A multi-metal composite plate continuous rolling device and method
By developing continuous rolling equipment and methods for multi-metal composite plates, the problems of deformation inconsistency and high-temperature safety hazards in the hot rolling process of multi-metal composite plates have been solved, achieving efficient and safe integration of multi-functional properties and high-precision plate production.
Patent Information
- Application Number
- CN202511520174.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2045-10-23
AI Technical Summary
Existing technologies are difficult to use efficiently and safely to prepare multi-metal composite plates, especially in hot rolling processes where there are problems such as inconsistent deformation, low interfacial bonding strength, and high-temperature safety hazards.
A continuous rolling equipment and method for multi-metal composite plates is adopted, including a heating module, a conveying module, a rolling module, an automatic identification and welding module, a steering module, a moving clamping module, and a transfer module. Through staged rolling and welding, a tight composite of four metal plates is achieved.
It improves production efficiency and safety, ensures the stability and high consistency of product performance, achieves synergistic integration of multiple properties, reduces material costs, and is suitable for the production of dissimilar metal composites and high-precision sheet metal.
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Figure CN120961601B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of metal composite plate preparation, and particularly relates to a multi-element metal composite plate continuous rolling equipment and method. BACKGROUND
[0002] In recent years, great achievements have been made in the fields of aviation and aerospace, national defense and military industry, transportation and equipment manufacturing in China, and the requirements for material performance have also been correspondingly improved to meet the ability to work under various different working conditions. The metal composite plate can greatly improve the performance of single metal material by firmly combining metals with different properties.
[0003] Currently, the preparation methods of metal composite plates mainly include explosion-rolling composite method, rolling composite method and casting-rolling composite method. Compared with the explosion-rolling composite method and the casting-rolling composite method, the rolling composite method has the advantages of high dimensional accuracy, uniform bonding, good continuity, high efficiency and energy saving. The rolling composite method can be divided into cold rolling and hot rolling. Compared with the cold rolling composite method, the composite plate prepared by the hot rolling composite method can alleviate the problem of thermal expansion difference and is more likely to achieve interfacial metallurgical bonding.
[0004] However, there are relatively few studies on the rolling of multi-element metal composite plates. For the rolling of four-layer metal composite plates, the four-layer metal plates are usually stacked together to form a billet, and then directly rolled in four layers at one pass to obtain a composite metal plate. However, this method is prone to problems such as deformation incoordination between the metal plates, low interfacial bonding strength, etc., which makes it difficult to effectively prepare multi-element metal composite plates. In the hot rolling process, the plate is continuously in a high temperature state due to heating treatment and rolling process, which poses a great safety hazard.
[0005] Therefore, it is of great significance to realize the continuous and safe preparation of multi-element metal composite plates with high quality. SUMMARY
[0006] The application provides a multi-element metal composite plate continuous rolling equipment and method to solve the above problems.
[0007] To achieve the above purpose, the application adopts the following technical scheme:
[0008] A multi-element metal composite plate continuous rolling equipment, comprising a heating module, a conveying module, a rolling module, an automatic identification and welding module, a reversing module, a movable clamping module and a transfer module. The heating module is used for heating the plate. The conveying module is used for feeding and transferring the plate. The rolling module is used for composite rolling of the plate. The automatic identification and welding module is used for welding the plate to form a billet. The reversing module is used for reversing the plate. The movable clamping module is used for clamping and moving the plate. The transfer module is used for transferring the plate between the heating module and the conveying module.
[0009] The mobile clamping module comprises a mobile clamping rack, four lifting hydraulic cylinders are arranged on the upper surface of the mobile clamping rack, a lifting table is fixedly connected to the upper ends of the four lifting hydraulic cylinders, two groups of driving assemblies are symmetrically arranged on the upper surface of the lifting table, the driving assembly comprises a sliding table motor, a sliding table worm is fixedly connected to the output shaft of the sliding table motor, the other end of the sliding table worm is rotatably connected with a fixed block, the fixed block is fixedly connected with the lifting table, a sliding table worm wheel is engagedly connected between the two sliding table worms, the sliding table worm wheel is fixedly connected with a sliding table gear through a fixed shaft, the fixed shaft is rotatably installed in a bearing seat, transverse carriages are fixedly arranged on the front and rear sides of the bearing seat, the transverse carriages are slidably installed on a cross beam, the cross beam is fixedly connected with the lifting table, two longitudinal carriages are fixedly arranged on the two transverse carriages, a rectangular frame is slidably arranged between the two longitudinal carriages, a sliding table rack engaged with the sliding table gear is arranged in the rectangular frame, a clamping jaw support is fixedly connected to the rear side of the rectangular frame, a clamping jaw motor is fixedly installed on the upper surface of the clamping jaw support, a clamping jaw gear is fixedly connected to the output end of the clamping jaw motor through the clamping jaw support, clamping jaw racks are engagedly connected to the left and right sides of the clamping jaw gear, the clamping jaw racks are fixedly installed on clamping jaws, and the clamping jaws are slidably installed on the clamping jaw support.
