Surface treatment equipment for copper wire production and processing

Abstract

The invention relates to the technical field of copper wire processing, and particularly discloses copper wire production and processing surface treatment equipment which comprises a bottom plate, a winding roller is arranged on one side of the top end of the bottom plate, a soaking box is arranged on the bottom plate and located on one side of the winding roller, sliding grooves are formed in the two sides of the interior of the bottom plate, and sliding wheels are slidably connected into the sliding grooves. The pulleys are fixedly connected to the bottom end of the soaking box, back-and-forth movement of the soaking box is achieved through cooperation of the second power assembly and the linkage assembly, the static state of an anti-corrosion solution can be broken, the solution is promoted to form the continuous flowing and stirring effect, and the layering phenomenon caused by gravity sedimentation of anti-corrosion components can be effectively avoided through the operation; the concentration distribution of anti-corrosion substances in the solution is more uniform, and all parts of the copper wire can be ensured to be in full contact with the anti-corrosion solution with the same concentration in the soaking process, so that the uniformity of anti-corrosion treatment is improved, the anti-corrosion effect difference caused by poor local contact is reduced, and the final forming quality of the copper wire is ensured.

Description

Technical Field

[0001] This invention relates to the field of copper wire processing technology, and in particular to a surface treatment device for copper wire production and processing. Background Technology

[0002] Copper wire is a type of metal wire made primarily of copper. Due to its excellent electrical conductivity, thermal conductivity, and ductility, it is widely used in numerous fields such as power transmission, electronic equipment, and construction engineering. It comes in various forms and can be processed into single-strand wires, multi-strand strands, and other specifications according to requirements. Copper wire is susceptible to corrosion in natural environments. Oxygen, moisture, and carbon dioxide in the air, as well as corrosive media such as sulfides and chlorides in industrial environments, can react chemically with copper to form corrosion products such as verdigris. This not only damages the appearance of the copper wire but also reduces its conductivity, potentially causing circuit failures and shortening its lifespan. Therefore, copper wire requires immersion anti-corrosion treatment, necessitating the use of surface treatment equipment.

[0003] For example, Chinese Patent No. CN112318237B discloses a copper wire surface anti-corrosion treatment processing device, which relates to the field of copper wire processing. It includes a base plate, a conveying mechanism, an anti-corrosion treatment mechanism, a grinding mechanism, and a tensioning mechanism. The base plate is provided with a conveying mechanism and the anti-corrosion treatment mechanism is connected to the base plate. The grinding mechanism is provided to the right of the anti-corrosion treatment mechanism. Tensioning mechanisms are symmetrically provided at both ends of the grinding mechanism. The grinding mechanism is located on the base plate.

[0004] The aforementioned patent describes a corrosion-resistant treatment process that improves the quality and efficiency of copper wire production. However, some shortcomings remain that require improvement. Specifically, after the copper wire undergoes a polishing process and enters the soaking tank, the corrosion-resistant solution remains stationary. As a result, the corrosion-resistant components in the solution naturally settle due to gravity, creating a layered phenomenon where the solution is thinner at the top and thicker at the bottom. This makes it difficult for the copper wire and the solution to form sufficient and efficient contact. This poor contact directly leads to an unsatisfactory corrosion-resistant treatment effect on the copper wire, which in turn negatively impacts the final quality of the copper wire. Furthermore, the resulting floating impurities also need to be cleaned separately. Summary of the Invention

[0005] The purpose of this invention is to provide a surface treatment device for copper wire production and processing, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides a surface treatment device for copper wire production and processing, characterized in that it includes a base plate, a winding roller is provided on one side of the top of the base plate, an immersion tank is provided on one side of the base plate near the winding roller, sliding grooves are provided on both sides of the interior of the base plate, pulleys are slidably connected inside the sliding grooves, the pulleys are fixedly connected to the bottom of the immersion tank, a first power assembly is provided on one side of the immersion tank, a coating brush is rotatably connected inside the immersion tank via the first power assembly, and multiple coating brushes are provided, a second power assembly is provided on the side of the base plate away from the first power assembly, a linkage assembly is provided on one side of the second power assembly, the second power assembly is drivenly connected to the immersion tank via the linkage assembly, first guide rollers are rotatably connected on both sides of the interior of the immersion tank, and a second guide roller is rotatably connected inside the immersion tank between two of the first guide rollers; The soaking tank has a strip-shaped wire inlet hole on the side away from the winding roller. A copper wire cleaning mechanism is connected to the strip-shaped wire inlet hole. The copper wire cleaning mechanism covers the outside of the strip-shaped wire inlet hole, and a scum collection mechanism is set inside the copper wire cleaning mechanism.

