A rectifier bridge assembling device for automobile alternator

By designing the coordinated operation of transportation, positioning, transmission, swinging, and placement components, the problem of low efficiency in existing rectifier bridge assembly equipment has been solved, achieving efficient and precise assembly of semi-finished rectifier bridges and plastic housings, thereby improving the yield rate and the applicability of the equipment.

CN120921709BActive Publication Date: 2026-02-10SHAANXI CHANGXIN PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202511467665.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-02-10
Estimated Expiration
2045-10-15

AI Technical Summary

Technical Problem

Existing rectifier bridge assembly equipment requires stopping the transport of semi-finished rectifier bridges during the assembly process, resulting in low assembly efficiency. Furthermore, the plastic housing does not align well with the semi-finished rectifier bridge, which may cause damage and increase costs.

Method used

A rectifier bridge assembly device was designed, comprising a transport component, a positioning component, a transmission component, a swing component, and a placement component. Through the coordinated work of these components, stable transport and precise positioning of the semi-finished rectifier bridge are achieved. Combined with the automatic transfer and assembly of the plastic shell, step-by-step operation is avoided, and assembly efficiency and accuracy are improved.

Benefits of technology

It achieves efficient and precise assembly of semi-finished rectifier bridges and plastic housings, reduces assembly errors and scrap rates, improves yield, is applicable to rectifier bridges of different specifications, and enhances the applicability and ease of operation of the assembly equipment.

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Abstract

The application discloses a rectifier bridge assembling equipment for an automobile alternator, and belongs to the technical field of rectifier bridges. The rectifier bridge assembling equipment for the automobile alternator comprises a support, a conveying assembly for conveying a semi-finished rectifier bridge is arranged on the support, a positioning assembly movably matched with the support is arranged on the conveying assembly, the positioning assembly is used for positioning the semi-finished rectifier bridge, a transmission assembly located above the conveying assembly is mounted on the support, a swing assembly movably matched with a plastic shell is movably arranged on the transmission assembly, an adjusting assembly is arranged on the swing assembly, a placing assembly located above the positioning assembly is mounted on the support and close to one end of the support where the semi-finished rectifier bridge is fed, and the placing assembly is movably matched with the swing assembly. The rectifier bridge assembling equipment has the advantages of stable conveying, flexible positioning in the middle, efficient and accurate assembling, flexible linkage, automatic pushing, reliable structure and convenient operation.
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Description

Technical Field

[0001] This invention relates to the field of rectifier bridge technology, specifically to a rectifier bridge assembly device for automotive alternators. Background Technology

[0002] A rectifier bridge is an electronic device that converts alternating current (AC) into direct current (DC), and it is widely used in power supplies, motor control, and electronic equipment. It achieves rectification of AC power through the unidirectional conductivity of its internal diodes. A rectifier bridge typically consists of a semi-finished bridge, a plastic housing, and an insulating plate. After the individual parts of the rectifier bridge are completed, the components need to be assembled; usually, the plastic housing is press-fitted onto the semi-finished bridge.

[0003] Existing rectifier bridge assembly equipment typically assembles semi-finished rectifier bridges and plastic housings by first placing the plastic housing on the semi-finished rectifier bridge, and then pressing it onto the bridge using a stamping mechanism. This assembly method requires stopping the transport of the semi-finished rectifier bridge during the placement of the plastic housing, prolonging the assembly time and reducing efficiency. Furthermore, it cannot guarantee the proper alignment between the plastic housing and the semi-finished rectifier bridge, potentially leading to a mismatch and damage to both during subsequent stamping, thus increasing assembly costs.

[0004] Therefore, there is a need to provide a rectifier bridge assembly device for automotive alternators, which aims to solve the above problems. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a rectifier bridge assembly device for automotive alternators to solve the problems mentioned in the background.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A rectifier bridge assembly device for an automotive alternator includes a bracket and further includes:

[0008] A transport assembly, which is mounted on a support and used to transport a semi-finished rectifier bridge;

[0009] A positioning component is provided on the transport component and is movably engaged with the bracket. The positioning component is used to position the semi-finished rectifier bridge.

[0010] A transmission assembly, which is mounted on a bracket and located above the transport assembly;

[0011] A swing assembly, which is movably mounted on a transmission assembly and movably fitted to a plastic housing, and an adjustment assembly is provided on the swing assembly;

[0012] A placement component is installed on the bracket near the end of the semi-finished product rectifier bridge loading and above the positioning component. The placement component is movablely engaged with the swing component.

