Full-automatic wire feeding, bending and discharging integrated device

Abstract

The invention discloses a full-automatic wire feeding, bending and discharging integrated device which comprises a rotating disc mechanism provided with an upper die and a lower die, at least one wire feeding station arranged on the periphery of the rotating disc mechanism, at least one bending and cutting station arranged on the periphery of the rotating disc mechanism and a discharging station arranged on the periphery of the rotating disc mechanism. The rotating disc mechanism is used for rotating workpieces to all the stations, the wire feeding station is used for feeding copper wires into a mold, the bending and cutting station is used for bending and cutting leads on the workpieces, and the discharging station is used for discharging the machined workpieces. According to the integrated device, the wire feeding, bending and discharging functions are integrated, the working efficiency is improved, and the product quality is improved.

Description

Technical Field

[0001] This invention relates to the field of automated production equipment technology, and in particular to a fully automated integrated device for wire feeding, bending and unloading. Background Technology

[0002] Coils are commonly used in wireless charging receivers, with products including mobile phones, watches, automobiles, and headphones. With the development of communication technology, the requirements for product performance and appearance are becoming increasingly stringent. Existing coil production equipment can only complete the coil body winding. For example, Chinese invention patent CN119340102B discloses a "Self-adhesive Coil Winding Device with Outward-Folding Leads," which can achieve winding and initial bending, but the coil still requires secondary bending and cutting. Existing technology relies on manual operation for secondary bending and cutting, resulting in poor processing accuracy. Material handling also requires manual handling, which easily damages the coil, leading to low production efficiency. Therefore, a new technical solution is urgently needed to solve at least one of the above technical problems. Summary of the Invention

[0003] In view of the above shortcomings, the purpose of this invention is to provide a fully automatic wire feeding, bending and unloading integrated device that integrates wire feeding, bending and unloading functions, thereby improving work efficiency and product quality.

[0004] To achieve the above-mentioned technical objectives and meet the above-mentioned technical requirements, the technical solution adopted by the present invention is as follows: A fully automatic wire feeding, bending, and unloading integrated device, characterized in that it includes: A turntable mechanism with an upper and lower mold is used to rotate the workpiece to various workstations; At least one wire feeding station is located on the periphery of the turntable mechanism for feeding copper wire into the mold; At least one bending and cutting station is provided on the periphery of the turntable mechanism for bending and cutting the lead wires on the workpiece; The unloading station, located around the turntable mechanism, is used to unload the processed workpieces.

[0005] As a preferred technical solution, the turntable mechanism includes a station rotation assembly, at least one rotation drive assembly disposed on the main body, at least one lifting drive device with a lifting output end, at least one upper mold rotation assembly disposed on the lifting connecting seat, and at least one lower mold rotation assembly disposed on the turntable. The station rotation assembly includes a station rotation device with a rotating end, a turntable detachably disposed on the rotating end, and a main body disposed on the turntable. The rotation drive assembly has at least one drive shaft. The lifting drive device is detachably disposed on the main body. The lifting output end is detachably disposed on a lifting connecting seat. The upper mold rotation assembly is used to rotate the upper mold. The upper mold rotation assembly has an upper main shaft that is rotatably inserted into the lifting connecting seat. The lower mold rotation assembly is used to rotate the lower mold. The lower mold rotation assembly has a lower main shaft that is rotatably inserted into the turntable. The drive shaft passes through the turntable. The rotation drive assembly is used to drive the upper and lower main shafts to rotate.

