Continuous production equipment for emulsifier

Abstract

The invention discloses continuous emulsifier production equipment, and relates to the technical field of continuous emulsifier production, the continuous emulsifier production equipment comprises a stirring barrel, a first motor, a feeding pipe, a supporting column, a stirring rod, a discharging pipe and a regulation and control assembly, the first motor is installed at the top of the stirring barrel in a penetrating manner, and the feeding pipe is installed at the top of the stirring barrel in a penetrating manner; and a supporting column is mounted at the bottom of the stirring barrel. A pull rope moves to drive a connecting rod to move, the connecting rod moves to drive a first sliding barrel to move, the first sliding barrel moves to enable the connecting rod to drive a blocking ball to move, the blocking ball moves to drive a first spring to move, the first spring moves to enable the blocking ball to move away from a first opening, and emulsifier production raw materials enter a stirring barrel; when the emulsifier production raw material reaches a rear set value, a second motor rotates reversely, and a first opening is blocked by a blocking ball through a first spring, so that the functions of accurately discharging and improving the quality of the produced emulsifier when the emulsifier continuous production equipment adds the raw material are realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of continuous production of emulsifiers, in particular to a continuous production equipment for emulsifiers. BACKGROUND

[0002] As a key chemical raw material, emulsifiers are widely used in oil drilling, food processing, pharmaceuticals, cosmetics and energy fields. Its core function is to reduce the oil-water interfacial tension and form a stable emulsion system. The material after shearing is sprayed at high speed from the gap between the rotor and the stator, and hits the device cavity wall or other obstacles, further breaking and dispersing. This impact makes the particles or droplets in the material more refined, promoting the formation of emulsion. The material is subjected to severe shear force, and large droplets or particles are quickly cut into small units. However, the existing continuous production equipment for emulsifiers cannot accurately add raw materials to reduce the quality of the produced emulsifiers.

[0003] The defects of the existing continuous production equipment for emulsifiers are:

[0004] 1. Patent document CN220496548U discloses an emulsifier production equipment, which comprises an upper grinding part and a lower grinding part. The upper grinding part comprises a support rod, the top of the support rod is fixedly connected with a receiving bin, the top of the receiving bin is provided with a driving member and a feeding port, the output shaft of the driving member is fixedly connected with a grinding plate. The lower grinding part comprises a grinding bin, the outer edge of the grinding bin is provided with two groups of limiting components, the limiting components comprise a connecting plate, the top of the connecting plate is fixedly connected with a vertical plate, the side of the vertical plate close to the grinding bin is provided with a buckle, the receiving bin is provided with a clamping groove matched with the buckle, and a plurality of elastic elements are arranged between the buckle and the grinding bin. The outer periphery of the grinding bin is provided with a support, the bottom of the grinding bin is fixedly connected with a square column, and the support is provided with a limiting plate matched with the square column. Therefore, the upper grinding part and the lower grinding part are separately arranged, and the lower grinding part can be separately disassembled after grinding, which is convenient for cleaning and collecting powder. However, the existing continuous production equipment for emulsifiers cannot accurately add raw materials to reduce the quality of the produced emulsifiers.

[0005] 2、The utility model discloses an emulsifier production equipment, " including agitator tank, the rear end fixedly connected with hydraulic pressure rod of agitator tank, the drive end fixedly connected in sealed cover's bottom end rear of hydraulic pressure rod, the top middle part fixedly connected with motor of sealed cover, the drive end of motor is through the top of sealed cover and is fixedly connected with the rotation of pole, the bottom fixedly connected in the top middle part of arc bottom plate of rotation of pole, the left and right ends of arc bottom plate are all fixedly connected with agitator frame. In the utility model, the rotation of pole is driven by motor, the rotation of pole drives agitator frame and main stirring rod, and the auxiliary stirring rod is fully mixed to raw materials, and the stirring efficiency is improved, the raw materials are heated by heating pipe, the oiliness material in raw materials is avoided after cooling and is agglomerated, the impurities in raw materials are filtered through filter screen, and finally are discharged by discharge pipe, and the product quality is improved", but the raw materials of the existing emulsifier continuous production equipment cannot be precisely controlled when producing emulsifier, which reduces the production quality of emulsifier.

[0006] 3、The utility model discloses an emulsifier production equipment, " including: jar body, storage jar and drive arrangement installed on jar body, be provided with conveying component of conveying emulsifier between jar body and storage jar, be provided with stirring assembly in jar body, be provided with filter screen for filtering impurity below stirring assembly, be provided with screw feed assembly on jar body, screw feed assembly sets up in filter screen. Through setting up filter screen in jar body, and being provided with passageway at the lower center of filter screen, filter screen filters emulsifier, and through the rotation of scraper setting up on stirring assembly, impurities are pushed into passageway and are stored, so that emulsifier processing process does not need separate external filter device, simple structure, low in cost, through setting up screw feed assembly in jar body, the impurities in passageway are rotated by drive motor and screw feed rod, and then are discharged by screw blade rotation, simple operation, and impurity cleaning is convenient", but the stirring efficiency of the existing emulsifier continuous production equipment is not high when stirring, and high viscosity material is not easy to emulsify uniformly.