[0013] As a further embodiment of the present invention, the transport assembly includes a first rotating roller and a second rotating roller respectively rotatably disposed at both ends of the support. The first rotating roller and the second rotating roller are connected by a transport belt. A support plate located inside the inner ring of the transport belt is installed inside the support. The support plate is used to support the transport belt above. A rotary motor connected to the end of the first rotating roller is installed on the side wall of the support. A first pulley is connected to the other end of the first rotating roller. A second pulley is connected to one end of the second rotating roller. The first pulley and the second pulley are connected by a first synchronous belt.

[0014] As a further embodiment of the present invention, the positioning component includes guide ring grooves symmetrically arranged on the side of the support that are close to each other. Several pairs of retaining rings are evenly distributed on the conveyor belt. A first placement frame located on the outside of the conveyor belt is movably arranged between each pair of retaining rings. Both ends of the first placement frame are provided with rotating posts that rotate with the retaining rings. The outer ends of the rotating posts are movably engaged with the guide ring grooves. A first electric cylinder is symmetrically installed on the inner sidewall of the first placement frame. The ends of the first electric cylinders that are close to each other are connected to clamps that slide with the first placement frame.

[0015] As a further embodiment of the present invention, the transmission assembly includes mounting plates symmetrically arranged on both sides of the bracket. The upper parts of the two mounting plates are connected by a guide plate. A rotating rod is rotatably provided between the two mounting plates. The rotating rod has an oblique ring groove. A sliding seat that slides with the oblique ring groove is movably provided on the rotating rod. The sliding seat slides with the guide plate. A first hinge post is provided on the sliding seat. A movable sliding frame is slidably provided on the two mounting plates. A second hinge post is provided at the end of the movable sliding frame. A hinge plate is rotatably connected between the second hinge post and the first hinge post. A fourth pulley is connected to one end of the rotating rod. A third pulley is connected to the end of the second rotating roller away from the second pulley. A second synchronous belt is connected between the third pulley and the fourth pulley.

[0016] As a further embodiment of the present invention, the swing assembly includes a first guide groove disposed on the mounting plate and a second guide groove disposed on the movable slide frame. Pins are installed on the side walls of the mounting plates that are close to each other. A movable groove plate is symmetrically and movably disposed between the two mounting plates. The movable groove plate has a strip groove that movably engages with the pins. The ends of the two movable groove plates away from the pins are connected by a connecting plate. A sliding column is disposed on the side wall of the movable groove plate away from the connecting plate, respectively engaging with the first guide groove and the second guide groove. A suction pump is symmetrically and movably disposed on the connecting plate, and a suction hood is connected to the bottom of the suction pump.

[0017] As a further embodiment of the present invention, the first guide groove includes a first vertical groove and a horizontal groove, the ends of the first vertical groove and the horizontal groove that are close to each other are connected by a first inclined groove, the second guide groove includes a second inclined groove and a second vertical groove, the height of the second inclined groove is the same as the height of the first vertical groove, and the height of the first guide groove in the vertical direction is the same as the height of the second guide groove in the vertical direction.

[0018] As a further embodiment of the present invention, the adjusting assembly includes a third guide groove disposed on a movable slot plate, a sliding frame movably disposed between the two movable slot plates and slidingly engaging with the third guide groove, a fourth guide groove symmetrically disposed on the sliding frame and slidingly engaging with the air pump, a second electric cylinder connecting the connecting plate and the sliding frame, a driven gear plate rotatably disposed on the sliding frame and located between the two air pumps, adjusting grooves symmetrically distributed on the driven gear plate and slidingly engaging with the air pump, a driving gear rotatably disposed on the sliding frame and meshing with the driven gear plate, the driving gear being connected to an adjusting motor disposed at the bottom of the sliding frame.

[0019] As a further embodiment of the present invention, the placement assembly includes a second placement frame disposed above the positioning assembly for temporarily storing the plastic shell. The second placement frame has an opening at one end near the transmission assembly. The two side walls of the second placement frame are connected to the bracket via a fixing frame. A second push plate that abuts against the plastic shell is slidably disposed inside the second placement frame. A first spring is connected between the left end of the second placement frame and the second push plate. An abutment plate that abuts against the plastic shell is rotatably disposed at the bottom of the end of the second placement frame near the opening. A movable plate is connected to the end of the abutment plate away from the plastic shell. A second spring is connected between the movable plate and the bottom of the second placement frame. A first push plate that movably abuts against the second spring is disposed at one end of the suction hood.

[0020] As a further embodiment of the present invention, the clamping plates are provided with a V-shaped groove on the side that is close to each other for clamping the semi-finished rectifier bridge.

[0021] As a further embodiment of the present invention, the length of the abutment plate is less than the length of the movable plate, and the first push plate is configured as an L-shaped plate.

