Cleaning device for superfine metal fiber processing
By combining ultrasonic cleaning and sponge wiping in a metal wire cleaning structure, the problems of dead corners in cleaning ultrafine metal fibers and low drying efficiency are solved, achieving efficient cleaning and rapid drying, and ensuring fiber quality.
Patent Information
- Application Number
- CN202511485534.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing ultrafine metal fiber processing equipment suffers from problems such as insufficient water flow rinsing force, difficulty in thoroughly cleaning dead corners, and low drying efficiency during the cleaning process, which affect fiber quality and performance.
It adopts a metal wire cleaning structure combined with ultrasonic cleaning and sponge wiping. Through the design of bi-directional threaded slide bar and lifting structure, it ensures that the cleaning agent is thoroughly rinsed and reduces dead corners. At the same time, it uses an inclined drying path and hot air to dry quickly.
It achieves thorough cleaning and rapid drying of ultrafine metal fibers, avoiding fiber damage and performance degradation, and improving cleaning efficiency and drying effect.
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Figure CN120961515A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cleaning, in particular to a cleaning device for superfine metal fiber processing. BACKGROUND
[0002] The cleaning of superfine metal fiber processing is mainly to remove the oil stains, impurities and processing residues on the surface of the metal fiber during processing, so as to ensure the purity and performance of the fiber. The commonly used cleaning method is ultrasonic cleaning machine. Ultrasonic cleaning utilizes the cavitation effect of ultrasonic waves to effectively remove stubborn stains by penetrating into the fiber. For larger particle impurities attached to the surface, brushing or high-pressure water gun flushing can be used. However, the existing cleaning device for superfine metal fiber processing still has the following defects: 1. The principle of ultrasonic cleaning is mainly to shake off the pollutants from the surface of the metal wire through vibration, and then to clean by the washing force of water flow. On the one hand, the washing force of water flow is not as strong as that of solid, such as cloth and sponge, and the circulating washing method of water flow cannot remove the pollutants, which will be repeatedly adhered to the metal wire with the circulating water flow, requiring secondary water purification and flushing. On the other hand, the metal wire has a certain hardness, and the dead angle on the surface of the bent and unbent metal wire will cause the single vibration and water flow flushing method to be unable to meet the cleaning effect. 2. The traditional drying is through medium-low temperature drying at 60-100 degrees. On the one hand, water droplets are still left on the surface of the metal wire after cleaning, which is easy to leave water marks. On the other hand, large water droplets need to prolong the drying time, and the long drying time and high drying temperature will affect the performance of the metal wire. SUMMARY
[0003] The purpose of the present application is to provide a cleaning device for superfine metal fiber processing to solve the problems in the background art.
[0004] The technical solution of the present application is: a cleaning device for superfine metal fiber processing, comprising a production line platform, a metal fiber and a discharge structure, a first lifting structure is installed at the middle position of the top end of the production line platform, a metal wire cleaning structure is installed at the top end of the first lifting structure, and the metal wire cleaning structure wipes and cleans the metal fiber, a second lifting structure is installed on the side of the top end of the production line platform away from the discharge structure, a drying structure is installed at the top end of the second lifting structure, and the drying structure dries the metal fiber. The metal wire cleaning structure comprises a movable motor, a transverse cleaning sponge pad and a transmission assembly. The movable motor drives the transverse cleaning sponge pad to approach the metal fiber through the transmission assembly, so as to wipe and clean the metal fiber.
[0005] Further, the discharging structure comprises a discharging frame installed on one side of the top end of the production line platform, a discharging motor is installed on the top end inside the discharging frame, a H-shaped support seat is installed on the output end of the discharging motor, a plurality of groups of fiber silk winding shafts are installed on the four peripheral edges of the H-shaped support seat, and the metal fiber silk is wound on the surface of the fiber silk winding shafts, and a first limiting hole plate is arranged on the side of the discharging frame close to the metal wire cleaning structure.
[0006] Further, the metal wire cleaning structure comprises an ultrasonic cleaning bin, a movable motor is installed on the top end of the ultrasonic cleaning bin, a large gear in the transmission assembly is installed on the output end of the movable motor, two-way threaded slide rods are arranged in four directions inside the ultrasonic cleaning bin, and there are four groups of two-way threaded slide rods, small gears are installed on the top ends of the two-way threaded slide rods, and the small gears and the large gear are driven by meshing teeth.
[0007] Further, the surface of the two-way threaded slide rod is provided with outer threads symmetrically distributed upward and downward, and internally threaded movable plates are connected through the top end and the bottom end of the two-way threaded slide rod, and there are two groups of internally threaded movable plates, internally threaded grooves are inlaid in four directions of the internally threaded movable plates, and the internally threaded grooves and the two-way threaded slide rods are driven by threads.
