Cement telegraph pole efficient low-energy-consumption pouring forming equipment based on intelligent regulation and control and using method thereof

By using intelligently controlled casting and molding equipment, the characteristics of raw materials are detected in real time and the centrifugal and steam curing parameters are dynamically adjusted, which solves the energy waste and quality problems in the production of cement utility poles and realizes a high-efficiency and low-energy-consumption production process.

CN120941547APending Publication Date: 2025-11-14MANCHENG COUNTY TONGXIN CEMENTS PROD CO LTD
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Patent Information

Application Number
CN202511222646.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

In the current process of manufacturing cement utility poles, it is impossible to adjust the processing speed and steam curing time in real time according to the type of raw materials and product model, resulting in energy waste and substandard product quality.

Method used

The intelligent control casting and molding equipment uses integrated moisture sensors and particle size analyzers to detect the characteristics of raw materials, generate an initial centrifugal velocity curve, and monitor the spindle power and vibration in real time to accelerate concrete setting. During steam curing, the concrete strength is monitored by temperature sensors, and the steam supply is dynamically adjusted to ensure quality.

Benefits of technology

This achieved efficient concrete compaction and strength meeting design requirements, reduced energy consumption and rework rate, and improved production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses cement telegraph pole efficient low-energy-consumption pouring forming equipment based on intelligent regulation and control and a using method thereof, and relates to the field of cement pole manufacturing. A control part of the device generates an initial centrifugal speed curve by detecting the water content and the granularity of a material, monitors the power and vibration of a main shaft in real time in the centrifugal process, dynamically adjusts the speed to ensure solidification, monitors the temperature of concrete during steam curing, and completes production until the strength of the concrete meets the requirement. The sensor integrated with the control part is used for detection, when the concrete setting state reaches the standard, the redundant rotating speed is reduced in time, electric energy waste is avoided, during steam curing, curing is stopped immediately when the concrete strength reaches the design requirement, and invalid consumption of steam energy is avoided.
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Description

Technical Field

[0001] This invention relates to the field of cement pole manufacturing technology, specifically to a high-efficiency, low-energy-consumption cement pole casting and molding equipment based on intelligent control and its usage method. Background Technology

[0002] Cement utility poles, as an important component of infrastructure construction for power and communications, possess advantages such as high strength, good durability, and relatively low cost, and are widely used in supporting overhead lines. They are primarily made of materials such as concrete and reinforcing steel, and are formed through specific production processes to meet the mechanical performance and dimensional specifications required by different projects.

[0003] In the current manufacturing process of cement utility poles, it is impossible to adjust the required rotation speed and steam curing time in real time according to the type of raw materials and the model of the pole being produced. Different types of concrete raw materials differ in composition and properties, and different models of utility poles also differ in size and structure. These factors all affect the process parameters of centrifugal molding and steam curing. Existing equipment uses fixed rotation speeds and curing times, making it difficult to adapt to various complex situations, resulting in significant energy waste and exhibiting obvious limitations.

[0004] This energy waste stems primarily from two aspects. Firstly, in the centrifugal process, setting the rotation speed too high consumes excessive electrical energy and can negatively impact the concrete structure due to over-centrifugation. Conversely, setting the speed too low fails to ensure adequate compaction of the concrete, affecting product quality and necessitating additional processing or rework, indirectly leading to energy waste. Secondly, in the steam curing process, excessive curing time consumes too much steam energy; conversely, insufficient curing time prevents the concrete from reaching design strength, resulting in substandard products that require re-curing or disposal, thus wasting both energy and raw materials. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a high-efficiency, low-energy-consumption cement pole casting and molding equipment based on intelligent control and its usage method, which solves the problem of excessive energy consumption in the production of existing cement poles.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: a high-efficiency and low-energy-consumption cement pole casting and molding equipment based on intelligent control and its usage method, including a casting and molding mold, wherein the casting and molding mold includes a lower mold, an upper mold and a frame;

[0007] The upper mold is mounted on the lower mold, and a fixing bolt is provided at the connection between the lower mold and the upper mold. The lower mold and the upper mold are assembled through the fixing bolt, and the skeleton is movably engaged inside the lower mold and the upper mold.

[0008] A centrifugal component is provided below the casting mold, a steam curing component is provided on one side of the centrifugal component, and a control component is provided on the other side of the centrifugal component.