[0022] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art:

[0023] 1. In this invention, the stable transportation and centering of the semi-finished rectifier bridge can be achieved through the cooperation of the transportation component and the positioning component. This can meet the transportation and positioning requirements of semi-finished rectifier bridges of different specifications, improve the applicability of the device, facilitate the precise assembly between the semi-finished rectifier bridge and the plastic shell, help reduce assembly errors and scrap rate, and improve the yield.

[0024] 2. In this invention, the smooth assembly of the plastic shell and the semi-finished rectifier bridge is achieved through the cooperation of the transport component, transmission component, swing component and placement component, avoiding the stopping when the plastic shell is placed on the semi-finished rectifier bridge. It can realize the single transfer of the plastic shell and the efficient and precise assembly of the semi-finished rectifier bridge and the plastic shell, avoiding the low efficiency of the step-by-step transfer and assembly. Through the placement component, the plastic shell can be automatically pushed to the right, which is convenient for the extraction of the plastic shell on the right side.

[0025] 3. In this invention, by controlling the extension and retraction of the second electric cylinder, the distance between the sliding frame and the connecting plate can be adjusted, thereby adjusting the height of the suction hood to meet the assembly operation of plastic shells of different heights. When the size of the plastic shell is large, the adjusting motor drives the drive gear to rotate. The drive gear meshes with the driven gear plate, the driven gear plate rotates with the sliding frame, and the adjusting groove slides with the suction pump to drive the two suction pumps to move away from each other. The suction pumps drive the corresponding suction hoods to move synchronously to meet the adsorption operation of the larger plastic shells. The adjusting component improves the applicability of the device by cooperating with the positioning component.

[0026] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0027] Figure 1 This is a perspective view of the rectifier bridge assembly equipment for an automotive alternator in an embodiment of the invention.

[0028] Figure 2 This is a bottom view of the rectifier bridge assembly equipment for an automotive alternator in an embodiment of the invention.

[0029] Figure 3 This is an assembly diagram of the transport component and the positioning component in an embodiment of the invention.

[0030] Figure 4This is an assembly diagram of the transmission component and the swing component in an embodiment of the invention.

[0031] Figure 5 This is a schematic diagram of the structure of the adjustment component in an embodiment of the invention.

[0032] Figure 6 This is an exploded view of the mounting plate, movable sliding frame, and movable slot plate in an embodiment of the invention.

[0033] Figure 7 This is a schematic diagram of the driven gear disk in an embodiment of the invention.

[0034] Figure 8 This is a top view showing the placement of components in an embodiment of the invention.

[0035] Figure 9 This is a bottom view showing the placement of components in an embodiment of the invention.

[0036] Reference numerals: 1. Support;

[0037] 2. Transport components; 201. Rotary motor; 202. First pulley; 203. First synchronous belt; 204. Second pulley; 205. Conveyor belt;

[0038] 3. Positioning assembly; 301. Guide ring groove; 302. Snap ring; 303. Rotating column; 304. First placement frame; 305. First electric cylinder; 306. Clamping plate;

[0039] 4. Transmission assembly; 401. Mounting plate; 402. Third pulley; 403. Second synchronous belt; 404. Fourth pulley; 405. Rotating rod; 406. Inclined ring groove; 407. Sliding seat; 4071. First hinge post; 408. Moving slide frame; 4081. Second hinge post; 409. Hinge plate; 410. Guide plate;

[0040] 5. Swing assembly; 501. First guide groove; 5011. First vertical groove; 5012. First inclined groove; 5013. Straight horizontal groove; 502. Second guide groove; 5021. Second inclined groove; 5022. Second vertical groove; 503. Sliding column; 504. Pin; 505. Movable slot plate; 5051. Strip groove; 506. Connecting plate; 507. Air pump; 508. Suction hood;

[0041] 6. Placement components; 601. First push plate; 602. Second placement frame; 603. Fixing frame; 604. Second push plate; 605. First spring; 606. Abutment plate; 607. Movable plate; 608. Second spring;

[0042] 7. Adjustment assembly; 701. Third guide slide; 702. Sliding frame; 703. Second electric cylinder; 704. Fourth guide slide; 705. Adjustment motor; 706. Drive gear; 707. Driven gear plate; 708. Adjustment groove;

[0043] 8. Semi-finished rectifier bridge;

[0044] 9. Plastic outer casing. Detailed Implementation

[0045] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0046] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0047] In one embodiment of the present invention, see Figures 1-2 An assembly device for a rectifier bridge for an automotive alternator includes a bracket 1. The bracket 1 is provided with a transport component 2 for transporting a semi-finished rectifier bridge 8. The transport component 2 is provided with a positioning component 3 that is movably engaged with the bracket 1. The positioning component 3 is used to position the semi-finished rectifier bridge 8. The bracket 1 is equipped with a transmission component 4 located above the transport component 2. The transmission component 4 is movably equipped with a swing component 5 that is movably fitted with a plastic housing 9. The swing component 5 is provided with an adjustment component 7. The end of the bracket 1 near the loading end of the semi-finished rectifier bridge 8 is equipped with a placement component 6 located above the positioning component 3. The placement component 6 is movably engaged with the swing component 5.

