Water treatment scale inhibition dispersant production device

Abstract

The invention relates to the technical field of water treatment scale inhibition dispersant production, in particular to a water treatment scale inhibition dispersant production device which comprises a mixing tank, a driving mechanism is fixedly mounted in the middle of the upper end of the mixing tank, a conveying mechanism is fixedly mounted on the right of the outer surface of the mixing tank, and a stirring mechanism is fixedly connected to the lower end of the driving mechanism. According to the water treatment scale inhibition dispersant production device, integrated operation of stirring and heating at the same time is achieved, raw materials can be stirred through synchronous rotation of a rotating cylinder and a heating rod, hot air introduced into the heating rod and the rotating cylinder can directly transmit heat to surrounding raw materials, uniform heating is achieved, dissolution and dispersion of the raw materials are promoted, and the production efficiency of the water treatment scale inhibition dispersant is improved. Especially for raw materials which are difficult to dissolve or poor in dispersity, the dissolving speed can be increased, and the dissolving time can be shortened; stirring and heating are synchronously carried out, so that the step-by-step operation links of independent stirring and independent heating are omitted, the overall production period is shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of water treatment scale inhibitor and dispersant production technology, and particularly to a water treatment scale inhibitor and dispersant production apparatus. Background Technology

[0002] As a crucial chemical agent, scale inhibitors and dispersants play an irreplaceable role in various fields such as industrial circulating cooling water treatment, boiler water treatment, and reverse osmosis water treatment. They can effectively prevent the deposition of various scales and the aggregation of particles in water systems, thereby ensuring the stable operation of water treatment systems and improving the service life and operating efficiency of related equipment.

[0003] In existing water treatment scale inhibitor and dispersant production processes, the quality of raw material mixing directly affects the performance of the final product. Current mixing devices often only perform relatively conventional mixing of raw materials, with a single mixing method. For some poorly soluble or poorly dispersible raw materials, it is difficult to achieve sufficient mixing and dispersion through conventional mixing methods alone, which easily leads to uneven mixing. Furthermore, due to gravity and the physicochemical properties of some raw materials, the raw materials at the bottom of the mixing tank are prone to settling and accumulating. These raw materials deposited at the bottom cannot participate in the overall mixing system in a timely manner, which not only wastes raw materials but also results in excessively high or low raw material concentrations in local areas of the tank, leading to insufficient reactions between raw materials. Therefore, we have introduced a new water treatment scale inhibitor and dispersant production device. Summary of the Invention

[0004] The main objective of this invention is to provide a water treatment scale inhibitor and dispersant production apparatus that can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A water treatment scale inhibitor and dispersant production apparatus includes a mixing tank. A drive mechanism is fixedly installed at the upper middle part of the mixing tank. A conveying mechanism is fixedly installed on the right side of the outer surface of the mixing tank. An agitating mechanism is fixedly connected to the lower end of the drive mechanism and is located at the bottom of the mixing tank. A feed inlet is fixedly connected to the upper left side of the outer surface of the mixing tank, and a sealing cover is provided at the upper end of the feed inlet. A control panel is provided at the upper middle part of the outer surface of the mixing tank. A discharge port is provided at the lower middle part of the outer surface of the mixing tank. Four support legs are fixedly connected to the lower end of the mixing tank, and foot pads are fixedly connected to the lower ends of the four support legs.

[0006] Preferably, the driving mechanism includes a motor, the output end of which is fixedly connected to a rotating rod, the lower end of which is fixedly connected to a rotating cylinder, a plurality of heating rods being fixedly connected to the lower part of the outer surface of the rotating cylinder, three connecting ports being opened on the upper part of the outer surface of the rotating cylinder, a rotating column being fixedly connected to the lower end of the rotating cylinder, and a bearing being provided at the lower end of the rotating column.

[0007] Preferably, the motor is fixedly installed in the middle of the upper end of the mixing tank, the rotating rod is movably connected to the upper wall of the mixing tank, and the rotating cylinder and several heating rods are all located inside the mixing tank.

[0008] By adopting the above technical solution, the motor can provide power to multiple heating rods and stirring rings.

[0009] Preferably, the heating rods are arranged in a ring array, the rotating cylinder and the heating rods are hollow inside, and the rotating cylinder and the heating rods are interconnected inside each other. The rotating column is movably connected to the lower wall of the mixing tank through a bearing.

[0010] By adopting the above technical solution, the hot air introduced into the heating rod and rotating cylinder can directly transfer heat to the surrounding raw materials, achieving uniform heating and promoting the dissolution and dispersion of the raw materials. In particular, for raw materials that are difficult to dissolve or have poor dispersibility, it can accelerate their dissolution rate and reduce dissolution time.