[0007] 4、The utility model discloses a medical emulsifier production equipment, " including cooperation's kettle body and kettle cover, be equipped with lifting mechanism and screening mechanism on the kettle cover, be equipped with crushing mechanism and heating mechanism on the kettle body. Through setting up disc body on the outer wall of cylinder, setting up screen in the pass of disc body, the outer wall of cylinder is sleeved with sealing cover, the bottom of sealing cover is combined with the outside of the upper surface of disc body, so that the larger impurities are taken out after being screened by screen from the liquid discharge port, and the quality of emulsifier is guaranteed. The equipment has the functions of heating, stirring, crushing and screening, which solves the problems of the existing emulsifier production equipment, such as single function, inability to remove large impurities in raw materials and inability to guarantee the quality of emulsifier", but the existing emulsifier continuous production equipment cannot discharge emulsifier quickly, which reduces the discharge efficiency. SUMMARY

[0008] The present application aims to provide an emulsifier continuous production equipment to solve the above-mentioned prior art emulsifier continuous production equipment adding raw materials cannot be accurately discharged to reduce the production of emulsifier quality technical problems in the background.

[0009] To achieve the above object, the present application provides the following technical scheme: an emulsifier continuous production equipment, comprising a stirring barrel, a No. 1 motor, a feed pipe, a support column, a stirring rod, a discharge pipe and a control assembly, the top of the stirring barrel is provided with a No. 1 motor, the top of the stirring barrel is provided with a feed pipe, the bottom of the stirring barrel is provided with a support column, the output end of the No. 1 motor is provided with a stirring rod, the bottom of the stirring barrel is provided with a discharge pipe, and the end of the feed pipe is provided with a control assembly.

[0010] The control assembly comprises a No. 1 box, a No. 2 motor, a buffer zone, a plug ball, a pull rope, the No. 1 box is located at one end of the feed pipe, the buffer zone is opened in the No. 1 box, and one end of the feed pipe extends into the buffer zone, the No. 2 motor is located on the inner wall of the No. 1 box, and the output end of the No. 2 motor extends into the buffer zone, the output end of the No. 2 motor is provided with a collection wheel, the outer wall of the collection wheel is provided with a pull rope, the inner wall of the buffer zone is provided with a No. 1 rod, the outer wall of the No. 1 rod is provided with a No. 1 sliding cylinder, the bottom of the No. 1 box is provided with a No. 1 port, the outer wall of the No. 1 sliding cylinder is provided with a connecting rod, one end of the connecting rod is provided with a plug ball, the outer wall of the plug ball is provided with a No. 1 spring, the inner wall of the No. 1 box is provided with a support plate, and one end of the No. 1 spring is connected with the bottom of the support plate, one end of the pull rope is connected with the outer wall of the connecting rod, and the bottom of the No. 1 box is provided with a flow monitoring assembly.

[0011] Preferably, the plug ball blocks the No. 1 port, and the No. 1 sliding cylinder moves by the support of the No. 1 rod.

[0012] Preferably, the flow monitoring assembly comprises a flow monitoring sensor, a processing module and an alarm, the flow monitoring sensor is located at the bottom of the No. 1 box and is aligned with the No. 1 port, the processing module is located on the outer wall of the stirring barrel, the alarm is located on the inner wall of the processing module, the flow monitoring sensor is electrically connected with the processing module, the processing module is electrically connected with the alarm, and the processing module is electrically connected with the control assembly, the flow monitoring sensor is used to detect the real-time flow data of the raw materials entering the feed pipe, the processing module is used to detect the appropriate flow data of the raw materials entering the feed pipe, and the appropriate flow data is adjusted by the processing module.

[0013] Preferably, the real-time flow data of the raw material entering the feeding pipe is transmitted to the processing module, the real-time flow data of the raw material entering the feeding pipe is compared with the suitable flow data of the raw material entering the feeding pipe by the processing module, the real-time flow data of the raw material entering the feeding pipe is set as a flow reaching state when the real-time flow data of the raw material entering the feeding pipe reaches the suitable flow data of the raw material entering the feeding pipe, the real-time flow data of the raw material entering the feeding pipe is set as a flow not reaching state when the real-time flow data of the raw material entering the feeding pipe is less than the suitable flow data of the raw material entering the feeding pipe, and the real-time flow data of the raw material entering the feeding pipe is set as a no flow state when the real-time flow data of the raw material entering the feeding pipe is no flow for three times.

[0014] Preferably, the inner wall of the stirring rod is provided with a stirring angle adjusting assembly, and the bottom of the stirring barrel is provided with a rapid discharging assembly.

[0015] Preferably, the stirring angle adjusting assembly comprises a first electric telescopic rod, a third connecting rod, a third cylinder, a third port, a stirring rod and a sealing block, the first electric telescopic rod is located in the inner wall of the stirring rod, the third port is arranged in the outer wall of the stirring rod, the stirring rod penetrates the inner wall of the third port, the stirring rod and the third port are in contact and sealed by the sealing block, the stirring rod is connected with the inner wall of the third port through a rotating shaft, the third connecting rod is located at the output end of the first electric telescopic rod, the outer wall of the stirring rod is provided with the third cylinder, the inner wall of the third cylinder is provided with a fourth rod, one end of the fourth rod is connected with the outer wall of the third connecting rod, and one end of the fourth rod is provided with a limiting block.

[0016] Preferably, the stirring rod is connected with the third cylinder through rubber, the third cylinder moves through the fourth rod, and the stirring rod rotates through the third port and the rotating shaft.