[0010] Further, anti-skid strips are arranged on the clamping surfaces of the clamping jaws.
[0011] Still further, the rolling module comprises a rolling motor, the output shaft of the rolling motor is connected with the input shaft of a gear box, the upper output shaft and the lower output shaft of the gear box are respectively connected with an upper roller and a lower roller, and the upper roller and the lower roller are both installed in a rolling mill rack.
[0012] Still further, the turning module comprises a turning worm gear box, lifting hydraulic cylinders are installed on the four corners of the lower surface of the turning worm gear box, the cylinder bodies of the lifting hydraulic cylinders are fixedly installed on the ground, a turning motor is fixedly installed on one side of the turning worm gear box, a turning worm is fixedly connected to the output shaft of the turning motor through the turning worm gear box, the turning worm is rotatably installed in the turning worm gear box, a turning worm wheel is engagedly connected with the turning worm, the turning worm wheel is rotatably installed in the turning worm gear box, a roller conveyor is fixedly connected to the upper surface of the turning worm wheel through a rotating shaft, and the roller conveyor is rotatably installed on the upper surface of the turning worm gear box.
[0013] Further, the heating module comprises a first heating furnace and a second heating furnace, support blocks are arranged in the first heating furnace and the second heating furnace at intervals, the conveying module comprises a first conveyor, a second conveyor, a third conveyor, a fourth conveyor and a fifth conveyor, the first conveyor, the second conveyor, the lower roller, the third conveyor, the steering module and the fifth conveyor are arranged in sequence from right to left on the same axis, the top of the conveying roller in the first conveyor, the second conveyor, the third conveyor, the steering module and the fifth conveyor is located on the same horizontal plane, and the top of the lower roller is higher than the top of the conveying roller in the second conveyor; the first conveyor, the second conveyor, the upper roller, the lower roller, the third conveyor, the roller conveyor and the fifth conveyor can rotate clockwise and counterclockwise, the first heating furnace is located behind the first conveyor, and the second heating furnace is located behind the fifth conveyor; the automatic identification and welding module is located behind the third conveyor, the fourth conveyor is located in front of the third conveyor, and the movable clamping module is located in front of the fourth conveyor.
[0014] Further, a plurality of transfer modules are installed on the first conveyor and the fifth conveyor, the transfer modules are located between adjacent conveying rollers, the transfer module comprises a lifting slide, the rear end of the lifting slide extends to the outside of the first conveyor or the fifth conveyor, at least two hydraulic telescopic cylinders are fixedly connected to the bottom surface of the lifting slide, the cylinder body of the hydraulic telescopic cylinder is fixedly installed on the rack of the first conveyor or the fifth conveyor, a first telescopic slide is slidably arranged on the lifting slide, driven sprockets are arranged on the front and rear sides in the first telescopic slide, a driving chain is arranged between the two driven sprockets, two supporting rods are fixedly arranged in the lifting slide, a transmission shaft is rotatably installed between the two supporting rods, a driving sprocket is installed on the transmission shaft, the driving sprocket is meshingly connected with the upper part of the driving chain, the lower part of the driving chain is fixedly connected with a positioning block, the positioning block is fixedly connected with the lifting slide, a first sliding groove for the transmission shaft to slide is formed in the side wall of the first telescopic slide, a second sliding groove for the supporting rods and the positioning block to slide is formed in the bottom of the first telescopic slide, the adjacent transmission shafts are connected through a shaft coupling, one of the transmission shafts at the end is fixedly connected with the output shaft of a transfer motor, the transfer motor is fixed on the adjacent lifting slide, a second telescopic slide is slidably arranged on the first telescopic slide, a connecting block is fixedly connected to the second telescopic slide, the connecting block is fixedly connected with the driving chain, the first telescopic slide and the second telescopic slide slide through the movement of the driving chain, when the hydraulic telescopic cylinder is in the retracted state, the top of the second telescopic slide is lower than the top of the conveying roller in the first conveyor, an opening for the telescopic slide to move is formed in the rack of the first conveyor and the fifth conveyor, the second telescopic slide is arranged at intervals with the supporting blocks in the first heating furnace and the second heating furnace.