[0006] As a preferred technical solution, the wire feeding station includes a wire feeding base, a wire feeding X-axis moving device with a wire feeding X-axis slider detachably mounted on the wire feeding base, a wire feeding Z-axis moving device with a wire feeding Z-axis slider, a wire feeding bracket detachably mounted on the wire feeding Z-axis moving device, a wire feeding Y-axis moving device with a wire feeding Y-axis slider detachably mounted on the wire feeding bracket, a wire feeding plate detachably mounted on the wire feeding Y-axis slider, a wire feeding rod detachably mounted on the wire feeding plate, a wire feeding ceramic eye detachably mounted on the wire feeding rod, at least one wire feeding guide wheel rotatably mounted on the wire feeding rod, a wire clamp X-axis driving cylinder detachably mounted on the wire feeding plate, a wire clamp Y-axis driving cylinder detachably mounted on the output end of the wire feeding X-axis driving cylinder, and a wire clamp cylinder with a wire clamp detachably mounted on the output end of the wire clamp Y-axis driving cylinder. The wire feeding X-axis slider and the wire feeding Z-axis slider are detachably connected.

[0007] As a preferred technical solution, the bending and cutting station includes a bending and cutting gantry frame and at least one bending and cutting mechanism. The bending and cutting mechanism includes a bending base, a bending X-axis moving device with a bending X-axis slider detachably mounted on the bending base, a bending Z-axis moving device with a bending Z-axis slider, a bending bracket detachably mounted on the bending Z-axis moving device, a bending Y-axis moving device with a bending Y-axis slider detachably mounted on the bending bracket, a bending support seat detachably mounted on the bending Y-axis slider, and a bending support seat detachably mounted on the bending support seat. The bending clamp includes a bending rotary clamping cylinder, a pressure block X-axis drive cylinder detachably mounted on the bending gantry, a first support plate detachably mounted on the output end of the pressure block X-axis drive cylinder, a pressure block Y-axis drive cylinder detachably mounted on the first support plate, a pressure block Z-axis drive cylinder detachably mounted on the output end of the pressure block Y-axis drive cylinder, a heating element detachably mounted on the output end of the pressure block Z-axis drive cylinder, a pressure plate detachably mounted on the output end of the pressure block Z-axis drive cylinder, and a lower pressure block mounted on the pressure plate. The bending X-axis slider and the bending Z-axis slider are detachably connected.

[0008] As a preferred technical solution, the unloading station includes at least one rotary unloading mechanism and one gantry unloading mechanism; The rotary unloading mechanism includes a rotary unloading support base, a rotary unloading Z-axis moving device with a rotary unloading Z-axis slider detachably mounted on the rotary unloading support base, a rotary unloading connecting base detachably mounted on the rotary unloading Z-axis slider, a first rotary unloading device detachably mounted on the rotary unloading connecting base, a second support plate vertically and detachably mounted on the first rotary unloading device, a second rotary unloading device detachably mounted on one vertical side of the second support plate, a third support plate vertically and detachably mounted on the second rotary unloading device, and a rotary unloading adsorption base for adsorbing workpieces detachably mounted on the third support plate.

[0009] As a preferred technical solution, the gantry unloading mechanism includes an unloading gantry frame, a gantry unloading Y-axis moving device with a gantry unloading slider detachably mounted on the top of the unloading gantry frame, a gantry unloading connecting seat detachably mounted on the gantry unloading slider, a gantry unloading X-axis moving device with a gantry unloading X-axis slider detachably mounted on the gantry unloading connecting seat, a gantry unloading adsorption module detachably mounted on the gantry unloading X-axis slider, an unloading flow line, and a hopper detachably mounted on the unloading flow line.

[0010] As a preferred technical solution, a cooling mechanism is provided around the unloading flow line. The cooling mechanism includes a cooling support rod, a cooling connecting seat detachably disposed on the cooling support rod, a cooling Y-axis drive cylinder detachably disposed on the cooling connecting seat, a cooling support detachably disposed on the output end of the cooling Y-axis drive cylinder, a cooling Z-axis drive cylinder detachably disposed on the cooling support, a cooling connecting frame detachably disposed on the cooling Z-axis drive cylinder, and a cooling component detachably disposed on the cooling connecting frame.

[0011] As a preferred technical solution, the turntable mechanism is provided with at least one preheating mechanism. The preheating mechanism includes a preheating base, a preheating extension cylinder detachably disposed on the preheating base, a preheating connection seat detachably disposed on the output end of the preheating extension cylinder, and a preheating component detachably disposed on the preheating connection seat.

