Cylinder sleeve cleaning equipment and method
By combining the design of the lower conveyor belt and the jet assembly, continuous cleaning of the cylinder liner is achieved during the clamping process, which solves the problems of low cleaning efficiency and tipping risk, and improves the cleaning effect and stability.
Patent Information
- Application Number
- CN202511441622.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-11-18
AI Technical Summary
Existing cylinder liner cleaning equipment is inefficient, especially for thin-walled cylinder liners which are prone to tipping over and not being thoroughly cleaned, affecting the ultrasonic cleaning effect.
The cylinder liner is driven into the lower part by a lower conveyor belt and sprayed by an air jet assembly. The combination of upper and lower conveyor belts and air jet assembly design enables continuous cleaning of the cylinder liner during the clamping process.
It improves the stability and efficiency of cylinder liner cleaning, ensures effective removal of impurities, avoids cylinder liner tilting and residue, and improves cleaning quality.
Smart Images

Figure CN120961519A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cleaning, in particular to a cylinder sleeve cleaning device and method. BACKGROUND
[0002] After machining, the cylinder sleeve needs to be cleaned of iron filings and dirt and other impurities adhering to the surface, which is usually done using an ultrasonic cleaner. Before the cylinder sleeve is cleaned by ultrasonic waves, the iron filings adhering to the cylinder sleeve need to be preliminarily cleaned to prevent too many iron filings remaining on the surface of the cylinder sleeve from being absorbed or scattered by the sound waves, thereby affecting the ultrasonic cleaning effect and cleaning quality. The impurities on the inner and outer walls of the cylinder sleeve are usually cleaned by manually spraying air flow using an air gun. In order to further improve the efficiency of the preliminary cleaning of the impurities on the surface of the cylinder sleeve, a cylinder sleeve cleaning device has been developed. The device requires an operator to vertically stand a plurality of cylinder sleeves in the cleaning device. Air flow is generated at the top of the cleaning device, and the air flow passes through the vertically standing cylinder sleeves from top to bottom to blow off the impurities on the surface of the cylinder sleeves. After a single batch of cylinder sleeves is cleaned, the cleaned cylinder sleeves in the cleaning device need to be taken out one by one. For batch cleaning of cylinder sleeves, the cleaning efficiency of the cylinder sleeves is still relatively low. In addition, for thin-walled cylinder sleeves standing in the cleaning device, the impact of the air flow from top to bottom may cause the cylinder sleeves to be blown over. After the cylinder sleeves are tipped over, the impurities on the inner walls of the cylinder sleeves are difficult to be impacted by the air flow, resulting in incomplete cleaning of the cylinder sleeves. SUMMARY
[0003] In order to make up for the shortcomings of the prior art, the present application provides a cylinder sleeve cleaning device and method. The cylinder sleeve is driven by the lower conveyor belt to enter below the lower conveyor belt and is sprayed by the air jet assembly, so that the cylinder sleeve can be cleaned during clamping. The entire cylinder sleeve cleaning process is more stable. In addition, the present application can realize continuous cleaning, and the cleaning efficiency is higher.
[0004] The technical scheme adopted by the present application to solve its technical problems is as follows: the cylinder sleeve cleaning device comprises a shell; the front side of the shell is provided with a feeding port, and the rear side is provided with a discharging port; the inner wall of the shell is rotatably connected with a lower driving roller and a lower driven roller; the outer wall of the lower driving roller and the lower driven roller is drivingly connected with a lower conveyor belt provided with a lower hole; a waste box and a workpiece box are arranged below the lower conveyor belt; the workpiece box is located at the rear end of the lower conveyor belt; the lower driving roller is driven by a lower motor on the outer wall of the shell; the inner wall of the shell is rotatably connected with an upper driving roller and an upper driven roller; the outer wall of the upper driving roller and the upper driven roller is drivingly connected with an upper conveyor belt provided with an upper hole; the upper conveyor belt is located directly above the lower conveyor belt and the waste box; the upper driving roller is driven by an upper motor on the outer wall of the shell; the inner wall of the upper conveyor belt is provided with an air jet assembly with an opening facing downward; the distance between the lower surface of the upper conveyor belt and the upper surface of the lower conveyor belt is adapted to the axial length of the workpiece.
[0005] Preferably, the shell is provided with an adjusting groove penetrating laterally; the adjusting groove is slidingly connected with an adjusting plate upward and downward; the upper driving roller and the upper driven roller are rotationally connected between the two adjusting plates; the upper motor is fixedly connected to the outer wall of the adjusting plate; one end of the output shaft of the upper motor is connected with the upper driving roller; one of the adjusting grooves is penetrating upward and downward and rotationally connected with a screw rod; the screw rod penetrates the adjusting plate and is threadedly connected with the adjusting plate; the distance between the outer wall of the upper conveyor belt and the lower conveyor belt changes with the rotation of the screw rod.
