Flat wire motor facilitating neutral point connection wiring
By adjusting the coordination between the components and the circulation components, the heat transfer oil of the flat wire motor is circulated up and down and the heat dissipation fins are blown, which solves the problems of complex wiring for neutral point connection and limited motor installation position, and improves the installation applicability and heat dissipation efficiency of the motor.
Patent Information
- Application Number
- CN202511456162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-10-13
AI Technical Summary
In existing flat wire motors, the neutral point connection wiring is complex, the motor's outer end volume increases during oil cooling, and the installation position and angle adjustment are limited, affecting the use of the heat transfer oil circulation mechanism.
A cooperative structure of adjustment and circulation components was designed. By adjusting the gravity of the adjustment frame and rotating the fan, the heat transfer oil is circulated up and down and the heat dissipation fins are blown, thus optimizing the motor installation position and heat dissipation effect.
It improves the motor's adaptability to different devices and its heat dissipation efficiency, reduces the motor's external size, and enhances its installation applicability.
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Figure CN120934267B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of flat wire motor, in particular to a flat wire motor facilitating neutral point connection wiring. BACKGROUND
[0002] With the increasing emphasis on energy efficiency and sustainability worldwide, electric machines, as the core power devices in industry, transportation and household appliances, their performance requirements continue to improve. Especially in the field of new energy vehicles, high-efficiency industrial drives and renewable energy systems, higher requirements are put forward for the power density, efficiency and thermal management capability of electric machines. Among them, the high slot fill factor of flat wire motor makes the power density of the motor higher, the efficiency and thermal management capability better, and it becomes the preferred technology of high-efficiency industrial motor.
[0003] However, in the existing flat wire motor, the flat wire motor with neutral point connection wiring reduces the concentrated welding of busbars, optimizes the internal space of the motor due to the special structure design and arrangement of the hairpin wire in the winding group. However, when oil cooling is used, the oil cooling mechanism and the heat conducting oil circulating mechanism need to be connected by pipelines to circulate and cool the heat conducting oil, which increases the volume of the motor and makes it inconvenient to install and use in smaller devices. On the other hand, because the heat conducting oil in the oil cooling motor is not filled, the suction end of the heat conducting oil circulating mechanism is generally located at the position where the heat conducting oil is concentrated by gravity in the motor, so that the installation position and angle adjustment of the motor on different devices are too large, which may affect the use of the heat conducting oil circulating mechanism, resulting in that the installation position of the motor on different devices is limited.
[0004] In view of the above problems, it is necessary to make innovative design on the basis of the original. SUMMARY
[0005] The present application aims to provide a flat wire motor facilitating neutral point connection wiring to solve the problems raised in the background art. The technical solution of the present application provides a solution significantly different from the prior art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a flat wire motor facilitating neutral point connection wiring, comprising a shell one, a connecting shell is installed at the right end of the shell one, a shell two is installed at the right side of the connecting shell, a shaft column is rotatably connected between the shell two and the shell one through a bearing, a rotor is fixed outside the shaft column, a neutral point stator is installed outside the rotor, an oil guide cover is sleeved outside the neutral point stator, the oil guide cover is connected with the shell one through an adjusting assembly, a circulating assembly is arranged in the adjusting assembly, a rotating fan is fixed outside the right end of the shaft column, and the rotating fan is sealingly rotatably arranged in the connecting shell.
[0007] Adjusting transmission assembly, which is arranged between the circulating assembly and the shaft column, is used for the transmission connection adjustment of the circulating assembly.
[0008] Preferably, the shell is circumferentially designed with heat dissipation fins, and the shell is internally placed with heat conduction oil.
[0009] Preferably, the adjusting assembly comprises a mounting cover, the mounting cover is mounted on the inner side of the shell, and the mounting cover is circumferentially designed with a strip-shaped opening.
[0010] Preferably, the mounting cover is circumferentially designed with a strip-shaped opening, and the strip-shaped opening of the mounting cover corresponds to the upper opening of the oil guide cover.
[0011] Preferably, the adjusting rack is designed with arc-shaped structure on the upper and lower sides, and the shape of the lower transverse plate of the adjusting rack is greater than that of the upper transverse plate.