[0015] A continuous rolling method of a multi-metal composite plate, comprising the following steps:
[0016] S1, one-pass rolling blank heating: placing a one-pass rolling blank obtained by assembling a second layer of metal plate and a third layer of metal plate on a first conveyor, and feeding the one-pass rolling blank into a first heating furnace through a transfer module on the first conveyor for heating, and after the heating is completed, taking out the one-pass rolling blank through the transfer module and placing it on the first conveyor;
[0017] S2, one-pass rolling composite: feeding the heated one-pass rolling blank into a rolling module through the first conveyor and a second conveyor for first-pass rolling composite to obtain a one-pass rolling metal composite plate;
[0018] S3, welding group blanks: the one-pass rolling metal composite plate is conveyed to the third conveyor, the polished first layer metal plate and the fourth layer metal plate are placed on the fourth conveyor, the fourth layer metal plate is welded above the third layer metal plate and the first layer metal plate is welded below the second layer metal plate by cooperation of the automatic identification welding module and the movable clamping module, and the upper and lower welds are left, to obtain the two-pass rolling blank;
[0019] S4, reversing: the two-pass rolling blank is conveyed to the reversing module, the reversing worm gear box is lifted to be higher than the third conveyor and the fifth conveyor by the lifting hydraulic cylinder, the reversing motor drives the reversing worm to drive the reversing worm gear to rotate, the 180° reversing of the roller conveyor is realized, so that the two-pass rolling blank is rotated by 180°, and then the reversing worm gear box is lowered to the initial position by the lifting hydraulic cylinder, and the reversing of the two-pass rolling blank is completed;
[0020] S5, two-pass pre-rolling heating: the two-pass rolling blank is conveyed to the fifth conveyor by the reversing module, the two-pass rolling blank is sent into the No. 2 heating furnace for heating by the transfer module on the fifth conveyor, and after heating is completed, the two-pass rolling blank is taken out by the transfer module on the fifth conveyor and placed on the fifth conveyor;
[0021] S6, two-pass rolling composite: the heated two-pass rolling blank is sent into the rolling module for two-pass rolling composite by the fifth conveyor, the reversing module and the third conveyor, to obtain the final multi-metal composite plate.
[0022] Compared with the prior art, the present application has the following advantages:
[0023] 1. The present application uses a movable clamping module and an automatic identification welding module to complete automatic assembly in a high temperature environment, improves the self-operation rate of dangerous procedures, effectively reduces the risk of high temperature burns and mechanical trauma accidents, and also ensures the high consistency of process parameters, further ensures the stability of product performance, greatly improves production efficiency and fundamentally improves production safety, providing a new technical solution for large-scale industrial production of metal composite plates.
[0024] 2、The traditional multi-element metal rolling composite process is decomposed into two optimization stages: the first stage realizes the rolling composite of the second layer metal plate and the third layer metal plate, and the second stage completes the rolling composite of the first layer metal plate, the fourth layer metal plate and a one-pass rolling composite plate. This process changes the common two-layer heterogeneous metal rolling composite into a four-layer heterogeneous metal rolling composite, and tightly composites four different performance metal materials into one. It skillfully avoids the inherent defects of single material, fully integrates the advantages of each layer material, can accurately realize the synergistic fusion of "strength, corrosion resistance, heat conduction, weight reduction" and other multi-element performance, not only can achieve the perfect balance of strength and light weight, but also can significantly reduce the material cost while ensuring excellent corrosion resistance, showing strong performance adaptability and economic practicality.
[0025] 3、The second layer metal plate and the third layer metal plate are rolled first, so that the second layer metal plate and the third layer metal plate can be fully deformed and form a tight metallurgical bond, providing stable support for the subsequent outer layer. The required rolling force can be reduced, and the single rolling load can be reduced. At the same time, the rolling parameters such as temperature and reduction can be adjusted to adapt to the deformation requirements of different materials in stages. The process of rolling the second layer metal plate and the third layer metal plate first and then rolling the first layer metal plate and the fourth layer metal plate takes into account the bonding strength, deformation control and production efficiency, and is especially suitable for heterogeneous metal composite or high-precision plate production.