[0012] As a preferred technical solution, a waste wire collection mechanism is detachably provided on one side of the bending base for collecting waste wire after cutting.

[0013] As a preferred technical solution, the waste wire collection mechanism includes a fourth support plate detachably disposed on the bending base, a waste wire collection funnel detachably disposed on the fourth support plate, a support plate detachably disposed on the bending base, and a waste wire collection box mounted on the support plate, wherein the waste wire collection box is located below the waste wire collection funnel.

[0014] Compared with traditional technical solutions, the beneficial effects of the present invention are: 1) The fully automatic wire feeding, bending and unloading integrated device integrates wire feeding, bending and unloading functions, improving work efficiency and product quality; 2) The lifting drive device drives the upper and lower molds to close, the station rotation device can drive the body base to rotate, and rotate the upper workpiece to each station. The rotation drive component can drive the upper spindle and the lower spindle to rotate at the same time, so as to realize the independent rotation of the upper mold and the lower mold, improve work efficiency and save installation space. 3) The copper wire passes through the wire feeding ceramic eye, and after passing through the wire feeding guide wheel, the wire feeding clamp holds the copper wire. The wire feeding X-axis moving device, the wire feeding Y-axis moving device and the wire feeding Z-axis moving device enable the copper wire to be fed between the upper and lower dies on the turntable mechanism, which facilitates the winding of the workpiece. 4) The bending and rotating clamping cylinder drives the bending clamp to clamp the lead wire. The bending X-axis moving device, bending Y-axis moving device and bending Z-axis moving device drive the bending clamp to move, thereby bending the lead wire. The heating element heats and shapes the bent lead wire. The pressing block X-axis driving cylinder, pressing block Y-axis driving cylinder and pressing block Z-axis driving cylinder drive the pressing block to move to the cutting mechanism of the upper mold. The pressing block Z-axis driving cylinder drives the pressing block to press down the lead wire cutter in the cutting mechanism. The lead wire cutter cuts the lead wire. 5) The rotary feeding Z-axis moving device drives the rotary feeding adsorption seat to move downwards. After adsorbing the processed coil, the first rotary feeding device enables the rotary feeding adsorption seat to rotate in the horizontal plane, and the second rotary feeding device can flip the rotary feeding adsorption seat. 6) The X-axis moving device and Y-axis moving device of the gantry unloading drive the gantry unloading adsorption module to move to the rotating unloading adsorption seat to adsorb the processed coil. Then, the X-axis moving device and Y-axis moving device of the gantry unloading drive the gantry unloading adsorption module to move above the carrier. Then, the processed coil is placed into the carrier. The unloading flow line drives the carrier to flow and delivers the carrier to the hopper. 7) The cooling components can cool both the upper and lower molds; 8) The preheating component can preheat the upper and lower molds, thereby heating the copper wire and coil body between the upper and lower molds, which facilitates the bonding action; 9) The bending X-axis moving device, bending Y-axis moving device and bending Z-axis moving device drive the bending clamp to move. The bending clamp throws the excess lead wire after cutting into the waste wire collection hopper. The excess lead wire slides from the waste wire collection hopper into the waste wire collection box. Attached Figure Description