[0007] Furthermore, the first power assembly includes a first motor, which is located on one side of the soaking tank. The soaking tank is fixedly connected to a first bracket on one side of the first motor. A first drive gear is rotatably connected to one side of the soaking tank. A first driven gear is meshed with one side of the first drive gear. Both the first drive gear and the first driven gear are fixedly connected to the side of the coating. The output end of the first motor is fixedly connected to a first shaft, and worm gears are fixedly connected to both sides of the first shaft. A worm wheel is meshed with one side of the worm gear, and a second shaft is fixedly connected to one side of the worm wheel. One side of the second shaft is fixedly connected to the axis of the first drive gear.

[0008] Furthermore, the second power assembly includes a second motor, which is fixedly connected to one side of the linkage assembly. The output end of the second motor is fixedly connected to a first pulley. One side of the first pulley is connected to a second pulley via a transmission belt. One side of the second pulley is fixedly connected to a third shaft, and one side of the third shaft is fixedly connected to one side of the take-up roller.

[0009] Furthermore, a second bracket is fixedly connected to one side of the base plate, and a third shaft is rotatably connected to the second bracket. The base plate is located on one side of the second bracket and a third bracket is fixedly connected to it. There are two third brackets, and the take-up roller is rotatably connected between the two third brackets.

[0010] Furthermore, a fourth bracket is fixedly connected to one side of the second bracket on the base plate, and a clamping wheel is rotatably connected to one side of the fourth bracket. One side of the conveyor belt is in contact with one side of the clamping wheel.

[0011] Furthermore, the linkage component includes a fifth bracket, which is fixedly connected to the base plate on one side of the fourth bracket. The second motor is fixedly connected to the fifth bracket, and a fourth shaft is rotatably connected to the fifth bracket. A cam plate is fixedly connected to one side of the fourth shaft. A waist-shaped frame is slidably connected to the base plate at the cam plate. The waist-shaped frame is located on one side of the soaking tank, and the cam plate is movably connected inside the waist-shaped frame.

[0012] Furthermore, the output end of the second motor is fixedly connected to a second drive gear on one side of the first pulley, and a second driven gear is meshed with one side of the second drive gear. One side of the second driven gear is fixedly connected to one side of the fourth shaft.

[0013] Furthermore, the copper wire cleaning mechanism includes a housing connected to the outside of the soaking tank. Slide grooves are provided on both sides of the inner wall of the housing. A slider is slidably connected within each slide groove. A spring is installed at the bottom of each slide groove, with the upper part of the spring abutting against the slider. A guide roller is connected between two sets of sliders. Copper wire guide grooves are evenly distributed on the guide roller. A first horizontal rod is also connected above the two sets of sliders. A second horizontal rod is connected below the first horizontal rod via a spring clip. A gap is provided between the first and second horizontal rods, and a cleaning layer is provided between the first and second horizontal rods.

[0014] Furthermore, guide rods are fixedly connected to both sides of the waist-shaped frame, one side of the guide rod is fixedly connected to one side of the soaking tank, and a guide frame is fixedly connected to one side of the guide rod on the bottom plate, with the guide rod slidably connected inside the guide frame.

[0015] Furthermore, the scum collection mechanism includes a collection box located outside the strip-shaped inlet hole. The collection box has a return liquid hole on the side near the soaking tank, and a filter screen is provided on the return liquid hole to collect floating scum and allow the liquid to flow back when the liquid in the soaking tank is agitated.