[0026] 4、The present application realizes the modular continuous production from multi-layer single metal plate to multi-element metal composite plate. Through optimizing the production line layout, two continuous rolling is realized in the same production line, and the production efficiency is improved. Continuous production not only shortens the process flow, reduces the energy consumption and material loss of intermediate links, but also ensures the product qualification rate, and opens up a new way for the development of higher performance metal composite materials. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structural schematic diagram of the present application;
[0028] Figure 2 is a structural schematic diagram of the mobile clamping module of the present application;
[0029] Figure 3 is a connection schematic diagram of the rectangular frame and the lifting platform of the present application;
[0030] Figure 4 is a connection schematic diagram of the clamping jaw support and the clamping jaw of the present application;
[0031] Figure 5 is a structural schematic diagram of the rolling module of the present application;
[0032] Figure 6 is a structural schematic diagram of the turning module of the present application;
[0033] Figure 7 is a plan layout of the present application;
[0034] Figure 8 is a schematic diagram of installation of the first heating furnace and the supporting block of the present application;
[0035] Figure 9 is a schematic diagram of installation of the transfer module of the present application;
[0036] Figure 10 is a sectional view of the transfer module of the present application;
[0037] Figure 11 is a rolling process diagram of the present application;
[0038] Figure 12 is a schematic diagram of structure of the two-pass rolling blank of the present application;
[0039] In the figure, it comprises a heating module 1, a conveying module 2, a rolling module 3, an automatic identification and welding module 4, a turning module 5, a movable clamping module 6, a transfer module 7, a first heating furnace 101, a second heating furnace 102, a supporting block 103, a first conveyor 201, a second conveyor 202, a third conveyor 203, a fourth conveyor 204, a fifth conveyor 205, a rolling motor 301, a gear box 302, an upper roller 303, a lower roller 304, a rolling mill stand 305, a turning worm gear box 501, a lifting hydraulic cylinder 502, a turning motor 503, a turning worm 504, a turning worm wheel 505, a rotating shaft 506, a roller conveyor 507, a movable clamping stand 601, a lifting hydraulic cylinder 602, a lifting platform 603, a sliding table motor 604, a sliding table worm 605, a fixed block 606, a sliding table worm wheel 607, a fixed shaft 608, a sliding table gear 609, a transverse sliding stand 610, a cross beam 611, a longitudinal sliding stand 612, a rectangular frame 613, a sliding table rack 614, a clamping jaw support 615, a clamping jaw motor 616, a clamping jaw gear 617, a clamping jaw rack 618, a clamping jaw 619, a lifting slide 701, a hydraulic telescopic cylinder 702, a primary telescopic slide 703, a driven sprocket 704, a driving chain 705, a transmission shaft 706, a driving sprocket 707, a positioning block 708, a first sliding groove 709, a second sliding groove 710, a transfer motor 711, a secondary telescopic slide 712, a connecting block 713, a supporting rod 714, a one-pass rolling blank 801, a one-pass rolling metal composite plate 802, a two-pass rolling blank 803, a multi-element metal composite plate 804, a first layer metal plate 8031, a lower layer weld 8032, a second layer metal plate 8033, a third layer metal plate 8034, an upper layer weld 8035, a fourth layer metal plate 8036. DETAILED DESCRIPTION
[0040] In order to further illustrate the technical scheme of the present application, the present application is further described below through examples.
[0041] As shown in Figures 1 to 12 A multi-metal composite plate continuous rolling equipment, comprising a heating module 1, a conveying module 2, a rolling module 3, an automatic identification welding module 4, a reversing module 5, a movable clamping module 6 and a transfer module 7, the heating module 1 is used for heating the plate, the conveying module 2 is used for feeding and transferring the plate, the rolling module 3 is used for composite rolling of the plate, the automatic identification welding module 4 is used for welding the plate, the reversing module 5 is used for reversing the plate, the movable clamping module 6 is used for clamping and moving the plate, and the transfer module 7 is used for transferring the plate between the heating module 1 and the conveying module 2.
[0042] The mobile clamping module 6 comprises a mobile clamping rack 601, four lifting hydraulic cylinders 602 are arranged on the upper surface of the mobile clamping rack 601, a lifting platform 603 is fixedly connected to the upper ends of the four lifting hydraulic cylinders 602, two groups of driving assemblies are symmetrically arranged on the upper surface of the lifting platform 603, the driving assembly comprises a sliding table motor 604, a sliding table worm 605 is fixedly connected to the output shaft of the sliding table motor 604, the other end of the sliding table worm 605 is rotatably connected with a fixed block 606, the fixed block 606 is fixedly connected with the lifting platform 603, a sliding table worm wheel 607 is engagedly connected between the two sliding table worms 605, the sliding table worm wheel 607 is fixedly connected with a sliding table gear 609 through a fixed shaft 608, the fixed shaft 608 is rotatably installed in a bearing seat, transverse carriages 610 are fixedly arranged on the front and rear sides of the bearing seat, the transverse carriages 610 are slidingly installed on a cross beam 611, the cross beam 611 is fixedly connected with the lifting platform 603, two longitudinal carriages 612 are fixedly arranged on the two transverse carriages 610, a rectangular frame 613 is slidingly arranged between the two longitudinal carriages 612, a sliding table rack 614 engaged with the sliding table gear 609 is arranged in the rectangular frame 613, the lifting hydraulic cylinders 602 control the up-and-down displacement of the lifting platform 603, when the two sliding table motors 604 operate in the same direction and in the opposite direction, the two sliding table worms 605 rotate in the same direction, so that the sliding table worm wheel 607 and the sliding table gear 609 only move without rotating, the transverse carriages 610 slide on the cross beam 611, when the two sliding table motors 604 operate in the same direction or in the opposite direction, the two sliding table worms 605 rotate in the opposite direction, so that the sliding table worm wheel 607 and the sliding table gear 609 only rotate without moving, the transverse carriages 610 are fixed, the rectangular frame 613 slides along the longitudinal carriages 612, a clamping jaw support 615 is fixedly connected to the rear side of the rectangular frame 613, a clamping jaw motor 616 is fixedly installed on the upper surface of the clamping jaw support 615, a clamping jaw gear 617 is fixedly connected to the output end of the clamping jaw motor 616 through the clamping jaw support 615, clamping jaw racks 618 are engagedly connected to the left and right sides of the clamping jaw gear 617, the clamping jaw racks 618 are fixedly installed on clamping jaws 619, the clamping jaws 619 are slidingly installed on the clamping jaw support 615, anti-skid strips are arranged on the clamping surfaces of the clamping jaws 619.