[0017] Preferably, the rapid discharging assembly comprises a fifth box, a sixth motor, a hitting head, a buffer pad, a connecting frame and a sixth spring, the fifth box is located at the bottom of the stirring barrel, the sixth motor is located in the inner wall of the fifth box, the output end of the sixth motor is provided with a rotating head, the outer wall of the fifth box is provided with a sixth port, the inner wall of the sixth port is provided with the hitting head, the outer wall of the hitting head is provided with the connecting frame, the buffer pad is located on the outer wall of the discharging pipe, the sixth spring is located on the outer wall of the connecting frame, one end of the sixth spring is connected with the inner wall of the fifth box, the inner wall of the fifth box is provided with a seventh rod, the outer wall of the seventh rod is provided with a seventh cylinder, and the outer wall of the seventh cylinder is connected with the outer wall of the connecting frame.

[0018] Preferably, the connecting frame is L-shaped, the rotating head is F-shaped, and the rotating head is located on one side of the connecting frame.

[0019] Preferably, the use method of the production equipment comprises the following steps:

[0020] Step S1, the second motor rotates to drive the collection wheel to rotate, the collection wheel rotates to drive the pull rope to move, the pull rope moves to drive the connecting rod to move, the connecting rod moves to drive the first sliding cylinder to move, the first sliding cylinder moves to drive the connecting rod to move the ball, the ball moves to drive the first spring to move, the first spring moves to move the ball away from the first port, and the emulsifier raw materials enter the stirring barrel, when the emulsifier raw materials reach the set value, the second motor reverses to make the ball block the first port through the first spring, and the function of precise feeding of emulsifier continuous production equipment when adding raw materials is realized.

[0021] Step S2, when the flow reaches the state, the processing module controls the regulating assembly to be closed, and after the regulating assembly is closed, the flow monitoring sensor continues to detect the real-time flow data of the raw materials entering the feeding pipe until the processing module controls the production equipment to feed the raw materials again next time, when the flow does not reach the state, the processing module controls the regulating assembly to be opened, and after the regulating assembly is opened, the flow monitoring sensor continues to detect the real-time flow data of the raw materials entering the feeding pipe until the processing module detects that the flow reaches the state, and when the processing module detects that there is no flow, the processing module controls the alarm to start and timely remind the staff, and the function of precise control of the raw material quality of the emulsifier production equipment when the raw materials are used for emulsifier production is realized.

[0022] Step S3, the first electric telescopic rod moves to drive the third connecting rod to move, the third connecting rod moves to drive the fourth rod to move, the fourth rod moves to drive the third cylinder to move, the third cylinder moves to drive the rubber to move, the rubber moves to drive the stirring rod to move, the stirring rod moves to drive the rotating shaft to rotate, the rotating shaft rotates to drive the stirring rod to move the sealing block, the sealing block moves to prevent the emulsifier from entering the stirring rod, the stirring efficiency is improved after the stirring rod is adjusted, and the function of improving the stirring efficiency of the emulsifier continuous production equipment during stirring to make the high-viscosity material emulsified uniformly is realized.

[0023] Step S4, the sixth motor rotates to drive the rotating head to rotate, the rotating head rotates to drive the connecting frame to move, the connecting frame moves to drive the sixth spring to move, the sixth spring moves to drive the connecting frame to move the seventh cylinder, the seventh cylinder moves to drive the connecting frame to move the knocking head, the knocking head moves to contact the buffer pad to produce oscillation, and the oscillation is transmitted to the discharge pipe to make the emulsifier quickly discharge, and the function of the emulsifier continuous production equipment is realized.

[0024] Compared with the prior art, the emulsifier continuous production equipment has the advantages that:

[0025] 1. The present application is through the installation of the second motor rotates to drive the collection wheel rotation, the collection wheel rotation drives the pull rope movement, the pull rope movement drives the connecting rod movement, the connecting rod movement drives the first slide cylinder movement, the first slide cylinder movement makes the connecting rod drive the ball movement, the ball movement drives the first spring movement, the first spring movement makes the ball move away from the first port, the emulsifier production raw materials into the stirring barrel, when the emulsifier production raw materials reach the set value, the second motor reverses through the first spring to make the ball block the first port, realizes the emulsifier continuous production equipment adds raw materials when the precise discharge improves the production emulsifier quality function;

[0026] 2. The present application is through the installation of the processing module detects the flow reaches the state, the processing module controls the regulation component to close, the regulation component closes, the flow monitoring sensor continues to detect the real-time flow data of the raw material into the feeding pipe, until the processing module controls the production equipment to produce again, the processing module detects the flow to reach the state, the processing module detects the flow to reach the state, the processing module controls the alarm to start and timely reminds the staff, realizes the emulsifier production equipment's raw material emulsifier production precise control of raw material quality improves the emulsifier production quality function;

[0027] 3. The present application is through the installation of the first electric telescopic rod movement drives the third connecting rod movement, the third connecting rod movement drives the fourth rod movement, the fourth rod movement drives the third cylinder movement, the third cylinder movement drives the rubber movement, the rubber movement drives the stirring rod movement, the stirring rod movement drives the rotation shaft rotation, the rotation shaft rotation makes the stirring rod drive the sealing block movement, the sealing block movement prevents the emulsifier into the stirring rod, its stirring rod adjusts the position and improves the stirring efficiency, realizes the emulsifier continuous production equipment stirring when improves the stirring efficiency and makes the high viscosity material emulsification uniform function;