[0006] Preferably, the lower groove wall of the adjusting groove is provided with a shielding groove; the shielding groove is movably connected with a shielding plate; the upper end of the shielding plate is fixedly connected with the corresponding adjusting plate; the inner side of the lower conveyor belt is provided with a shielding frame; the shielding frame is located directly below the air jet assembly; the upper end and the lower end of the shielding frame are in contact with the inner wall of the lower conveyor belt.
[0007] Preferably, the upper hole is composed of an upper inner hole and an upper outer hole; the upper inner hole is arranged close to the inner side of the upper conveyor belt; the inner diameter of the upper inner hole is larger than that of the upper outer hole and they are in communication with each other; an inner block is movably and sealingly connected in the upper inner hole; the inner block and the upper inner hole near the upper outer hole are connected by a elastic cord; an outer strip is movably connected in the upper outer hole; the cross section of the outer strip is cross-shaped; one end of the outer strip is fixedly connected with the inner block and the other end extends to the outside of the upper outer hole; the edge of the upper conveyor belt is sealingly connected with the adjusting plate; the air inlet of the air jet assembly is in communication with the outside and the air outlet is in communication with the inner side of the upper conveyor belt.
[0008] Preferably, the distance between adjacent upper holes is less than the thickness of the cylinder liner; a plurality of upper holes are uniformly arranged on the surface of the upper conveyor belt; the inner block is slidingly and sealingly connected with the upper inner hole; the mutually close side of the two adjusting plates is provided with a sealing groove; the shape of the sealing groove corresponds to and is adapted to the edge of the upper conveyor belt; the edge of the upper conveyor belt is movably and sealingly connected in the sealing groove.
[0009] Preferably, the hole diameter of the upper hole and the lower hole is smaller than the inner diameter of the cylinder liner; a plate groove is penetratingly arranged in the inner and outer walls of the lower conveyor belt; a flap is rotationally connected in the plate groove; the lower hole is penetratingly arranged in the flap; the edge of the flap away from the rotation point is provided with a clamping rod; the outer wall of the lower conveyor belt is provided with a clamping groove corresponding to the position of the clamping rod; the shape of the flap is adapted to the shape of the plate groove, and after the flap enters the plate groove, the end of the clamping rod is located in the clamping groove; the flap rotationally connected at the rear position of the plate groove on the upper surface of the lower conveyor belt.
[0010] Preferably, the center of gravity of the flap is arranged close to the clamping rod; the clamping rod is an iron rod; an electromagnet is embedded in the bottom of the waste box; the clamping rod is magnetically attracted by the electromagnet.
[0011] A cylinder liner cleaning method, which is applicable to the cylinder liner cleaning device, and the steps of the method are as follows: S1: twist the screw rod to drive the adjusting plate to move in the adjusting groove, so that the distance between the upper surface of the lower conveyor belt and the lower surface of the upper conveyor belt is adapted to the axial length of the cylinder sleeve; S2: start the lower motor to drive the lower driving roller to rotate, which will drive the lower conveyor belt to drive, start the upper motor to drive the upper driving roller to rotate, which will drive the upper conveyor belt to drive, and the lower surface of the upper conveyor belt and the upper surface of the lower conveyor belt move at the same speed; S3: place the cylinder sleeve vertically on the upper surface of the front end of the lower conveyor belt, the upper surface of the lower conveyor belt drives the cylinder sleeve to enter between the upper conveyor belt and the lower conveyor belt, the upper end of the cylinder sleeve extrudes the outer strip to open the corresponding upper hole, the air jet assembly sprays air flow from the opened upper hole, the air flow carries away the impurities on the surface of the cylinder sleeve and passes through the lower hole on the upper surface of the lower conveyor belt, the air flow carries the impurities and passes through the plate groove on the lower surface of the lower conveyor belt under the guidance of the shielding frame, and then enters the waste box; S4: the cylinder sleeve moves away from the lower side of the upper conveyor belt as the upper surface of the lower conveyor belt moves backward, and the cylinder sleeve enters the workpiece box for storage as the lower conveyor belt drives, that is, the cleaning process of the cylinder sleeve is completed.
[0012] The beneficial effects of the present application are as follows: 1. The present application drives the cylinder sleeve into the lower side of the lower conveyor belt by the lower conveyor belt and sprays it by the air jet assembly, so that the cylinder sleeve can be cleaned during clamping, thereby making the entire cylinder sleeve cleaning process more stable, and the present application can also realize continuous cleaning with higher cleaning efficiency.
[0013] 2. Only the upper hole extruded by the upper end of the cylinder sleeve will be opened, and the upper holes at other positions are in a closed state, so that the gas inside the upper conveyor belt can only be discharged along the opened upper hole, and since the opened upper hole corresponds to the upper end of the cylinder sleeve, the air flow will impact the corresponding cylinder sleeve, so that the cylinder sleeve can be more concentratedly impacted by the gas during the process of passing through the lower side of the air jet assembly without the need for the staff to deliberately place the cylinder sleeve, thereby further improving the impurity cleaning intensity and cleaning effect of the cylinder sleeve.