[0043] The rolling module 3 comprises a rolling motor 301, the output shaft of the rolling motor 301 is connected with the input shaft of a gear box 302, the upper output shaft and the lower output shaft of the gear box 302 are respectively connected with an upper roller 303 and a lower roller 304, the upper roller 303 and the lower roller 304 are both installed in a rolling mill rack 305.
[0044] The turning module 5 comprises a turning worm wheel box 501, lifting hydraulic cylinders 502 are fixedly installed on four corners of the lower surface of the turning worm wheel box 501, the cylinder body of the lifting hydraulic cylinders 502 is fixedly installed on the ground, a turning motor 503 is fixedly installed on one side of the turning worm wheel box 501, the output shaft of the turning motor 503 is fixedly connected with a turning worm 504 through the turning worm wheel box 501, the turning worm 504 is rotatably installed in the turning worm wheel box 501, the turning worm 504 is meshingly connected with a turning worm wheel 505, the turning worm wheel 505 is rotatably installed in the turning worm wheel box 501, the upper surface of the turning worm wheel 505 is fixedly connected with a roller conveyor 507 through a rotating shaft 506, and the roller conveyor 507 is rotatably installed on the upper surface of the turning worm wheel box 501.
[0045] The heating module 1 comprises a first heating furnace 101 and a second heating furnace 102, support blocks 103 are arranged at intervals in the first heating furnace 101 and the second heating furnace 102, the conveying module 2 comprises a first conveyor 201, a second conveyor 202, a third conveyor 203, a fourth conveyor 204 and a fifth conveyor 205, the first conveyor 201, the second conveyor 202, the lower roller 304, the third conveyor 203, the turning module 5 and the fifth conveyor 205 are arranged in sequence from right to left on the same axis, the roller top of the conveying rollers in the first conveyor 201, the second conveyor 202, the third conveyor 203, the turning module 5 and the fifth conveyor 205 is located on the same horizontal plane, and the roller top of the lower roller 304 is higher than the roller top of the conveying rollers in the second conveyor 202; the first conveyor 201, the second conveyor 202, the upper roller 303, the lower roller 304, the third conveyor 203, the roller conveyor 507 and the fifth conveyor 205 can rotate clockwise and counterclockwise, the first heating furnace 101 is located behind the first conveyor 201, the second heating furnace 102 is located behind the fifth conveyor 205; the automatic identification and welding module 4 is located behind the third conveyor 203, the fourth conveyor 204 is located in front of the third conveyor 203, and the movable clamping module 6 is located in front of the fourth conveyor 204.
[0046] A plurality of transfer modules 7 are installed on the first conveyor 201 and the fifth conveyor 205, and are located between adjacent conveying rollers, and each transfer module 7 comprises a lifting slide 701, the rear end of which extends to the outside of the first conveyor 201 or the fifth conveyor 205, at least two hydraulic telescopic cylinders 702 are fixedly connected to the bottom surface of the lifting slide 701, the cylinder body of the hydraulic telescopic cylinder 702 is fixedly installed on the rack of the first conveyor 201 or the fifth conveyor 205, a first telescopic slide 703 is slidingly arranged on the lifting slide 701, driven sprockets 704 are arranged on the front and rear sides inside the first telescopic slide 703, a driving chain 705 is arranged between the two driven sprockets 704, two support rods 714 are fixedly arranged inside the lifting slide 701, a transmission shaft 706 is rotatably installed between the two support rods 714, a driving sprocket 707 is installed on the transmission shaft 706 and is meshingly connected with the upper part of the driving chain 705, a positioning block 708 is fixedly connected to the lower part of the driving chain 705 and is fixedly connected with the lifting slide 701, a first sliding groove 709 for the sliding of the transmission shaft 706 is formed in the side wall of the first telescopic slide 703, a second sliding groove 710 for the sliding of the support rod 714 and the positioning block 708 is formed in the bottom of the first telescopic slide 703, the adjacent transmission shafts 706 are connected through a shaft coupling, one of the transmission shafts 706 at the end is fixedly connected with the output shaft of a transfer motor 711, the transfer motor 711 is fixed on the adjacent lifting slide 701, a second telescopic slide 712 is slidingly arranged on the first telescopic slide 703, a connecting block 713 is fixedly connected to the second telescopic slide 712 and is fixedly connected with the driving chain 705, the first telescopic slide 703 and the second telescopic slide 712 are driven to slide by the movement of the driving chain 705, when the hydraulic telescopic cylinder 702 is in the retracted state, the top of the second telescopic slide 712 is lower than the roller top of the conveying roller in the first conveyor 201, an opening for the movement of the telescopic slide is formed in the rack of the first conveyor 201 and the fifth conveyor 205, and the second telescopic slide 712 is arranged in a spaced manner with the support block 103 inside the first heating furnace 101 and the second heating furnace 102.