[0028] 4. The present application is through the installation of the sixth motor rotates to drive the rotating head rotation, the rotating head rotation drives the connecting frame movement, the connecting frame movement drives the sixth spring movement, the sixth spring movement makes the connecting frame drive the seventh cylinder movement, the seventh cylinder movement makes the connecting frame drive the knocking head movement, the knocking head movement contacts the buffer pad and produces oscillation, its oscillation is transmitted to the discharge pipe and makes the emulsifier fast discharge, realizes the emulsifier continuous production equipment fast discharge emulsifier improves the discharge efficiency function. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is the front view structure schematic diagram of the present application;

[0030] Figure 2 It is the front view structure schematic diagram of the present application;

[0031] Figure 3 Figure is a schematic diagram of the pulling rope structure of the present application;

[0032] Figure 4 Figure is a schematic diagram of the A structure of the present application Figure 3 ;

[0033] Figure 5 Figure is a schematic diagram of the C structure of the present application Figure 2 ;

[0034] Figure 6 Figure is a schematic diagram of the flow monitoring process of the present application;

[0035] Figure 7 Figure is a schematic diagram of the stirring rod structure of the present application;

[0036] Figure 8 Figure is a schematic diagram of the B structure of the present application Figure 7 ;

[0037] Figure 9 Figure is a schematic diagram of the No. 3 cylinder structure of the present application;

[0038] Figure 10 Figure is a schematic diagram of the striking head structure of the present application.

[0039] Figure: 1, stirring barrel; 2, feeding pipe; 3, support column; 5, No. 1 motor; 6, stirring rod; 7, discharging pipe; 8, No. 1 box; 9, buffer zone; 10, No. 2 motor; 11, collection wheel; 12, pulling rope; 13, No. 1 spring; 14, blocking ball; 15, No. 1 rod; 16, No. 1 sliding cylinder; 17, No. 1 port; 18, No. 1 electric telescopic rod; 19, No. 3 connecting rod; 20, No. 3 port; 21, sealing block; 22, stirring rod; 24, No. 3 cylinder; 25, No. 4 rod; 26, limiting block; 27, flow monitoring sensor; 28, No. 5 box; 29, No. 7 rod; 30, No. 7 cylinder; 31, No. 6 spring; 32, No. 6 motor; 33, connecting frame; 34, buffer pad; 35, No. 6 port; 36, striking head; 37, rotating head. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0041] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description and cannot be understood as indicating or implying relative importance.

[0042] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those of ordinary skill in the art, it can be understood according to the specific circumstances.

[0043] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4The application provides an emulsifier continuous production device, which comprises a stirring barrel 1, a No. 1 motor 5, a feeding pipe 2, a supporting column 3, a stirring rod 6, a discharging pipe 7 and a regulating assembly. The No. 1 motor 5 is installed through the top of the stirring barrel 1, the feeding pipe 2 is installed through the top of the stirring barrel 1, the supporting column 3 is installed at the bottom of the stirring barrel 1, the stirring rod 6 is installed at the output end of the No. 1 motor 5, the discharging pipe 7 is installed through the bottom of the stirring barrel 1, the regulating assembly is installed at one end of the feeding pipe 2, the stirring angle adjusting assembly is installed through the inner wall of the stirring rod 6, and the quick discharging assembly is installed at the bottom of the stirring barrel 1. The emulsifier production raw materials enter the stirring barrel 1 through the feeding pipe 2, at this time, the No. 1 motor 5 rotates to drive the stirring rod 6 to rotate, the stirring rod 6 rotates to stir the emulsifier raw materials to realize the emulsifier continuous production, the produced emulsifier is discharged through the discharging pipe 7, and the regulating assembly comprises a No. 1 box 8, a No. 2 motor 10, a buffer area 9, a blocking ball 14 and a pull rope 12. The No. 1 box 8 is located at one end of the feeding pipe 2, the buffer area 9 is formed in the No. 1 box 8, one end of the feeding pipe 2 extends into the buffer area 9, the No. 2 motor 10 is located on the inner wall of the No. 1 box 8 and extends into the buffer area 9 at the output end, the output end of the No. 2 motor 10 is provided with a collecting wheel 11, the outer wall of the collecting wheel 11 is provided with the pull rope 12, the inner wall of the buffer area 9 is provided with a No. 1 rod 15, the outer wall of the No. 1 rod 15 is provided with a No. 1 sliding cylinder 16, the bottom of the No. 1 box 8 is provided with a No. 1 port 17, the outer wall of the No. 1 sliding cylinder 16 is provided with a connecting rod, one end of the connecting rod is provided with the blocking ball 14, the outer wall of the blocking ball 14 is provided with a No. 1 spring 13, the inner wall of the No. 1 box 8 is provided with a supporting plate, one end of the No. 1 spring 13 is connected with the bottom of the supporting plate, one end of the pull rope 12 is connected with the outer wall of the connecting rod, the bottom of the No. 1 box 8 is provided with a flow monitoring assembly, the blocking ball 14 blocks the No. 1 port 17, the No. 1 sliding cylinder 16 moves by the support of the No. 1 rod 15, the No. 2 motor 10 rotates to drive the collecting wheel 11 to rotate, the collecting wheel 11 rotates to drive the pull rope 12 to move, the pull rope 12 moves to drive the connecting rod to move, the connecting rod moves to drive the No. 1 sliding cylinder 16 to move, the No. 1 sliding cylinder 16 moves to drive the connecting rod to move the blocking ball 14, the blocking ball 14 moves to drive the No. 1 spring 13 to move, the No. 1 spring 13 moves to drive the blocking ball 14 to move away from the No. 1 port 17, and the emulsifier production raw materials enter the stirring barrel 1. When the emulsifier production raw materials reach the set value, the No. 2 motor 10 reverses to drive the blocking ball 14 to block the No. 1 port 17 through the No. 1 spring 13, so that the emulsifier continuous production device realizes the function of precise discharging when adding raw materials and improving the emulsifier production quality.