[0014] 3. In the present application, the air flow carries away the impurities on the surface of the cylinder sleeve and passes through the upper hole on the upper surface of the lower conveyor belt and enters the inside of the lower conveyor belt, and since the plate groove on the lower surface of the lower conveyor belt is opened, the air flow and impurities inside the lower conveyor belt directly pass through the plate groove and enter the waste groove, thereby avoiding the impurities blown from the cylinder sleeve remaining inside the lower conveyor belt, and improving the collection effect after cleaning the impurities on the cylinder sleeve. BRIEF DESCRIPTION OF DRAWINGS
[0015] The present application will be further described below in conjunction with the drawings and embodiments.
[0016] Figure 1 is a perspective view of the present application; Figure 2 is Figure 1 an enlarged view of A in the middle; Figure 3 is Figure 1 an enlarged view of B in the middle; Figure 4 is Figure 1 perspective view from another angle; Figure 5 is a perspective view of the upper conveying belt and the lower conveying belt in the present application; Figure 6 is Figure 5 an enlarged view of C in the middle; Figure 7 is a sectional view of the present application; Figure 8 is Figure 7 an enlarged view of D in the middle; Figure 9 is a flow chart of the method of the present application.
[0017] In the figure: housing 1, feed port 11, discharge port 12, adjusting groove 13, adjusting plate 14, screw 15, shielding groove 16, shielding plate 17, sealing groove 18, lower conveying belt 2, lower driving roller 21, lower driven roller 22, lower hole 23, lower motor 24, shielding frame 25, plate groove 26, lap groove 27, waste box 3, electromagnet 31, workpiece box 4, upper conveying belt 5, upper driving roller 51, upper driven roller 52, upper hole 53, upper inner hole 531, upper outer hole 532, inner block 533, elastic cord 534, outer strip 535, upper motor 54, air jet assembly 55, flap 6, lap stick 61. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described below in conjunction with specific embodiments.
[0019] As Figures 1 to 9 shown, the present application includes the following embodiments: Embodiment 1: A cylinder liner cleaning device, comprising a shell 1; the front side of the shell 1 is provided with a feeding port 11, and the rear side is provided with a discharging port 12; the inner wall of the shell 1 is rotatably connected with a lower driving roller 21 and a lower driven roller 22; the outer wall of the lower driving roller 21 and the lower driven roller 22 is drivingly connected with a lower conveying belt 2 with a lower hole 23; a waste box 3 and a workpiece box 4 are arranged below the lower conveying belt 2; the workpiece box 4 is located at the rear end of the lower conveying belt 2; the lower driving roller 21 is driven by a lower motor 24 on the outer wall of the shell 1; the inner wall of the shell 1 is rotatably connected with an upper driving roller 51 and an upper driven roller 52; the outer wall of the upper driving roller 51 and the upper driven roller 52 is drivingly connected with an upper conveying belt 5 with an upper hole 53; the upper conveying belt 5 is located directly above the lower conveying belt and the waste box 3; the upper driving roller 51 is driven by an upper motor 54 on the outer wall of the shell 1; the inner wall of the upper conveying belt 5 is provided with a downward-opening air jet assembly 55; the distance between the lower surface of the upper conveying belt 5 and the upper surface of the lower conveying belt 2 is adapted to the axial length of the workpiece.
[0020] In the embodiment, the shell 1 is laterally provided with an adjusting groove 13; the adjusting groove 13 is slidably connected with an adjusting plate 14; the upper driving roller 51 and the upper driven roller 52 are rotatably connected between the two adjusting plates 14; the upper motor 54 is fixedly connected to the outer wall of the adjusting plate 14; one end of the output shaft of the upper motor 54 is connected with the upper driving roller 51; one of the adjusting grooves 13 is rotatably connected with a screw rod 15; the screw rod 15 penetrates through the adjusting plate 14 and is threadedly connected with the adjusting plate 14; the distance between the outer wall of the upper conveying belt 5 and the lower conveying belt 2 changes with the rotation of the screw rod 15.
[0021] In the embodiment, the lower groove wall of the adjusting groove 13 is provided with a shielding groove 16; the shielding groove 16 is movably connected with a shielding plate 17; the upper end of the shielding plate 17 is fixedly connected with the corresponding adjusting plate 14; the inner side of the lower conveying belt 2 is provided with a shielding frame 25; the shielding frame 25 is located directly below the air jet assembly 55; the upper end and the lower end of the shielding frame 25 are both in contact with the inner wall of the lower conveying belt 2.