[0016] Compared with the prior art, the beneficial effects of the present invention are: Firstly, in this invention, the back-and-forth movement of the soaking tank is achieved through the cooperation of the second power component and the linkage component, which breaks the static state of the anti-corrosion solution and promotes continuous flow and stirring of the solution. This operation can effectively avoid the stratification phenomenon caused by the sedimentation of anti-corrosion components due to gravity, making the concentration distribution of anti-corrosion substances in the solution more uniform. This ensures that all parts of the copper wire can fully contact the anti-corrosion solution of the same concentration during the soaking process, thereby improving the uniformity of the anti-corrosion treatment, reducing the difference in anti-corrosion effect caused by poor local contact, and ensuring the final forming quality of the copper wire.

[0017] Secondly, in this invention, the first power component drives multiple coating brushes to rotate in the immersion tank and coat the copper wire, which can further enhance the contact effect between the copper wire and the anti-corrosion solution. The coating brushes can evenly apply the solution to the surface of the copper wire, ensuring that the anti-corrosion components are tightly attached to the surface of the copper material, so that the formed protective film has a more comprehensive coverage and a more uniform thickness, effectively improving the overall anti-corrosion performance of the copper wire.

[0018] Thirdly, in this invention, while the soaking tank moves back and forth, the winding roller rotates synchronously through the same drive device. This not only simplifies the overall structure of the equipment, reduces the number of power sources, and lowers the manufacturing cost and maintenance difficulty of the equipment, but also ensures that the copper wire conveying and soaking treatment rhythm are matched. This linkage design can avoid problems such as unstable copper wire conveying or insufficient treatment caused by insufficient synchronization of multiple drive devices, improves the stability and continuity of equipment operation, and thus improves the overall efficiency of copper wire production and processing.

[0019] Thirdly, in this invention, by incorporating a copper wire cleaning mechanism, impurities, oxide layers, and oil stains on the surface of the copper wire can be cleaned before it enters the immersion tank, effectively improving the uniformity of adhesion between the anti-corrosion solution and the copper wire surface. Simultaneously, the scum collection mechanism utilizes the liquid agitation generated by the reciprocating motion of the immersion tank to automatically separate and collect floating impurities, ensuring the cleanliness and stability of the anti-corrosion solution. The combination of these two mechanisms not only improves the consistency and reliability of the copper wire surface treatment but also extends the service life of the anti-corrosion solution and reduces maintenance costs. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of one side of the soaking tank in this invention; Figure 3 This is a schematic diagram of the other side of the soaking tank in this invention; Figure 4 This is a schematic diagram of the internal structure of the soaking tank in this invention; Figure 5 This is a bottom view of the soaking tank structure in this invention; Figure 6 In this invention Figure 1A magnified structural diagram at point A; Figure 7 In this invention Figure 2 A magnified structural diagram at point B; Figure 8 In this invention Figure 3 A magnified structural diagram at point C; Figure 9 This is a schematic diagram of the copper wire cleaning mechanism in this invention; Figure 10 In this invention Figure 9 A magnified structural diagram at point D; Figure 11 This is a schematic diagram of the scum collection mechanism in this invention.

