the electromagnet fixing plate are symmetrically fixed with several partitions that correspond one-to-one with the electromagnets. The partitions space the electromagnets apart and are fixed to the electromagnets with bolts.
[0036] The front end of the electromagnet fixing plate is snapped and fixed in the U-shaped fixing block.
[0037] As a preferred embodiment, the outer surface of the rotating shaft is provided with a groove, and the main power cable is disposed in the groove;
[0038] The unloading area is equipped with terminal blocks that correspond one-to-one with the electromagnetic components;
[0039] Each electromagnet of the same electromagnetic component is connected to the corresponding main power line after being aggregated through a terminal block.
[0040] The terminal block is electrically connected to a piercing clamp, which is located in the inner cavity of the hinge ring. The piercing clamp is electrically connected to the main power line that passes through the rotating shaft groove into the inner cavity of the hinge ring.
[0041] As a preferred embodiment, the segmented slip ring includes an outer shell, a rotating shaft tube, conductive rings, and adjusting components. The rotating shaft tube is fixedly mounted with a rotating shaft assembly, and both ends of the rotating shaft tube are rotatably mounted in the inner cavity of the outer shell via bearings. Several conductive rings are provided, and the conductive rings are evenly fixedly mounted on the outer surface of the rotating shaft tube. The conductive rings are corresponding one-to-one with the electromagnetic components set in the magnetic separator box.
[0042] Several adjustment components are provided, each corresponding to a conductive ring and all located on the upper part of the outer shell. They are in contact with the conductive ring and connected to the power supply. The conductive ring is connected to the main wire of the corresponding parallel electromagnetic component.
[0043] The adjustment component includes a sliding groove, a dustproof plate, a carbon brush, and a limiting groove block. The sliding groove is arranged circumferentially on the upper part of the outer shell and is connected to the inner cavity of the outer shell. There are two limiting groove blocks, which are symmetrically arranged on the upper two sides of the sliding groove. The two side walls of the dustproof plate are slidably embedded in the inner cavity of the limiting groove block, conform to the outer wall of the outer shell, and slidably cover the upper part of the sliding groove. The carbon brush is fixedly arranged in the middle of its bottom wall, and the carbon brush slides in contact with the conductive ring and is connected to the power supply.
[0044] An adjustment handle is provided in the middle of the outer wall of the dustproof plate, and fixing bolts are threaded to both ends of the outer wall of the dustproof plate. The fixing bolts can fix the dustproof plate to the outer shell.
[0045] The outer wall of the conductive ring is provided with an insulating layer, which occupies one-quarter of the circumference of the conductive ring and corresponds to the unloading area of the magnetic separator in a rotating position.
[0046] The outer wall of one end of the outer shell is symmetrically provided with anti-rotation fixing blocks, which are fixedly connected to the side wall of the magnetic separator frame by bolts.
[0047] The present invention has the following beneficial effects:
[0048] The gradient and closed strong magnetic field network in the magnetic separation mechanism has a stronger adsorption force on magnetic materials of different particle sizes in the ore, especially fine particles. It can adsorb large magnetic materials and capture tiny magnetic powders, thereby improving the overall recovery rate.
[0049] The structural design of the magnetic separation zone and the unloading zone achieves a balance between secondary magnetic separation and efficient unloading. The magnetic material is naturally detached by utilizing the non-magnetic field characteristics of the unloading zone, avoiding the adhesion residue caused by the magnetic field residue during the scraping of material in traditional equipment. Electromagnetic components are added to the unloading zone, and intermittent power supply is achieved through segmented electric slip rings, so that the unsorted ore can still be subjected to secondary magnetic separation when the unloading zone enters the bottom of the frame, thereby improving the magnetic separation efficiency.
[0050] The spacer design and magnetic field gradient optimization of the strong magnetic component, combined with the water distribution pipe of the water washing mechanism, can effectively remove non-magnetic gangue adhering to the surface of magnetic materials and reduce the content of concentrate impurities caused by magnetic encapsulation.
[0051] Both the strong magnetic components and electromagnetic components adopt a modular assembly structure. Disassembly and assembly can be completed quickly by simply removing the front nut, reducing installation and maintenance costs.