[0022] When working, the workers will move the machined cylinder liner to the cleaning device, then according to the axial length of the cylinder liner, screw the screw rod 15, the screw rod 15 penetrates through the adjusting plate 14 and is in threaded connection with the adjusting plate 14, so that after the screw rod 15 is screwed, the adjusting plate 14 will move up and down in the adjusting groove 13, the adjusting plate 14 is fixedly connected with the shielding plate 17 below, so that the adjusting plate 14 will drive the shielding plate 17 to move synchronously during the movement of the adjusting plate 14, the shielding plate 17 can shield the space of the adjusting groove 13 below the adjusting plate 14, the upper driving roller 51 and the upper driven roller 52 will move up and down during the movement of the adjusting plate 14, the upper conveying belt 5 will move up and down during the movement of the upper driving roller 51 and the upper driven roller 52, so that the distance between the upper conveying belt 5 and the lower conveying belt 2 is changed, until the distance between the lower surface of the upper conveying belt 5 and the upper surface of the lower conveying belt 2 is equal to the axial length of the cylinder liner, then the lower motor 24, the upper motor 54 and the air jet assembly 55 are started to work, the lower motor 24 will drive the lower driving roller 21 to rotate during the rotation of the lower motor 24, the lower driving roller 21 will drive the lower conveying belt 2 to rotate during the rotation of the lower driving roller 21, the upper motor 54 will drive the upper driving roller 51 to rotate during the rotation of the upper motor 54, the upper driving roller 51 will drive the upper conveying belt 5 to rotate during the rotation of the upper driving roller 51, the upper conveying belt 5 will move on the outer wall of the upper driving roller 51 and the upper driven roller 52, the speed of the upper conveying belt 5 is the same as that of the lower conveying belt 2, the front end of the lower conveying belt 2 is closer to the feeding port 11 than the front end of the upper conveying belt 5, the rear end of the lower conveying belt 2 is closer to the discharging port 12 than the rear end of the upper conveying belt 5, the opening of the air jet assembly 55 faces downward, so that the air jet assembly 55 will make the airflow pass through the upper holes 53 of the upper conveying belt 5 from top to bottom, enter the space between the upper conveying belt 5 and the lower conveying belt 2, and finally pass through the lower holes 23 of the lower conveying belt 2 and the inner side of the shielding frame 25 to enter the waste box 3; The machined cylinder liner is placed on the upper surface of the front end of the lower conveying belt 2 by the worker, the lower motor 24 drives the lower conveying belt 2 to drive, the upper surface of the lower conveying belt 2 drives from front to back, the lower surface of the upper conveying belt 5 drives from front to back under the drive of the upper motor 54, the cylinder liner enters between the upper conveying belt 5 and the lower conveying belt 2 under the drive of the lower conveying belt 2, because the distance between the lower surface of the upper conveying belt 5 and the lower surface of the lower conveying belt 2 is adapted to the axial length of the cylinder liner, so that after the cylinder liner enters between the lower surface of the upper conveying belt 5 and the upper surface of the lower conveying belt 2, the lower surface of the upper conveying belt 5 and the lower surface of the lower conveying belt 2 can press and clamp the cylinder liner, the cylinder liner is clamped and passes below the air jet assembly 55 from front to back, the opening of the air jet assembly 55 is vertically downward, the gas outside the air jet assembly 55 is sucked in and sprayed downward, the gas passes through the upper hole 53 of the lower surface of the upper conveying belt 5 and is sprayed on the cylinder liner, the downward flowing gas can blow away the impurities on the surface of the cylinder liner, and the impurities can pass through the lower hole 23 of the upper surface of the lower conveying belt 2 under the impact of the gas flow and enter the inside of the shielding frame 25, the shielding frame 25 can shield the gas flow and impurities inside, under the guidance of the shielding frame 25, the gas flow drives the impurities to pass through the lower hole 23 of the lower surface of the lower conveying belt 2 and enter the waste box 3, the waste box 3 can be hollow, so that the gas can be laterally discharged from the waste box 3, and the waste impurities are intercepted and collected inside the waste box 3, the worker can continuously place the cylinder liner on the upper surface of the front end of the lower conveying belt 2, the cylinder liner can continuously enter between the upper conveying belt 5 and the lower conveying belt 2 under the drive of the lower conveying belt 2, so that the cylinder liner is continuously cleaned in the clamping process, the cleaning is more stable and less likely to be dumped, the cylinder liner moves from front to back under the drive of the lower conveying belt 2 and moves away from the lower surface of the upper conveying belt 5, the cylinder liner falls into the workpiece box 4 after the lower conveying belt 2 moves to the rear end of the lower conveying belt 2 and drives the lower conveying belt 2 around the lower driven roller 22, a buffering assembly can be arranged in the workpiece box 4 for buffering the falling of the cylinder liner, and the process is repeated; the length of the lower conveying belt 2 is relatively long, so that the waste box 3 is large enough to collect the waste, and the waste box 3 is replaced from the feeding port 11 after being filled, and the workpiece box 4 is replaced from the discharging port 12 after being filled; The present application can clean the cylinder liner during clamping by driving the cylinder liner into the lower conveying belt 2 below and being sprayed by the air jet assembly 55, so that the whole cylinder liner cleaning process is more stable, and the present application can also realize continuous cleaning with higher cleaning efficiency.