[0008] Further, a second limiting hole plate is arranged on the side of the ultrasonic cleaning bin close to the discharging structure, a third limiting hole plate is arranged on the side of the ultrasonic cleaning bin close to the drying structure, the metal fiber silk passes through the through holes on the surfaces of the second limiting hole plate and the third limiting hole plate, a buffer spring is arranged on one end of the internally threaded movable plate close to the metal fiber silk, and a transverse cleaning sponge pad is installed on one end of the buffer spring close to the metal fiber silk.
[0009] Further, a side direction motor is installed on one end of the ultrasonic cleaning bin, a longitudinal cleaning sponge pad is installed on the output end of the side direction motor, and the longitudinal cleaning sponge pad is arranged on one side of the moving direction of the metal fiber silk, the longitudinal cleaning sponge pad is in friction with the metal fiber silk, and the lowest end of the longitudinal cleaning sponge pad is at the same height as the through holes on the second limiting hole plate and the third limiting hole plate.
[0010] Further, the first lifting structure comprises a first support base and a first telescopic motor, a first hinged rod is hingedly connected on one side of the top end of the first support base, a second hinged rod is hingedly connected at the middle position of the first hinged rod, the first hinged rod and the second hinged rod are X-shaped in hinged shape, there are two groups of the first hinged rod and the second hinged rod, and they are symmetrically distributed about the center line of the first support base, a second support rod is connected between the two groups of first hinged rods, the first telescopic motor is installed on the top end of the second support rod, a first support rod is connected between the two groups of second hinged rods, and the output end of the first telescopic motor is connected with the first support rod. The top end of the second hinged rod is hingedly connected with a first support top plate, the top end of the first support top plate is connected with a metal wire cleaning structure, the first hinged rod and the second hinged rod are provided with rollers on the side away from the hinged point, and the rollers slide in the first support base and the first support top plate.
[0011] Further, the second lifting structure comprises a second support base and a second telescopic motor, the top end of the second support base is hingedly connected with a third hinged rod, the middle position of the third hinged rod is hingedly connected with a fourth hinged rod, the third hinged rod and the fourth hinged rod are X-shaped in hinged shape, the third hinged rod and the fourth hinged rod are both provided with two groups and are symmetrically distributed about the middle line of the second support base, the two groups of third hinged rods are connected with a fourth support rod, and the second telescopic motor is installed at the top end of the fourth support rod, the two groups of fourth hinged rods are connected with a third support rod, and the output end of the second telescopic motor is connected with the third support rod. The top end of the fourth hinged rod is hingedly connected with a second support top plate, the top end of the second support top plate is connected with a drying structure, and the top end of the second support top plate is provided with three groups of through grooves, the third hinged rod and the fourth hinged rod are provided with rollers on the side away from the hinged point, and the rollers slide in the second support base and the second support top plate.
[0012] Further, the drying structure comprises a drying box, and the side close to the metal wire cleaning structure of the drying box is installed with an outlet hole plate, the side away from the metal wire cleaning structure of the drying box is installed with an inlet hole plate, the height of the through hole on the inlet hole plate is lower than the height of the through hole on the outlet hole plate, the metal fiber wire passes through the through holes on the inlet hole plate and the outlet hole plate, and the top end of the inlet hole plate is installed with a hot air machine.
[0013] The present application provides a cleaning device for superfine metal fiber processing by improvement, compared with the prior art, has the following improvements and advantages: Firstly, the metal wire cleaning structure is thoroughly flushed to ensure that the cleaning agent and impurities are thoroughly flushed out, preventing residues from affecting the quality of the fiber. First, multiple groups of metal fibers are threaded through the pre-set through holes on the second limiting hole plate and the third limiting hole plate. The bottom end of the ultrasonic cleaning bin is filled with cleaning liquid. When the metal wire passes between the second limiting hole plate and the third limiting hole plate, it will be immersed in the cleaning liquid. Because the middle position of the two-way threaded slide bar is slightly lower than the height of the through holes on the second limiting hole plate and the third limiting hole plate, it ensures that the metal wire can be immersed in the cleaning liquid. The porous sponge material of the cleaning sponge pad can absorb the cleaning liquid, so that the contaminants on the surface of the metal fiber can be cleaned when wiping the metal wire. The soft sponge material has no excessive friction, and the cleaning process is gentle, avoiding excessive pulling and friction of the metal fiber, protecting the metal fiber from damage. By starting the movable motor to drive the large gear to rotate, the large gear drives the surrounding four groups of small gears to rotate through the meshing transmission, and the small gears drive the two-way threaded slide bar to rotate. The two-way threaded slide bar has an upper and lower double-thread structure. When the two-way threaded slide bar rotates, it will drive the upper and lower two groups of internal thread movable plates to move in opposite directions, thereby achieving the effect of approaching and moving away from the metal fiber. When the upper and lower two groups of internal thread movable plates approach the metal fiber, they can squeeze and rub the metal fiber, thereby removing the contaminants on the surface of the metal fiber after the ultrasonic wave shakes them down. Because the metal fiber is moving on the cleaning assembly line, the metal fiber will also move between the upper and lower two groups of internal thread movable plates, thereby achieving the effect of friction. In addition, the movable motor is started in reverse rotation, and the two-way threaded slide bar is driven in reverse rotation through the transmission structure, thereby driving the upper and lower internal thread movable plates to move away from the metal fiber. Then the side motor is started to push the longitudinal cleaning sponge pad to move from the side of the metal fiber, thereby rubbing from the side of the metal fiber, reducing the dead angle of cleaning. The wiping of the metal fiber surface by the longitudinal cleaning sponge pad and the internal thread movable plate not only traps contaminants but also absorbs large particles of water droplets hanging on the cleaned metal fiber, facilitating later drying and shortening the drying time.