[0015] Figure 1 A structural diagram of an integrated device provided in one embodiment of the present invention; Figure 2 This is a structural diagram of a turntable mechanism provided in one embodiment of the present invention; Figure 3 This is a structural diagram of a rotary drive assembly provided in one embodiment of the present invention; Figure 4 This is a structural diagram of an upper mold rotating assembly and a lower mold rotating assembly provided in one embodiment of the present invention; Figure 5 A structural diagram of the upper mold provided in one embodiment of the present invention; Figure 6 A structural diagram of the body base provided in one embodiment of the present invention; Figure 7 This is a structural diagram of a rotary drive sleeve provided in one embodiment of the present invention; Figure 8 This is a structural diagram of a guide transmission sleeve provided in one embodiment of the present invention; Figure 9 This is a structural diagram of a lifting connecting seat provided in one embodiment of the present invention; Figure 10 This is a structural diagram of a wire feeding station provided in one embodiment of the present invention; Figure 11 for Figure 10 A view from another direction; Figure 12 for Figure 10 Another view from a different direction; Figure 13 This is a structural diagram of a bending and cutting station provided in one embodiment of the present invention; Figure 14 for Figure 13 A view from another direction; Figure 15 for Figure 13 Another view from a different direction; Figure 16 This is a structural diagram of a material unloading station provided in one embodiment of the present invention; Figure 17 This is a structural diagram of a rotary feeding mechanism provided in one embodiment of the present invention; Figure 18 This is a structural diagram of a gantry unloading mechanism provided in one embodiment of the present invention; Figure 19 This is a structural diagram of a preheating mechanism provided in one embodiment of the present invention; Figure 20 This is a structural diagram of a cooling mechanism provided in one embodiment of the present invention.

[0016] exist Figures 1-20In the middle, 1. Turntable mechanism; 101. Workstation rotation device; 102. Turntable; 103. Body base; 1031. Protrusion; 104. Lifting drive device; 105. Lifting connecting seat; 1051. First cavity; 1052. Second cavity; 106. Drive shaft; 1061. Guide groove; 107. Rotary drive mounting seat; 108. Rotary drive device; 109. Main drive pulley; 110. Shaft seat; 111. Secondary drive pulley; 112. Drive belt; 113. Rotary drive sleeve; 114. Pulley connecting sleeve; 115. Upper main drive wheel; 116. Lower main drive wheel; 117. Guide drive sleeve; 1171. Guide column; 118. Upper bearing sleeve; 119. Upper main shaft; 120. Upper secondary drive wheel 1. Upper mold; 1211. Wire cutter; 122. Upper transmission belt; 123. Lower bearing sleeve; 124. Lower spindle; 125. Lower auxiliary transmission wheel; 126. Lower mold; 127. Lower transmission belt; 2. Wire feeding station; 201. Wire feeding base; 202. Wire feeding X-axis moving device; 203. Wire feeding Z-axis moving device; 204. Wire feeding bracket; 205. Wire feeding Y-axis moving device; 206. Wire feeding plate; 207. Wire feeding rod; 208. Wire feeding ceramic eye; 209. Wire feeding guide wheel; 210. Wire clamp X-axis drive cylinder; 211. Wire clamp Y-axis drive cylinder; 212. Wire clamp cylinder; 213. Wire feeding clamp; 3. Bending and cutting station; 301. Bending and cutting gantry; 302. Bending base; 303. 304. Bending X-axis moving device; 305. Bending Z-axis moving device; 306. Bending bracket; 307. Bending Y-axis moving device; 308. Bending rotary clamping cylinder; 309. Bending clamp; 310. Press block X-axis drive cylinder; 311. First support plate; 312. Press block Y-axis drive cylinder; 313. Press block Z-axis drive cylinder; 314. Heating element; 315. Press plate; 316. Lower press block; 4. Unloading station; 401. Rotary unloading support; 402. Rotary unloading Z-axis moving device; 403. Rotary unloading connecting seat; 404. First rotary unloading device; 405. Second support plate; 406. Second rotary unloading device; 407. Third support plate; 408. Rotary unloading adsorption seat; 4 9. Unloading gantry; 410. Gantry unloading Y-axis moving device; 411. Gantry unloading connecting seat; 412. Gantry unloading X-axis moving device; 413. Gantry unloading adsorption module; 414. Unloading flow line; 415. Hopper; 416. Carrier; 5. Preheating station; 501. Preheating base; 502. Preheating extension cylinder; 503. Preheating connecting seat; 504. Preheating component; 6. Cooling mechanism; 601. Cooling support rod; 602. Cooling connecting seat; 603. Cooling Y-axis drive cylinder; 604. Cooling support; 605. Cooling Z-axis drive cylinder; 606. Cooling connecting frame; 607. Cooling support rod; 608. Cooling box; 7. Waste wire collection mechanism; 701. Fourth support plate; 702. Waste wire collection funnel;703. Support plate; 704. Waste wire collection box; 8. Work platform. Detailed Implementation

[0017] The present invention will now be further described with reference to the accompanying drawings.