[0044] Embodiment 2: see Figure 2 , Figure 5 and Figure 6An embodiment provided by the present application: the flow monitoring assembly includes a flow monitoring sensor 27, a processing module, an alarm, the flow monitoring sensor 27 is located at the bottom of the first tank 8, and the flow monitoring sensor 27 is aligned with the first port 17, the processing module is located on the outer wall of the stirring barrel 1, and the alarm is located on the inner wall of the processing module, the flow monitoring sensor 27 is electrically connected with the processing module, the processing module is electrically connected with the alarm, and the processing module is electrically connected with the regulating assembly, the flow monitoring sensor 27 is used for detecting the real-time flow data of the raw material entering the feeding pipe 2, the processing module is used for detecting the suitable flow data of the raw material entering the feeding pipe 2, the suitable flow data is adjusted through the processing module, the real-time flow data of the raw material entering the feeding pipe 2 is transmitted to the processing module, the real-time flow data of the raw material entering the feeding pipe 2 is compared with the suitable flow data of the raw material entering the feeding pipe 2 through the processing module, the real-time flow data of the raw material entering the feeding pipe 2 is set as the flow reaching state when the real-time flow data of the raw material entering the feeding pipe 2 reaches the suitable flow data of the raw material entering the feeding pipe 2, the real-time flow data of the raw material entering the feeding pipe 2 is set as the flow not reaching state when the real-time flow data of the raw material entering the feeding pipe 2 is less than the suitable flow data of the raw material entering the feeding pipe 2, and the real-time flow data of the raw material entering the feeding pipe 2 is set as the no-flow state when the real-time flow data of the raw material entering the feeding pipe 2 is no flow for three times, the processing module controls the regulating assembly to be closed when the processing module detects the flow reaching state, the flow monitoring sensor 27 continuously detects the real-time flow data of the raw material entering the feeding pipe 2 after the regulating assembly is closed, until the processing module controls the production equipment to feed the raw material again next time, the processing module controls the regulating assembly to be opened when the processing module detects the flow not reaching state, the flow monitoring sensor 27 continuously detects the real-time flow data of the raw material entering the feeding pipe 2 after the regulating assembly is opened, until the processing module detects the flow reaching state, the processing module controls the alarm to start and timely remind the staff when the processing module detects the no-flow state, and the function of accurately controlling the raw material quality during the emulsifier production of the emulsifier production equipment to improve the emulsifier production quality is realized.

[0045] Embodiment 3: please refer to Figure 2 、 Figure 7 、 Figure 8 and Figure 9The application provides one embodiment: the stirring angle adjusting assembly comprises a first electric telescopic rod 18, a third connecting rod 19, a third barrel 24, a third port 20, a stirring rod 22 and a sealing block 21, the first electric telescopic rod 18 is located on the inner wall of the stirring rod 6, the third port 20 is arranged on the outer wall of the stirring rod 6, the stirring rod 22 penetrates through the inner wall of the third port 20, the stirring rod 22 is in contact sealing with the third port 20 through the sealing block 21, the stirring rod 22 is connected with the inner wall of the third port 20 through a rotating shaft, the third connecting rod 19 is located on the output end of the first electric telescopic rod 18, the outer wall of the stirring rod 22 is provided with the third barrel 24, the inner wall of the third barrel 24 is provided with a fourth rod 25, one end of the fourth rod 25 is connected with the outer wall of the third connecting rod 19, one end of the fourth rod 25 is provided with a limiting block 26, the stirring rod 22 is connected with the third barrel 24 through rubber, the third barrel 24 moves through the fourth rod 25, the stirring rod 22 rotates through the third port 20 and the rotating shaft, the first electric telescopic rod 18 moves to drive the third connecting rod 19 to move, the third connecting rod 19 moves to drive the fourth rod 25 to move, the fourth rod 25 moves to drive the third barrel 24 to move, the third barrel 24 moves to drive the rubber to move, the rubber moves to drive the stirring rod 22 to move, the stirring rod 22 moves to drive the rotating shaft to rotate, the rotating shaft rotates to drive the sealing block 21 to move, the sealing block 21 moves to prevent the emulsifier from entering the stirring rod 6, the stirring efficiency is improved after the stirring rod 22 is adjusted, and the function of improving the stirring efficiency of the emulsifier continuous production equipment during stirring and uniformly emulsifying high-viscosity materials is realized.