[0014] Secondly, the first lifting structure can lift the metal wire cleaning structure, thereby extending the transmission distance of the metal fiber to straighten the metal fiber and reduce the cleaning dead angle caused by the bending of the metal fiber. The first lifting structure is started by starting the first telescopic motor to expand the linear distance between the second support rod and the first support rod. Because one side of the first hinge rod and the second hinge rod is hingedly connected to the first support base and the first support top plate, respectively, and the other side is provided with a roller that can move within a range, when the linear distance between the second support rod and the first support rod is expanded, the first hinge rod and the second hinge rod will be lifted, thereby driving the metal wire cleaning structure at the top to lift.
[0015] In addition, the first limiting hole plate, the second limiting hole plate, the third limiting hole plate, the incoming line hole plate and the outgoing line hole plate have the same size and number of the through holes for the metal fiber wire to pass through, the metal fiber wire can be straightened when passing through the through holes, and the metal fiber wire can be further straightened by the lifting of the first lifting structure and the second lifting structure to reduce the dead angle of the surface caused by the bending of the metal fiber wire.
[0016] Thirdly, after cleaning, the drying structure is used to dry the metal fiber, the through holes with different heights of the incoming line hole plate and the outgoing line hole plate are used to extend the drying path of the metal fiber wire, and the metal fiber wire is inclined in the drying box, at this time, the height of the second lifting structure is adjusted to be higher than that of the first lifting structure, so that water cannot move along the metal fiber wire into the inside of the drying box, most of the water will flow back to the metal wire cleaning structure at the low end of the metal fiber wire, thereby shortening the drying time, and the bottom of the drying box is connected with the second support top plate, the second support top plate is provided with an air outlet, so as to avoid water accumulation at the bottom end of the inside of the drying box, the airflow is moved by the rotation of the air heater, and the temperature in the drying box is raised to keep between 60-100 degrees, so as to take away the moisture on the surface of the metal fiber wire, avoid the deformation or performance change of the metal fiber caused by too long drying time and too high temperature, the second lifting structure and the first lifting structure have the same function and structure, and are installed at the bottom end of the drying structure. BRIEF DESCRIPTION OF DRAWINGS
[0017] The application will be further explained in combination with the drawings and embodiments: Figure 1 It is a front view of the internal structure of the application; Figure 2 It is a perspective view of the appearance of the application; Figure 3 It is a schematic view of the drying structure and the second lifting structure of the application; Figure 4 It is a schematic view of the metal wire cleaning structure of the application; Figure 1 It is an enlarged structure schematic view of position A in the metal wire cleaning structure; Figure 5 It is a schematic view of the first lifting structure of the application; Figure 2 It is an enlarged structure schematic view of position B in the first lifting structure; Figure 6 It is a schematic view of the second lifting structure of the application; Figure 3 It is an enlarged structure schematic view of position C in the second lifting structure; Figure 7 It is a first explosion schematic view of the metal wire cleaning structure and the first lifting structure of the application; Figure 8 It is a second explosion schematic view of the metal wire cleaning structure and the first lifting structure of the application; Figure 9 It is a third explosion schematic view of the metal wire cleaning structure and the first lifting structure of the application; Figure 10 It is a perspective exploded schematic view of the drying structure and the second lifting structure of the present application; Figure 11 It is a front view cross-sectional schematic view of the drying structure and the second lifting structure of the present application; Figure 12 It is a cross-sectional perspective schematic view of the drying structure and the second lifting structure of the present application.