[0018] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "top", "bottom", "left", "right", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0019] Please see Figures 1-20 An embodiment of the present invention provides a fully automatic wire feeding, bending, and unloading integrated device, comprising a turntable mechanism 1 having an upper mold 121 and a lower mold 126, at least one wire feeding station 2 disposed around the turntable mechanism 1, at least one bending and cutting station 3 disposed around the turntable mechanism 1, and an unloading station 4 disposed around the turntable mechanism 1. The turntable mechanism 1 is used to rotate the workpiece to each station, the wire feeding station 2 is used to feed copper wire into the mold, the bending and cutting station 3 is used to bend and cut the lead wire on the workpiece, and the unloading station 4 is used to unload the processed workpiece. The fully automatic wire feeding, bending, and unloading integrated device integrates wire feeding, bending, and unloading functions, improving work efficiency and product quality.

[0020] like Figures 1-20As shown, the turntable mechanism 1 includes a station rotation assembly, at least one rotation drive assembly disposed on the main body 103, at least one lifting drive device 104 with a lifting output end, at least one upper mold rotation assembly disposed on a lifting connecting seat 105, and at least one lower mold rotation assembly disposed on the turntable 102. The station rotation assembly includes a station rotation device 101 with a rotating end, a turntable 102 detachably disposed on the rotating end, and a main body 103 disposed on the turntable 102. The rotation drive assembly has at least one drive shaft 106. The lifting drive device 104 is detachably disposed on the main body 103. The lifting output end is detachably disposed on a lifting connecting seat 105. The upper mold rotation assembly is used to rotate the upper mold 121. The upper mold rotation assembly has... An upper spindle 119 is rotatably inserted into the lifting connecting seat 105. A lower mold rotating assembly is used to rotate the lower mold 126. The lower mold rotating assembly has a lower spindle 124, which is rotatably inserted into the turntable 102. A drive shaft 106 passes through the turntable 102. The rotating drive assembly is used to drive the upper spindle 119 and the lower spindle 124 to rotate. A lifting drive device 104 drives the upper mold 121 and the lower mold 126 to close. A station rotating device 101 can drive the body seat 103 to rotate, rotating the upper mold 121 and the lower mold 126 to a designated station. The rotating drive assembly can simultaneously drive the upper spindle 119 and the lower spindle 124 to rotate, realizing independent rotation of the upper mold 121 and the lower mold 126, improving work efficiency and saving installation space.

[0021] like Figures 1-20 As shown, specifically, the wire feeding station 2, bending and cutting station 3, and unloading station 4 are arranged around the turntable mechanism 1. There are two wire feeding stations 2, which are arranged symmetrically. The main body 103 is a rectangular structure. The four sides of the main body 103 correspond to the four stations. The four corners of the main body 103 are respectively provided with protrusions 1031 extending vertically. Each of the two outer sides adjacent to the protrusions 1031 is detachably provided with a lifting drive device 104. There are four rotation drive components. The rotation drive device 108 drives the main body 103 to rotate, and rotates and transports the workpiece between the upper mold 121 and the lower mold 126 to the designated station.

[0022] like Figures 1-20As shown, the rotary drive assembly includes a rotary drive mounting base 107 detachably mounted on the upper side of the main body 103, a rotary drive device 108 detachably mounted on the rotary drive mounting base 107, a main drive pulley 109 mounted on the rotary drive device 108, and at least one shaft seat 110 detachably mounted on the rotary drive mounting base 107. A drive shaft 106 is rotatably inserted into the shaft seat 110, and a secondary drive pulley 111 is sleeved on the drive shaft 106. The main drive pulley 109... 9 and the auxiliary drive pulley 111 are fitted with a drive belt 112. Specifically, the rotary drive device 108 is a drive motor. Each rotary drive assembly includes two shaft seats 110 and two drive shafts 106. Each shaft seat 110 is provided with one drive shaft 106. The rotary drive device 108 rotates to drive the two auxiliary drive pulleys 111 to rotate. In this way, one rotary drive device 108 can drive two drive shafts 106 to rotate, which reduces the number of drive motors used by half compared with the prior art, saves installation space and improves production efficiency.