[0048] In this embodiment, the stable transportation and centered positioning of the semi-finished rectifier bridge 8 can be achieved through the cooperation of the transport component 2 and the positioning component 3. This can meet the transportation and positioning needs of semi-finished rectifier bridges 8 of different specifications, improving the applicability of the device. Through the cooperation of the transport component 2, the transmission component 4, the swing component 5 and the placement component 6, the single transfer of the plastic shell 9 and the precise assembly of the semi-finished rectifier bridge 8 and the plastic shell 9 can be achieved, avoiding the low efficiency of step-by-step transfer and assembly. Through the placement component 6, the plastic shell 9 can be automatically pushed to the right, facilitating the extraction of the plastic shell 9 on the right side. It has the effects of stable transportation, flexible centered positioning, efficient and precise assembly, flexible linkage, automatic pushing, reliable structure and convenient operation.

[0049] The bracket 1 includes symmetrically arranged side plates and a horizontal plate connecting the two side plates. Support plates are installed at both ends of the bottom of the side plates to provide stable support for the device.

[0050] In one embodiment of the present invention, see Figures 1-3 The transport component 2 includes a first rotating roller (not shown in the figure) and a second rotating roller (not shown in the figure) respectively rotatably disposed at both ends of the support 1. The first rotating roller and the second rotating roller are connected by a transport belt 205. A support plate (not shown in the figure) located in the inner ring of the transport belt 205 is installed inside the support 1. The support plate is used to support the transport belt 205 above. A rotary motor 201 connected to the end of the first rotating roller is installed on the side wall of the support 1. The other end of the first rotating roller is connected to a first pulley 202. One end of the second rotating roller is connected to a second pulley 204. The first pulley 202 and the second pulley 204 are connected by a first synchronous belt 203.

[0051] In this embodiment, the rotary motor 201 drives the first rotary roller to rotate clockwise. The first rotary roller is connected to the first pulley 202, the first synchronous belt 203 and the second pulley 204 to drive the second rotary roller to rotate synchronously. This can drive the conveyor belt 205 to rotate clockwise. The conveyor belt 205 drives the semi-finished rectifier bridge 8 to move synchronously by driving the positioning component 3 located on it to move synchronously. This can realize the feeding of the semi-finished rectifier bridge 8 and the transportation of the assembled finished product, improve the assembly efficiency of the device and avoid the low efficiency of manual handling.

[0052] The first pulley 202 has the same size as the second pulley 204, which ensures that the rotation speed of the conveyor belt 205 is stable.

[0053] In one embodiment of the present invention, see Figures 1-3 The positioning component 3 includes guide ring grooves 301 symmetrically arranged on one side of the bracket 1. Several pairs of retaining rings 302 are evenly distributed on the conveyor belt 205. A first placement frame 304 located on the outer side of the conveyor belt 205 is movably arranged between each pair of retaining rings 302. Both ends of the first placement frame 304 are provided with rotating posts 303 that rotate with the retaining rings 302. The outer end of the rotating post 303 is movably engaged with the guide ring groove 301. A first electric cylinder 305 is symmetrically installed on the inner side wall of the first placement frame 304. The ends of the first electric cylinders 305 that are close to each other are connected to clamps 306 that slide with the first placement frame 304.

[0054] In this embodiment, initially, the symmetrically arranged clamping plates 306 are far apart from each other. When the semi-finished rectifier bridge 8 is placed on the first placement frame 304 and located between the symmetrically arranged clamping plates 306, the first electric cylinder 305 extends towards the center of the first placement frame 304 and pushes the clamping plates 306 to move synchronously. The symmetrically arranged clamping plates 306 clamp the semi-finished rectifier bridge 8 by moving closer to each other. Through the rotational engagement of the rotating column 303 and the retaining ring 302, and the movable engagement of the rotating column 303 and the guide ring groove 301, the stability of the position of the first placement frame 304 can be ensured, avoiding the first placement frame 304 from shifting after one rotation, thus improving the assembly accuracy.

[0055] The clamping plates 306 are provided with V-shaped grooves on their adjacent sides for clamping the semi-finished rectifier bridge 8. The V-shaped grooves can clamp the four corners of the semi-finished rectifier bridge 8, thereby achieving the centering positioning of the semi-finished rectifier bridge 8. This can meet the centering positioning requirements of semi-finished rectifier bridges 8 of different specifications, facilitate the precise assembly between the semi-finished rectifier bridge 8 and the plastic shell 9, help reduce assembly errors and scrap rate, and improve the yield.