[0009] The control unit generates an initial centrifugal speed curve by detecting the moisture content and particle size of the material, and monitors the spindle power and vibration in real time during centrifugation, dynamically adjusting the speed to ensure compaction. During steam curing, it monitors the concrete temperature until the concrete strength reaches the required level, thus completing the production process.

[0010] Preferably, the lower mold and the outer surface of the upper mold are fixedly fitted with fixing rings, and the two sides of the lower mold and the upper mold are fixedly fitted with connecting strips, and the fixing bolts are disposed inside the connecting strips.

[0011] Preferably, a baffle is provided on one side of the lower mold and the upper mold, and the end of the baffle is in close contact with the end of the lower mold and the upper mold.

[0012] Preferably, the baffle is provided with fastening bolts inside, the fastening bolts are distributed in a ring array, and the fastening bolts are threadedly engaged with the lower mold and the upper mold.

[0013] Preferably, the centrifuge element includes:

[0014] Drive motor;

[0015] A rotating shaft is disposed on one side of the drive motor, and the output shaft of the drive motor is fixedly assembled with the rotating shaft;

[0016] A clamping disc is fixedly mounted on the outer surface of a rotating shaft, the clamping discs are arranged in an array, and the fixing ring is movably engaged inside the clamping discs;

[0017] A fixed base is disposed on one side of the rotating shaft, and the fixed base is rotatably connected to the rotating shaft.

[0018] Preferably, it includes the following steps:

[0019] S1. Material property detection and initial parameter issuance: The device starts and detects the moisture content and particle size distribution of the current batch of concrete raw materials through the integrated moisture sensor and particle size analyzer.

[0020] S2. Data upload: Upload the data on moisture content and particle size distribution, along with the target product model, to the processor.

[0021] S3. Data comparison and control curve generation: Based on the data from S2, the processor queries the internal model database to generate an initial centrifugation speed-time control curve.

[0022] S4. Centrifugal Start-up and Real-time Monitoring: The system starts the centrifuge and collects the spindle power and vibration acceleration of the centrifuge through sensors.

[0023] S5. Real-time monitoring and dynamic control: The processor analyzes the signals of the centrifugal spindle power and centrifugal vibration acceleration in real time to determine the concrete's setting state.

[0024] S6. Synchronous steam curing and core reaction monitoring: The utility pole mold and the concrete test blocks of the same batch with temperature sensors embedded inside are sent into the steam curing kiln together for real-time monitoring.

[0025] Preferably, the formula for detecting the moisture content in S1 is as follows:

[0026]

[0027] Moisture content; For water quality; For dry material quality.

[0028] Preferably, the formula for the control curve in S3 is:

[0029]

[0030] For time Centrifugal speed at that time; The initial velocity; Maximum speed;

[0031] The acceleration slope; To speed up the process; Total centrifugation time;

[0032] parameter , , , Based on water content using the model database and particle size The empirical formula is:

[0033]

[0034]

[0035] in These are model coefficients, obtained by fitting historical data.

[0036] Preferably, the criteria for determining the solidification state in step S5 are as follows:

[0037] The processor analyzes the spindle power in real time. and vibration acceleration The gaze state judgment is mainly based on the power threshold;

[0038] Stop condition:

[0039] in It is a preset power threshold, obtained from the model database based on the target product model and initial data;

[0040]

[0041] The density of concrete; For concrete volume; It is the acceleration due to gravity; For mechanical efficiency; This is an empirical coefficient.

[0042] Preferably, the steam curing temperature control principle in S6 is as follows:

[0043] Core temperature monitoring: Temperature sensors measure core temperature ;

[0044] Steam valve control: Dynamically adjust valve opening using a PID controller. The formula is:

[0045]

[0046] It's a temperature error. The target temperature curve is dynamically generated based on the intensity growth model. These are PID gain parameters and need to be adjusted.

[0047] Intensity growth model:

[0048]

[0049] For maturity; It is the activation energy; It is the gas constant; For reference temperature;

[0050] Steam termination condition: When maturity reaches the target value Steam will be stopped at this time;

[0051] ; Retrieve from the database based on the target product model.