[0011] Preferably, the agitation mechanism includes an agitation ring, with three fixing strips fixedly connected to the upper and lower inner walls of the agitation ring. The ends of the three adjacent fixing strips away from the inner wall of the agitation ring are all fixedly connected to a central block. The upper center of the two central blocks is provided with fixing holes, and the outer surface of the agitation ring is provided with a plurality of flow slots.

[0012] Preferably, the stirring ring is located at the bottom of the mixing tank, and both center blocks are fixedly connected to the rotating column through fixing holes, with the vertical positions of the two center blocks corresponding.

[0013] By adopting the above technical solution, the linkage design between the agitator ring and the rotating column eliminates the need for an additional power source, simplifying the equipment structure and reducing energy consumption.

[0014] Preferably, the flow channels are distributed at equal intervals on the outer surface of the agitator ring, and all the flow channels are connected to the interior of the agitator ring.

[0015] By adopting the above technical solution, the raw materials at the bottom of the mixing tank can be stirred in a targeted manner by utilizing the suction force generated by the multiple inclined flow slots on the stirring ring when it rotates.

[0016] Preferably, the conveying mechanism includes a fixed base, a hot air blower is fixedly installed on the upper end of the fixed base, a conveying pipe is fixedly installed on the output end of the hot air blower, a connecting ring is fixedly connected to the left end of the conveying pipe, a support rod is fixedly connected to the rear part of the outer surface of the connecting ring, and a fixing block is fixedly connected to the rear end of the support rod.

[0017] Preferably, the left end of the fixed seat is fixedly connected to the mixing tank, the conveying pipe is inserted and fixedly connected to the right inner wall of the mixing tank, and the support rod is fixedly connected to the rear inner wall of the mixing tank through a fixing block.

[0018] By adopting the above technical solution, the support rod can support and fix the connecting ring.

[0019] Preferably, the connecting ring is interlocked and movably connected to the rotating cylinder, and the connecting ring is located outside the three connecting ports. The conveying pipe is connected to the inside of the rotating cylinder through the three connecting ports.

[0020] By adopting the above technical solution, the conveying pipe can deliver hot air to the inside of the rotating cylinder through three connecting ports.

[0021] Compared with the prior art, the present invention has the following beneficial effects: 1. A motor-driven rotating drum rotates multiple heating rods to agitate the water treatment scale inhibitor and dispersant raw materials in the mixing tank. Simultaneously, a hot air blower delivers hot air through a conveying pipe and connecting port to the rotating drum and heating rods, achieving integrated operation of stirring and heating simultaneously. The synchronous rotation of the rotating drum and heating rods agitates the raw materials, while the hot air entering the heating rods and rotating drum directly transfers heat to the surrounding raw materials, achieving uniform heating and promoting the dissolution and dispersion of the raw materials. Especially for raw materials that are difficult to dissolve or have poor dispersibility, it can accelerate their dissolution rate and reduce dissolution time. The simultaneous stirring and heating eliminates the separate steps of stirring and heating, shortening the overall production cycle and improving production efficiency. 2. By installing an agitation mechanism outside the rotating column, the agitation ring rotates synchronously with the column. Multiple inclined flow channels on the agitation ring generate suction during rotation, specifically agitating the raw materials at the bottom of the mixing tank. This solves the problem of scale inhibitors and dispersants easily settling and accumulating at the bottom during mixing due to gravity or their own characteristics. It ensures that the bottom raw materials are promptly drawn in and participate in the overall mixing system, avoiding uneven mixing and incomplete reaction caused by localized material deposition. Simultaneously, the inclined flow channel design, while generating suction, guides the raw materials to form an upward circulating flow, enhancing the overall convection effect within the tank. This allows for sufficient contact and exchange between upper and lower layers of raw materials, further improving mixing uniformity and ensuring the consistency of the concentration of each component during the reaction or mixing stage. This is beneficial for improving the product quality stability of the scale inhibitor and dispersant. Furthermore, the linkage design between the agitation ring and the rotating column eliminates the need for an additional power source, simplifying the equipment structure and reducing energy consumption. The active agitation of the bottom raw materials by the agitation ring reduces material waste caused by settling, improving material utilization and thus enhancing production efficiency while ensuring product performance. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of a water treatment scale inhibitor and dispersant production device according to the present invention; Figure 2 This is a schematic diagram of the planar structure of a water treatment scale inhibitor and dispersant production device according to the present invention; Figure 3 This is a right view of a water treatment scale inhibitor and dispersant production apparatus according to the present invention; Figure 4 This is a schematic diagram of the connection structure of the drive mechanism, conveying mechanism, and agitation mechanism of a water treatment scale inhibitor and dispersant production device according to the present invention. Figure 5 This is a schematic diagram of the overall structure of the drive mechanism of a water treatment scale inhibitor and dispersant production device according to the present invention; Figure 6 This is a schematic diagram of the internal structure of the rotating cylinder of a water treatment scale inhibitor and dispersant production device according to the present invention. Figure 7 This is a schematic diagram of the overall structure of the stirring mechanism in a water treatment scale inhibitor and dispersant production device according to the present invention; Figure 8 This is a schematic diagram of the overall structure of the conveying mechanism of a water treatment scale inhibitor and dispersant production device according to the present invention.