[0056] In one embodiment of the present invention, see Figures 1-7 The transmission assembly 4 includes mounting plates 401 symmetrically arranged on both sides of the bracket 1. The upper parts of the two mounting plates 401 are connected by a guide plate 410. A rotating rod 405 is rotatably provided between the two mounting plates 401. The rotating rod 405 is provided with an inclined ring groove 406. A sliding seat 407 that slides with the inclined ring groove 406 is movably provided on the rotating rod 405. The sliding seat 407 slides with the guide plate 410. A first hinge post 407 is provided on the sliding seat 407. 1. A movable slide frame 408 is slidably provided on two mounting plates 401. The end of the movable slide frame 408 is provided with a second hinge post 4081. A hinge plate 409 is rotatably connected between the second hinge post 4081 and the first hinge post 4071. One end of the rotating rod 405 is connected to a fourth pulley 404. The end of the second rotating roller away from the second pulley 204 is connected to a third pulley 402. A second synchronous belt 403 is connected between the third pulley 402 and the fourth pulley 404.

[0057] The swing assembly 5 includes a first guide groove 501 disposed on the mounting plate 401 and a second guide groove 502 disposed on the movable slide frame 408. A pin 504 is installed on one side wall of the mounting plates 401 that are close to each other. A movable slot plate 505 is symmetrically and movably disposed between the two mounting plates 401. The movable slot plate 505 is provided with a strip groove 5051 that movably engages with the pin 504. The two movable slot plates 505 are connected by a connecting plate 506 at one end away from the pin 504. A sliding column 503 is provided on the side wall of the movable slot plate 505 away from the connecting plate 506, which slidably engages with the first guide groove 501 and the second guide groove 502 respectively. A vacuum pump 507 is symmetrically and movably disposed on the connecting plate 506. An air suction hood 508 is connected to the bottom of the vacuum pump 507.

[0058] The first guide groove 501 includes a first vertical groove 5011 and a horizontal groove 5013. The ends of the first vertical groove 5011 and the horizontal groove 5013 that are close to each other are connected by a first inclined groove 5012. The second guide groove 502 includes a second inclined groove 5021 and a second vertical groove 5022. The height of the second inclined groove 5021 is the same as the height of the first vertical groove 5011. The vertical height of the first guide groove 501 is the same as the vertical height of the second guide groove 502.

[0059] The adjustment assembly 7 includes a third guide groove 701 disposed on the movable slot plate 505, a sliding frame 702 movably disposed between the two movable slot plates 505 and slidingly engaged with the third guide groove 701, a fourth guide groove 704 symmetrically disposed on the sliding frame 702 and slidingly engaged with the air pump 507, a second electric cylinder 703 connected between the connecting plate 506 and the sliding frame 702, a driven gear 707 rotatably disposed on the sliding frame 702 and located between the two air pumps 507, an adjustment groove 708 symmetrically distributed on the driven gear 707 and slidingly engaged with the air pump 507, a driving gear 706 rotatably disposed on the sliding frame 702 and meshing with the driven gear 707, and the driving gear 706 connected to an adjustment motor 705 disposed at the bottom of the sliding frame 702.

[0060] In this embodiment, in the initial state, the sliding seat 407 is located at the end of the rotating rod 405 away from the second hinge post 4081, the included angle between the hinge plate 409 and the rotating rod 405 is at its minimum value, the sliding post 503 is in sliding engagement with the lowest point of the first vertical groove 5011 and the lowest point of the second inclined groove 5021 respectively, and the pin 504 is in sliding engagement with the end of the strip groove 5051 away from the connecting plate 506. At this time, the semi-finished rectifier bridge 8 and the plastic shell 9 are in the assembly completion stage.

[0061] The rotary motor 201 drives the first pulley 202 to rotate synchronously by driving the first rotary roller. The first pulley 202 drives the second pulley 204 to rotate synchronously by connecting to the first synchronous belt 203. The second pulley 204 drives the third pulley 402 to rotate synchronously by connecting to the second rotary roller. The third pulley 402 drives the fourth pulley 404 to rotate by connecting to the second synchronous belt 403. The fourth pulley 404 drives the rotating rod 405 to rotate synchronously. The rotating rod 405 drives the sliding seat 407 to reciprocate on the rotating rod 405 by sliding engagement between the inclined ring groove 406 and the sliding seat 407 and the guide plate 410.

[0062] As the sliding seat 407 moves toward the end of the rotating rod 405 that is close to the second hinge post 4081, the sliding seat 407 pushes the movable slide frame 408 away from the rotating rod 405 by rotating it with the hinge plate 409 and sliding it with the mounting plate 401. The angle between the hinge plate 409 and the rotating rod 405 increases, and the movable slide frame 408 drives the second guide slide groove 502 to move synchronously.