[0018] Explanation of reference numerals: 1, production line platform; 2, metal fiber yarn; 3, discharge structure; 301, discharge frame; 302, discharge motor; 303, I-shaped support seat; 304, fiber yarn winding shaft; 305, first limiting hole plate; 4, metal wire cleaning structure; 401, ultrasonic cleaning bin; 402, movable motor; 403, transverse cleaning sponge pad; 404, buffer spring; 405, bidirectional threaded slide rod; 406, second limiting hole plate; 407, third limiting hole plate; 408, side direction motor; 409, longitudinal cleaning sponge pad; 410, internally threaded movable plate; 411, large gear; 412, small gear; 5, drying structure; 501, drying box; 502, wire inlet hole plate; 503, wire outlet hole plate; 504, hot air blower; 6, first lifting structure; 601, first support base; 602, first hinged rod; 603, second hinged rod; 604, first telescopic motor; 605, first support rod; 606, first support top plate; 607, second support rod; 7, second lifting structure; 701, second support base; 702, third hinged rod; 703, fourth hinged rod; 704, second telescopic motor; 705, third support rod; 706, second support top plate; 707, fourth support rod. DETAILED DESCRIPTION
[0019] The specific embodiments will be described below with reference to the accompanying drawings. Figures 1 to 12 The technical solutions in the embodiments of the present application will be described in detail, and it is obvious that the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0020] The present application provides a cleaning device for processing ultra-fine metal fibers by improvement, which comprises a production line platform 1, a metal fiber yarn 2 and a discharge structure 3, The discharging structure 3 comprises a discharging frame 301 mounted on one side of the top end of the production line platform 1, a discharging motor 302 mounted on the top end inside the discharging frame 301, a I-shaped support seat 303 mounted on the output end of the discharging motor 302, a plurality of groups of fiber silk winding shafts 304 mounted on the four peripheral edges of the I-shaped support seat 303, and the metal fiber silk 2 is wound on the surface of the fiber silk winding shaft 304, and the discharging frame 301 is provided with a first limiting hole plate 305 on the side close to the metal wire cleaning structure 4; A first lifting structure 6 is mounted at the middle position of the top end of the production line platform 1, which can lift the metal wire cleaning structure 4, thereby extending the transmission distance of the metal fiber silk 2, so as to straighten the metal fiber silk 2 and reduce the cleaning dead angle caused by the bending of the metal fiber silk 2; The first lifting structure 6 comprises a first support base 601, a first hinge rod 602 hingedly connected on one side of the top end of the first support base 601, a second hinge rod 603 hingedly connected at the middle position of the first hinge rod 602, and the first hinge rod 602 and the second hinge rod 603 are X-shaped hinged, and the first hinge rod 602 and the second hinge rod 603 are symmetrically distributed about the middle line of the first support base 601, two groups of the first hinge rod 602 are connected by a second support rod 607, and the first extension motor 604 is mounted on the top end of the second support rod 607, two groups of the second hinge rod 603 are connected by a first support rod 605, and the output end of the first extension motor 604 is connected with the first support rod 605, and the first lifting structure 6 is by starting the first extension motor 604, the straight line distance between the second support rod 607 to the first support rod 605 is opened; The top end of the second hinge rod 603 is hingedly connected with a first support top plate 606, the top end of the first support top plate 606 is connected with the metal wire cleaning structure 4, the side away from the hinge point of the first hinge rod 602 and the second hinge rod 603 is provided with a roller, and the roller slides in the first support base 601 and the first support top plate 606, so that when the straight line distance between the second support rod 607 to the first support rod 605 is opened, the first hinge rod 602 and the second hinge rod 603 will be lifted, thereby driving the metal wire cleaning structure 4 at the top end to lift; The top end of the first lifting structure 6 is provided with the metal wire cleaning structure 4, which is thoroughly washed by the metal wire cleaning structure 4 to ensure that the cleaning agent and impurities are thoroughly washed clean, preventing residual from affecting the quality of the fiber, and the metal wire cleaning structure 4 comprises a movable motor 402, a transverse cleaning sponge pad 403 and a transmission assembly, the movable motor 402 drives the transverse cleaning sponge pad 403 to approach the metal fiber silk 2 through the transmission assembly to wipe and clean the metal fiber silk 2; The metal wire cleaning structure 4 comprises an ultrasonic cleaning bin 401, a movable motor 402 is installed at the top end of the ultrasonic cleaning bin 401, a large gear 411 in a transmission assembly is installed at the output end of the movable motor 402, four directions inside the ultrasonic cleaning bin 401 are provided with bidirectional threaded slide rods 405, and the bidirectional threaded slide rods 405 are provided with four groups, small gears 412 are installed at the top ends of the bidirectional threaded slide rods 405, and the small gears 412 are in meshing transmission with the large gear 411; The surface of the bidirectional threaded slide rod 405 is provided with outer threads symmetrically distributed upwards and downwards, because the upward and downward threaded connection positions of the bidirectional threaded slide rod 405 are slightly lower than the height of the through holes on the second limiting hole plate 406 and the third limiting