Emergency unloading device for belt conveyor

Abstract

The invention relates to a belt conveyor, in particular to an emergency unloading device for the belt conveyor, which comprises a conveying belt, a carrier roller and a support frame, the carrier roller is arranged on the support frame through a support rod, and the conveying belt is arranged on the carrier roller; comprising a splitter plate and a telescopic cylinder, and the splitter plate is arranged above a conveying belt; a plurality of supporting legs are arranged at the bottom of the splitter plate, and rail wheels are arranged at the bottoms of the supporting legs; the supporting frame is connected with a rail through a connecting piece, and the rail wheels are arranged on the rail; telescopic rods of the telescopic cylinders are connected with the supporting legs, and cylinder bodies of the telescopic cylinders are connected to the supporting frame through fixing pieces; the air cylinder is used for driving the splitter plate to move in the arrangement direction of the rails. When the belt conveyor is overhauled or maintained, the coal mining machine does not need to be shut down, and the working efficiency is guaranteed.

Description

Technical Field

[0001] This invention relates to belt conveyors, and more specifically to an emergency unloading device for belt conveyors. Background Technology

[0002] Belt conveyors are widely used underground, serving to transport coal and tools. However, only one belt conveyor is typically installed at each work site to transport materials. When a belt conveyor breaks down or requires maintenance, the coal mining machine must be stopped for repair or maintenance, disrupting normal production. Summary of the Invention

[0003] The purpose of this invention is to provide an emergency unloading device for belt conveyors, which solves the problem that coal mining machines need to be shut down and normal production is affected when belt conveyors are damaged or under maintenance.

[0004] To achieve the above objectives, the technical solution adopted by this invention is as follows:

[0005] An emergency unloading device for a belt conveyor includes a conveyor belt, idlers, and a support frame. The idlers are mounted on the support frame via support rods, and the conveyor belt is mounted on the idlers. The device also includes a flow divider and a telescopic cylinder. The flow divider is positioned above the conveyor belt. Several legs are provided at the bottom of the flow divider, and each leg has a track wheel at its bottom. A track is connected to the support frame via connectors, and the track wheels are mounted on the track. The telescopic rod of the telescopic cylinder is connected to the legs, and the cylinder body is fixed to the support frame via fasteners. The cylinder is used to move the flow divider along the track's direction.

[0006] Furthermore, the flow divider has a first flow divider groove on one side and a second flow divider groove on the other side; and both the first flow divider groove and the second flow divider groove are placed downwards from the inside to the outside.

[0007] Furthermore, baffles are provided at both ends of the first and second diversion channels.

[0008] Furthermore, the connecting component is an I-beam.

[0009] Furthermore, it is equipped with a total of four support legs.

[0010] By adopting the above technical solution, the beneficial technical effects of the present invention are as follows:

[0011] This invention utilizes a diverter plate installed above the conveyor belt. When the conveyor belt requires maintenance, the coal mining machine delivers coal to the diverter plate, which then diverts the coal, ultimately transporting it out via a conveyor located at the diverter plate's outlet. After maintenance is completed, the telescopic rod retracts, moving the diverter plate and allowing the coal to fall back onto the conveyor belt, where it is then transported out by the conveyor. This invention enables the coal mining machine to operate without stopping during conveyor belt maintenance, ensuring operational efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of an emergency unloading device for a belt conveyor.

[0013] Figure 2 This is a schematic diagram of a manifold. Detailed Implementation

[0014] like Figure 1 As shown, an emergency unloading device for a belt conveyor includes a conveyor belt 1, idlers 2, and a support frame 3. The idlers 2 are mounted on the support frame 3 via support rods 4, and the conveyor belt 1 is mounted on the idlers 2. The device also includes a diverter plate 5 and a telescopic cylinder 6. The diverter plate 5 is positioned above the conveyor belt 1. Four legs 7 are provided at the bottom of the diverter plate 5, and each leg 7 has a track wheel 8 at its bottom. A track 9, which is an I-beam, is connected to the support frame 3 via a connector. The track wheels 8 are mounted on the track 9. The telescopic rod of the telescopic cylinder 6 is connected to the legs 7, and the cylinder body of the telescopic cylinder 6 is connected to the support frame 3 via a fixing member. The cylinder is used to drive the diverter plate 5 to move along the direction of the track 9, and the direction of the track 9 is the same as the transport direction of the conveyor belt.

[0015] When the belt conveyor is operating normally, the telescopic cylinder 6 is in the retracted state, causing the diverter plate 5 to move away from the unloading point. Coal mined by the coal mining machine falls directly onto the conveyor belt 1, which then transports the coal out. When the belt conveyor is damaged, such as when the idler roller 2 needs replacement, or when problems like belt tearing occur, the conveyor needs to be stopped for maintenance or repair. In this case, the telescopic rod is extended, positioning the diverter plate 5 below the unloading point. Coal mined by the coal mining machine falls onto the unloading point, and the coal is then transported again from there. For improved convenience, spare belt conveyors can be installed on both sides of the diverter plate 5, or technicians can push and pull the conveyor to transport the coal.

[0016] like Figure 2As shown, the diversion plate 5 has a first diversion trough 11 on one side and a second diversion trough 12 on the other side; both the first diversion trough 11 and the second diversion trough 12 are inclined downwards from the inside to the outside. Baffles 13 are provided at both ends of the first diversion trough 11 and the second diversion trough 12. Coal falls onto the diversion plate 5 and is diverted through the first diversion trough 11 and the second diversion trough 12, reducing transport pressure. After falling onto the diversion plate 5, the baffles 13 effectively prevent the coal from sliding out of the first diversion trough 11 and the second diversion trough 12. Under its own gravity, the coal slides down the first diversion trough 11 and the second diversion trough 12, allowing it to be transported out without passing through the original belt conveyor.

[0017] Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. An emergency unloading device for a belt conveyor, comprising a conveyor belt, idlers, and a support frame, wherein the idlers are mounted on the support frame via support rods, and the conveyor belt is disposed on the idlers; characterized in that, The device includes a flow divider and a telescopic cylinder. The flow divider is positioned above the conveyor belt. Several legs are provided at the bottom of the flow divider, and each leg has a track wheel at its bottom. A track is connected to the support frame via a connector, and the track wheel is positioned on the track. The telescopic rod of the telescopic cylinder is connected to the legs, and the cylinder body is connected to the support frame via a fixing component. The cylinder is used to drive the flow divider to move along the track setting direction.

2. The emergency unloading device for a belt conveyor according to claim 1, characterized in that, The flow divider plate has a first flow divider groove on one side and a second flow divider groove on the other side; and both the first flow divider groove and the second flow divider groove are placed downwards from the inside to the outside.

3. An emergency unloading device for a belt conveyor according to claim 2, characterized in that, Both ends of the first and second diversion channels are equipped with baffles.

4. An emergency unloading device for a belt conveyor according to claim 1, characterized in that, The connector is an I-beam.

5. An emergency unloading device for a belt conveyor according to claim 1, characterized in that, It has a total of four support legs.

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