[0063] During the sliding engagement of the slide column 503 and the second inclined groove 5021, the adhesion between the suction hood 508 and the plastic shell 9 is first released to avoid the drawback of the subsequent upward movement of the suction hood 508 causing the plastic shell 9 to move upward. Since the slide column 503 can only move vertically in the first vertical groove 5011, when the second guide groove 502 moves towards the horizontal groove 5013, the second inclined groove 5021 drives the slide column 503 to move upward by sliding engagement with the slide column 503 and sliding engagement with the first vertical groove 5011. The slide column 503 drives the movable groove plate 505 and the connecting plate 506 to move upward synchronously by the movable engagement of the strip groove 5051 and the pin 504. The connecting plate 506 drives the suction hood 508 to move upward by the movable engagement of the suction pump 507 and the movable connection of the adjusting component 7 and the suction pump 507. The connection between the suction hood 508 and the plastic shell 9 is released, which facilitates the continued transportation of the assembled finished product and the subsequent transportation of the semi-finished product rectifier bridge 8.

[0064] When the sliding column 503 moves upward and begins to slide into the bottom of the second vertical groove 5022, the sliding column 503 begins to slide into the first inclined groove 5012. The moving slide frame 408 continues to move away from the rotating rod 405. The second vertical groove 5022 drives the movable groove plate 505 to rotate upward by sliding into the sliding column 503, sliding into the first inclined groove 5012, and sliding into the strip groove 5051 and the pin 504. The movable groove plate 505 drives the air pump 507 and the suction hood 508 to rotate synchronously by connecting to the connecting plate 506.

[0065] When the sliding column 503 moves to its highest point and begins to slide into the horizontal groove 5013, the sliding column 503 still slides into the second vertical groove 5022. At this time, the movable groove plate 505 rotates 90 degrees, and the movable sliding frame 408 continues to move away from the rotating rod 405. The second vertical groove 5022 drives the movable groove plate 505 to move closer to the placement component 6 by sliding into the sliding column 503, sliding into the first inclined groove 5012, and sliding into the strip groove 5051 and the pin 504. The sliding column 503 drives the air pump 507 and the suction hood 508 to move synchronously by driving the movable groove plate 505 and the connecting plate 506 to move synchronously. The cooperation of 507 and suction hood 508 can adsorb the plastic shell 9 located on the far right of the placement component 6, realizing the single gripping of the plastic shell 9. At this time, the included angle between the hinge plate 409 and the rotating rod 405 is at its maximum value. When the rotating rod 405 continues to rotate, the sliding seat 407 pushes the moving slide frame 408 closer to the rotating rod 405 by rotating it with the hinge plate 409 and sliding it with the mounting plate 401. The included angle between the hinge plate 409 and the rotating rod 405 becomes smaller. The moving slide frame 408 drives the second guide slide groove 502 to move synchronously. The sliding seat 407 begins to move towards the end of the rotating rod 405 away from the second hinge post 4081.

[0066] The sliding column 503 drives the movable slot plate 505 to move away from the placement component 6 by sliding engagement with the second vertical slot 5022 and the horizontal slot 5013. The movable slot plate 505 drives the plastic shell 9 to move horizontally synchronously by the suction hood 508 being in contact with the plastic shell 9. Next, the sliding column 503 drives the movable slot plate 505 to rotate downward by sliding engagement with the second vertical slot 5022 and the first inclined slot 5012, so that the movable slot plate 505 rotates from a horizontal state to a vertical state. During this process, the plastic shell 9 rotates synchronously. Then, the sliding column 503 drives the movable slot plate 505 to move downward by sliding engagement with the second inclined slot 5021 and the first vertical slot 5011. The movable slot plate 505 drives the plastic shell 9 to move vertically downward by connecting to the connecting plate 506 and by the suction hood 508 being in contact with the plastic shell 9.

[0067] When the semi-finished rectifier bridge 8 moves directly below the plastic housing 9, the plastic housing 9 is assembled with the semi-finished rectifier bridge 8 by moving vertically downwards. This allows for a one-time operation of gripping and assembling the plastic housing 9, avoiding the separate steps of placing the plastic housing 9 on the semi-finished rectifier bridge 8 and assembling the semi-finished rectifier bridge 8 and the plastic housing 9, thus improving assembly efficiency.