[0023] Example 2: The upper hole 53 is combined by an upper inner hole 531 and an upper outer hole 532; the upper inner hole 531 is arranged close to the inner side of the upper conveying belt 5; the inner diameter of the upper inner hole 531 is larger than that of the upper outer hole 532 and they are in communication with each other; the inner block 533 is movably connected in the upper inner hole 531; the inner block 533 is connected with the upper inner hole 531 through the elastic rope 534 close to one end of the upper outer hole 532; the outer strip 535 is movably connected in the upper outer hole 532; the cross section of the outer strip 535 is cross-shaped; one end of the outer strip 535 is fixedly connected with the inner block 533 and the other end extends to the outside of the upper outer hole 532; the edge of the upper conveying belt 5 is in sealing contact with the adjusting plate 14; the air inlet of the air jet assembly 55 is in communication with the outside and the air outlet of the air jet assembly 55 is in communication with the inner side of the upper conveying belt 5.
[0024] In the embodiment, the distance between the adjacent upper holes 53 is less than the thickness of the cylinder sleeve; the plurality of upper holes 53 are evenly arranged on the surface of the upper conveying belt 5; the inner block 533 is movably connected with the upper inner hole 531; the two adjusting plates 14 are provided with the sealing groove 18 on the side close to each other; the shape of the sealing groove 18 corresponds to and is adapted to the edge of the upper conveying belt 5; and the edge of the upper conveying belt 5 is movably connected in the sealing groove 18.
[0025] When working, the worker will place the cylinder sleeve on the upper surface of the front end of the lower conveying belt 2, and then the lower conveying belt 2 will drive the cylinder sleeve to move backward into the space between the upper surface of the lower conveying belt 2 and the lower surface of the upper conveying belt 5. The upper end of the cylinder sleeve will correspond to the corresponding upper hole 53, so that the upper end of the cylinder sleeve will extrude the outer strip 535. The cross-shaped outer strip 535 will be axially movable in the upper outer hole 532 under pressure. The outer strip 535 will drive the inner block 533 to slide in the upper inner hole 531. With the pressure and movement of the outer strip 535, the inner block 533 will move out of the corresponding upper inner hole 531 and enter the inner side of the upper conveying belt 5 against the elastic force of the corresponding elastic cord 534. This makes the corresponding upper hole 53 open, and the jet assembly 55 will continuously transfer the external gas to the inner side of the upper conveying belt 5, so that the air pressure inside the upper conveying belt 5 increases. The edge of the upper conveying belt 5 is movably and sealingly connected in the sealing groove 18, so that the gas inside the upper conveying belt 5 is not easy to leak. In order to avoid the middle section of the upper conveying belt 5 from bulging, a plurality of reinforcing rods are arranged in the width direction of the upper conveying belt 5. The reinforcing rods are uniformly distributed around the driving direction of the upper conveying belt 5 to strengthen the upper conveying belt 5 and avoid the upper conveying belt 5 from bulging under the action of air pressure. If the inner block 533 is located in the upper inner hole 531, the corresponding upper hole 53 will be blocked, i.e. the upper hole 53 is closed. If the inner block 533 is located outside the upper inner hole 531, the corresponding upper hole 53 will be opened, i.e. the upper hole 53 is opened. Only the upper hole 53 extruded by the upper end of the cylinder sleeve will be opened, and the upper holes 53 at other positions will be closed. Therefore, the gas inside the upper conveying belt 5 can only be discharged along the opened upper hole 53. Since the opened upper hole 53 corresponds to the upper end of the cylinder sleeve, the airflow will impact the corresponding cylinder sleeve. Therefore, without the worker deliberately placing the cylinder sleeve, the cylinder sleeve can be more concentratedly impacted and cleaned by the gas when passing through the position directly below the jet assembly 55, further improving the cleaning strength and effect of impurities on the cylinder sleeve. In addition, during the process that the inner block 533 moves away from the upper outer hole 532, the elastic cord 534 will give the inner block 533 a pulling force, which will be transmitted to the outer strip 535 through the inner block 533. Therefore, the outer strip 535 will give the upper end of the cylinder sleeve a clamping force. Therefore, the cylinder sleeve will be further clamped after entering the space between the upper conveying belt 5 and the lower conveying belt 2, and can be clamped for the cylinder sleeve with slight axial size deviation. After the outer strip 535 on the lower surface of the upper conveying belt 5 is extruded and moved upward by the upper end of the cylinder sleeve, the outer strips 535 not extruded by the upper end of the cylinder sleeve can limit the upper end of the cylinder sleeve because they protrude out of the outer surface of the upper conveying belt 5. Therefore, the cylinder sleeve is not easy to deviate during the movement, and can move stably with the lower conveying belt 2. Finally, since the distance between adjacent upper holes 53 is less than the thickness of the cylinder sleeve (the distance is omitted and simplified in the figure for clear lines), the upper end of the cylinder sleeve can trigger more upper holes 53 to open, so that more upper holes 53 are opened to clean the cylinder sleeve.The cross section of the outer strip 535 is designed in cross shape to facilitate the smooth flow of air through the upper outer hole 532 in the upper hole 53, that is, the air enters the upper outer hole 532 along the upper inner hole 531 in the upper hole 53, and finally is discharged; as the lower conveying belt 2 is driven to move backward and move out of the upper conveying belt 5 directly below, the cylinder sleeve moves away from the corresponding outer strip 535 at the upper end, and the elastic cord 534 pulls the inner block 533 back to the upper inner hole 531, the outer strip 535 moves axially along the upper outer hole 532 and extends out of the upper conveying belt 5, so that the opened upper hole 53 is blocked again, and the closed upper hole 53 is opened by the next cylinder sleeve.