hole plate 407, so that the metal wire can be soaked in the cleaning liquid, the top end and the bottom end of the bidirectional threaded slide rod 405 are connected with internally threaded movable plates 410, and the internally threaded movable plates 410 are provided with two groups, four directions of the internally threaded movable plates 410 are embedded with through internally threaded grooves, and the internally threaded grooves and the bidirectional threaded slide rods 405 are in threaded transmission; The side of the ultrasonic cleaning bin 401 close to the discharging structure 3 is provided with the second limiting hole plate 406, the side of the ultrasonic cleaning bin 401 close to the drying structure 5 is provided with the third limiting hole plate 407, the metal fiber wire 2 passes through the through holes on the surfaces of the second limiting hole plate 406 and the third limiting hole plate 407, a plurality of groups of metal fiber wires 2 pass through the through holes pre-provided on the second limiting hole plate 406 and the third limiting hole plate 407, the bottom end of the ultrasonic cleaning bin 401 is filled with the cleaning liquid, the metal wire is soaked in the cleaning liquid when passing between the second limiting hole plate 406 and the third limiting hole plate 407, the end of the internally threaded movable plate 410 close to the metal fiber wire 2 is provided with a buffer spring 404, and the end of the buffer spring 404 close to the metal fiber wire 2 is installed with a transverse cleaning sponge pad 403; One end of the ultrasonic cleaning bin 401 is installed with a side direction motor 408, the output end of the side direction motor 408 is installed with a longitudinal cleaning sponge pad 409, and the cleaning sponge pad 409 is a porous sponge material and can absorb the cleaning liquid, so that the pollutants on the surface of the metal fiber wire 2 can be cleaned when wiping the metal wire, the soft sponge material has no excessive friction, the cleaning process is gentle, the metal fiber wire 2 is prevented from being excessively pulled and rubbed, the metal fiber wire 2 is protected from being damaged, and the longitudinal cleaning sponge pad 409 is arranged on the side of the moving direction of the metal fiber wire 2, the longitudinal cleaning sponge pad 409 rubs against the metal fiber wire 2, and the lowest end of the longitudinal cleaning sponge pad 409 is at the same height as the through holes on the second limiting hole plate 406 and the third limiting hole plate 407; In the embodiment 1, the active motor 402 is started to drive the large gear 411 to rotate, the large gear 411 drives the four groups of small gears 412 around through the meshing transmission, the small gears 412 drive the bidirectional threaded slide rod 405 to rotate, the bidirectional threaded slide rod 405 is a double-thread structure in opposite directions, when the bidirectional threaded slide rod 405 rotates, it drives the two groups of inner threaded movable plates 410 to move in opposite directions, so as to approach and move away from the metal fiber wire 2, when the two groups of inner threaded movable plates 410 approach the metal fiber wire 2, they can squeeze and rub the metal fiber wire 2, so that the pollutants on the surface of the metal fiber wire 2 can be rubbed and removed after being shaken down by the ultrasonic wave, because the metal fiber wire 2 moves on the cleaning assembly line, the metal fiber wire 2 also moves between the two groups of inner threaded movable plates 410, so as to achieve the rubbing effect; In the embodiment 2, the active motor 402 is started to rotate reversely, drives the bidirectional threaded slide rod 405 to reverse through the transmission structure, drives the two groups of inner threaded movable plates 410 to move away from the metal fiber wire 2, then the side motor 408 is started to drive the longitudinal cleaning sponge pad 409 to move from the side of the metal fiber wire 2, so as to rub from the side of the metal fiber wire 2, reduces the dead angle of cleaning; the longitudinal cleaning sponge pad 409 and the inner threaded movable plate 410 wipe the surface of the metal fiber wire 2, on one hand, the pollutants are intercepted, on the other hand, the large particles of water droplets hanging on the metal fiber wire 2 after cleaning are absorbed, which is convenient for drying in the later stage and shortens the drying time; The metal wire cleaning structure 4 wipes and cleans the metal fiber wire 2, the second lifting structure 7 is installed on the top of the production line platform 1 away from the discharging structure 3, the second lifting structure 7 and the first lifting structure 6 have the same function and structure, and are installed at the bottom of the drying structure 5; The second lifting structure 7 comprises a second support base 701 and a second telescopic motor 704, one side of the top of the second support base 701 is hingedly connected with a third hinged rod 702, the middle position of the third hinged rod 702 is hingedly connected with a fourth hinged rod 703, the third hinged rod 702 and the fourth hinged rod 703 are X-shaped in hinged appearance, the third hinged rod 702 and the fourth hinged rod 703 are both provided with two groups, and are symmetrically distributed about the middle line of the second support base 701, a fourth support rod 707 is connected between the two groups of third hinged rods 702, and the second telescopic motor 704 is installed at the top of the fourth support rod 707, a third support rod 705 is connected between the two groups of fourth hinged rods 703, and the output end of the second telescopic motor 704 is connected with the third support rod 705; The top end of the fourth articulated rod 703 is articulatedly connected with a second support top plate 706, the top end of the second support top plate 706 is connected with the drying structure 