[0052] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0053] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
[0054] Figure 2 This is an exploded view of the magnetic separation mechanism according to Embodiment 1 of the present invention;
[0055] Figure 3 This is a schematic diagram of the installation structure of the magnetic separator and the strong magnetic component in Embodiment 1 of the present invention;
[0056] Figure 4 This is an exploded structural diagram of the strong magnetic component in Embodiment 1 of the present invention;
[0057] Figure 5 This is a schematic diagram of the isolation disk structure in Embodiment 1 of the present invention;
[0058] Figure 6 This is a schematic diagram of the assembly structure of the magnetic separation mechanism and the scraping mechanism in Embodiment 1 of the present invention;
[0059] Figure 7 This is a schematic diagram of the scraping mechanism structure in Embodiment 1 of the present invention;
[0060] Figure 8 This is a schematic diagram of the rubber scraper structure in Embodiment 1 of the present invention;
[0061] Figure 9 This is a schematic diagram of the fixed base structure of Embodiment 1 of the present invention;
[0062] Figure 10 This is a schematic diagram of the installation structure of the magnetic separator, strong magnetic component, and electromagnetic component in Embodiment 2 of the present invention;
[0063] Figure 11 This is an exploded view of the electromagnetic component in Embodiment 2 of the present invention;
[0064] Figure 12 This is a schematic diagram of the segmented electric slip ring structure of Embodiment 2 of the present invention;
[0065] Figure 13 This is a schematic diagram of the cross-sectional structure of the segmented electric slip ring according to Embodiment 2 of the present invention;
[0066] Figure 14 for Figure 13 A magnified structural diagram of part A;
[0067] In the diagram: 1. Magnetic separator frame; 2. Slag discharge base; 3. Collection tank; 4. Magnetic separation mechanism; 5. Scraping mechanism; 6. Magnetic separation box; 7. Sealing plate; 8. Strong magnetic component; 9. Magnetic separation zone; 10. Discharge zone; 11. Hinge ring; 12. Hinge block; 13. Strong magnetic block; 14. Hinge rod; 15. Hinge seat A; 16. U-shaped fixing block; 17. Spacer sleeve; 18. Isolation plate; 19. Fixing plate; 20. Fixing sleeve; 21. Rubber isolation sleeve; 22. Fixing groove; 23. Fixing block; 24. Rubber scraper; 25. Fixing base; 26. Installation groove 27. Positioning groove; 28. Positioning strip; 29. Mounting plate; 30. Rotating shaft; 31. Main water pipe; 32. Sub-water pipe; 33. Electromagnetic component; 34. Electromagnet fixing plate; 35. Electromagnet; 36. Hinge seat B; 37. Partition plate; 38. Terminal block; 39. Piercing clamp; 40. Outer shell; 41. Rotating shaft tube; 42. Conductive ring; 43. Adjusting component; 44. Sliding groove; 45. Dustproof plate; 46. Carbon brush; 47. Limiting groove block; 48. Adjusting handle; 49. Fixing bolt; 50. Insulation layer; 51. Anti-rotation fixing block. Detailed Implementation
[0068] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0069] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.
[0070] Please refer to Example 1 Figures 1 to 9 This invention provides a technical solution: a pulsed multi-pole magnetic powder recovery separator, including a magnetic separator frame 1, a slag discharge base 2 at the bottom of the magnetic separator frame 1, a water washing mechanism at the top of the magnetic separator frame 1, a collection tank 3 at the bottom front end of the magnetic separator frame 1, a plurality of uniformly aligned magnetic separation mechanisms 4 in the middle of the inner cavity of the magnetic separator frame 1, and scraping mechanisms 5 between adjacent magnetic separation mechanisms 4 and at both ends of the inner cavity of the magnetic separator frame 1. The scraping mechanisms 5 are inclined between the magnetic separation mechanisms 4 and the collection tank 3.
[0071] The magnetic separation mechanism 4 includes a magnetic separation box 6, a sealing plate 7, and a strong magnetic component 8;
[0072] The magnetic separator 6 is provided with a magnetic separation area 9 and a discharge area 10. The magnetic separation area 9 and the discharge area 10 are distributed around the circumference of the magnetic separator 6. The magnetic separation area 9 occupies three-quarters of the inner cavity area, and the discharge area 10 occupies one-quarter of the inner cavity area.