[0026] Embodiment 3 The hole diameter of the upper hole 53 and the lower hole 23 is smaller than the inner diameter of the cylinder sleeve; the plate groove 26 is arranged through the inside and outside of the lower conveying belt 2; the flap 6 is rotationally connected in the plate groove 26; the lower hole 23 is arranged through the flap 6; the edge of the flap 6 away from the rotation point is penetrated by the clamping rod 61; the clamping groove 27 is arranged on the outer wall of the lower conveying belt 2 corresponding to the position of the clamping rod 61; the shape of the flap 6 is adapted to the shape of the plate groove 26, and after the flap 6 enters the plate groove 26, the end of the clamping rod 61 is located in the clamping groove 27; the flap 6 on the upper surface of the lower conveying belt 2 is rotationally connected at the rear position of the plate groove 26.
[0027] In this embodiment, the center of gravity of the flap 6 is arranged close to the clamping rod 61; the clamping rod 61 is an iron rod; the bottom of the waste box 3 is embedded with an electromagnet 31; the clamping rod 61 is magnetically attracted by the electromagnet 31.
[0028] When working, the lower conveyor belt 2 drives the plate groove 26, the flap 6 in the plate groove 26 moves with the driving of the lower conveyor belt 2, the lower conveyor belt 2 around the lower driven roller 22 drives the plate groove 26 to move from top to bottom, the plate groove 26 drives the flap 6 to move from top to bottom, so that the plate groove 26 moves to the lower side of the lower driven roller 22, the flap 6 flips out of the corresponding plate groove 26 under the action of gravity, the bar 61 also separates from the corresponding slot 27, the flap 6 below the lower conveyor belt 2 moves forward in the state of moving out of the plate groove 26, after the flap 6 below the lower conveyor belt 2 moves to the position directly above the waste box 3, the bar 61 on the flap 6 is attracted by the electromagnet 31 and the magnetic force increases, the flap 6 moving out of the plate groove 26 is not easy to shake under the magnetic attraction of the bar 61, so that the plate groove 26 keeps a relatively stable open state, when the flap 6 below the lower conveyor belt 2 moves to the position around the lower driving roller 21, the lower conveyor belt 2 around the lower driving roller 21 drives the corresponding plate groove 26 to move from bottom to top, the plate groove 26 around the lower driving roller 21 drives the flap 6 to move from bottom to top, the flap 6 gradually flips into the plate groove 26 under the action of gravity, the end of the bar 61 at the edge of the flap 6 is clamped into the corresponding slot 27, so that the upper surface of the lower conveyor belt 2 is flush with the flap 6, the flap 6 on the upper surface of the lower conveyor belt 2 moves backward, so that when the cylinder liner is placed on the upper surface of the upper conveyor belt 5, the lower conveyor belt 2 drives the cylinder liner to enter below the upper conveyor belt 5, the air jet assembly 55 sprays air flow from top to bottom, the air flow enters between the lower surface of the upper conveyor belt 5 and the upper surface of the lower conveyor belt 2 after passing through the upper hole 53 on the lower surface of the upper conveyor belt 5, the air flow carries away the impurities on the surface of the cylinder liner and passes through the upper hole 53 on the upper surface of the lower conveyor belt 2 and enters the inside of the lower conveyor belt 2, because the plate groove 26 on the lower surface of the lower conveyor belt 2 is open, the air flow and the impurities in the inside of the lower conveyor belt 2 directly pass through the plate groove 26 and enter the waste tank, so as to avoid the impurities blown from the cylinder liner remaining in the inside of the lower conveyor belt 2, and improve the collection effect after cleaning the impurities on the cylinder liner; in addition, because of the arrangement of the electromagnet 31, the flap 6 directly above the waste box 3 keeps a vertical position, which ensures the opening effect of the plate groove 26 on the lower surface of the lower conveyor belt 2 directly above the waste box 3; the electromagnet 31 can also further attract the iron filings on the surface of the cylinder liner, so that the impurities on the surface of the cylinder liner are further cleaned, and the cylinder liner itself is more stable under the action of magnetic force.