[0021] In the diagram: 1. Base plate; 2. Take-up roller; 3. Immersion tank; 4. Coating brush; 5. First power assembly; 51. First motor; 52. First shaft; 53. Worm gear; 54. Worm wheel; 55. Second shaft; 56. First drive gear; 57. First driven gear; 58. First bracket; 6. First guide roller; 7. Second guide roller; 8. Slide groove; 9. Pulley; 10. Second power assembly; 101. Second motor; 102. First pulley; 103. Conveyor belt; 104. Second pulley; 105. Third shaft; 106. Second bracket; 107. Third bracket; 11. 11. Fourth bracket; 12. Pressing wheel; 13. Linkage assembly; 131. Second driving gear; 132. Second driven gear; 133. Fourth shaft; 134. Cam plate; 135. Waist-shaped frame; 136. Guide rod; 137. Guide frame; 138. Fifth bracket; 14. Strip-shaped wire inlet hole; 15. Copper wire cleaning mechanism; 151. Housing; 152. Slide groove; 153. Slider; 154. Spring; 155. Guide roller; 156. Copper wire guide groove; 157. First horizontal rod; 158. Second horizontal rod; 16. Scum collection mechanism; 161. Collection box; 162. Return liquid hole. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Please see Figures 1-11In this embodiment of the invention, a surface treatment device for copper wire production and processing includes a base plate 1. A winding roller 2 is provided on one side of the top of the base plate 1. An immersion tank 3 is provided on one side of the winding roller 2 on the base plate 1. Sliding grooves 8 are provided on both sides of the interior of the base plate 1. A pulley 9 is slidably connected inside the sliding groove 8. The immersion tank 3 slides in the sliding groove 8 via the pulley 9, ensuring smooth and stable movement and reducing the impact of shaking on the processing effect. The pulley 9 is fixedly connected to the bottom of the immersion tank 3. A first power assembly 5 is provided on one side of the immersion tank 3. A coating brush 4 is rotatably connected inside the immersion tank 3 via the first power assembly 5. Multiple coating brushes 4 are provided, and multiple coating brushes 4 work simultaneously, enabling efficient treatment of copper wires and better anti-corrosion coating effect. A second power component 10 is provided on the side of the base plate 1 away from the first power component 5. A linkage component 13 is provided on the side of the second power component 10. The second power component 10 is connected to the soaking tank 3 through the linkage component 13. First guide rollers 6 are rotatably connected to both sides inside the soaking tank 3. A second guide roller 7 is rotatably connected between the two first guide rollers 6 inside the soaking tank 3. The first guide rollers 6 and the second guide roller 7 can guide the copper wire to pass smoothly through the soaking tank 3. A strip-shaped wire inlet hole 14 is opened on the side of the soaking tank 3 away from the winding roller 2. A copper wire cleaning mechanism 15 is connected to the strip-shaped wire inlet hole 14. The copper wire cleaning mechanism 15 covers the outside of the strip-shaped wire inlet hole 14, and a scum collection mechanism 16 is provided inside the copper wire cleaning mechanism 15. Through the above structural design, on the one hand, the surface of the copper wire can be pretreated before entering the soaking tank 3, reducing the impact of dust or impurities on the adhesion effect of the anti-corrosion liquid; on the other hand, the scum collection mechanism 16 can use the liquid sloshing formed during the reciprocating motion of the soaking tank 3 to introduce impurities floating on the surface of the anti-corrosion liquid into the collection area and separate them through filtration, thereby maintaining the cleanliness and stability of the anti-corrosion liquid.

[0024] Please see Figure 8The first power assembly 5 includes a first motor 51, which is located on one side of the soaking tank 3. A first bracket 58 is fixedly connected to the soaking tank 3 on one side of the first motor 51. A first driving gear 56 is rotatably connected to one side of the soaking tank 3. A first driven gear 57 is meshed with one side of the first driving gear 56. Both the first driving gear 56 and the first driven gear 57 are fixedly connected to one side of the coating brush 4. A first shaft 52 is fixedly connected to the output end of the first motor 51. Worms 53 are fixedly connected to both sides of the first shaft 52. A worm gear 54 is meshed with one side of the worm gear 53. A worm wheel 54 is fixedly connected to one side of the worm wheel 54. A second shaft 55 is connected, with one side of the second shaft 55 fixedly connected to the shaft of the first drive gear 56. By setting the first power assembly 5, the first motor 51 drives the first shaft 52 to rotate, and the worm gears 53 on both sides of the first shaft 52 rotate accordingly. The worm gears 53 drive the worm wheel 54 to rotate, which in turn drives the second shaft 55 to rotate. The second shaft 55 then drives the first drive gear 56 to rotate. The first drive gear 56 meshes with the first driven gear 57, driving the coating brush 4 to rotate and coat the copper wire in the immersion tank 3, thereby improving the coating efficiency, making the anti-corrosion solution on the surface of the copper wire more evenly distributed, and enhancing the anti-corrosion effect.