[0073] The sealing plate 7 and the magnetic separator 6 are fixedly connected by bolts. Several strong magnetic components 8 are provided, and the strong magnetic components 8 are evenly distributed in the magnetic separation zone 9 and are attached to the inner wall of the magnetic separator 6 and the sealing plate 7.
[0074] The magnetic separator 6 has a hinge ring 11 in the middle of its inner cavity, and a number of evenly arranged hinge blocks 12 are provided on the outer wall of the hinge ring 11.
[0075] The strong magnetic component 8 includes a strong magnetic block 13 and a hinge rod 14. The end of the hinge rod 14 is provided with a hinge seat A15. The hinge seat A15 is hinged to the hinge block 12 in the magnetic selection area 9. A plurality of strong magnetic blocks 13 are provided, and the middle of the plurality of strong magnetic blocks 13 is provided through the hinge rod 14.
[0076] The front end of the hinge rod 14 is fixed with a nut to secure the strong magnet 13.
[0077] The inner edge of the magnetic separator 6 is provided with several U-shaped fixing blocks 16 that correspond one-to-one with the hinge blocks 12, and the front end of the hinge rod 14 is fixed in the U-shaped fixing blocks 16 with a nut.
[0078] The hinge rod 14 is fitted with a plurality of spacer sleeves 17, and the spacer sleeves 17 space the strong magnetic blocks 13 on the same hinge rod 14 at intervals.
[0079] The length of the strong magnetic block 13 on the same hinge rod 14 decreases sequentially from the front end to the end end of the hinge rod 14;
[0080] Adjacent strong magnetic blocks 13 on the same hinge rod 14 have opposite magnetic poles arranged opposite each other;
[0081] The magnetic separator 6 has adjacent strong magnetic blocks 13 with opposite magnetic poles arranged on the same circumference;
[0082] The strong magnetic blocks 13 in adjacent magnetic separators 6 are arranged with opposite magnetic poles.
[0083] An isolation plate 18 is fixed to the middle of the outer wall of the sealing plate 7 and the magnetic separator 6. The isolation plate 18 includes a fixed plate 19, a fixed sleeve 20 and a rubber isolation sleeve 21. The fixed sleeve 20 is fixedly disposed in the middle of the fixed plate 19 and is inserted through the middle of the sealing plate 7 and the magnetic separator 6. The rubber isolation sleeve 21 is fixedly inserted in the fixed sleeve 20. The fixed plate 19 is fixed to the middle of the outer wall of the sealing plate 7 and the magnetic separator 6 by evenly distributed bolts. The outer end wall of the fixed plate 19 of the adjacent magnetic separator 4 is fitted together.
[0084] The outer wall of the fixing sleeve 20 is provided with a plurality of evenly arranged fixing grooves 22, and the outer wall of the rubber isolation sleeve 21 is provided with a plurality of fixing blocks 23 that correspond one-to-one with the fixing grooves 22. The fixing blocks 23 are tightly inserted into the fixing grooves 22.
[0085] The scraping mechanism 5 includes a rubber scraper 24 and a fixed base 25. The inner cavity of the rubber scraper 24 has an inverted trapezoidal cross-section. The bottom two sides of the rubber scraper 24 are symmetrically provided with mounting grooves 26. The two side walls of the fixed base 25 are inserted into the mounting grooves 26.
[0086] The rubber scraper 24 has a positioning groove 27 at the bottom of its rear end, and the fixed base 25 has a positioning strip 28 in its front inner cavity. The positioning strip 28 is inserted into the positioning groove 27.
[0087] The magnetic separator frame 1 has an inclined mounting plate 29 at the bottom of its front end inner cavity, and a fixed base 25 is threadedly fixed to the mounting plate 29.
[0088] The front sides of the rubber scraper 24, which is set between adjacent magnetic separators 4, are in contact with the outer walls of the sealing plate 7 and the magnetic separator box 6.
[0089] The front end of the rubber scraper 24 located at one end of the inner cavity of the magnetic separator frame 1 is attached to the side wall of the adjacent sealing plate 7, and the front end of the rubber scraper 24 located at the other end of the inner cavity of the magnetic separator frame 1 is attached to the side wall of the adjacent magnetic separator box 6.