[0029] Embodiment 4 A cylinder liner cleaning method, which is suitable for the cylinder liner cleaning device described above, and the steps of the method are as follows: S1: twist the screw rod 15 to drive the adjusting plate 14 to move in the adjusting groove 13, so that the distance between the lower surface of the upper conveyor belt 5 and the upper surface of the lower conveyor belt 2 is adapted to the axial length of the cylinder liner; S2: start the lower motor 24 to drive the lower driving roller 21 to rotate, the lower driving roller 21 rotates to drive the lower conveyor belt 2 to drive, start the upper motor 54 to drive the upper driving roller 51 to rotate, the upper driving roller 51 rotates to drive the upper conveyor belt 5 to drive, the upper conveyor belt and the lower conveyor belt 2 upper surface move at the same speed; S3: the cylinder sleeve is vertically placed on the upper surface of the front end of the lower conveyor belt 2, the lower conveyor belt 2 upper surface drives the cylinder sleeve to enter between the upper conveyor belt 5 and the lower conveyor belt 2, the cylinder sleeve presses the outer strip 535 at one end to make the corresponding upper hole 53 open, the air jet assembly 55 sprays air flow from the opened upper hole 53, the air flow carries away the impurities on the surface of the cylinder sleeve and passes through the lower hole 23 on the upper surface of the lower conveyor belt 2, the air flow drives the impurities to pass through the plate groove 26 on the lower surface of the lower conveyor belt 2 under the guidance of the shielding frame 25 and then enter the waste box 3; S4: the cylinder sleeve moves away from the lower side of the upper conveyor belt 5 with the rear movement of the upper surface of the lower conveyor belt 2, the cylinder sleeve enters the workpiece box 4 for storage with the transmission of the lower conveyor belt 2, that is, the cleaning process of the cylinder sleeve is completed.
[0030] In the description of the present application, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the drawings Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the scope of protection of the present application, in addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0031] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, the above examples and descriptions in the specification are only to illustrate the principles of the present application, without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, which fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A cylinder liner cleaning device, comprising a housing (1); the housing (1) having a feed inlet (11) on its front side and a discharge outlet (12) on its rear side; characterized in that: The inner wall of the housing (1) is rotatably connected to a lower driving roller (21) and a lower driven roller (22); the outer walls of the lower driving roller (21) and the lower driven roller (22) are driven by a lower conveyor belt (2) with a lower hole (23); a waste bin (3) and a workpiece bin (4) are provided below the lower conveyor belt (2); the workpiece bin (4) is located at the rear end of the lower conveyor belt (2); the lower driving roller (21) is driven by a lower motor (24) on the outer wall of the housing (1); the inner wall of the housing (1) is rotatably connected to an upper driving roller (51). The upper drive roller (51) and the upper driven roller (52) are connected to the outer wall of the upper drive roller (51) and the upper driven roller (52) via an upper conveyor belt (5) with an upper hole (53); the upper conveyor belt (5) is located directly above the lower drive belt and the waste bin (3); the upper drive roller (51) is driven by an upper motor (54) on the outer wall of the housing (1); the inner wall of the upper conveyor belt (5) is provided with an air jet assembly (55) with an opening facing downward; the distance between the lower surface of the upper conveyor belt (5) and the upper surface of the lower conveyor belt (2) is adapted to the axial length of the workpiece.
2. The cylinder liner cleaning equipment according to claim 1, characterized in that: The housing (1) is provided with an adjustment groove (13) extending laterally; an adjustment plate (14) is slidably connected to the adjustment groove (13); the upper driving roller (51) and the upper driven roller (52) are rotatably connected between the two adjustment plates (14); the upper motor (54) is fixedly connected to the outer wall of the adjustment plate (14); the output shaft of the upper motor (54) is connected to one end of the upper driving roller (51); one of the adjustment grooves (13) extends vertically and is rotatably connected to a screw (15); the screw (15) extends through the adjustment plate (14) and is threadedly connected to the adjustment plate (14); the distance between the outer walls of the upper conveyor belt (5) and the lower conveyor belt (2) changes with the rotation of the screw (15).