5, and the top end of the second support top plate 706 is provided with three groups of through grooves, the third articulated rod 702 and the fourth articulated rod 703 are provided with rollers on the side away from the articulation point, and the rollers slide in the second support base 701 and the second support top plate 706; The top end of the second lifting structure 7 is provided with the drying structure 5, and the drying structure 5 dries the metal fiber yarn 2; The drying structure 5 comprises a drying box 501, an outlet hole plate 503 is mounted on the side close to the metal wire cleaning structure 4 of the drying box 501, an inlet hole plate 502 is mounted on the side away from the metal wire cleaning structure 4 of the drying box 501, the height of the through hole on the inlet hole plate 502 is lower than the height of the through hole on the outlet hole plate 503, the metal fiber yarn 2 passes through the through holes on the inlet hole plate 502 and the outlet hole plate 503, and the top end of the inlet hole plate 502 is provided with a hot air machine 504; In the embodiment 3, after cleaning, the drying structure 5 is used to dry the metal fiber, the through holes with different heights on the inlet hole plate 502 and the outlet hole plate 503 are used to prolong the drying path of the metal fiber yarn 2, and the metal fiber yarn 2 is inclined in the drying box 501, at this time, the height of the second lifting structure 7 is adjusted to be higher than the height of the first lifting structure 6, so that water cannot move along the metal fiber yarn 2 into the inside of the drying box 501, most of the water can flow back to the metal wire cleaning structure 4 at the low end of the metal fiber yarn 2, thereby shortening the drying time, the bottom of the drying box 501 is connected with the second support top plate 706, and the second support top plate 706 is provided with an air outlet, so as to avoid water accumulation at the bottom of the inside of the drying box 501, the hot air machine 504 is rotated to drive air flow, and the temperature in the drying box 501 is increased and maintained between 60-100 degrees, so as to take away the moisture on the surface of the metal fiber yarn 2, and avoid deformation or performance change of the metal fiber due to too long drying time and too high temperature; In the embodiment 4, the sizes and the number of the through holes on the surfaces of the first limiting hole plate 305, the second limiting hole plate 406, the third limiting hole plate 407, the inlet hole plate 502 and the outlet hole plate 503 are the same and are used for the metal fiber yarn 2 to pass through, the metal fiber yarn 2 can be straightened when passing through the through holes, and the metal fiber yarn 2 can be further straightened by increasing the tension through the lifting of the first lifting structure 6 and the second lifting structure 7, so as to reduce the dead angle on the surface caused by the bending of the metal fiber yarn 2.
[0021] Working principle: first, through the metal wire cleaning structure 4 completely flushed, ensure that the cleaning agent and impurities are thoroughly flushed, prevent residual impact on the quality of the fiber, first put a plurality of metal fiber 2 through the second limiting hole plate 406 and the third limiting hole plate 407 on the pre set through hole, the bottom of the ultrasonic cleaning bin 401 filled with cleaning fluid, when the metal wire through the second limiting hole plate 406 and the third limiting hole plate 407 will be soaked in cleaning fluid, because the middle position of the two way threaded slide bar 405 is slightly lower than the height of the through hole on the second limiting hole plate 406 and the third limiting hole plate 407, ensure that the metal wire can be soaked in cleaning fluid, and the cleaning sponge pad 409 is porous sponge material can absorb cleaning fluid, so that the metal fiber 2 surface of the pollutants can be cleaned when wiping the metal wire, and the soft sponge material has no more friction, the action is gentle in the cleaning process, avoid the excessive pulling and friction of the metal fiber 2, protect the metal fiber 2 from damage, by starting the activity motor 402 drive the gear 411 rotation, gear 411 through the meshing transmission drive the surrounding four groups of pinion 412 rotation, pinion 412 drive the two way threaded slide bar 405 rotation, the two way threaded slide bar 405 is the opposite double thread structure, when the two way threaded slide bar 405 rotation will drive the two sets of inner thread movable plate 410 move to the opposite direction, so as to achieve close to and away from the metal fiber 2, when the two sets of inner thread movable plate 410 close to the metal fiber 2 can extrude friction metal fiber 2, so that the metal fiber 2 surface of the pollutants can be rubbed off after the ultrasonic metal fiber 2 surface of the pollutants down, because the metal fiber 2 is moving in the cleaning line, so the metal fiber 2 will also move between the two sets of inner thread movable plate 410, so as to achieve the effect of friction; in addition, the activity motor 402 is reversed, through the transmission structure drive the two way threaded slide bar 405 reverse, so as to drive the two sets of inner thread movable plate 410 away from the metal fiber 2, then start the side motor 408 push the longitudinal cleaning sponge pad 409 from the side of the metal fiber 2, so as to move from the side of the metal fiber 2, so as to reduce the dead angle of cleaning; through the longitudinal cleaning sponge pad 409 and the inner thread movable plate 410 on the surface of the metal fiber 2 wipe, on the one hand, the pollutants are intercepted, and the other hand, the large particles of water droplets hanging on the metal fiber 2 after cleaning are adsorbed, which is convenient for drying later, and the drying time is shortened.