[0090] The front bottom of the rubber scraper 24 is located on the outer wall of the fixed plate 19.
[0091] Several magnetic separation mechanisms 4 are coaxially and fixedly connected by a rotating shaft 30, and the rotating shaft 30 is fixedly connected through the rubber isolation sleeve 21;
[0092] One end of the rotating shaft 30 is connected to a drive motor via a belt and a flywheel, and the drive motor is located at the rear of the upper surface of the slag discharge base 2.
[0093] The other end of the rotating shaft 30 is equipped with a speed regulating mechanism. The speed regulating mechanism is an existing technology (such as gravity damper, friction mechanical clutch and centrifugal mechanical speed governor, etc.), and the specific structure is not described in this technical solution.
[0094] The washing mechanism includes a main water pipe 31 and a branch water pipe 32. The main water pipe 31 is horizontally fixed to the upper part of the magnetic separator frame 1. Several branch water pipes 32 are provided, and each branch water pipe 32 is arranged in a one-to-one correspondence with the scraping mechanism 5. Several branch water pipes 32 are connected and arranged at the lower part of the main water pipe 31, and the head of the branch water pipe 32 is located at the upper front end of the scraping mechanism 5.
[0095] One end of the main water pipe 31 is connected to a water passage, and the other end of the main water pipe 31 is closed.
[0096] The bottom wall of the magnetic separator frame 1 is conformally arranged to the magnetic separation mechanism 4 (specifically, it is a semi-cylindrical shell structure), and it is embedded in the inner cavity of the slag discharge base 2. The bottom wall of the magnetic separator frame 1 is provided with a waste outlet in the middle, and the waste outlet is connected to the slag discharge base 2.
[0097] Working principle of Embodiment 1 of the present invention:
[0098] The drive motor drives the magnetic separation mechanism 4 to rotate. The ore material is poured from the upper rear end of the magnetic separator frame 1 into the gap between the adjacent magnetic separation mechanisms 4 via the conveyor belt. The rotating magnetic separation mechanism 4 adsorbs the magnetic materials in the ore material onto the outer wall of the sealing plate 7 and the magnetic separation box 6 placed in the magnetic separation zone 9.
[0099] As the magnetic separation mechanism 4 rotates, the magnetic material gradually accumulates on the upper part of the side wall where the rubber scraper 24 and the outer wall of the magnetic separation mechanism 4 are attached. When the unloading area 10 rotates to the position of the rubber scraper 24, the magnetic material falls into the inner cavity of the rubber scraper 24 because there is no magnetic field in the unloading area 10.
[0100] At the same time, clean water is introduced into the main water pipe 31, and the clean water is flushed through the water distribution pipe 32 to flush the gap between the adjacent magnetic separation mechanism 4. The clean water flushes the magnetic material in the rubber scraper 24 and then flushes the magnetic material into the collection tank 3.
[0101] In addition, the ore after magnetic separation falls onto the bottom wall of the magnetic separator frame 1, and under the flushing of clean water, it enters the inner cavity of the slag discharge base 2 through the waste outlet, and is finally discharged from the front end of the slag discharge base 2.
[0102] Please refer to Example 2 Figures 10 to 14 The present invention provides a technical solution. The technical solution of embodiment 2 differs from that of embodiment 1 in that: the unloading area 10 of the magnetic separator 6 is provided with a plurality of uniformly arranged electromagnetic components 33. The electromagnetic components 33 are fitted together with the magnetic separator 6 and the sealing plate 7. The electromagnetic components 33 are intermittently powered by a segmented electric slip ring. The segmented electric slip ring is set at the end of the rotating shaft 30 connected to the drive motor.
[0103] The electromagnetic components 33 in adjacent magnetic separators 6 are connected in parallel via the main power line. The segmented electric slip ring is electrically connected to the main power line and connected to the power supply.
[0104] The electromagnetic component 33 includes an electromagnet fixing plate 34 and an electromagnet 35. A plurality of electromagnets 35 are provided, and the plurality of electromagnets 35 are symmetrically arranged on the upper and lower surfaces of the electromagnet fixing plate 34.
[0105] The length of the electromagnet 35 decreases sequentially from the front end to the rear end of the electromagnet fixing plate 34.