[0012] Preferably, the circulating assembly comprises a liquid guide cavity one and two side grooves, the liquid guide cavity one is arranged in the lower transverse plate of the adjusting rack, the liquid guide cavity one is connected with the liquid guide cavity two through a pipeline, the liquid guide cavity two is arranged in the upper transverse plate of the adjusting rack, the inner side of the liquid guide cavity one is slidably connected with a plug body through a reciprocating screw, the two side grooves are respectively arranged at the front and rear ends of the lower transverse plate of the adjusting rack, the two side grooves are fixedly provided with top strips, the two top strips are slidably connected with sliding strips through springs, and the two sliding strips are abuttingly connected with the plug body through the inner side protrusions.
[0013] Preferably, a plurality of holes are arranged below the liquid guide cavity two, the sliding strips and the top strips are both designed with strip-shaped openings, and the strip-shaped openings of the sliding strips and the top strips are staggered.
[0014] Preferably, the adjusting transmission assembly comprises a transmission head and a sliding groove, the sliding groove is arranged on the outer side of the right side section of the shaft column, the sliding groove is slidably connected with an adjusting piece through a spring, the adjusting piece is abuttingly connected with a threaded rod through the right side protrusion of the middle protrusion, the threaded rod is threadedly connected in the middle opening of the right end of the shaft column, the transmission head is fixed on the right end of the reciprocating screw, the hexagonal column on the outer side of the transmission head is slidably connected with a toothed disc through a spring, the outer side of the toothed disc is engaged with an internal tooth ring, the internal tooth ring is fixed on the inner side of the rotating fan, and the right end of the internal tooth ring is abuttingly connected with the adjusting piece.
[0015] Compared with the prior art, the present application has the following advantages:
[0016] The application, through the cooperation of the adjusting assembly, the circulating assembly and the adjusting transmission assembly, makes the upper transverse plate of the adjusting frame lighter than the lower transverse plate, so that the lower transverse plate of the adjusting frame is always in the corresponding lower position of the installation cover during the adjustment of the installation position of the motor according to the equipment, so that the liquid guide cavity one in the circulating assembly is always in the gravity gathering heat conduction cavity in the shell one, facilitating the up-down circulation of the heat conduction oil in the circulating assembly in the shell one, and improving the self-adaptability during the installation of the motor.
[0017] The application, through the cooperation of the adjusting assembly, the circulating assembly and the adjusting transmission assembly, makes the upper transverse plate of the adjusting frame lighter than the lower transverse plate, so that the lower transverse plate of the adjusting frame is always in the corresponding lower position of the installation cover during the adjustment of the installation position of the motor according to the equipment, so that the liquid guide cavity one in the circulating assembly is always in the gravity gathering heat conduction cavity in the shell one, facilitating the up-down circulation of the heat conduction oil in the circulating assembly in the shell one, and improving the self-adaptability during the installation of the motor. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a front view structure schematic diagram of the application;
[0019] Figure 2 It is a split structure schematic diagram of the shell one, the connecting shell, the rotating fan, the adjusting assembly, the oil guide cover, the neutral point stator and the rotor of the application;
[0020] Figure 3 It is a structure schematic diagram of the adjusting assembly, the circulating assembly, the rotor, the shaft column, the connecting shell and the rotating fan of the application;
[0021] Figure 4 It is a split structure schematic diagram of the adjusting assembly, the circulating assembly, the rotor, the shaft column, the connecting shell and the rotating fan of the application; Figure 3 It is an enlarged schematic diagram of the middle A;
[0022] Figure 5 It is a split structure schematic diagram of the adjusting assembly, the circulating assembly, the rotor, the shaft column, the connecting shell and the rotating fan of the application;