[0022] Then, the metal wire cleaning structure 4 can be lifted by the first lifting structure 6, the distance of the transmission of the metal fiber wire 2 is extended, so that the metal fiber wire 2 is straightened, and the cleaning dead angle caused by the bending of the metal fiber wire 2 is reduced. The first lifting structure 6 is driven by the first telescopic motor 604 to expand the linear distance between the second supporting rod 607 and the first supporting rod 605. Because one side of the first hinged rod 602 and the second hinged rod 603 are respectively hinged to the first supporting base 601 and the first supporting top plate 606, and the other side is provided with a roller that can move within a range, when the linear distance between the second supporting rod 607 and the first supporting rod 605 is expanded, the first hinged rod 602 and the second hinged rod 603 will be lifted, thereby driving the metal wire cleaning structure 4 at the top to lift.
[0023] The size and number of the through holes on the surfaces of the first limiting hole plate 305, the second limiting hole plate 406, the third limiting hole plate 407, the in-line hole plate 502 and the out-line hole plate 503 are the same, and the metal fiber wire 2 can be straightened when passing through these through holes. The tension is further increased by the lifting of the first lifting structure 6 and the second lifting structure 7 to further straighten the metal fiber wire 2, thereby reducing the surface dead angle caused by the bending of the metal fiber wire 2. Finally, the drying structure 5 is used to dry the metal fiber. The through holes of different heights on the two sides of the in-line hole plate 502 and the out-line hole plate 503 are used to extend the drying path of the metal fiber wire 2. The metal fiber wire 2 is inclined in the drying box 501. At this time, the height of the second lifting structure 7 is adjusted to be higher than the height of the first lifting structure 6, so that water will not move along the metal fiber wire 2 into the inside of the drying box 501. Most of the water will flow back to the metal wire cleaning structure 4 at the low end of the metal fiber wire 2, thereby shortening the drying time. The bottom of the drying box 501 is connected with the second supporting top plate 706, and the second supporting top plate 706 is provided with an air outlet. Therefore, the water at the bottom of the inside of the drying box 501 is avoided. The hot air blower 504 is rotated to drive the airflow to move, and the temperature in the drying box 501 is increased to be maintained between 60-100 degrees, thereby removing the moisture on the surface of the metal fiber wire 2, avoiding the deformation or performance change of the metal fiber caused by the long drying time and high temperature. The second lifting structure 7 and the first lifting structure 6 have the same function and structure, and are installed at the bottom of the drying structure 5.
[0024] The above description of disclosed embodiments enables those skilled in the art to carry out or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cleaning device for processing ultrafine metal fibers, comprising a production line platform (1), metal fiber filaments (2), and a discharge structure (3), characterized in that: A first lifting structure (6) is installed at the middle position of the top of the production line platform (1). A metal wire cleaning structure (4) is installed at the top of the first lifting structure (6), and the metal wire cleaning structure (4) wipes and cleans the metal fiber filaments (2). A second lifting structure (7) is installed on the side of the top of the production line platform (1) away from the discharge structure (3). A drying structure (5) is installed at the top of the second lifting structure (7), and the drying structure (5) dries the metal fiber filaments (2). The metal wire cleaning structure (4) includes a movable motor (402), a transverse cleaning sponge pad (403) and a transmission assembly. The movable motor (402) drives the transverse cleaning sponge pad (403) to approach the metal fiber filament (2) through the transmission assembly to wipe and clean the metal fiber filament (2).
2. The cleaning device for ultrafine metal fiber processing according to claim 1, characterized in that: The discharge structure (3) includes a discharge frame (301), which is installed on one side of the top of the production line platform (1). A discharge motor (302) is installed at the top inside the discharge frame (301), and an I-beam support (303) is installed at the output end of the discharge motor (302). Multiple sets of fiber winding shafts (304) are installed on the four periphery of the I-beam support (303), and metal fiber (2) is wound on the surface of the fiber winding shaft (304). A first limiting plate (305) is provided on the side of the discharge frame (301) near the metal wire cleaning structure (4).
3. The cleaning device for ultrafine metal fiber processing according to claim 1, characterized in that: The metal wire cleaning structure (4) includes an ultrasonic cleaning chamber (401), a movable motor (402) is installed at the top of the ultrasonic cleaning chamber (401), the output end of the movable motor (402) is equipped with a large gear (411) in the transmission assembly, the ultrasonic cleaning chamber (401) is provided with four bidirectional threaded slide rods (405) in four directions, and there are four sets of bidirectional threaded slide rods (405). The top of the bidirectional threaded slide rod (405) is equipped with a small gear (412), and the small gear (412) and the large gear (411) are driven by meshing.