[0052] Its beneficial effects are as follows:

[0053] 1. This invention uses a moisture sensor and particle size analyzer integrated into the control components to first accurately detect the moisture content and particle size of concrete raw materials, and generate an initial centrifugation speed curve in combination with the target product model; then, during the centrifugation process, the spindle power and vibration acceleration are monitored in real time, and the rotation speed is dynamically adjusted. When the concrete reaches the settling state, the redundant rotation speed is reduced in time to avoid wasted power.

[0054] 2. By pre-embedding temperature sensors in the same batch of concrete test blocks, curing is stopped immediately when the concrete strength reaches the design requirements, thus avoiding the ineffective consumption of steam energy.

[0055] 3. This invention ensures that the concrete fully sets through real-time monitoring and dynamic speed control during the centrifugation process; precise time control during the steam curing stage ensures that the concrete strength meets the standard on the first attempt, reducing rework rate, eliminating secondary processing steps, and shortening the production cycle of a single utility pole. Attached Figure Description

[0056] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0057] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0058] Figure 2 This is an exploded view of the mold of the present invention;

[0059] Figure 3 This is a schematic diagram of the steps of the present invention;

[0060] Figure 4 This is a schematic diagram of the sensor of the present invention;

[0061] Figure 5 This is a schematic diagram of the raw material characteristic detection and real-time monitoring of the centrifugation process according to the present invention;

[0062] Figure 6 This is a schematic diagram of the real-time monitoring and control of the present invention.

[0063] In the diagram: 1. Casting mold; 11. Lower mold; 12. Upper mold; 13. Frame; 14. Fixing ring; 15. Connecting strip; 16. Baffle; 17. Fastening bolt; 2. Centrifugal component; 21. Drive motor; 22. Rotating shaft; 23. Clamping plate; 24. Fixing seat; 3. Control component. Detailed Implementation

[0064] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0065] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0066] This invention discloses a pneumatic shut-off valve with a flange connection structure, according to the appendix. Figures 1 to 2 As shown, it includes a casting mold 1, which includes a lower mold 11, an upper mold 12, and a frame 13;

[0067] The upper mold 12 is set on the lower mold 11. The connection between the lower mold 11 and the upper mold 12 is provided with fixing bolts. The lower mold 11 and the upper mold 12 are assembled by fixing bolts. The frame 13 is movably snapped into the interior of the lower mold 11 and the upper mold 12.

[0068] A centrifugal component 2 is provided below the casting mold 1, a steam curing component is provided on one side of the centrifugal component 2, and a control component 3 is provided on the other side of the centrifugal component 2.

[0069] Control unit 3 generates an initial centrifugal speed curve by detecting the moisture content and particle size of the material. During centrifugation, it monitors the spindle power and vibration in real time, dynamically adjusting the speed to ensure compaction. During steam curing, it monitors the concrete temperature until the concrete reaches the required strength, thus completing production.

[0070] A retaining ring 14 is fixedly mounted on the outer surface of the lower mold 11 and the upper mold 12. Connecting strips 14 are fixedly mounted on both sides of the lower mold 11 and the upper mold 12, and fixing bolts are located inside the connecting strips 14. A baffle 16 is provided on one side of the lower mold 11 and the upper mold 12, and the end of the baffle 16 is tightly fitted with the end of the lower mold 11 and the upper mold 12. Fastening bolts 17 are provided inside the baffle 16, and the fastening bolts 17 are distributed in a ring array. The fastening bolts 17 are threadedly engaged with the lower mold 11 and the upper mold 12. The centrifugal component 2 includes a drive motor 21, a rotating shaft 22, a clamping plate 23, and a fixed base 24.

[0071] The rotating shaft 22 is located on one side of the drive motor 21, and the output shaft of the drive motor 21 is fixedly assembled with the rotating shaft 22; the clamp 23 is fixedly assembled on the outer surface of the rotating shaft 22, and the clamps 23 are arranged in an array, with the fixing ring 14 movably snapped into the inside of the clamp 23; the fixing seat 24 is located on one side of the rotating shaft 22, and the fixing seat 24 is rotatably connected to the rotating shaft 22.