[0025] Please see Figure 1 The second power assembly 10 includes a second motor 101, which is fixedly connected to one side of the linkage assembly 13. A first pulley 102 is fixedly connected to the output end of the second motor 101. A second pulley 104 is connected to one side of the first pulley 102 via a transmission belt 103. A third shaft 105 is fixedly connected to one side of the second pulley 104. One side of the third shaft 105 is fixedly connected to one side of the take-up roller 2. A second bracket 106 is fixedly connected to one side of the base plate 1. The third shaft 105 is rotatably connected to the second bracket 106. A third bracket 107 is fixedly connected to one side of the base plate 1 on the second bracket 106, and two third brackets 107 are provided. The winding roller 2 is rotatably connected between two third supports 107. By setting a second power assembly 10, the second motor 101 drives the first pulley 102 to rotate. The first pulley 102 drives the second pulley 104 to rotate via the transmission belt 103. The second pulley 104 drives the third shaft 105 to rotate, thereby causing the winding roller 2 to rotate and wind up the copper wire. The third shaft 105 rotates on the second support 106, and the winding roller 2 rotates between the two third supports 107 to ensure stable rotation. The second support 106 and the third support 107 respectively provide stable support for the third shaft 105 and the winding roller 2, reducing swaying during rotation and ensuring smooth winding.

[0026] Please see Figure 6A fourth bracket 11 is fixedly connected to one side of the second bracket 106 on the base plate 1. A clamping wheel 12 is rotatably connected to one side of the fourth bracket 11. One side of the conveyor belt 103 is in contact with one side of the clamping wheel 12. By setting the fourth bracket 11 and the clamping wheel 12, during the transmission of the conveyor belt 103, the clamping wheel 12 on the fourth bracket 11 is in contact with one side of the conveyor belt 103, applying a certain pressure to the conveyor belt 103. This can effectively prevent the conveyor belt 103 from slipping during transmission, ensure the stability of power transmission, and avoid uneven winding due to belt slippage, which would affect the processing quality of the copper wire.

[0027] Please see Figure 7 The linkage component 13 includes a fifth bracket 138, which is fixedly connected to the base plate 1 on one side of the fourth bracket 11. A second motor 101 is fixedly connected to the fifth bracket 138. A fourth shaft 133 is rotatably connected to the fifth bracket 138. A cam plate 134 is fixedly connected to one side of the fourth shaft 133. A waist-shaped frame 135 is slidably connected to the base plate 1 at the cam plate 134. The waist-shaped frame 135 is located on one side of the soaking tank 3. The cam plate 134 is movably connected inside the waist-shaped frame 135. The output end of the second motor 101 is fixedly connected to a second driving gear 131 on one side of the first pulley 102. A second driven gear 132 is meshed with one side of the second driving gear 131. One side of the second driven gear 132 is fixedly connected to one side of the fourth shaft 133. Guide rods 136 are fixedly connected to both sides of the waist-shaped frame 135. One side of the guide rod 136 is fixedly connected to one side of the soaking tank 3. A guide frame 137 is fixedly connected to one side of the guide rod 136 on the bottom plate 1. The guide rod 136 slides. Connected inside the guide frame 137; through the linkage component 13, the output end of the second motor 101 drives the second drive gear 131 to rotate. The second drive gear 131 meshes with the second driven gear 132, driving the fourth shaft 133 to rotate on the fifth bracket 138. The cam plate 134 on the fourth shaft 133 rotates with it, and the cam plate 134 moves within the waist-shaped frame 135, pushing the waist-shaped frame 135 to slide on the base plate 1. The waist-shaped frame 135 then drives the soaking tank 3 to move. When the soaking tank 3 moves, it drives the guide frame 137 to move. The guide rod 136 slides within the guide frame 137. The guide rod 136 is fixedly connected to the waist-shaped frame 135 and moves together with the waist-shaped frame 135. This allows the anti-corrosion liquid in the immersion tank 3 to flow, preventing stagnation and ensuring a more uniform distribution of the concentration of the anti-corrosion substance in the solution. This ensures that all parts of the copper wire can fully contact the anti-corrosion solution of the same concentration during the immersion process. The cooperation between the guide rod 136 and the guide frame 137 guides the movement of the immersion tank 3, ensuring that the immersion tank 3 can only move in a specific direction and preventing deviation during the movement.