[0106] The end of the electromagnet fixing plate 34 is provided with a hinge seat B36, which is hinged to the hinge block 12 in the unloading area 10.
[0107] The upper and lower surfaces of the electromagnet fixing plate 34 are symmetrically fixed with a plurality of partitions 37 corresponding to the electromagnets 35 one by one. The partitions 37 space the electromagnets 35 apart and are fixed to the electromagnets 35 by bolts.
[0108] The front end of the electromagnet fixing plate 34 is snapped and fixed in the U-shaped fixing block 16.
[0109] The outer surface of the rotating shaft 30 is provided with a wire groove, and the main power wire is placed in the wire groove.
[0110] The unloading area 10 is provided with terminal blocks 38 that correspond one-to-one with the electromagnetic components 33. Each electromagnet 35 of the same electromagnetic component 33 is connected to the corresponding main power line after being collected through the terminal blocks 38.
[0111] The terminal block 38 is electrically connected to a piercing clamp 39, which is located in the inner cavity of the hinge ring 11. The piercing clamp 39 is electrically connected to the main wire that passes through the wire groove of the rotating shaft 30 into the inner cavity of the hinge ring 11.
[0112] The segmented slip ring includes an outer shell 40, a rotating shaft tube 41, a conductive ring 42, and an adjusting component 43. The rotating shaft tube 41 is fixedly mounted on the rotating shaft 30. Both ends of the rotating shaft tube 41 are rotatably mounted in the inner cavity of the outer shell 40 via bearings. Several conductive rings 42 are provided and are evenly fixedly mounted on the outer surface of the rotating shaft tube 41. The conductive rings 42 are corresponding one-to-one with the electromagnetic components 33 provided in the magnetic separator 6.
[0113] Several adjusting components 43 are provided, each corresponding to a conductive ring 42 and all located on the upper part of the outer casing 40. They are in contact with the conductive ring 42 and connected to the power supply. The conductive ring 42 is connected to the main wire of the corresponding parallel electromagnetic component 33.
[0114] The adjustment component 43 includes a sliding groove 44, a dustproof plate 45, a carbon brush 46, and a limiting groove block 47. The sliding groove 44 is arranged circumferentially on the upper part of the outer shell 40 and is connected to the inner cavity of the outer shell 40. There are two limiting groove blocks 47, which are symmetrically arranged on the upper two sides of the sliding groove 44. The two side walls of the dustproof plate 45 are slidably embedded in the inner cavity of the limiting groove block 47, conform to the outer wall of the outer shell 40, and slide to cover the upper part of the sliding groove 44. The carbon brush 46 is fixedly arranged in the middle of its bottom wall and slides in contact with the conductive ring 42 and is connected to the power supply.
[0115] An adjustment handle 48 is provided in the middle of the outer wall of the dustproof plate 45, and fixing bolts 49 are threaded to both ends of the outer wall of the dustproof plate 45. The fixing bolts 49 can fix the dustproof plate 45 to the outer shell 40.
[0116] The outer wall of the conductive ring 42 is provided with an insulating layer 50, which occupies one-quarter of the circumference of the conductive ring 42 and corresponds to the unloading area 10 of the magnetic separator 6 in a rotating position.
[0117] The outer wall of one end of the outer shell 40 is symmetrically provided with anti-rotation fixing blocks 51, and the anti-rotation fixing blocks 51 are fixedly connected to the side wall of the magnetic separator frame 1 by bolts.
[0118] Working principle of embodiment 2 of the present invention:
[0119] The adjustment component 43 of the segmented slip ring can adjust the energizing sequence of the electromagnetic component 33: by sliding the dustproof plate 45 to change the position of the carbon brush 46, the contact time between the carbon brush 46 and the insulating layer 50 of the conductive ring 42 can be changed, thereby adjusting the energizing sequence of the electromagnetic component 33.
[0120] The drive motor drives the magnetic separation mechanism 4 to rotate. The ore is poured from the upper rear end of the magnetic separator frame 1 into the gap between the adjacent magnetic separation mechanisms 4 via the conveyor belt. The electromagnet 35 in the unloading area 10 is energized through the segmented electric slip ring. The rotating magnetic separation mechanism 4 adsorbs the magnetic materials in the ore onto the outer wall of the sealing plate 7 and the magnetic separation box 6.