[0072] In this embodiment, the frame 13 is movably snapped into the lower mold 11 to ensure that the frame 13 is centered and stable. Concrete material is injected into the lower mold 11 with the frame 13 assembled, and the amount of material injected is controlled to match the target pole model. The upper mold 12 is then placed on the lower mold 11 to align the connection between the lower mold 11 and the upper mold 12. The upper mold 12 is assembled and fixed by the fixing bolts inside the connecting strips 15 on both sides, while ensuring that the fixing ring 15 on the outer surface is not offset. A baffle 16 is installed on one side of the mold, so that the end of the baffle 16 fits tightly with the ends of the lower mold 11 and the upper mold 12. The baffle 16 is then fixed by the threaded engagement of the fastening bolts 17 distributed in a ring array with the mold to prevent concrete leakage during centrifugation.

[0073] According to the appendix Figure 1 , Figure 3 , Figure 4 , Figure 5 As shown, further, it includes a casting mold 1, which includes a lower mold 11, an upper mold 12 and a frame 13;

[0074] The upper mold 12 is set on the lower mold 11. The connection between the lower mold 11 and the upper mold 12 is provided with fixing bolts. The lower mold 11 and the upper mold 12 are assembled by fixing bolts. The frame 13 is movably snapped into the interior of the lower mold 11 and the upper mold 12.

[0075] A centrifugal component 2 is provided below the casting mold 1, a steam curing component is provided on one side of the centrifugal component 2, and a control component 3 is provided on the other side of the centrifugal component 2.

[0076] Control component 3 generates an initial centrifugal speed curve by detecting the moisture content and particle size of the material, and monitors the spindle power and vibration in real time during the centrifugation process, dynamically adjusting the speed to ensure compaction. During steam curing, it monitors the concrete temperature until the concrete strength reaches the required level, thus completing the production process.

[0077] Includes the following steps:

[0078] S1. Material property detection and initial parameter issuance: The device starts and detects the moisture content and particle size distribution of the current batch of concrete raw materials through the integrated moisture sensor and particle size analyzer.

[0079] S2. Data upload: Upload the data on moisture content and particle size distribution, along with the target product model, to the processor.

[0080] S3. Data comparison and control curve generation: Based on the data from S2, the processor queries the internal model database to generate an initial centrifugation speed-time control curve.

[0081] S4. Centrifugal Start-up and Real-time Monitoring: The system starts centrifuge component 2 and collects the spindle power and vibration acceleration of centrifuge component 2 through sensors.

[0082] S5. Real-time monitoring and dynamic control: The processor analyzes the signals of the main shaft power and vibration acceleration of centrifuge component 2 in real time to determine the concrete's setting state.

[0083] S6. Synchronous steam curing and core reaction monitoring: The utility pole mold and the concrete test blocks of the same batch with temperature sensors embedded inside are sent into the steam curing kiln together for real-time monitoring.

[0084] In this embodiment, the assembled casting mold 1 is movably engaged with the clamping plate 23 of the centrifugal component 2 via the fixing ring 15, ensuring a secure connection between the mold 1 and the clamping plate 23. The control unit 3 is activated, using an integrated moisture sensor and particle size analyzer to detect the moisture content and particle size distribution of the concrete raw materials. This information, combined with the target product model, is uploaded to the processor to generate an initial centrifugal speed-time control curve. The processor then issues a command to start the drive motor 21 of the centrifugal component 2. The output shaft of the drive motor 21 drives the rotating shaft 22 to rotate. The rotating shaft 22, through the cooperation of the clamping plate 23 and the fixing ring 15, drives the mold 1 to rotate synchronously. During centrifugation, the control unit 3 collects the main shaft power of the rotating shaft 22 and the vibration acceleration of the centrifugal component 2 in real time via sensors. The processor analyzes the signals to determine the concrete's setting state and dynamically adjusts the output power of the drive motor 21, thereby changing the rotational speed of the rotating shaft 22 to ensure that the concrete is fully set. The fixing seat 24 provides rotational support for the rotating shaft 22 throughout the process, ensuring centrifugal stability.

[0085] According to the appendix Figure 1 , Figure 6 As shown, further, it includes a casting mold 1, which includes a lower mold 11, an upper mold 12 and a frame 13;

[0086] The upper mold 12 is set on the lower mold 11. The connection between the lower mold 11 and the upper mold 12 is provided with fixing bolts. The lower mold 11 and the upper mold 12 are assembled by fixing bolts. The frame 13 is movably snapped into the interior of the lower mold 11 and the upper mold 12.