[0023] Figure 6 It is an enlarged schematic diagram of the middle B; Figure 5
[0024] Figure 7 Split structure schematic diagram of adjusting assembly of the application;
[0025] Figure 8 Split structure schematic diagram of adjusting assembly of the application;
[0026] Figure 9 Split structure schematic diagram of adjusting assembly of the application;
[0027] In the figure: 1, shell one; 201, connecting shell; 202, rotating fan; 3, shell two; 4, adjusting assembly; 401, mounting cover; 402, limiting slide; 403, roller; 404, adjusting frame; 5, oil guide cover; 6, neutral point stator; 7, rotor; 8, shaft column; 9, circulating assembly; 901, liquid guide cavity one; 902, liquid guide cavity two; 903, reciprocating screw; 904, plug body; 905, sliding bar; 906, side groove; 907, top bar; 10, adjusting transmission assembly; 101, transmission head; 102, toothed disc; 103, inner tooth ring; 104, adjusting piece; 105, sliding groove; 106, threaded rod. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0029] Embodiment 1: please refer to Figures 1 to 9 The application provides a technical solution: a flat wire motor facilitating neutral point connection wiring, comprising a shell one 1, a connecting shell 201 is installed at the right end of the shell one 1, heat dissipation fins are designed on the outer side of the shell one 1 in a circumferential direction, heat conducting oil is placed in the shell one 1, a shell two 3 is installed at the right side of the connecting shell 201, a shaft column 8 is rotatably connected between the shell two 3 and the shell one 1 through a bearing, a rotor 7 is fixed on the outer side of the shaft column 8, a neutral point stator 6 is installed on the outer side of the rotor 7, an oil guide cover 5 is sleeved on the outer side of the neutral point stator 6, the oil guide cover 5 is connected with the shell one 1 through an adjusting assembly 4, the adjusting assembly 4 comprises a mounting cover 401, the mounting cover 401 is installed on the inner side of the shell one 1, a strip-shaped opening is formed on the inner side of the mounting cover 401 in a circumferential direction, the strip-shaped opening of the mounting cover 401 corresponds to an opening on the oil guide cover 5, limiting slides 402 are formed on the rings on the left and right sides of the mounting cover 401, an adjusting frame 404 is slidably connected in the limiting slides 402 through rollers 403, arc-shaped structure horizontal plates are designed on the upper and lower sides of the adjusting frame 404, the shape and weight of the horizontal plate below the adjusting frame 404 are greater than those of the horizontal plate above, a circulating assembly 9 is arranged in the adjusting assembly 4, a rotating fan 202 is fixed on the outer side of the right end of the shaft column 8, and the rotating fan 202 is sealingly and rotatably arranged in the connecting shell 201.
[0030] Adjusting transmission assembly 10, adjusting transmission assembly 10 is arranged between circulating assembly 9 and shaft column 8, adjusting transmission assembly 10 includes transmission head 101 and sliding groove 105, sliding groove 105 is opened outside the right side section of shaft column 8, and adjusting sheet 104 is slidably connected in sliding groove 105 through a spring, the right side of the center protruding piece of adjusting sheet 104 abuttingly connects with threaded rod 106, threaded rod 106 is threadedly connected in the center hole in the right end of shaft column 8, transmission head 101 is fixed in the right end of reciprocating screw 903, hexagonal column outside transmission head 101 is slidably connected with tooth disc 102 through a spring, tooth disc 102 is engaged with inner tooth ring 103 outside, inner tooth ring 103 is fixed inside rotating fan 202, and inner tooth ring 103 is abuttingly connected with adjusting sheet 104 above the right end, adjusting transmission assembly 10 is used for driving connection adjustment of circulating assembly 9;
[0031] When the motor is installed on the equipment, the threaded rod 106 is moved to the left in the center hole in the right end of the shaft column 8 by screwing, so that the threaded rod 106 abuts against the adjusting sheet 104 to extrude the spring in the sliding groove 105 to move to the left, and the position of the adjusting sheet 104 is adjusted to abut against the tooth disc 102 to extrude the spring on the transmission head 101 to move to the left, so that the tooth disc 102 and the inner tooth ring 103 are no longer engaged. At this time, the installation of the motor on the equipment is started.