[0121] Under the rotation of the magnetic separation mechanism 4, the magnetic material is enriched on the upper side wall of the rubber scraper plate 24. When the unloading area 10 rotates to the rubber scraper plate 24, the corresponding electromagnetic components 33 and electromagnets 35 are de-energized in sequence under the action of the segmented electric slip rings, and the adsorbed magnetic material falls into the rubber scraper plate 24.
[0122] At the same time, clean water is introduced into the main water pipe 31, and the clean water is flushed through the water distribution pipe 32 to flush the gap between the adjacent magnetic separation mechanism 4. The clean water flushes the magnetic material in the rubber scraper 24 and then flushes the magnetic material into the collection tank 3.
[0123] When the electromagnetic component 33 rotates with the magnetic separator 6 and passes the rubber scraper 24, it is energized under the action of the segmented electric slip ring, so that the unloading area 10 generates a magnetic field.
[0124] When the unloading zone 10 enters the bottom cavity of the magnetic separator frame 1, it can continue to perform magnetic separation and screening on the ore at the bottom of the magnetic separator frame 1, thereby improving the magnetic separation effect.
[0125] It should be noted that the preferred embodiments of the present invention disclosed above are merely for illustrating the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A pulsating multi-magnetic-pole recovery magnetic powder separator, comprising a magnetic separator frame (1), a slag discharging base (2) arranged at the lower part of the magnetic separator frame (1), a water washing mechanism arranged at the upper part of the magnetic separator frame (1), and a collecting groove (3) arranged at the bottom of the front end of the magnetic separator frame (1), characterized in that: The inner cavity of the magnetic separator frame (1) is provided with a plurality of evenly aligned magnetic selection mechanisms (4) in the middle part, the plurality of magnetic selection mechanisms (4) are coaxially fixedly connected by a rotating shaft (30), the rotating shaft (30) is in transmission connection with a driving motor, and a scraping mechanism (5) is arranged between adjacent magnetic selection mechanisms (4) and both ends of the inner cavity of the magnetic separator frame (1); the scraping mechanism (5) is obliquely arranged between the magnetic selection mechanism (4) and the collecting groove (3); The magnetic selection mechanism (4) comprises a magnetic selection box (6), a sealing disc (7) and a strong magnetic assembly (8); the magnetic selection box (6) is provided with a magnetic selection area (9) and a discharge area (10), the magnetic selection area (9) and the discharge area (10) are distributed along the circumference of the magnetic selection box (6), wherein the magnetic selection area (9) occupies three fourths of the inner cavity area, and the discharge area (10) occupies one fourth of the inner cavity area; The sealing disc (7) is fixedly connected with the magnetic selection box (6) by bolts, and the strong magnetic assembly (8) is provided with a plurality of strong magnetic assemblies (8) which are evenly distributed in the magnetic selection area (9) and are arranged in close contact with the inner walls of the magnetic selection box (6) and the sealing disc (7); The strong magnetic assembly (8) comprises a strong magnetic block (13) and a hinged rod (14), the hinged rod (14) is sleeved with a plurality of interval sleeves (17), and the strong magnetic blocks (13) on the same hinged rod (14) are arranged at intervals by the interval sleeves (17); The lengths of the strong magnetic blocks (13) on the same hinged rod (14) decrease from the front end to the tail end of the hinged rod (14) in sequence; The strong magnetic blocks (13) on the same hinged rod (14) are arranged in opposite poles, the strong magnetic blocks (13) on the same circumference of the magnetic selection box (6) are arranged in opposite poles, and the strong magnetic blocks (13) arranged in alignment in adjacent magnetic selection boxes (6) are arranged in opposite poles; The inner cavity of the magnetic selection box (6) is provided with a hinged ring (11) in the middle part, the outer wall of the hinged ring (11) is circumferentially