[0087] A centrifugal component 2 is provided below the casting mold 1, a steam curing component is provided on one side of the centrifugal component 2, and a control component 3 is provided on the other side of the centrifugal component 2.

[0088] Control component 3 generates an initial centrifugal speed curve by detecting the moisture content and particle size of the material, and monitors the spindle power and vibration in real time during the centrifugation process, dynamically adjusting the speed to ensure compaction. During steam curing, it monitors the concrete temperature until the concrete strength reaches the required level, thus completing the production process.

[0089] The formula for detecting the moisture content in S1 is as follows:

[0090]

[0091] Moisture content; For water quality; For dry material quality.

[0092] The formula for the control curve in S3 is:

[0093]

[0094] For time Centrifugal speed at that time; The initial velocity; Maximum speed;

[0095] The acceleration slope; To speed up the process; Total centrifugation time;

[0096] parameter , , , Based on water content using the model database and particle size The empirical formula is:

[0097]

[0098]

[0099] in These are model coefficients, obtained by fitting historical data.

[0100] The criteria for determining the solidification state in S5 are as follows:

[0101] The processor analyzes the spindle power in real time. and vibration acceleration The gaze state judgment is mainly based on the power threshold;

[0102] Stop condition:

[0103] in It is a preset power threshold, obtained from the model database based on the target product model and initial data;

[0104]

[0105] The density of concrete; For concrete volume; It is the acceleration due to gravity; For mechanical efficiency; This is an empirical coefficient.

[0106] The principle of steam curing temperature control in S6 is as follows:

[0107] Core temperature monitoring: Temperature sensors measure core temperature ;

[0108] Steam valve control: Dynamically adjust valve opening using a PID controller. The formula is:

[0109]

[0110] It's a temperature error. The target temperature curve is dynamically generated based on the intensity growth model. These are PID gain parameters and need to be adjusted.

[0111] Intensity growth model:

[0112]

[0113] For maturity; It is the activation energy; It is the gas constant; For reference temperature;

[0114] Steam termination condition: When maturity reaches the target value Steam will be stopped at this time;

[0115] ; Retrieve from the database based on the target product model.

[0116] After centrifugation, the concrete casting mold 1 and the batch of concrete test blocks with embedded temperature sensors are sent into the curing kiln of the steam curing component. The control unit 3 starts the steam curing component and begins steam supply. At the same time, the temperature sensor in the test block monitors the concrete temperature change in real time. The processor receives the data transmitted by the temperature sensor and, in conjunction with the internal model database, determines the degree of concrete hydration reaction. When the concrete temperature curve reaches the temperature threshold corresponding to the preset strength and remains stable for a period of time, it is determined that the concrete strength has reached the requirement, and the control unit 3 issues an instruction to stop the steam supply of the steam curing component. After the temperature in the curing kiln drops to room temperature, the casting mold 1 is removed, the fastening bolts 17 of the baffle 16 and the fixing bolts of the mold are removed, the upper mold 12 and the lower mold 11 are separated, and the formed cement pole is taken out, completing the production.

[0117] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0118] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency, low-energy-consumption casting and molding equipment for cement utility poles based on intelligent control, comprising a casting and molding mold (1), characterized in that, The casting mold (1) includes a lower mold (11), an upper mold (12), and a frame (13). The upper mold (12) is set on the lower mold (11). The connection between the lower mold (11) and the upper mold (12) is provided with fixing bolts. The lower mold (11) and the upper mold (12) are assembled through the fixing bolts. The frame (13) is movably snapped into the interior of the lower mold (11) and the upper mold (12). A centrifugal component (2) is provided below the casting mold (1), a steam curing component is provided on one side of the centrifugal component (2), and a control component (3) is provided on the other side of the centrifugal component (2). The control component (3) generates an initial centrifugal speed curve by detecting the moisture content and particle size of the material, and monitors the spindle power and vibration in real time during the centrifugation process, dynamically adjusts the speed to ensure solidification, monitors the concrete temperature during steam curing, and completes production until the concrete strength reaches the required level.

2. The high-efficiency, low-energy-consumption cement pole casting and molding equipment based on intelligent control according to claim 1, characterized in that, The lower mold (11) and the upper mold (12) are fixedly fitted with fixing rings (14) on their outer surfaces. The lower mold (11) and the upper mold (12) are fixedly fitted with connecting strips (14) on both sides. The fixing bolts are located inside the connecting strips (14).