[0032] When the motor is installed, the corresponding position is adjusted according to the installation position, because the shape of the lower horizontal plate of the adjusting frame 404 is heavier than that of the upper horizontal plate, the adjusting frame 404 rotates and slides in the limiting slide 402 through the roller 403, and the lower horizontal plate of the adjusting frame 404 is always kept in the lower gravity center position in the shell 1. Then, after the motor is installed and fixed, the abutment of the adjusting sheet 104 is loosened by screwing the threaded rod 106, so that the adjusting sheet 104 slides to the right in the sliding groove 105 and resets, and the tooth disc 102 no longer abuts against the tooth disc 102 when the adjusting sheet 104 resets, so that the tooth disc 102 resets to the right on the transmission head 101 and is engaged with the inner tooth ring 103, completing the installation of the motor on the equipment.
[0033] Example 2: on the basis of example 1, please refer to Figures 1 to 9The right end of the shell one 1 is provided with a connecting shell 201, the outer side of the shell one 1 is designed with a heat dissipation fin, the shell one 1 is placed with heat conducting oil, the right side of the connecting shell 201 is provided with a shell two 3, the shell two 3 and the shell one 1 are rotatably connected with a shaft column 8 through a bearing, the outer side of the shaft column 8 is fixed with a rotor 7, the outer side of the rotor 7 is provided with a neutral point stator 6, the outer side of the neutral point stator 6 is sleeved with an oil guide cover 5, the oil guide cover 5 is connected with the shell one 1 through an adjusting assembly 4, the adjusting assembly 4 comprises an installation cover 401, the installation cover 401 is installed in the inner side of the shell one 1, a strip-shaped opening is formed in the inner side of the installation cover 401, the strip-shaped opening of the installation cover 401 corresponds to the opening of the oil guide cover 5, the annular limiting slide 402 is formed in the left and right sides of the installation cover 401, the limiting slide 402 is slidably connected with an adjusting frame 404 through a roller 403, the adjusting frame 404 is designed with an arc-shaped structure horizontal plate on the upper and lower sides, the weight of the horizontal plate below the adjusting frame 404 is greater than that of the horizontal plate above, a circulating assembly 9 is arranged in the adjusting assembly 4, the circulating assembly 9 comprises a liquid guide cavity one 901 and two side grooves 906, the liquid guide cavity one 901 is formed in the horizontal plate below the adjusting frame 404, the liquid guide cavity one 901 is connected with a liquid guide cavity two 902 through a pipeline, the liquid guide cavity two 902 is formed in the horizontal plate above the adjusting frame 404, the inner side of the liquid guide cavity one 901 is slidably connected with a plug body 904 through a reciprocating screw 903, the two side grooves 906 are respectively formed in the front and rear ends of the horizontal plate below the adjusting frame 404, the two side grooves 906 are fixed with a top strip 907, the two top strips 907 are slidably connected with a sliding strip 905 through a spring, the two sliding strips 905 are connected with the plug body 904 through the inner side protruding strips, a plurality of holes are formed below the liquid guide cavity two 902, the sliding strip 905 and the top strip 907 are provided with a strip-shaped opening, the strip-shaped openings of the sliding strip 905 and the top strip 907 are staggered, the right outer side of the shaft column 8 is fixed with a rotating fan 202, the rotating fan 202 is sealingly rotatably arranged in the connecting shell 201;
[0034] When the motor is in use, the rotation of the shaft column 8 drives the rotating fan 202 to rotate, blowing the heat dissipation fins on the outside of the shell 1, so that the heat dissipation oil in the shell 1 is dissipated through the heat dissipation fins on the outside of the shell 1, and at the same time, the rotating rotating fan 202 synchronously drives the inner tooth ring 103, the tooth disc 102, the transmission head 101 and the reciprocating screw 903 to rotate, so that the plug body 904 moves left and right in the liquid guide cavity 1 901. When moving to the right, the slide bar 905 is separated from the top bar 907, facilitating the flow of heat dissipation oil from the long hole of the slide bar 905 and the top bar 907 into the liquid guide cavity 1 901. When moving to the left, the slide bar 905 is in contact with the top bar 907 by the plug body 904, so that the long hole of the slide bar 905 and the top bar 907 is closed, and the heat dissipation oil in the liquid guide cavity 1 901 is squeezed into the liquid guide cavity 2 902 through the pipeline, and the heat dissipation oil is poured from above to the surface of the neutral point stator 6 and the rotor 7, and the heat exchange operation of the neutral point stator 6 and the rotor 7 is performed, and the heat dissipation oil is circulated and cooled on the motor.