[0046] Embodiment 4: see Figure 2 and Figure 10An embodiment provided by the application: the rapid discharging assembly comprises a No. 5 box 28, a No. 6 motor 32, a hitting head 36, a buffer pad 34, a connecting frame 33, a No. 6 spring 31, the No. 5 box 28 is located at the bottom of the stirring barrel 1, the No. 6 motor 32 is located at the inner wall of the No. 5 box 28, the output end of the No. 6 motor 32 is provided with a rotating head 37, the outer wall of the No. 5 box 28 is provided with a No. 6 port 35, the inner wall of the No. 6 port 35 is penetrated and installed with the hitting head 36, the outer wall of the hitting head 36 is installed with the connecting frame 33, the buffer pad 34 is located at the outer wall of the discharging pipe 7, the No. 6 spring 31 is located at the outer wall of the connecting frame 33, one end of the No. 6 spring 31 is connected with the inner wall of the No. 5 box 28, the inner wall of the No. 5 box 28 is installed with a No. 7 rod 29, the outer wall of the No. 7 rod 29 is installed with a No. 7 cylinder 30, and the outer wall of the No. 7 cylinder 30 is connected with the outer wall of the connecting frame 33, the connecting frame 33 is L-shaped, the rotating head 37 is F-shaped, the rotating head 37 is located at one side of the connecting frame 33, the No. 6 motor 32 drives the rotating head 37 to rotate, the rotating head 37 drives the connecting frame 33 to move, the connecting frame 33 drives the No. 6 spring 31 to move, the No. 6 spring 31 drives the connecting frame 33 to drive the No. 7 cylinder 30 to move, the No. 7 cylinder 30 drives the connecting frame 33 to drive the hitting head 36 to move, the hitting head 36 moves and contacts the buffer pad 34 to produce vibration, the vibration is transmitted to the discharging pipe 7 to make the emulsifier quickly discharge, and the function of the emulsifier continuous production equipment to quickly discharge the emulsifier and improve the discharging efficiency is realized.

[0047] The use method of the production equipment comprises the following steps:

[0048] Step S1, the No. 2 motor 10 drives the collecting wheel 11 to rotate, the collecting wheel 11 drives the pull rope 12 to move, the pull rope 12 drives the connecting rod to move, the connecting rod drives the No. 1 sliding cylinder 16 to move, the No. 1 sliding cylinder 16 drives the connecting rod to drive the blocking ball 14 to move, the blocking ball 14 drives the No. 1 spring 13 to move, the No. 1 spring 13 drives the blocking ball 14 to move away from the No. 1 port 17, and the emulsifier raw materials enter the stirring barrel 1, when the emulsifier raw materials reach the set value, the No. 2 motor 10 reverses to drive the blocking ball 14 to block the No. 1 port 17 through the No. 1 spring 13, and the function of the emulsifier continuous production equipment to accurately discharge when adding raw materials and improve the quality of the produced emulsifier is realized.

[0049] Step S2, when the processing module detects that the flow reaches the state, the processing module controls the regulating assembly to close, after the regulating assembly is closed, the flow monitoring sensor 27 continues to detect the real-time flow data of the raw material entering the feed pipe 2 until the processing module controls the production equipment to feed the raw material again, when the processing module detects that the flow does not reach the state, the processing module controls the regulating assembly to open, after the regulating assembly is opened, the flow monitoring sensor 27 continues to detect the real-time flow data of the raw material entering the feed pipe 2 until the processing module detects that the flow reaches the state, when the processing module detects that there is no flow, the processing module controls the alarm to start and timely remind the staff, realizes the function of precise control of the raw material quality during the production of the emulsifier production equipment to improve the production quality of the emulsifier;

[0050] Step S3, the first electric telescopic rod 18 moves to drive the third connecting rod 19 to move, the third connecting rod 19 moves to drive the fourth rod 25 to move, the fourth rod 25 moves to drive the third cylinder 24 to move, the third cylinder 24 moves to drive the rubber to move, the rubber moves to drive the stirring rod 22 to move, the stirring rod 22 moves to drive the shaft to rotate, the shaft rotates to make the stirring rod 22 drive the sealing block 21 to move, the sealing block 21 moves to prevent the emulsifier from entering the stirring rod 6, after the stirring rod 22 adjusts the position, the stirring efficiency is improved, realizes the function of improving the stirring efficiency of the emulsifier continuous production equipment during stirring to make the high-viscosity material emulsified uniformly.

[0051] Step S4, the sixth motor 32 rotates to drive the rotating head 37 to rotate, the rotating head 37 rotates to drive the connecting frame 33 to move, the connecting frame 33 moves to drive the sixth spring 31 to move, the sixth spring 31 moves to make the connecting frame 33 drive the seventh cylinder 30 to move, the seventh cylinder 30 moves to make the connecting frame 33 drive the knocking head 36 to move, the knocking head 36 moves to contact the buffer pad 34 to produce vibration, the vibration is transmitted to the discharge pipe 7 to make the emulsifier quickly discharge, realizes the function of the emulsifier continuous production equipment to quickly discharge the emulsifier to improve the discharge efficiency.