[0023] Specifically, the workstation rotation device 101 is a DD motor, and the lifting drive device 104 is a linear slide moving module. The DD motor has a conductive slip ring connected to its center, so that the wires will not get tangled during rotation. This will not be described in detail.

[0024] like Figures 1-20 As shown, the lifting connecting seat 105 is provided with a first cavity 1051 and a second cavity 1052 that pass through it axially. A rotary drive sleeve 113 is rotatably inserted into the first cavity 1051. A pulley connecting sleeve 114 is coaxially inserted into the rotary drive sleeve 113. An upper main drive wheel 115 is detachably provided on the upper side of the pulley connecting sleeve 114. A lower main drive wheel 116 is sleeved on the drive shaft 106. A guide drive sleeve 117 is provided inside the rotary drive sleeve 113. The drive shaft 106 is movably inserted into the guide drive sleeve 117. The guide drive sleeve 117 allows the drive shaft 106 to rotate and move up and down at the same time. The guide drive sleeve 117 and the rotary drive sleeve 113 are connected by a key.

[0025] like Figures 1-20 As shown, the upper mold rotating assembly includes an upper bearing sleeve 118 inserted into the second cavity 1052, an upper main shaft 119 rotatably inserted into the upper bearing sleeve 118, an upper auxiliary transmission wheel 120 sleeved on the upper main shaft 119, and an upper mold 121 detachably disposed on the lower side of the upper main shaft 119. The upper main transmission wheel 115 and the upper auxiliary transmission wheel 120 are fitted with an upper transmission belt 122. The rotation drive device 108 causes the drive shaft 106 to rotate, and the upper main transmission wheel 115 rotates accordingly, driving the upper auxiliary transmission wheel 120 to rotate, thereby driving the upper main shaft 119 to rotate, and then driving the upper mold 121 to rotate.

[0026] Specifically, each side of the main body 103 is equipped with two upper mold rotating assemblies and two lower mold rotating assemblies, and each station can process two coils simultaneously, thereby improving production efficiency.

[0027] like Figures 1-20 As shown, the lower mold rotating assembly includes a lower bearing sleeve 123 detachably inserted into the turntable 102, a lower main shaft 124 rotatably inserted into the lower bearing sleeve 123, a lower auxiliary transmission wheel 125 sleeved on the lower main shaft 124, and a lower mold 126 detachably disposed on the lower side of the lower main shaft 124. The lower main transmission wheel 116 and the lower auxiliary transmission wheel 125 are fitted with a lower transmission belt 127. The rotation drive device 108 causes the drive shaft 106 to rotate, and the lower main transmission wheel 116 rotates accordingly, driving the lower auxiliary transmission wheel 125 to rotate, thereby driving the lower main shaft 124 to rotate, and then driving the lower mold 126 to rotate. In this way, one drive shaft 106 can simultaneously drive the upper main shaft 119 and the lower main shaft 124 to rotate, and the upper mold 121 and the lower mold 126 can rotate synchronously, which can save installation space.

[0028] like Figures 1-20 As shown, the inner wall of the guide transmission sleeve 117 is uniformly provided with a plurality of guide posts 1171, and the outer circumference of the drive shaft 106 is uniformly provided with a plurality of guide grooves 1061. The guide posts 1171 are disposed in the guide grooves 1061. The guide posts 1171 can hold the drive shaft 106. When the drive shaft 106 rotates, it drives the guide transmission sleeve 117 to rotate. When the drive shaft 106 moves up and down, the guide posts 1171 also play a guiding role.