[0028] When copper wire is immersed in the anti-corrosion solution, air bubbles easily adhere to its surface, affecting the contact between the solution and the copper wire. The periodic flow of the liquid disturbs these air bubbles, causing them to detach from the copper wire surface more quickly. This ensures that all parts of the copper wire are evenly wetted by the solution, preventing the formation of "anti-corrosion voids."

[0029] When the copper wire passes through the coating brush 4, if the liquid remains still, the contact mode between the coating brush 4 and the copper wire is "directional friction," and the coating thickness is easily affected by local resistance. The combined effect of liquid flow and the coating brush 4 causes the copper wire to oscillate slightly, resulting in "multi-angle dynamic contact" between the coating brush and the copper wire. This makes the coating thickness more uniform and reduces the occurrence of "local thicker or thinner areas."

[0030] The copper wire cleaning mechanism 15 includes a housing 151 connected to the outside of the soaking tank 3. Slide grooves 152 are provided on both sides of the inner wall of the housing 151. Sliding sliders 153 are slidably connected within the slide grooves 152. A spring 154 is installed at the bottom of the inner side of the slide grooves 152, with the upper part of the spring 154 abutting against the sliding slider 153. A guide roller 155 is connected between two sets of sliding sliders 153. Copper wire guide grooves 156 are evenly distributed on the guide roller 155. A first horizontal rod 157 is also connected to the upper part of the two sets of sliding sliders 153. A second horizontal rod 158 is connected to the lower part of the first horizontal rod 157 via a spring clip. A gap is provided between the first horizontal rod 157 and the second horizontal rod 158, and a cleaning layer is provided between the first horizontal rod 157 and the second horizontal rod 158. Before entering the anti-corrosion treatment, the surface of the copper wire often has an oxide layer, oil stains, or fine particles, which affects the coating adhesion. The reciprocating swing of the soaking tank 3 can drive the first horizontal bar 157 and the second horizontal bar 158 to generate relative movement, so as to form a "dynamic wiping" on the copper wire, so that the cleaning layer can fully contact the surface of the copper wire. This is more effective than simply pressing to remove stubborn oil or oxide layers, thus achieving effective cleaning of the copper wire.

[0031] The scum collection mechanism 16 includes a collection box 161 located outside the strip-shaped inlet hole 14. A return liquid hole 162 is provided on the side of the collection box 161 closest to the immersion tank 3. A filter screen is installed on the return liquid hole 162. During the reciprocating motion of the immersion tank 3, the anti-corrosion liquid is agitated, and floating impurities on the liquid surface enter the collection box 161 with the agitation and are intercepted by the filter screen. The purified liquid flows back to the immersion tank 3 through the return liquid hole 162, achieving effective separation of scum and recycling of the liquid. In a still liquid, after the copper wire is processed, scum easily re-adheres to the surface of the copper wire. With the liquid in a turbulent state, the scum is continuously carried towards the collection box, making it less prone to re-adhesion.

[0032] Over time, some impurities may accumulate on the brush. Through the flow of liquid and the repeated friction of the brush roller, some of the residue can be washed away and removed.