[0052] The working principle is that the second motor 10 rotates to drive the collecting wheel 11 to rotate, the collecting wheel 11 rotates to drive the pull rope 12 to move, the pull rope 12 moves to drive the connecting rod to move, the connecting rod moves to drive the first sliding cylinder 16 to move, the first sliding cylinder 16 moves to drive the connecting rod to move the blocking ball 14, the blocking ball 14 moves to drive the first spring 13 to move, and the first spring 13 moves to move the blocking ball 14 away from the first port 17, so that the emulsifier raw materials enter the stirring barrel 1, and when the emulsifier raw materials reach the set value, the second motor 10 reverses to make the blocking ball 14 block the first port 17 through the first spring 13, so that the function of accurately discharging the emulsifier raw materials during the continuous production of the emulsifier and improving the production quality of the emulsifier is realized. When the flow reaches the state detected by the processing module, the processing module controls the regulating assembly to be closed, and after the regulating assembly is closed, the flow monitoring sensor 27 continuously detects the real-time flow data of the raw materials entering the feeding pipe 2 until the processing module controls the production equipment to produce again next time. When the flow does not reach the state detected by the processing module, the processing module controls the regulating assembly to be opened, and after the regulating assembly is opened, the flow monitoring sensor 27 continuously detects the real-time flow data of the raw materials entering the feeding pipe 2 until the processing module detects that the flow reaches the state. When the processing module detects that there is no flow, the processing module controls the alarm to start and timely remind the worker, so that the function of accurately controlling the quality of the raw materials during the production of the emulsifier by the emulsifier production equipment and improving the production quality of the emulsifier is realized. The first electric telescopic rod 18 moves to drive the third connecting rod 19 to move, the third connecting rod 19 moves to drive the fourth rod 25 to move, the fourth rod 25 moves to drive the third cylinder 24 to move, the third cylinder 24 moves to drive the rubber to move, the rubber moves to drive the stirring rod 22 to move, the stirring rod 22 moves to drive the rotating shaft to rotate, the rotating shaft rotates to drive the stirring rod 22 to move the sealing block 21, the sealing block 21 moves to prevent the emulsifier from entering the stirring rod 6, the stirring efficiency is improved after the stirring rod 22 is adjusted, and the function of improving the stirring efficiency of the emulsifier continuous production equipment and uniformly emulsifying high-viscosity materials during stirring is realized. The sixth motor 32 rotates to drive the rotating head 37 to rotate, the rotating head 37 rotates to drive the connecting frame 33 to move, the connecting frame 33 moves to drive the sixth spring 31 to move, the sixth spring 31 moves to drive the connecting frame 33 to move the seventh cylinder 30, the seventh cylinder 30 moves to drive the connecting frame 33 to move the knocking head 36, the knocking head 36 moves to contact the buffer pad 34 to produce oscillation, the oscillation is transmitted to the discharge pipe 7 to make the emulsifier quickly discharge, and the function of quickly discharging the emulsifier by the emulsifier continuous production equipment and improving the discharge efficiency is realized.

[0053] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.

Claims

1. A continuous production equipment for emulsifiers, comprising a mixing tank (1), a primary motor (5), a feed pipe (2), a support column (3), a stirring rod (6), a discharge pipe (7), and a control assembly, characterized in that: A No. 1 motor (5) is installed through the top of the mixing tank (1), a feed pipe (2) is installed through the top of the mixing tank (1), a support column (3) is installed at the bottom of the mixing tank (1), a stirring rod (6) is installed at the output end of the No. 1 motor (5), a discharge pipe (7) is installed through the bottom of the mixing tank (1), and a control component is installed at one end of the feed pipe (2). The control components include a first box (8), a second motor (10), a buffer zone (9), a stop ball (14), and a pull rope (12). The first box (8) is located at one end of the feed pipe (2). The buffer zone (9) is opened inside the first box (8), and one end of the feed pipe (2) extends into the buffer zone (9). The second motor (10) is located on the inner wall of the first box (8), and the output end of the second motor (10) extends into the buffer zone (9). A collecting wheel (11) is installed at the output end of the second motor (10), and a pull rope (12) is installed on the outer wall of the collecting wheel (11). The buffer zone (8) is located at one end of the feed pipe (2), and one end of the feed pipe (2) extends into the buffer zone (9). A rod (15) is installed on the inner wall of the first box (9). A slide cylinder (16) is installed on the outer wall of the first rod (15). A port (17) is opened at the bottom of the first box (8). A connecting rod is installed on the outer wall of the first slide cylinder (16). A ball stopper (14) is installed at one end of the connecting rod. A spring (13) is installed on the outer wall of the ball stopper (14). A support plate is installed on the inner wall of the first box (8). One end of the spring (13) is connected to the bottom of the support plate. One end of the pull rope (12) is connected to the outer wall of the connecting rod. A flow monitoring component is installed at the bottom of the first box (8).

2. The continuous emulsifier production equipment according to claim 1, characterized in that: The blocking ball (14) blocks the first opening (17), and the first slide (16) moves by the support of the first rod (15).

3. The continuous emulsifier production equipment according to claim 1, characterized in that: The flow monitoring component includes a flow monitoring sensor (27), a processing module, and an alarm. The flow monitoring sensor (27) is located at the bottom of the first box (8) and is aligned with the first port (17). The processing module is located on the outer wall of the mixing tank (1), and the alarm is located on the inner wall of the processing module. The flow monitoring sensor (27) is electrically connected to the processing module, the processing module is electrically connected to the alarm, and the processing module is electrically connected to the control component. The flow monitoring sensor (27) is used to detect the real-time flow data of the raw material entering the feed pipe (2). The processing module is used to detect the appropriate flow data of the raw material entering the feed pipe (2). The appropriate flow data is adjusted by the processing module.

4. The continuous production equipment for emulsifiers according to claim 3, characterized in that: The real-time flow rate data of the raw material entering the feed pipe (2) is transmitted to the processing module. The processing module compares the real-time flow rate data of the raw material entering the feed pipe (2) with the appropriate flow rate data of the raw material entering the feed pipe (2). When the real-time flow rate data of the raw material entering the feed pipe (2) reaches the appropriate flow rate data of the raw material entering the feed pipe (2), it is set to the flow rate reached state. When the real-time flow rate data of the raw material entering the feed pipe (2) is less than the appropriate flow rate data of the raw material entering the feed pipe (2), it is set to the flow rate not reached state. After the real-time flow rate data of the raw material entering the feed pipe (2) has no flow rate three times, it is set to the no flow rate state.

5. The continuous emulsifier production equipment according to claim 1, characterized in that: The stirring rod (6) has a stirring angle adjustment component installed through its inner wall, and the bottom of the stirring tank (1) has a fast feeding component installed.