[0068] Meanwhile, by controlling the extension and retraction of the second electric cylinder 703, the distance between the sliding frame 702 and the connecting plate 506 can be adjusted, thereby adjusting the height of the suction hood 508 to meet the assembly operations of plastic shells 9 of different heights. When the size of the plastic shell 9 is large, the adjusting motor 705 drives the drive gear 706 to rotate. The drive gear 706 meshes with the driven gear 707, the driven gear 707 rotates with the sliding frame 702, and the adjusting groove 708 slides with the suction pump 507 to drive the two suction pumps 507 to move away from each other. The suction pumps 507 drive the corresponding suction hoods 508 to move synchronously to meet the adsorption operation of the larger plastic shell 9. The adjusting component 7 improves the applicability of the device by cooperating with the positioning component 3.

[0069] In one embodiment of the present invention, see Figures 1-9 The placement component 6 includes a second placement frame 602 disposed above the positioning component 3 for temporarily storing the plastic shell 9. The second placement frame 602 has an opening at one end near the transmission component 4. The two side walls of the second placement frame 602 are connected to the bracket 1 through a fixing frame 603. A second push plate 604 is slidably disposed inside the second placement frame 602 to abut against the plastic shell 9. A first spring 605 is connected between the left end of the second placement frame 602 and the second push plate 604. An abutment plate 606 is rotatably disposed at the bottom of the end of the second placement frame 602 near the opening to abut against the plastic shell 9. A movable plate 607 is connected to the end of the abutment plate 606 away from the plastic shell 9. A second spring 608 is connected between the movable plate 607 and the bottom of the second placement frame 602. A first push plate 601 is disposed at one end of the suction hood 508 to movably abut against the second spring 608.

[0070] In this embodiment, in the initial state, several plastic shells 9 are sequentially attached to one end of the second placement frame 602 near the transmission component 4. The first spring 605 is in a contracted state. The second push plate 604 abuts against one plastic shell 9 at the end away from the transmission component 4. The abutting plate 606 abuts against one plastic shell 9 at the end near the transmission component 4. The second spring 608 is in a contracted state, which can position the several plastic shells 9.

[0071] After the suction hood 508 rotates to a horizontal position, the connecting plate 506 moves closer to the second placement frame 602, causing the suction pump 507 and the suction hood 508 to move synchronously, so that the suction hood 508 is in contact with the outer wall of the plastic shell 9. Through the suction pump 507, the suction hood 508 is stably adsorbed on the surface of the plastic shell 9. During this process, before the suction hood 508 contacts the outer wall of the plastic shell 9, the outer end of the first push plate 601 contacts the movable plate 607 first. As the suction hood 508 continues to move closer to the plastic shell 9... At the same time, the suction hood 508 drives the first push plate 601 to move synchronously, and the movable plate 607 is connected to the abutment plate 606 and the abutment plate 606 is rotated in conjunction with the second placement frame 602 to drive the abutment plate 606 to rotate downward. The second spring 608 is stressed and contracts, which can release the abutment of the plastic shell 9 on the side close to the transmission component 4, so that the plastic shell 9 on the side close to the transmission component 4 is in a movable state. When the suction hood 508 is in contact with the outer wall of the corresponding plastic shell 9, the adsorption of the plastic shell 9 is realized.

[0072] When the connecting plate 506 moves away from the second placement frame 602 and drives the air pump 507 and the suction hood 508 to move synchronously, it can drive the plastic shell 9 being adsorbed to move synchronously, thereby realizing the gripping of the plastic shell 9. The suction hood 508 drives the first push plate 601 to move synchronously, releasing the first push plate 601 from the contact with the movable plate 607. The second spring 608 extends and pushes the movable plate 607 and the contact plate 606 to rotate upward, which can realize the re-clamping of the plastic shell 9 on the second placement frame 602, which facilitates the subsequent adsorption operation of the plastic shell 9.

[0073] The length of the abutment plate 606 is less than the length of the movable plate 607, and the first push plate 601 is set as an L-shaped plate to avoid interference with the adsorption of the plastic shell 9.