[0035] Working principle: when the motor is installed on the equipment, the operator moves the threaded rod 106 in the central hole at the right end of the shaft column 8 to the left by using a hexagonal wrench, so that the threaded rod 106 is in contact with the adjusting piece 104 in the sliding groove 105, and the spring is extruded to the left, and the position of the adjusting piece 104 is adjusted to extrude the spring to the left on the transmission head 101 by the adjusting piece 104, so that the tooth disc 102 and the inner tooth ring 103 are no longer engaged. At this time, the installation of the motor on the equipment is started;
[0036] When the motor is installed, the corresponding position is adjusted according to the installation position, because the weight of the lower horizontal plate of the adjusting frame 404 is greater than that of the upper horizontal plate, the adjusting frame 404 rotates and slides in the limiting slide 402 through the roller 403, and the lower horizontal plate of the adjusting frame 404 is always kept in the lower gravity center position in the shell 1. Then, after the motor is installed and fixed, the threaded rod 106 is loosened to release the contact with the adjusting piece 104, so that the adjusting piece 104 slides to the right in the sliding groove 105 and resets. When the adjusting piece 104 resets, it no longer contacts the tooth disc 102, so that the tooth disc 102 resets to the right on the transmission head 101 and engages with the inner tooth ring 103, completing the installation of the motor on the equipment;
[0037] The motor in use, the neutral point stator 6 through the controller through the electricity, drive the rotor 7 and the shaft column 8 rotate between the shell one 1 and the shell two 3 and output power, in this process, the shaft column 8 rotation drive the fan 202 in the connection shell 201 seal rotation, and through blowing to the shell one 1 outside heat dissipation fin carries out blowing heat dissipation, simultaneously in the process of the fan 202 rotation, synchronous belt drive the inner tooth ring 103 rotation, and through the meshing tooth disc 102 drive the transmission head 101 and the reciprocating screw 903 synchronous rotation, at this moment, the reciprocating screw 903 of rotation drive the plug body 904 in the liquid guide cavity one 901 move to left, and after moving to the slide bar 905, make the slide bar 905 in the side groove 906 slide extrusion spring after sticking with the top bar 907, and make the slide bar 905 and the top bar 907 upper bar-shaped opening staggered closure, at this moment, continue to slide to the left plug body 904 will guide the heat oil in the liquid guide cavity one 901 through the pipeline extrusion into the liquid guide cavity two 902, and flow out through the hole below the liquid guide cavity two 902, make the heat conducting oil flow to the neutral point stator 6 from the top through the oil guide cover 5, simultaneously part of the heat conducting oil through the silicon steel sheet gap of the neutral point stator 6 pours into the rotor 7 surface, in this process, through the heat conducting oil up and down circulation flow carries out the heat exchange of the neutral point stator 6 and the rotor 7, again cooperate the blowing heat dissipation of the above-mentioned middle shell one 1 surface heat dissipation fin, make the heat of the heat conducting oil in the lower position dissipate through the heat dissipation fin;
[0038] In the above process, when the plug body 904 in the liquid guide cavity one 901 moves to the left end, through the reciprocating screw 903 begins to move to right, and after moving to the plug body 904 no longer touch the convex bar of the slide bar 905, the slide bar 905 resets with the spring synchronously, make the slide bar 905 and the top bar 907 no longer stick, and make the slide bar 905 and the top bar 907 long slot opening through, at this moment, the heat conducting oil below flows into the liquid guide cavity one 901 through the long slot opening between the slide bar 905 and the top bar 907, complete the filling of the heat conducting oil in the liquid guide cavity one 901.