6. The continuous production equipment for emulsifiers according to claim 5, characterized in that: The stirring angle adjustment assembly includes a first electric telescopic rod (18), a third connecting rod (19), a third cylinder (24), a third inlet (20), a stirring rod (22), and a sealing block (21). The first electric telescopic rod (18) is located on the inner wall of the stirring rod (6), the third inlet (20) is opened on the outer wall of the stirring rod (6), and the stirring rod (22) passes through the inner wall of the third inlet (20). The stirring rod (22) and the third inlet (20) are connected by the sealing block (21). 1) Contact sealing, the stirring rod (22) is connected to the inner wall of the third port (20) through the rotating shaft, the third connecting rod (19) is located at the output end of the first electric telescopic rod (18), the outer wall of the stirring rod (22) is equipped with the third cylinder (24), the inner wall of the third cylinder (24) is connected with the fourth rod (25), and one end of the fourth rod (25) is connected to the outer wall of the third connecting rod (19), and one end of the fourth rod (25) is equipped with a limit block (26).

7. The continuous emulsifier production equipment according to claim 6, characterized in that: The connection between the stirring rod (22) and the third cylinder (24) is made of rubber. The third cylinder (24) moves through the fourth rod (25), and the stirring rod (22) rotates through the third port (20) and the rotating shaft.

8. The continuous production equipment for emulsifiers according to claim 5, characterized in that: The rapid feeding assembly includes a No. 5 box (28), a No. 6 motor (32), an impact head (36), a buffer pad (34), a connecting frame (33), and a No. 6 spring (31). The No. 5 box (28) is located at the bottom of the mixing tank (1), and the No. 6 motor (32) is located on the inner wall of the No. 5 box (28). A rotating head (37) is installed at the output end of the No. 6 motor (32). The outer wall of the No. 5 box (28) has a No. 6 opening (35), and a penetrating part is installed on the inner wall of the No. 6 opening (35). The striking head (36) has a connecting frame (33) installed on its outer wall. The buffer pad (34) is located on the outer wall of the discharge pipe (7). The No. 6 spring (31) is located on the outer wall of the connecting frame (33), and one end of the No. 6 spring (31) is connected to the inner wall of the No. 5 box (28). The No. 7 rod (29) is installed on the inner wall of the No. 5 box (28). The No. 7 cylinder (30) is installed on the outer wall of the No. 7 rod (29), and the outer wall of the No. 7 cylinder (30) is connected to the outer wall of the connecting frame (33).

9. The continuous production equipment for emulsifiers according to claim 8, characterized in that: The connecting frame (33) is L-shaped, and the rotating head (37) is F-shaped, with the rotating head (37) located on one side of the connecting frame (33).

10. A method of using a continuous emulsifier production equipment, applicable to the continuous emulsifier production equipment according to any one of claims 1-9, characterized in that, The method of using this production equipment includes the following steps: Step S1: The rotation of the second motor (10) drives the collection wheel (11) to rotate. The rotation of the collection wheel (11) drives the pull rope (12) to move. The movement of the pull rope (12) drives the connecting rod to move. The movement of the connecting rod drives the first slide (16) to move. The movement of the first slide (16) causes the connecting rod to drive the blocking ball (14) to move. The movement of the blocking ball (14) drives the first spring (13) to move. The movement of the first spring (13) causes the blocking ball (14) to move away from the first port (17), and the emulsifier production raw material enters the mixing tank (1). When the emulsifier production raw material reaches the set value, the second motor (10) reverses and causes the first spring (13) to cause the blocking ball (14) to block the first port (17). Step S2: When the processing module detects that the flow rate has reached the target, the processing module controls the control component to close. After the control component is closed, the flow monitoring sensor (27) continuously monitors the real-time flow data of the raw material entering the feed pipe (2) until the processing module controls the production equipment to feed the raw material again for the next production. When the processing module detects that the flow rate has not reached the target, the processing module controls the control component to open. After the control component is opened, the flow monitoring sensor (27) continuously monitors the real-time flow data of the raw material entering the feed pipe (2) until the processing module detects that the flow rate has reached the target. When the processing module detects that there is no flow, the processing module controls the alarm to start in time to remind the staff. Step S3: The movement of the first electric telescopic rod (18) drives the movement of the third connecting rod (19), the movement of the third connecting rod (19) drives the movement of the fourth rod (25), the movement of the fourth rod (25) drives the movement of the third cylinder (24), the movement of the third cylinder (24) drives the movement of the rubber, the movement of the rubber drives the movement of the stirring rod (22), the movement of the stirring rod (22) drives the rotation of the shaft, the rotation of the shaft causes the stirring rod (22) to drive the sealing block (21) to move, the movement of the sealing block (21) prevents the emulsifier from entering the stirring rod (6), and the stirring rod (22) improves the stirring efficiency after its position is adjusted; Step S4: The rotation of motor No. 6 (32) drives the rotating head (37) to rotate. The rotation of rotating head (37) drives the connecting frame (33) to move. The movement of connecting frame (33) drives the movement of spring No. 6 (31). The movement of spring No. 6 (31) causes the connecting frame (33) to drive the cylinder No. 7 (30) to move. The movement of cylinder No. 7 (30) causes the connecting frame (33) to drive the striking head (36) to move. The striking head (36) moves and contacts the buffer pad (34) to generate vibration. The vibration is transmitted to the discharge pipe (7) to make the emulsifier quickly discharged.

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