[0023] In the diagram: 1. Mixing tank; 2. Drive mechanism; 3. Conveying mechanism; 4. Agitating mechanism; 5. Feed inlet; 6. Sealing cover; 7. Control panel; 8. Discharge outlet; 9. Support leg; 10. Foot pad; 21. Motor; 22. Rotating rod; 23. Rotating cylinder; 24. Heating rod; 25. Connecting port; 26. Rotating column; 27. Bearing; 41. Agitating ring; 42. Fixing strip; 43. Center block; 44. Fixing hole; 45. Flow channel; 31. Fixing base; 32. Hot air blower; 33. Conveying pipe; 34. Connecting ring; 35. Support rod; 36. Fixing block. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0025] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] Please see Figure 1-8 The present invention provides a technical solution: A water treatment scale inhibitor and dispersant production device includes a mixing tank 1. A drive mechanism 2 is fixedly installed at the middle of the upper end of the mixing tank 1. A conveying mechanism 3 is fixedly installed on the right side of the outer surface of the mixing tank 1. An agitation mechanism 4 is fixedly connected to the lower end of the drive mechanism 2. The agitation mechanism 4 is located at the bottom of the mixing tank 1. A feed inlet 5 is fixedly connected to the upper left side of the outer surface of the mixing tank 1. A sealing cover 6 is provided at the upper end of the feed inlet 5. A control panel 7 is provided at the upper middle part of the outer surface of the mixing tank 1. A discharge port 8 is provided at the lower middle part of the outer surface of the mixing tank 1. Four support legs 9 are fixedly connected to the lower end of the mixing tank 1. Each of the four support legs 9 is fixedly connected to a foot pad 10.

[0028] In this embodiment, the driving mechanism 2 includes a motor 21. A rotating rod 22 is fixedly connected to the output end of the motor 21. A rotating cylinder 23 is fixedly connected to the lower end of the rotating rod 22. Several heating rods 24 are fixedly connected to the lower part of the outer surface of the rotating cylinder 23. Three communication ports 25 are opened on the upper part of the outer surface of the rotating cylinder 23. A rotating column 26 is fixedly connected to the lower end of the rotating cylinder 23. A bearing 27 is provided at the lower end of the rotating column 26. The motor 21 is fixedly installed in the middle of the upper end of the mixing tank 1. The rotating rod 22 is movably connected to the upper inner wall of the mixing tank 1. The rotating cylinder 23 and the several heating rods 24 are all located inside the mixing tank 1. The several heating rods 24 are arranged in a ring array. The interior of the rotating cylinder 23 and the several heating rods 24 are hollow structures, and the interiors of the rotating cylinder 23 and the several heating rods 24 are interconnected. The rotating column 26 is movably connected to the lower inner wall of the mixing tank 1 through the bearing 27.

[0029] The above scheme involves using a motor 21 to drive a rotating drum 23, which in turn drives multiple heating rods 24 to stir the water treatment scale inhibitor and dispersant raw materials in the mixing tank 1, thereby enabling the raw materials to be mixed.

[0030] In this embodiment, the stirring mechanism 4 includes a stirring ring 41. Three fixing strips 42 are fixedly connected to the upper and lower inner walls of the stirring ring 41. The ends of the three adjacent fixing strips 42 away from the inner wall of the stirring ring 41 are all fixedly connected to a central block 43. A fixing hole 44 is opened in the middle of the upper end of the two central blocks 43. A plurality of flow slots 45 are provided on the outer surface of the stirring ring 41. The stirring ring 41 is located at the bottom of the mixing tank 1. The two central blocks 43 are fixedly connected to the rotating column 26 through the fixing holes 44, and the vertical positions of the two central blocks 43 are corresponding. The plurality of flow slots 45 are distributed at equal distances on the outer surface of the stirring ring 41, and the plurality of flow slots 45 are all connected to the interior of the stirring ring 41.