and uniformly provided with a plurality of hinged blocks (12), and the inner cavity edge of the magnetic selection box (6) is provided with a plurality of U-shaped fixed blocks (16) corresponding to the hinged blocks (12) one by one; The strong magnetic assembly (8) is hinged to the hinged block (12) in the magnetic selection box (6) through a hinged seat A (15), and the front end is clamped in the U-shaped fixed block (16) through a nut; The discharge area (10) of the magnetic selection box (6) is provided with a plurality of evenly arranged electromagnetic components (33), the electromagnetic components (33) are arranged in close contact with the magnetic selection box (6) and the sealing disc (7), the electromagnetic components (33) are hinged to the hinged block (12) through a hinged seat B (36), and the front end is also clamped in the U-shaped fixed block (16); The electromagnetic components (33) are intermittently powered by a segmented electric slip ring, and the segmented electric slip ring is arranged at one end of the rotating shaft (30) connected with the driving motor; The segmented electric slip ring comprises a plurality of conductive rings (42), and the conductive rings (42) are electrically connected with the opposite electromagnetic components (33) in the adjacent magnetic selection box (6) one by one; The outer wall of the conductive ring (42) of the segmented electric slip ring is provided with an insulating layer (50) occupying one fourth of the circumference, and the insulating layer (50) corresponds to the rotating position of the discharge area (10). Opposite electromagnetic components (33) in the adjacent magnetic separation box (6) are connected in parallel through the main circuit wire, and the segmented electric slip ring is electrically connected with the main circuit wire, and the segmented electric slip ring is connected to the power supply; The water washing mechanism comprises a main water pipe (31) and a water distribution pipe (32), and the water distribution pipe (32) is arranged in one-to-one correspondence with the material scraping mechanism (5), and the head of the water distribution pipe (32) is located at the upper end of the front end of the material scraping mechanism (5).
2. The pulsating multi-pole recovery magnetic powder separator according to claim 1, characterized in that: The end of the articulated rod (14) is provided with an articulated seat A (15), the articulated seat A (15) is hingedly arranged with the articulated block (12) in the magnetic separation area (9), and the strong magnetic block (13) is provided with a plurality of strong magnetic blocks (13) which are arranged through the middle of the articulated rod (14); The front end of the articulated rod (14) is fixed with the strong magnetic block (13) through a nut; The front end nut of the articulated rod (14) is clamped and fixed in the U-shaped fixed block (16).
3. The pulsating multi-pole recovery magnetic powder separator according to claim 1, characterized in that: The outer wall of the sealing disc (7) and the magnetic separation box (6) is fixed with an isolation disc (18) in the middle, the isolation disc (18) comprises a fixed disc (19), a fixed sleeve (20) and a rubber isolation sleeve (21), the fixed sleeve (20) is fixedly arranged in the middle of the fixed disc (19), and is arranged through and inserted with the middle of the sealing disc (7) and the magnetic separation box (6), the rubber isolation sleeve (21) is fixedly inserted in the fixed sleeve (20), and the fixed disc (19) is fixed on the outer wall of the sealing disc (7) and the magnetic separation box (6) in the middle through evenly distributed bolts, and the outer end wall of the fixed disc (19) of the adjacent magnetic separation mechanism (4) is arranged in abutment; A plurality of evenly arranged fixed grooves (22) are arranged on the outer wall of the fixed sleeve (20), and a plurality of fixed blocks (23) are arranged on the outer wall of the rubber isolation sleeve (21) in one-to-one correspondence with the fixed grooves (22), and the fixed blocks (23) are tightly inserted into the fixed grooves (22); The rotating shaft (30) is fixedly arranged through the rubber isolation sleeve (21), and the outer surface of the rotating shaft (30) is provided with a wire groove, and the main circuit wire is arranged in the wire groove.