[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rectifier bridge assembly device for an automotive alternator, characterized in that, Including the stent, it also includes: A transport assembly, which is mounted on a support and used to transport a semi-finished rectifier bridge, includes a first rotating roller and a second rotating roller respectively rotatably disposed at both ends of the support. A positioning component is provided on the transport component and is movably engaged with the bracket. The positioning component is used to position the semi-finished rectifier bridge. A transmission assembly, which is mounted on a bracket and located above the transport assembly; A swing assembly, which is movably mounted on a transmission assembly and movably fitted to a plastic housing, and an adjustment assembly is provided on the swing assembly; A placement component is installed on the end of the bracket near the loading end of the semi-finished product rectifier bridge and above the positioning component. The placement component is movablely engaged with the swing component. The positioning component includes guide ring grooves symmetrically arranged on one side of the support that are close to each other. Several pairs of retaining rings are evenly distributed on the conveyor belt. A first placement frame located on the outside of the conveyor belt is movably arranged between each pair of retaining rings. Both ends of the first placement frame are provided with rotating posts that are rotatably engaged with the retaining rings. The outer ends of the rotating posts are movably engaged with the guide ring grooves. A first electric cylinder is symmetrically installed on the inner sidewall of the first placement frame. The ends of the first electric cylinders that are close to each other are connected to clamps that are slidably engaged with the first placement frame. The transmission assembly includes mounting plates symmetrically arranged on both sides of the bracket. The upper parts of the two mounting plates are connected by a guide plate. A rotating rod is rotatably provided between the two mounting plates. The rotating rod has an inclined ring groove. A sliding seat that slides with the inclined ring groove is movably provided on the rotating rod. The sliding seat slides with the guide plate. A first hinge post is provided on the sliding seat. A movable slide frame is slidably provided on the two mounting plates. A second hinge post is provided at the end of the movable slide frame. A hinge plate is rotatably connected between the second hinge post and the first hinge post. A fourth pulley is connected to one end of the rotating rod. A third pulley is connected to the end of the second rotating roller away from the second pulley. A second synchronous belt is connected between the third pulley and the fourth pulley. The swing assembly includes a first guide groove disposed on the mounting plate and a second guide groove disposed on the movable slide frame. A pin is installed on the side wall of the mounting plates that are close to each other. A movable slot plate is symmetrically and movably disposed between the two mounting plates. The movable slot plate has a strip groove that movably engages with the pin. The ends of the two movable slot plates away from the pin are connected by a connecting plate. A sliding column is disposed on the side wall of the movable slot plate away from the connecting plate, which slidably engages with the first guide groove and the second guide groove respectively. A suction pump is symmetrically and movably disposed on the connecting plate. A suction hood is connected to the bottom of the suction pump. The placement assembly includes a second placement frame disposed above the positioning assembly for temporarily storing the plastic shell. The second placement frame has an opening at one end near the transmission assembly. The two side walls of the second placement frame are connected to the bracket via a fixing frame. A second push plate that abuts against the plastic shell is slidably disposed inside the second placement frame. A first spring is connected between the left end of the second placement frame and the second push plate. An abutment plate that abuts against the plastic shell is rotatably disposed at the bottom of the end of the second placement frame near the opening. A movable plate is connected to the end of the abutment plate away from the plastic shell. A second spring is connected between the movable plate and the bottom of the second placement frame. A first push plate that movably abuts against the second spring is disposed at one end of the suction hood.

2. The rectifier bridge assembly equipment for automotive alternators according to claim 1, characterized in that, The first rotating roller and the second rotating roller are connected by a conveyor belt. A support plate located inside the inner ring of the conveyor belt is installed inside the bracket. The support plate is used to support the conveyor belt above. A rotary motor connected to the end of the first rotating roller is installed on the side wall of the bracket. The other end of the first rotating roller is connected to a first pulley. One end of the second rotating roller is connected to a second pulley. The first pulley and the second pulley are connected by a first synchronous belt.

3. The rectifier bridge assembly equipment for automotive alternators according to claim 1, characterized in that, The first guide groove includes a first vertical groove and a horizontal groove. The ends of the first vertical groove and the horizontal groove that are close to each other are connected by a first inclined groove. The second guide groove includes a second inclined groove and a second vertical groove. The height of the second inclined groove is the same as the height of the first vertical groove. The height of the first guide groove in the vertical direction is the same as the height of the second guide groove in the vertical direction.

4. The rectifier bridge assembly equipment for automotive alternators according to claim 1, characterized in that, The adjustment assembly includes a third guide groove disposed on a movable slot plate, a sliding frame movably disposed between the two movable slot plates and slidingly engaging with the third guide groove, a fourth guide groove symmetrically disposed on the sliding frame and slidingly engaging with the air pump, a second electric cylinder connecting the connecting plate and the sliding frame, a driven gear plate rotatably disposed on the sliding frame and located between the two air pumps, an adjustment groove symmetrically distributed on the driven gear plate and slidingly engaging with the air pump, a drive gear rotatably disposed on the sliding frame and meshing with the driven gear plate, and the drive gear being connected to an adjustment motor disposed at the bottom of the sliding frame.

5. The rectifier bridge assembly equipment for automotive alternators according to claim 1, characterized in that, The clamping plates are provided with V-shaped grooves on the side that are close to each other for clamping the semi-finished rectifier bridge.

6. The rectifier bridge assembly equipment for automotive alternators according to claim 1, characterized in that, The length of the abutment plate is less than the length of the movable plate, and the first push plate is set as an L-shaped plate.

Citation Information

Patent Citations

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