[0029] like Figures 1-20As shown, the wire feeding station 2 includes a wire feeding base 201, a wire feeding X-axis moving device 202 with a wire feeding X-axis slider detachably mounted on the wire feeding base 201, a wire feeding Z-axis moving device 203 with a wire feeding Z-axis slider, a wire feeding bracket 204 detachably mounted on the wire feeding Z-axis moving device 203, a wire feeding Y-axis moving device 205 with a wire feeding Y-axis slider detachably mounted on the wire feeding bracket 204, a wire feeding plate 206 detachably mounted on the wire feeding Y-axis slider, a wire feeding rod 207 detachably mounted on the wire feeding plate 206, a wire feeding ceramic eye 208 detachably mounted on the wire feeding rod 207, and at least one wire feeding guide wheel 209 rotatably mounted on the wire feeding rod 207. The wire clamp X-axis drive cylinder 210 is detachably mounted on the wire feeding plate 206; the wire clamp Y-axis drive cylinder 211 is detachably mounted on the output end of the wire feeding X-axis drive cylinder; and the wire clamp cylinder 212 with a wire feeding clamp 213 is detachably mounted on the output end of the wire clamp Y-axis drive cylinder 211. The wire feeding X-axis slider and the wire feeding Z-axis slider are detachably connected. The copper wire passes through the wire feeding ceramic eye 208, passes through the wire feeding guide wheel, and is clamped by the wire feeding clamp 213. The wire feeding X-axis moving device 202, the wire feeding Y-axis moving device 205, and the wire feeding Z-axis moving device 203 enable the copper wire to be fed between the upper mold 121 and the lower mold 126 on the turntable mechanism 1, which facilitates the winding of the workpiece.

[0030] like Figures 1-20As shown, the bending and cutting station 3 includes a bending and cutting gantry 301 and at least one bending and cutting mechanism. The bending and cutting mechanism includes a bending base 302, a bending X-axis moving device 303 with a bending X-axis slider detachably mounted on the bending base 302, a bending Z-axis moving device 304 with a bending Z-axis slider, a bending bracket 305 detachably mounted on the bending Z-axis moving device 304, and a bending Y-axis slider detachably mounted on the bending bracket 305. The device comprises: a bending Y-axis moving device 306; a bending support 307 detachably mounted on the bending Y-axis slider; a bending rotary clamping cylinder 308 with a bending clamp 309 detachably mounted on the bending support 307; a pressing block X-axis driving cylinder 310 detachably mounted on the bending gantry; a first support plate 311 detachably mounted on the output end of the pressing block X-axis driving cylinder 310; and a pressing block Y-axis driving cylinder 312 detachably mounted on the first support plate 311. The block includes a Z-axis drive cylinder 313 at the output end of the Y-axis drive cylinder 312, a heating element 314 detachably mounted at the output end of the Z-axis drive cylinder 313, a pressure plate 315 detachably mounted at the output end of the Z-axis drive cylinder 313, a lower pressure block 316 mounted on the pressure plate 315, a bending X-axis slider detachably connected to the bending Z-axis slider, a bending rotary clamping cylinder 308 driving a bending clamp 309 to clamp the lead wire, a bending X-axis moving device 303, and a bending Y-axis... The moving device 306 and the bending Z-axis moving device 304 drive the bending clamp 309 to move, thereby bending the lead wire. The heating element 314 heats and shapes the bent lead wire. The pressing block X-axis driving cylinder 310, pressing block Y-axis driving cylinder 312 and pressing block Z-axis driving cylinder 313 drive the lower pressing block 316 to move to the cutting mechanism of the upper mold 121. The pressing block Z-axis driving cylinder 313 drives the lower pressing block 316 to press down the lead wire cutter 1211 in the cutting mechanism, causing the lead wire cutter 1211 to cut the lead wire.

[0031] Specifically, heating element 314 is a hot air gun.

[0032] The lower pressure block 316 is movably inserted into the pressure plate 315, and the lower pressure block 316 is restricted from excessive movement by the cooperation of the limiting groove and the limiting pin. The lower pressure block 316 is elastically connected to the pressure plate 315 and has a buffer function, which will not be described in detail.