4. The pulsating multi-pole recovery magnetic powder separator according to claim 1, characterized in that: The material scraping mechanism (5) comprises a rubber scraping plate (24) and a fixed base (25), the inner cavity of the rubber scraping plate (24) is in inverse trapezoidal structure, the bottom of the rubber scraping plate (24) is symmetrically provided with a mounting groove (26) on both sides, and the two side walls of the fixed base (25) are inserted into the mounting groove (26). The middle rear end of the rubber scraping plate (24) is provided with a positioning groove (27), and the front end of the fixed base (25) is provided with a positioning strip (28) in the inner cavity, and the positioning strip (28) is inserted into the positioning groove (27). The front end of the rubber scraping plate (24) is arranged in abutment with the outer wall of the sealing disc (7) and the magnetic separation box (6) between the adjacent magnetic separation mechanisms (4); 5. The pulsating multi-pole recovery magnetic powder separator according to claim 4, characterized in that: The front end of the rubber scraping plate (24) is arranged in abutment with the outer wall of the sealing disc (7) and the magnetic separation box (6) between the adjacent magnetic separation mechanisms (4); The front end of the rubber scraping plate (24) is arranged in abutment with the outer wall of the sealing disc (7) and the magnetic separation box (6) between the adjacent magnetic separation mechanisms (4); 6. The pulsating multi-pole recovery magnetic powder separator according to claim 3, characterized in that: The electromagnetic component (33) comprises an electromagnet fixing plate (34) and electromagnets (35), and the electromagnets (35) are symmetrically arranged on the upper and lower surfaces of the electromagnet fixing plate (34); The length of the electromagnet (35) decreases from the front end to the end of the electromagnet fixing plate (34); the end of the electromagnet fixing plate (34) is provided with a hinge seat B (36), and the hinge seat B (36) is hingedly arranged with the hinge block (12) in the discharging area (10); the upper and lower surfaces of the electromagnet fixing plate (34) are symmetrically provided with a plurality of partition plates (37) corresponding to the electromagnets (35), the partition plates (37) are arranged between the electromagnets (35), and the partition plates (37) are fixed to the electromagnets (35) by bolts.
7. The pulsating multi-pole recovery magnetic powder separator according to claim 6, characterized in that: The discharging area (10) is provided with a terminal block (38) corresponding to the electromagnetic component (33); the electromagnets (35) of the same electromagnetic component (33) are connected to the corresponding main power line through the terminal block (38); The terminal block (38) is electrically connected with a puncture wire clamp (39), the puncture wire clamp (39) is arranged in the inner cavity of the hinge ring (11), and the puncture wire clamp (39) is electrically connected with the main power line which is inserted into the inner cavity of the hinge ring (11) through the wire slot of the rotating shaft (30).
8. The pulsating multi-pole recovery magnetic powder separator according to claim 1, characterized in that: The segmented electric slip ring further comprises an outer shell (40), a rotating shaft tube (41) and an adjusting component (43), the rotating shaft tube (41) is fixedly arranged on the rotating shaft (30), both ends of the rotating shaft tube (41) are rotatably arranged in the inner cavity of the outer shell (40) through bearings, and a plurality of conductive rings (42) are uniformly fixedly arranged on the outer surface of the rotating shaft tube (41); The adjusting component (43) is provided with a plurality of conductive rings (42) corresponding to the conductive rings (42) and arranged on the upper part of the outer shell (40), which is in contact with the conductive rings (42) and connected to the power supply, and the conductive rings (42) are connected to the main power line corresponding to the parallel electromagnetic component (33) one by one; One end of the outer shell (40) is symmetrically provided with a rotation stopping fixed block (51), and the rotation stopping fixed block (51) is fixedly connected to the side wall of the magnetic separator frame (1) through bolts.
9. The pulsating multi-pole recovery magnetic powder separator according to claim 8, characterized in that: The adjusting component (43) comprises a sliding groove (44), a dustproof plate (45), a carbon brush (46) and a limiting groove block (47), the sliding groove (44) is arranged on the upper part of the outer shell (40) along the circumference of the outer shell (40), the sliding groove (44) is in communication with the inner cavity of the outer shell (40), the limiting groove block (47) is provided with two, the limiting groove block (47) is symmetrically arranged on both sides of the upper part of the sliding groove (44), the dustproof plate (45) is slidably embedded in the inner cavity of the limiting groove block (47), and the outer wall of the dustproof plate (45) is conformally attached to the outer wall of the outer shell (40) and slidably covers the upper part of the sliding groove (44), the carbon brush (46) is fixedly arranged in the middle of the bottom wall, and the carbon brush (46) is in sliding contact with the conductive ring (42) and connected to the power supply; The middle of the outer wall of the dustproof plate (45) is provided with an adjusting handle (48), and the both ends of the outer wall of the dustproof plate (45) are threadedly connected with fixed bolts (49), and the fixed bolts (49) can fix the dustproof plate (45) on the outer shell (40).
Citation Information
Patent Citations
Permanent magnet magnetic separator
CN203494641U