[0047] A method for continuously rolling a multi-metal composite plate, comprising the following steps:
[0048] S1, one-pass rolling blank heating: place the one-pass rolling blank 801 obtained by stacking the second metal plate 8033 and the third metal plate 8034 into the first conveying machine 201, and send the one-pass rolling blank 801 into the No. 1 heating furnace 101 through the transfer module 7 on the first conveying machine 201 for heating. After heating is completed, take out the one-pass rolling blank 801 through the transfer module 7 and place it on the first conveying machine 201;
[0049] S2, one-pass rolling composite: send the heated one-pass rolling blank 801 into the rolling module 3 through the first conveying machine 201 and the second conveying machine 202 for first-pass rolling composite to obtain the one-pass rolling metal composite plate 802;
[0050] S3, welding stacking: convey the one-pass rolling metal composite plate 802 to the third conveying machine 203, place the polished first metal plate 8031 and the fourth metal plate 8036 on the fourth conveying machine 204, and weld the fourth metal plate 8036 above the third metal plate 8034 and the first metal plate 8031 below the second metal plate 8033 through the cooperation of the automatic identification welding module 4 and the movable clamping module 6, leaving the upper weld 8035 and the lower weld 8032, to obtain the two-pass rolling blank 803;
[0051] S4, reversing: convey the two-pass rolling blank 803 to the reversing module 5, lift the reversing worm gear box 501 to be higher than the third conveying machine 203 and the fifth conveying machine 205 through the lifting hydraulic cylinder 502, drive the reversing worm 504 to rotate the reversing worm gear 505 through the reversing motor 503, realize the 180° reversing of the roller conveyor 507, so as to rotate the two-pass rolling blank 803 by 180°, and then lower the reversing worm gear box 501 to the initial position through the lifting hydraulic cylinder 502, thereby completing the reversing of the two-pass rolling blank 803;
[0052] S5, two-pass pre-rolling heating: convey the two-pass rolling blank 803 to the fifth conveying machine 205 through the reversing module 5, send the two-pass rolling blank 803 into the No. 2 heating furnace 102 through the transfer module 7 on the fifth conveying machine 205 for heating, and take out the two-pass rolling blank 803 through the transfer module 7 on the fifth conveying machine 205 after heating is completed, and place it on the fifth conveying machine 205;
[0053] S6, two-pass rolling composite: send the heated two-pass rolling blank 803 into the rolling module 3 through the fifth conveying machine 205, the reversing module 5 and the third conveying machine 203 for two-pass rolling composite to obtain the final multi-element metal composite plate 804.
[0054] The foregoing merely illustrates the principles of the application and applies only to the particular cases described and illustrated herein. It will be apparent to those skilled in the art that the application can be practiced with modifications and alterations numerous and numerous combinations of the above-described elements and components and in many different embodiments. Accordingly, the application seeks and employs to incorporate all such variations and alterations and combinations thereof as come within the scope of the following claims and equivalents thereof.
[0055] Furthermore, it should be understood that although the description has been set forth in the context of implementations, the present application is not only limited to the implementations described and illustrated, and the description is only for the purpose of clarity and an enabling disclosure, those skilled in the art will recognize that the description can be used as a basis for designing or modifying other processes and structures for carrying out the present application, which, although not explicitly described and illustrated, are in keeping with the spirit and scope of the present application.