[0031] With the above scheme, the stirring ring 41 rotates synchronously with the rotating column 26. The multiple inclined flow slots 45 on the stirring ring 41 generate suction when rotating, which can specifically stir the raw materials at the bottom of the mixing tank 1, ensuring that the raw materials at the bottom can be sucked in in time and participate in the overall mixing system, avoiding uneven mixing and insufficient reaction caused by local raw material deposition.

[0032] In this embodiment, the conveying mechanism 3 includes a fixed base 31, a hot air blower 32 is fixedly installed on the upper end of the fixed base 31, a conveying pipe 33 is fixedly installed on the output end of the hot air blower 32, a connecting ring 34 is fixedly connected to the left end of the conveying pipe 33, a support rod 35 is fixedly connected to the rear part of the outer surface of the connecting ring 34, a fixing block 36 is fixedly connected to the rear end of the support rod 35, the left end of the fixed base 31 is fixedly connected to the mixing tank 1, the conveying pipe 33 is inserted and fixedly connected to the right inner wall of the mixing tank 1, the support rod 35 is fixedly connected to the rear inner wall of the mixing tank 1 through the fixing block 36, the connecting ring 34 is inserted and movably connected to the rotating cylinder 23, and the connecting ring 34 is located outside the three connecting ports 25, and the conveying pipe 33 is connected to the inside of the rotating cylinder 23 through the three connecting ports 25.

[0033] The above scheme utilizes a hot air blower 32 to deliver hot air through a conveying pipe 33 and a connecting port 25 to the rotating cylinder 23 and the heating rod 24, achieving an integrated operation of stirring and heating simultaneously. The hot air introduced into the heating rod 24 and the rotating cylinder 23 can directly transfer heat to the surrounding raw materials, achieving uniform heating and promoting the dissolution and dispersion of the raw materials. In particular, for raw materials that are difficult to dissolve or have poor dispersibility, it can accelerate their dissolution rate and reduce dissolution time.

[0034] It should be noted that this invention is a production device for a water treatment scale inhibitor and dispersant. During operation, the water treatment scale inhibitor and dispersant raw material is fed into the mixing tank 1 through the inlet 5. The motor 21 and hot air blower 32 are started via the control panel 7. The motor 21 drives the rotating drum 23 to rotate, which in turn drives multiple heating rods 24 to stir the water treatment scale inhibitor and dispersant raw material in the mixing tank 1. Simultaneously, the hot air blower 32 delivers hot air through the conveying pipe 33 and the connecting port 25 to the rotating drum 23 and the heating rods 24, achieving integrated operation of simultaneous stirring and heating. The rotating cylinder 23 and heating rod 24 rotate synchronously to stir the raw materials. Hot air introduced into the heating rod 24 and rotating cylinder 23 directly transfers heat to the surrounding raw materials, achieving uniform heating and promoting dissolution and dispersion. This is especially beneficial for materials that are difficult to dissolve or poorly dispersed, accelerating their dissolution and reducing dissolution time. The simultaneous stirring and heating eliminates the need for separate stirring and heating steps, shortening the overall production cycle and improving production efficiency. An agitation mechanism 4 is installed outside the rotating column 26. During the mixing and stirring of the raw materials, the agitation ring 4... 1. The stirring ring 41 rotates synchronously with the rotating column 26. It is equipped with multiple inclined flow channels 45. When rotating, it generates suction, which can specifically stir the raw materials at the bottom of the mixing tank 1. This solves the problem that the raw materials of the water treatment scale inhibitor and dispersant are prone to sinking and accumulating at the bottom during the mixing process due to gravity or their own characteristics. It ensures that the raw materials at the bottom can be sucked in in time and participate in the overall mixing, avoiding uneven mixing and insufficient reaction caused by local raw material deposition. At the same time, the inclined flow channel 45 design can guide the raw materials to form an upward circulation flow while generating suction, which enhances the overall convection effect of the raw materials in the tank. It allows the raw materials in the upper and lower layers to fully contact and exchange, further improving the mixing uniformity and ensuring the consistency of the concentration of each component of the raw materials during the reaction or mixing stage. This is conducive to improving the product quality stability of the scale inhibitor and dispersant. In addition, the linkage design between the stirring ring 41 and the rotating column 26 does not require an additional power source, which simplifies the equipment structure and reduces energy consumption. Moreover, the active stirring of the raw materials at the bottom by the stirring ring 41 reduces the waste of raw materials caused by sinking and improves the utilization rate of raw materials. Thus, it improves production efficiency while ensuring product performance.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A water treatment scale inhibitor and dispersant production apparatus, comprising a mixing tank (1), characterized in that: A drive mechanism (2) is fixedly installed at the middle of the upper end of the mixing tank (1). A conveying mechanism (3) is fixedly installed on the right side of the outer surface of the mixing tank (1). A stirring mechanism (4) is fixedly connected to the lower end of the drive mechanism (2). The stirring mechanism (4) is located at the bottom of the mixing tank (1). A feed inlet (5) is fixedly connected to the upper left side of the outer surface of the mixing tank (1). A sealing cover (6) is provided at the upper end of the feed inlet (5). A control panel (7) is provided at the upper middle part of the outer surface of the mixing tank (1). A discharge port (8) is provided at the lower middle part of the outer surface of the mixing tank (1). Four support legs (9) are fixedly connected to the lower end of the mixing tank (1). Foot pads (10) are fixedly connected to the lower end of each of the four support legs (9). The drive mechanism (2) includes a motor (21), the output end of which is fixedly connected to a rotating rod (22), the lower end of which is fixedly connected to a rotating cylinder (23), a plurality of heating rods (24) are fixedly connected to the lower part of the outer surface of the rotating cylinder (23), three connecting ports (25) are opened on the upper part of the outer surface of the rotating cylinder (23), a rotating column (26) is fixedly connected to the lower end of the rotating cylinder (23), and a bearing (27) is provided at the lower end of the rotating column (26).