3. The cylinder liner cleaning equipment according to claim 2, characterized in that: The adjusting groove (13) has a shielding groove (16) on its lower wall; a shielding plate (17) is movably connected in the shielding groove (16); the upper end of the shielding plate (17) is fixedly connected to the corresponding adjusting plate (14); a shielding frame (25) is provided on the inner side of the lower conveyor belt (2); the shielding frame (25) is located directly below the jet assembly (55); the upper end and the lower end of the shielding frame (25) are in contact with the inner wall of the lower conveyor belt (2).
4. The cylinder liner cleaning equipment according to claim 2, characterized in that: The upper hole (53) is composed of an upper inner hole (531) and an upper outer hole (532); the upper inner hole (531) is located near the inner side of the upper conveyor belt (5); the inner diameter of the upper inner hole (531) is larger than the inner diameter of the upper outer hole (532) and they are interconnected; an inner block (533) is movably and sealingly connected inside the upper inner hole (531); the inner block (533) and the end of the upper inner hole (531) near the upper outer hole (532) are connected by an elastic rope (534). Connection; an outer strip (535) is movably connected inside the upper outer hole (532); the cross section of the outer strip (535) is cross-shaped; one end of the outer strip (535) is fixedly connected to the inner block (533), and the other end extends to the outside of the upper outer hole (532); the edge of the upper conveyor belt (5) is in sealed contact with the adjusting plate (14); the air inlet of the jet assembly (55) is connected to the outside, and the air outlet of the jet assembly (55) is connected to the inside of the upper conveyor belt (5).
5. The cylinder liner cleaning equipment according to claim 4, characterized in that: The distance between adjacent upper holes (53) is less than the thickness of the cylinder liner; multiple upper holes (53) are evenly arranged on the surface of the upper conveyor belt (5); the inner block (533) is slidably sealed to the upper inner hole (531); the two adjusting plates (14) are provided with sealing grooves (18) close to each other on one side; the shape of the sealing groove (18) corresponds to and is adapted to the edge of the upper conveyor belt (5); the edge of the upper conveyor belt (5) is movably sealed to the sealing groove (18).
6. The cylinder liner cleaning equipment according to claim 1, characterized in that: The lower conveyor belt (2) is provided with a plate groove (26) running through its inner and outer sides; a flap (6) is rotatably connected inside the plate groove (26); a lower hole (23) is provided through the flap (6); a connecting rod (61) passes through the edge of the flap (6) away from the rotation point; a groove (27) is provided on the outer wall of the lower conveyor belt (2) at the position corresponding to the connecting rod (61); the shape of the flap (6) is adapted to the shape of the plate groove (26), and after the flap (6) enters the plate groove (26), the end of the connecting rod (61) is located in the groove (27); the flap (6) on the upper surface of the lower conveyor belt (2) is rotatably connected to the rear position of the plate groove (26).
7. The cylinder liner cleaning equipment according to claim 6, characterized in that: The center of gravity of the flap (6) is set close to the connecting rod (61); the connecting rod (61) is an iron rod; an electromagnet (31) is embedded in the bottom of the waste bin (3); the connecting rod (61) is attracted by the magnetism of the electromagnet (31).
8. A cylinder liner cleaning method, applicable to the cylinder liner cleaning equipment according to any one of claims 1-7, characterized in that: The steps of this method are as follows: S1: Tighten the screw (15) to drive the adjusting plate (14) to move in the adjusting groove (13), so that the distance between the lower surface of the upper conveyor belt (5) and the upper surface of the lower conveyor belt (2) is adapted to the axial length of the cylinder liner; S2: Start the lower motor (24) to drive the lower active roller (21) to rotate. The rotation of the lower active roller (21) will drive the lower conveyor belt (2) to drive. Start the upper motor (54) to drive the upper active roller (51) to rotate. The rotation of the upper active roller (51) will drive the upper conveyor belt (5) to drive. The lower surface of the upper conveyor belt and the upper surface of the lower conveyor belt (2) move backward at the same speed. S3: The cylinder liner is placed upright on the upper surface of the front end of the lower conveyor belt (2). The upper surface of the lower conveyor belt (2) drives the cylinder liner to enter between the upper conveyor belt (5) and the lower conveyor belt (2). The upper end of the cylinder liner squeezes the outer strip (535) to open the corresponding upper hole (53). The jet assembly (55) sprays air from the opened upper hole (53). The airflow carries away the impurities on the surface of the cylinder liner and passes through the lower hole (23) on the upper surface of the lower conveyor belt (2). The airflow carries the impurities and, under the guidance of the shielding frame (25), passes through the plate groove (26) on the lower surface of the lower conveyor belt (2) and enters the waste bin (3). S4: As the upper surface of the lower conveyor belt (2) moves backward, the cylinder liner is moved away from directly below the upper conveyor belt (5). The cylinder liner will be stored in the workpiece box (4) as the lower conveyor belt (2) moves backward, thus completing the cleaning process of the cylinder liner.
Citation Information
Patent Citations
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