[0033] The working principle of this invention is as follows: After passing through the previous processing unit, the copper wire first enters the soaking tank 3 through the copper wire cleaning mechanism 15 and the strip-shaped wire inlet hole 14 on the soaking tank 3. The copper wire is first guided by the copper wire guide groove 156 of the guide roller 155, and then passes through the gap between the first horizontal rod 157 and the second horizontal rod 158. At this time, the second motor 101 simultaneously drives the first pulley 102 and the second drive gear 131 to rotate. The first pulley 102 drives the second pulley 104 to rotate through the conveyor belt 103. The second pulley 104 drives the third shaft 105 to rotate on the second bracket 106, thereby causing the winding roller 2 to rotate between the two third brackets 107, realizing the winding of the processed copper wire; During this process, the clamping wheel 12 on the fourth support 11 contacts the conveyor belt 103, applying pressure to prevent belt slippage, ensuring stable winding speed, and avoiding wrinkles or uneven winding of the copper wire, which is beneficial for subsequent storage and use. At the same time, the second driving gear 131 meshes with the second driven gear 132, driving the fourth shaft 133 to rotate on the fifth support 138. The cam plate 134 on the fourth shaft 133 rotates with it and moves within the waist-shaped frame 135, pushing the waist-shaped frame 135 to slide along the base plate 1. 35. The guide rod 136 drives the soaking tank 3 to move. The guide rod 136 slides within the guide frame 137, providing stable guidance for the soaking tank 3 and ensuring its smooth movement in a specific direction, avoiding deviation or shaking. The pulley 9 at the bottom of the soaking tank 3 slides within the groove 8 of the base plate 1, further enhancing the smoothness of movement. This movement causes the anti-corrosion solution inside the tank to flow, breaking the static state and preventing the anti-corrosion components from settling and stratifying due to gravity. This allows for a more uniform distribution of the anti-corrosion substance concentration in the solution, ensuring that all parts of the copper wire are in full contact with the solution of consistent concentration, thereby improving... To ensure uniformity of the anti-corrosion treatment, the first motor 51 starts, and its output drives the first shaft 52 to rotate. The worm gears 53 on both sides of the shaft mesh with the worm wheel 54, driving the second shaft 55 to rotate. The second shaft 55 drives the first driving gear 56 to rotate. The first driving gear 56 meshes with the first driven gear 57, causing multiple coating brushes 4 to rotate synchronously in the immersion tank 3, coating the copper wires thoroughly. The multiple coating brushes 4 can ensure that the anti-corrosion solution adheres evenly, forming a protective film with comprehensive coverage and uniform thickness, significantly enhancing the anti-corrosion effect. Meanwhile, by incorporating a copper wire cleaning mechanism 15, surface impurities, oxide layers, and oil stains on the copper wire can be cleaned before it enters the immersion tank 3, effectively improving the uniformity of adhesion between the anti-corrosion solution and the copper wire surface. Simultaneously, the scum collection mechanism 16 utilizes the liquid agitation generated by the reciprocating motion of the immersion tank 3 to automatically separate and collect floating impurities, ensuring the cleanliness and stability of the anti-corrosion solution. The combination of these two mechanisms not only improves the consistency and reliability of the copper wire surface treatment but also extends the service life of the anti-corrosion solution and reduces maintenance costs.

Claims

1. A surface treatment device for copper wire production and processing, characterized in that, The device includes a base plate (1), a take-up roller (2) on one side of the top of the base plate (1), an immersion tank (3) on one side of the take-up roller (2) on the base plate (1), and grooves (8) on both sides of the interior of the base plate (1). A pulley (9) is slidably connected inside the groove (8), and the pulley (9) is fixedly connected to the bottom of the immersion tank (3). A first power assembly (5) is provided on one side of the immersion tank (3), and a coating brush (4) is rotatably connected inside the immersion tank (3) through the first power assembly (5). The coating brush (4) is provided with multiple components. The bottom plate (1) is provided with a second power component (10) on the side away from the first power component (5). A linkage component (13) is provided on one side of the second power component (10). The second power component (10) is connected to the soaking tank (3) through the linkage component (13). The two sides inside the soaking tank (3) are rotatably connected with first guide rollers (6). The soaking tank (3) is rotatably connected with a second guide roller (7) between the two first guide rollers (6). The soaking tank (3) has a strip-shaped wire inlet hole (14) on the side away from the winding roller (2). A copper wire cleaning mechanism (15) is connected at the strip-shaped wire inlet hole (14). The copper wire cleaning mechanism (15) covers the outside of the strip-shaped wire inlet hole (14), and a scum collection mechanism (16) is provided inside the copper wire cleaning mechanism (15).

2. The surface treatment equipment for copper wire production and processing according to claim 1, characterized in that, The first power assembly (5) includes a first motor (51), which is located on one side of the soaking tank (3). The soaking tank (3) is fixedly connected to a first bracket (58) on one side of the first motor (51). A first driving gear (56) is rotatably connected to one side of the soaking tank (3). A first driven gear (57) is meshed with one side of the first driving gear (56). Both the first driving gear (56) and the first driven gear (57) are fixedly connected to one side of the coating brush (4). The output end of the first motor (51) is fixedly connected to a first shaft (52), and worm gears (53) are fixedly connected to both sides of the first shaft (52). A worm wheel (54) is meshed with one side of the worm gear (53), and a second shaft (55) is fixedly connected to one side of the worm wheel (54). One side of the second shaft (55) is fixedly connected to the axis of the first drive gear (56).