3. The high-efficiency, low-energy-consumption cement pole casting and molding equipment based on intelligent control according to claim 1, characterized in that, A baffle (16) is provided on one side of the lower mold (11) and the upper mold (12), and the end of the baffle (16) is closely fitted with the end of the lower mold (11) and the upper mold (12).

4. The high-efficiency, low-energy-consumption cement pole casting and molding equipment based on intelligent control according to claim 3, characterized in that, The baffle (16) is provided with fastening bolts (17) inside. The fastening bolts (17) are arranged in a ring array and are threadedly engaged with the lower mold (11) and the upper mold (12).

5. The high-efficiency, low-energy-consumption cement pole casting and molding equipment based on intelligent control according to claim 1, characterized in that, The centrifuge element (2) includes: Drive motor (21); A rotating shaft (22) is disposed on one side of a drive motor (21), and the output shaft of the drive motor (21) is fixedly assembled with the rotating shaft (22); The clamping discs (23) are fixedly mounted on the outer surface of the rotating shaft (22), the clamping discs (23) are arranged in an array, and the fixing ring (14) is movably engaged inside the clamping discs (23); A fixed seat (24) is disposed on one side of the rotating shaft (22), and the fixed seat (24) is rotatably connected to the rotating shaft (22).

6. A method for efficient and low-energy-consumption casting and molding of cement utility poles based on intelligent control, based on the efficient and low-energy-consumption casting and molding equipment for cement utility poles based on intelligent control as described in any one of claims 1-5, characterized in that... Includes the following steps: S1. Material property detection and initial parameter issuance: The device starts and detects the moisture content and particle size distribution of the current batch of concrete raw materials through the integrated moisture sensor and particle size analyzer. S2. Data upload: Upload the data on moisture content and particle size distribution, along with the target product model, to the processor. S3. Data comparison and control curve generation: Based on the data from S2, the processor queries the internal model database to generate an initial centrifugation speed-time control curve. S4. Centrifugal Start-up and Real-time Monitoring: The system starts the centrifuge component (2) and collects the spindle power and vibration acceleration of the centrifuge component (2) through sensors. S5. Real-time monitoring and dynamic control: The processor analyzes the signals of the main shaft power and vibration acceleration of the centrifugal component (2) in real time to determine the concrete's setting state. S6. Synchronous steam curing and core reaction monitoring: The utility pole mold and the concrete test blocks of the same batch with temperature sensors embedded inside are sent into the steam curing kiln together for real-time monitoring.

7. The method for efficient and low-energy casting and molding of cement utility poles based on intelligent control according to claim 6, characterized in that, The formula for detecting the moisture content in S1 is as follows: Moisture content; For water quality; For dry material quality.

8. The method for efficient and low-energy casting and molding of cement utility poles based on intelligent control according to claim 6, characterized in that, The formula for the control curve in S3 is: For time Centrifugal speed at that time; The initial velocity; Maximum speed; The acceleration slope; To speed up the process; Total centrifugation time; parameter , , , Based on water content using the model database and particle size The empirical formula is: in These are model coefficients, obtained by fitting historical data.

9. The method for efficient and low-energy casting and molding of cement utility poles based on intelligent control according to claim 6, characterized in that, The criteria for determining the solidification state in S5 are as follows: The processor analyzes the spindle power in real time. and vibration acceleration The gaze state judgment is mainly based on the power threshold; Stop condition: in It is a preset power threshold, obtained from the model database based on the target product model and initial data; The density of concrete; For concrete volume; It is the acceleration due to gravity; For mechanical efficiency; This is an empirical coefficient.

10. The method for efficient and low-energy casting and molding of cement utility poles based on intelligent control according to claim 6, characterized in that, The principle of steam curing temperature control in S6 is as follows: Core temperature monitoring: Temperature sensors measure core temperature ; Steam valve control: Dynamically adjust valve opening using a PID controller. The formula is: It's a temperature error. The target temperature curve is dynamically generated based on the intensity growth model. These are PID gain parameters and need to be adjusted. Intensity growth model: For maturity; It is the activation energy; It is the gas constant; For reference temperature; Steam termination condition: When maturity reaches the target value Steam will be stopped at this time; ; Retrieve from the database based on the target product model.