2. The water treatment scale inhibitor and dispersant production apparatus according to claim 1, characterized in that: The motor (21) is fixedly installed in the middle of the upper end of the mixing tank (1), the rotating rod (22) is movably connected to the upper wall of the mixing tank (1), and the rotating cylinder (23) and several heating rods (24) are all located inside the mixing tank (1).

3. The water treatment scale inhibitor and dispersant production apparatus according to claim 1, characterized in that: The heating rods (24) are arranged in a ring array. The rotating cylinder (23) and the heating rods (24) are hollow inside, and the rotating cylinder (23) and the heating rods (24) are interconnected inside. The rotating column (26) is movably connected to the lower inner wall of the mixing tank (1) through the bearing (27).

4. The water treatment scale inhibitor and dispersant production apparatus according to claim 1, characterized in that: The stirring mechanism (4) includes a stirring ring (41). Three fixing strips (42) are fixedly connected to the upper and lower inner walls of the stirring ring (41). A central block (43) is fixedly connected to the end of the three adjacent fixing strips (42) away from the inner wall of the stirring ring (41). A fixing hole (44) is opened in the middle of the upper end of the two central blocks (43). Several flow slots (45) are provided on the outer surface of the stirring ring (41).

5. The water treatment scale inhibitor and dispersant production apparatus according to claim 4, characterized in that: The stirring ring (41) is located at the bottom of the mixing tank (1). The two center blocks (43) are fixedly connected to the rotating column (26) through the fixing hole (44), and the vertical positions of the two center blocks (43) are corresponding.

6. The water treatment scale inhibitor and dispersant production apparatus according to claim 4, characterized in that: Several flow slots (45) are distributed at equal intervals on the outer surface of the stirring ring (41), and several flow slots (45) are connected to the interior of the stirring ring (41).

7. The water treatment scale inhibitor and dispersant production apparatus according to claim 1, characterized in that: The conveying mechanism (3) includes a fixed base (31), a hot air blower (32) is fixedly installed on the upper end of the fixed base (31), a conveying pipe (33) is fixedly installed at the output end of the hot air blower (32), a connecting ring (34) is fixedly connected to the left end of the conveying pipe (33), a support rod (35) is fixedly connected to the rear part of the outer surface of the connecting ring (34), and a fixing block (36) is fixedly connected to the rear end of the support rod (35).

8. The water treatment scale inhibitor and dispersant production apparatus according to claim 6, characterized in that: The left end of the fixed seat (31) is fixedly connected to the mixing tank (1), the conveying pipe (33) is inserted and fixedly connected to the right wall inside the mixing tank (1), and the support rod (35) is fixedly connected to the rear wall inside the mixing tank (1) through the fixing block (36).

9. The water treatment scale inhibitor and dispersant production apparatus according to claim 6, characterized in that: The connecting ring (34) is interlocked with the rotating cylinder (23) and the connecting ring (34) is located outside the three connecting ports (25). The conveying pipe (33) is connected to the inside of the rotating cylinder (23) through the three connecting ports (25).

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