Claims
1. A continuous rolling mill for multi-metal composite plates, characterized in that: The utility model relates to a kind of plate production line, including heating module (1), conveying module (2), rolling module (3), automatic identification welding module (4), steering module (5), movable clamping module (6) and transfer module (7), the heating module (1) is used to heat plate, the conveying module (2) is used to carry out the feeding and transfer of plate, the rolling module (3) is used to carry out the composite rolling of plate, the automatic identification welding module (4) is used to carry out the welding of plate group, the steering module (5) is used to carry out the reversing of plate, the movable clamping module (6) is used to carry out the clamping and movement of plate, the transfer module (7) is used to realize the transfer between heating module (1) and conveying module (2) of plate; The movable clamping module (6) includes a movable clamping rack (601), four lifting hydraulic cylinders (602) are provided on the upper surface of the movable clamping rack (601), a lifting platform (603) is fixedly connected at the upper ends of the four lifting hydraulic cylinders (602), two groups of drive assemblies are symmetrically provided on the upper surface of the lifting platform (603), the drive assembly includes a slide motor (604), a slide worm (605) is fixedly connected to the output shaft of the slide motor (604), the other end of the slide worm (605) is rotatably connected with a fixed block (606), the fixed block (606) is fixedly connected with the lifting platform (603), a slide worm wheel (607) is meshingly connected between the two slide worms (605), the slide worm wheel (607) is fixedly connected with a slide gear (609) through a fixed shaft (608), the fixed shaft (608) is rotatably installed in a bearing seat, transverse carriages (610) are fixedly provided on the front and rear sides of the bearing seat, the transverse carriages (610) are slidingly installed on a cross beam (611), the cross beam (611) is fixedly connected with the lifting platform (603), two longitudinal carriages (612) are fixedly provided on the two transverse carriages (610), a rectangular frame (613) is slidingly provided between the two longitudinal carriages (612), a slide rack (614) meshingly engaged with the slide gear (609) is provided in the rectangular frame (613), a clamping jaw support (615) is fixedly connected to the rear side of the rectangular frame (613), a clamping jaw motor (616) is fixedly installed on the upper surface of the clamping jaw support (615), a clamping jaw gear (617) is fixedly connected to the output end of the clamping jaw motor (616) through the clamping jaw support (615), clamping jaw racks (618) are meshingly connected on the left and right sides of the clamping jaw gear (617), the clamping jaw racks (618) are fixedly installed on clamping jaws (619), the clamping jaws (619) are slidingly installed on the clamping jaw support (615); The heating module (1) comprises a first heating furnace (101) and a second heating furnace (102), support blocks (103) are arranged at intervals in the first heating furnace (101) and the second heating furnace (102), the conveying module (2) comprises a first conveyor (201), a second conveyor (202), a third conveyor (203), a fourth conveyor (204) and a fifth conveyor (205), and the first conveyor (201), the second conveyor (202), a lower roller (304), the third conveyor (203), a turning module (5) and the fifth conveyor (205) are sequentially arranged from right to left on the same axis. A plurality of transfer modules (7) are installed on the first conveyor (201) and the fifth conveyor (205), the transfer modules (7) are located between adjacent conveying rollers, the transfer module (7) comprises a lifting slide (701), the rear end of the lifting slide (701) extends to the outside of the first conveyor (201) or the fifth conveyor (205), at least two hydraulic telescopic cylinders (702) are fixedly connected to the bottom surface of the lifting slide (701), the cylinder body of the hydraulic telescopic cylinder (702) is fixedly installed on the rack of the first conveyor (201) or the fifth conveyor (205), a first telescopic slide (703) is slidably arranged on the lifting slide (701), driven sprockets (704) are arranged on the front and rear sides in the first telescopic slide (703), a driving chain (705) is arranged between the two driven sprockets (704), two support rods (714) are fixedly arranged in the lifting slide (701), a transmission shaft (706) is rotatably installed between the two support rods (714), a driving sprocket (707) is installed on the transmission shaft (706), the driving sprocket (707) is meshingly connected with the upper part of the driving chain (705), a positioning block (708) is fixedly connected to the lower part of the driving chain (705), and the positioning block (708) is fixedly connected with the lifting slide (701); a first sliding groove (709) for sliding of the transmission shaft (706) is formed in the side wall of the first telescopic slide (703), a second sliding groove (710) for sliding of the support rod (714) and the positioning block (708) is formed in the bottom of the first telescopic slide (703), the adjacent transmission shafts (706) are connected through a shaft coupling, one of the transmission shafts (706) at the end is fixedly connected with the output shaft of a transfer motor (711), the transfer motor (711) is fixed on the adjacent lifting slide (701), a second telescopic slide (712) is slidably arranged on the first telescopic slide (703), a connecting block (713) is fixedly connected to the second telescopic slide (712), and the connecting block (713) is fixedly connected with the driving chain (705); the first telescopic slide (703) and the second telescopic slide (712) are driven to slide by movement of the driving chain (705); when the hydraulic telescopic cylinder (702) is in the retracted state, the top of the second telescopic slide (712) is lower than the roller top of the conveying roller in the first conveyor (201), an opening for movement of the telescopic slide is formed in the rack of the first conveyor (201) and the fifth conveyor (205), and the second telescopic slide (712) is arranged in a spaced mode with the support block (103) in the first heating furnace (101) and the second heating furnace (102).