[0039] Although the present application has been described in detail with reference to the foregoing embodiments, technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced by equivalent ones by those skilled in the art, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A flat wire motor that facilitates neutral point connection wiring, characterized in that: The system includes a housing 1 (1), a connecting shell (201) installed on the right end of the housing 1 (1), a housing 2 (3) installed on the right side of the connecting shell (201), a shaft column (8) rotatably connected to the housing 2 (3) and the housing 1 (1) via a bearing, a rotor (7) fixed on the outside of the shaft column (8), a neutral point stator (6) installed on the outside of the rotor (7), an oil guide cover (5) sleeved on the outside of the neutral point stator (6), the oil guide cover (5) being connected to the housing 1 (1) via an adjustment assembly (4), a circulation assembly (9) being provided inside the adjustment assembly (4), a rotating fan (202) fixed on the outside of the right end of the shaft column (8), and the rotating fan (202) being sealed and rotatably disposed inside the connecting shell (201); Adjustable transmission assembly (10), which is disposed between the circulation assembly (9) and the shaft column (8), is used for adjusting the transmission connection of the circulation assembly (9); The adjustment component (4) includes a mounting cover (401), which is installed inside the housing (1). Limiting slides (402) are provided in the left and right rings of the mounting cover (401). An adjustment frame (404) is slidably connected in the limiting slides (402) through rollers (403). The adjusting transmission assembly (10) includes a transmission head (101) and a slide groove (105). The slide groove (105) is located on the outer side of the right side section of the shaft column (8). An adjusting plate (104) is slidably connected to the slide groove (105) by a spring. A threaded rod (106) is abutted to the right side of the central protrusion of the adjusting plate (104). The threaded rod (106) is threadedly connected to the central opening at the right end of the shaft column (8). The transmission head (101) is fixed to the right end of the reciprocating screw (903). A gear plate (102) is slidably connected to the outer side of the hexagonal column of the transmission head (101) by a spring. An internal gear ring (103) meshes with the outer side of the gear plate (102). The internal gear ring (103) is fixed to the inner side of the rotating fan (202). The upper right end of the internal gear ring (103) abuts against the adjusting plate (104).
2. A flat wire motor for easy neutral point connection wiring according to claim 1, characterized in that: The outer circumferential surface of the housing (1) is designed with heat dissipation fins, and heat-conducting oil is placed inside the housing (1).
3. A flat wire motor for easy neutral point connection wiring according to claim 1, characterized in that: The mounting cover (401) has a strip-shaped opening on its inner circumferential side, and the strip-shaped opening of the mounting cover (401) corresponds to the opening on the oil guide cover (5).
4. A flat wire motor for easy neutral point connection wiring according to claim 1, characterized in that: The adjustment frame (404) is designed with arc-shaped horizontal plates on both the upper and lower sides, and the weight of the lower horizontal plate of the adjustment frame (404) is greater than the weight of the upper horizontal plate.
5. A flat wire motor for easy neutral point connection wiring according to claim 1, characterized in that: The circulation component (9) includes a first liquid guiding chamber (901) and two side grooves (906). The first liquid guiding chamber (901) is located in the horizontal plate below the adjusting frame (404). The first liquid guiding chamber (901) is connected to the second liquid guiding chamber (902) through a pipe. The second liquid guiding chamber (902) is located in the horizontal plate above the adjusting frame (404). The inner side of the first liquid guiding chamber (901) is slidably connected to a plug (904) through a reciprocating screw (903). The two side grooves (906) are respectively located at the front and rear ends of the horizontal plate below the adjusting frame (404). A top bar (907) is fixed in each of the two side grooves (906). The two top bars (907) are slidably connected to a slide bar (905) through a spring. The two slide bars (905) are abutted against the plug (904) through an inner protrusion.
6. A flat wire motor for easy neutral point connection wiring according to claim 5, characterized in that: Multiple rows of holes are provided below the second liquid guiding cavity (902). Both the slide bar (905) and the top bar (907) are provided with strip-shaped openings, and the strip-shaped openings on the slide bar (905) and the top bar (907) are staggered.
Citation Information
Patent Citations
New energy motor flat wire stator automatic production equipment
CN118316262A
Middle-and-large-sized motor assembling equipment
CN119253956A