4. The cleaning device for ultrafine metal fiber processing according to claim 3, characterized in that: The surface of the bidirectional threaded slide bar (405) is provided with external threads that are symmetrically distributed vertically. The top and bottom ends of the bidirectional threaded slide bar (405) are connected through internal threaded movable plates (410), and there are two sets of internal threaded movable plates (410). The four positions of the internal threaded movable plates (410) are inlaid with through internal threaded grooves, and the internal threaded grooves and the bidirectional threaded slide bar (405) are driven by threads.
5. The cleaning device for ultrafine metal fiber processing according to claim 4, characterized in that: The ultrasonic cleaning chamber (401) is provided with a second limiting plate (406) on the side near the discharge structure (3), and a third limiting plate (407) is provided on the side near the drying structure (5). The metal fiber (2) passes through the through holes on the surfaces of the second limiting plate (406) and the third limiting plate (407). The internal thread movable plate (410) is provided with a buffer spring (404) at the end near the metal fiber (2), and a transverse cleaning sponge pad (403) is installed at the end of the buffer spring (404) near the metal fiber (2).
6. The cleaning device for ultrafine metal fiber processing according to claim 5, characterized in that: A side-positioning motor (408) is installed at one end of the ultrasonic cleaning chamber (401). A longitudinal cleaning sponge pad (409) is installed at the output end of the side-positioning motor (408). The longitudinal cleaning sponge pad (409) is located on one side of the moving direction of the metal fiber filament (2). The longitudinal cleaning sponge pad (409) rubs against the metal fiber filament (2). The position of the bottom of the longitudinal cleaning sponge pad (409) is the same as the height of the through hole on the second limiting hole plate (406) and the third limiting hole plate (407).
7. The cleaning device for processing ultrafine metal fibers according to claim 1, characterized in that: The first lifting structure (6) includes a first support base (601) and a first telescopic motor (604). A first hinge rod (602) is hinged to one side of the top of the first support base (601). A second hinge rod (603) is hinged to the middle of the first hinge rod (602). The first hinge rod (602) and the second hinge rod (603) have an X-shaped hinge shape. The first hinge rod (602) and the second hinge rod (603) are provided in two sets and are symmetrically distributed about the center line of the first support base (601). A second support rod (607) is connected between the two sets of first hinge rods (602). The first telescopic motor (604) is installed at the top of the second support rod (607). A first support rod (605) is connected between the two sets of second hinge rods (603). The output end of the first telescopic motor (604) is connected to the first support rod (605). The top of the second hinge rod (603) is hinged to a first support plate (606), the top of the first support plate (606) is connected to the metal wire cleaning structure (4), and the first hinge rod (602) and the second hinge rod (603) are provided with rollers on the side away from the hinge point, and the rollers slide within the first support base (601) and the first support plate (606).
8. The cleaning device for processing ultrafine metal fibers according to claim 1, characterized in that: The second lifting structure (7) includes a second support base (701) and a second telescopic motor (704). A third hinge rod (702) is hinged to one side of the top of the second support base (701). A fourth hinge rod (703) is hinged to the middle of the third hinge rod (702). The third hinge rod (702) and the fourth hinge rod (703) are in an X-shaped hinge shape. Both the third hinge rod (702) and the fourth hinge rod (703) are provided in two sets and are symmetrically distributed about the center line of the second support base (701). A fourth support rod (707) is connected between the two sets of third hinge rods (702). The second telescopic motor (704) is installed at the top of the fourth support rod (707). A third support rod (705) is connected between the two sets of fourth hinge rods (703). The output end of the second telescopic motor (704) is connected to the third support rod (705). The top of the fourth hinge rod (703) is hinged to the second support plate (706). The top of the second support plate (706) is connected to the drying structure (5). The top of the second support plate (706) is provided with three sets of through slots. The third hinge rod (702) and the fourth hinge rod (703) are provided with rollers on the side away from the hinge point. The rollers slide within the second support base (701) and the second support plate (706).
9. A cleaning device for processing ultrafine metal fibers according to claim 1, characterized in that: The drying structure (5) includes a drying box (501), and a wire outlet plate (503) is installed on the side of the drying box (501) close to the metal wire cleaning structure (4). A wire inlet plate (502) is installed on the side of the drying box (501) away from the metal wire cleaning structure (4). The height of the through hole on the wire inlet plate (502) is lower than the height of the through hole on the wire outlet plate (503). The metal fiber (2) passes through the through holes on the wire inlet plate (502) and the wire outlet plate (503). A hot air blower (504) is installed at the top of the wire inlet plate (502).