2. The apparatus according to claim 1, wherein: Anti-skid strips are arranged on the clamping surfaces of the clamping claws (619).
3. The apparatus according to claim 1, wherein: The rolling module (3) comprises a rolling motor (301), an output shaft of the rolling motor (301) is connected with an input shaft of a gear box (302), upper and lower output shafts of the gear box (302) are connected with an upper roller (303) and a lower roller (304) respectively, and the upper roller (303) and the lower roller (304) are both installed in a rolling mill stand (305).
4. The apparatus according to claim 3, wherein: The turning module (5) comprises a turning worm gear box (501), a lifting hydraulic cylinder (502) is installed on each of four corners of a lower surface of the turning worm gear box (501), a cylinder body of the lifting hydraulic cylinder (502) is fixedly installed on the ground, a turning motor (503) is fixedly installed on one side of the turning worm gear box (501), an output shaft of the turning motor (503) is fixedly connected with a turning worm (504) penetrating through the turning worm gear box (501), the turning worm (504) is rotatably installed in the turning worm gear box (501), the turning worm (504) is in meshing connection with a turning worm wheel (505), the turning worm wheel (505) is rotatably installed in the turning worm gear box (501), an upper surface of the turning worm wheel (505) is fixedly connected with a roller conveyor (507) through a rotating shaft (506), and the roller conveyor (507) is rotatably installed on an upper surface of the turning worm gear box (501).
5. A multi-metal composite plate continuous rolling apparatus according to claim 4, characterized in that: Roller tops of conveying rollers in the first conveyor (201), the second conveyor (202), the third conveyor (203), the turning module (5) and the fifth conveyor (205) are located on the same horizontal plane, a roller top of the lower roller (304) is higher than a roller top of a conveying roller in the second conveyor (202); the first conveyor (201), the second conveyor (202), the upper roller (303), the lower roller (304), the third conveyor (203), the roller conveyor (507) and the fifth conveyor (205) can all rotate clockwise and counterclockwise, the first heating furnace (101) is located behind the first conveyor (201), the second heating furnace (102) is located behind the fifth conveyor (205), the automatic identification welding module (4) is located behind the third conveyor (203), the fourth conveyor (204) is located in front of the third conveyor (203), and the movable clamping module (6) is located in front of the fourth conveyor (204).
6. A method of continuously rolling a multi-metal clad plate, characterized by: The multi-metal composite plate continuous rolling equipment of claim 5 comprises the following steps: S1, one-pass rolling blank heating: placing a one-pass rolling blank (801) obtained by assembling a second metal plate (8033) and a third metal plate (8034) on the first conveyor (201), and feeding the one-pass rolling blank (801) into the first heating furnace (101) through the transfer module (7) on the first conveyor (201) for heating; S2, one-pass rolling composite: the heated one-pass rolling blank (801) is sent into the rolling module (3) through the first conveyor (201) and the second conveyor (202) for one-pass rolling composite, to obtain a one-pass rolling metal composite plate (802); S3, welding group blank: the one-pass rolling metal composite plate (802) is conveyed to the third conveyor (203), the polished first layer metal plate (8031) and the fourth layer metal plate (8036) are placed on the fourth conveyor (204), the fourth layer metal plate (8036) is welded above the third layer metal plate (8034) and the first layer metal plate (8031) is welded below the second layer metal plate (8033) through the cooperation of the automatic identification welding module (4) and the movable clamping module (6), leaving the upper weld (8035) and the lower weld (8032), to obtain a two-pass rolling blank (803); S4, reversing: the two-pass rolling blank (803) is conveyed to the reversing module (5), the reversing worm gear box (501) is lifted to be higher than the third conveyor (203) and the fifth conveyor (205) through the lifting hydraulic cylinder (502), the reversing motor (503) drives the reversing worm (504) to drive the reversing worm gear (505) to rotate, realizing the 180° reversing of the roller conveyor (507), so that the two-pass rolling blank (803) is rotated by 180°, then the reversing worm gear box (501) is lowered to the initial position through the lifting hydraulic cylinder (502), thereby completing the reversing of the two-pass rolling blank (803); S5, two-pass rolling preheating: the two-pass rolling blank (803) is conveyed to the fifth conveyor (205) through the reversing module (5), the two-pass rolling blank (803) is sent into the No. 2 heating furnace (102) for heating through the transfer module (7) on the fifth conveyor (205), and after heating is completed, the two-pass rolling blank (803) is taken out through the transfer module (7) on the fifth conveyor (205) and placed on the fifth conveyor (205); S6, two-pass rolling composite: the heated two-pass rolling blank (803) is sent into the rolling module (3) through the fifth conveyor (205), the reversing module (5) and the third conveyor (203) for two-pass rolling composite, to obtain the final multi-metal composite plate (804).
Citation Information
Patent Citations
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