3. The surface treatment equipment for copper wire production and processing according to claim 1, characterized in that, The second power assembly (10) includes a second motor (101), which is fixedly connected to one side of the linkage assembly (13). The output end of the second motor (101) is fixedly connected to a first pulley (102). One side of the first pulley (102) is connected to a second pulley (104) via a transmission belt (103). One side of the second pulley (104) is fixedly connected to a third shaft (105), and one side of the third shaft (105) is fixedly connected to one side of the take-up roller (2).

4. The surface treatment equipment for copper wire production and processing according to claim 4, characterized in that, A second bracket (106) is fixedly connected to one side of the base plate (1), and a third shaft (105) is rotatably connected to the second bracket (106). A third bracket (107) is fixedly connected to one side of the base plate (1) located on the second bracket (106), and there are two third brackets (107). The winding roller (2) is rotatably connected between the two third brackets (107).

5. The surface treatment equipment for copper wire production and processing according to claim 4, characterized in that, A fourth bracket (11) is fixedly connected to one side of the second bracket (106) on the base plate (1). A clamping wheel (12) is rotatably connected to one side of the fourth bracket (11). One side of the conveyor belt (103) is in contact with one side of the clamping wheel (12).

6. The surface treatment equipment for copper wire production and processing according to claim 4, characterized in that, The linkage component (13) includes a fifth bracket (138), which is fixedly connected to the bottom plate (1) on one side of the fourth bracket (11). The second motor (101) is fixedly connected to the fifth bracket (138). A fourth shaft (133) is rotatably connected to the fifth bracket (138). A cam plate (134) is fixedly connected to one side of the fourth shaft (133). A waist-shaped frame (135) is slidably connected to the bottom plate (1) at the cam plate (134). The waist-shaped frame (135) is located on one side of the soaking tank (3). The cam plate (134) is movably connected inside the waist-shaped frame (135).

7. The surface treatment equipment for copper wire production and processing according to claim 7, characterized in that, The output end of the second motor (101) is fixedly connected to a second driving gear (131) on one side of the first pulley (102). A second driven gear (132) is meshed with one side of the second driving gear (131). One side of the second driven gear (132) is fixedly connected to one side of the fourth shaft (133).

8. The surface treatment equipment for copper wire production and processing according to claim 1, characterized in that, The copper wire cleaning mechanism (15) includes a housing (151) connected to the outside of the soaking tank (3). The inner walls of the housing (151) are provided with grooves (152) on both sides. A slider (153) is slidably connected in the groove (152). A spring (154) is installed at the bottom of the groove (152). The upper part of the spring (154) abuts against the slider (153). A guide roller (155) is connected between the two sets of sliders (153). Copper wire guide grooves (156) are evenly distributed on the guide roller (155). A first horizontal rod (157) is also connected to the upper part of the two sets of sliders (153). A second horizontal rod (158) is connected to the lower part of the first horizontal rod (157) through a spring piece. A gap is provided between the first horizontal rod (157) and the second horizontal rod (158). A cleaning layer is provided between the first horizontal rod (157) and the second horizontal rod (158).

9. The surface treatment equipment for copper wire production and processing according to claim 7, characterized in that, Guide rods (136) are fixedly connected to both sides of the waist-shaped frame (135). One side of the guide rod (136) is fixedly connected to one side of the soaking tank (3). A guide frame (137) is fixedly connected to one side of the guide rod (136) on the bottom plate (1). The guide rod (136) is slidably connected inside the guide frame (137).

10. The surface treatment equipment for copper wire production and processing according to claim 7, characterized in that, The scum collection mechanism (16) includes a collection box (161) located outside the strip-shaped inlet hole (14). The collection box (161) has a return hole (162) on the side near the soaking tank (3). A filter screen is provided on the return hole (162) to collect floating scum and return the liquid when the liquid in the soaking tank (3) is shaken.

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