[0033] like Figures 1-20As shown, the unloading station 4 includes at least one rotary unloading mechanism and a gantry unloading mechanism. The rotary unloading mechanism includes a rotary unloading support 401, a rotary unloading Z-axis moving device 402 with a rotary unloading Z-axis slider detachably mounted on the rotary unloading support 401, a rotary unloading connecting seat 403 detachably mounted on the rotary unloading Z-axis slider, a first rotary unloading device 404 detachably mounted on the rotary unloading connecting seat 403, a second support plate 405 vertically and detachably mounted on the first rotary unloading device 404, and a detachably mounted... The second rotary feeding device 406 is located on the vertical side of the second support plate 405. The third support plate 407 is vertically and detachably mounted on the second rotary feeding device 406. The rotary feeding adsorption seat 408 for adsorbing the workpiece is detachably mounted on the third support plate 407. The rotary feeding Z-axis moving device 402 drives the rotary feeding adsorption seat 408 to move downward. After adsorbing the processed coil, the first rotary feeding device 404 enables the rotary feeding adsorption seat 408 to rotate in the horizontal plane. The second rotary feeding device 406 can flip the rotary feeding adsorption seat 408.

[0034] like Figures 1-20 As shown, the gantry unloading mechanism includes a unloading gantry frame 409, a gantry unloading Y-axis moving device 410 with a gantry unloading slider detachably mounted on the top of the unloading gantry frame 409, a gantry unloading connecting seat 411 detachably mounted on the gantry unloading slider, a gantry unloading X-axis moving device 412 with a gantry unloading X-axis slider detachably mounted on the gantry unloading connecting seat 411, a gantry unloading adsorption module 413 detachably mounted on the gantry unloading X-axis slider, an unloading flow line 414, and a hopper 415 detachably mounted on the unloading flow line 414. The X-axis moving device 412 and the Y-axis moving device 410 drive the gantry unloading adsorption module 413 to move to the rotating unloading adsorption seat 408 to adsorb the processed coil. Then, the X-axis moving device 412 and the Y-axis moving device 410 drive the gantry unloading adsorption module to move above the carrier 416, and then place the processed coil into the carrier 416. The unloading flow line 414 drives the carrier 416 to flow and send the carrier 416 to the hopper 415. The unloading flow line 414 also has a lifting mechanism for lifting the carrier 416, which is a standard setting and will not be described in detail.

[0035] like Figures 1-20As shown, a cooling mechanism 6 is provided around the unloading flow line 414. The cooling mechanism 6 includes a cooling support rod 601, a cooling connecting seat 602 detachably mounted on the cooling support rod 601, a cooling Y-axis drive cylinder 603 detachably mounted on the cooling connecting seat 602, a cooling support 604 detachably mounted on the output end of the cooling Y-axis drive cylinder 603, a cooling Z-axis drive cylinder 605 detachably mounted on the cooling support 604, a cooling connecting frame 606 detachably mounted on the cooling Z-axis drive cylinder 605, and a cooling connecting bracket 606 detachably mounted on the unloading flow line 414. The cooling components of the cooling connecting frame 606 include two sets of cooling support rods 607 and two sets of cooling boxes 608. The two cooling support rods 607 form one set, and the two symmetrically arranged cooling boxes 608 form another set. The cooling support rods 607 are detachably connected to the cooling connecting frame 606, and the cooling boxes 608 are connected to the cooling support rods 607. One side of the cooling box 608 is arc-shaped, which matches the upper mold 121 and the lower mold 126, and can cool the upper mold 121 and the lower mold 126, thereby increasing the effective cooling area. The cooling box 608 adopts air cooling, which will not be described in detail.

[0036] like Figures 1-20 As shown, at least one preheating mechanism is provided around the turntable mechanism 1. The preheating mechanism includes a preheating base 501, a preheating extension cylinder 502 detachably disposed on the preheating base 501, a preheating connecting seat 503 detachably disposed on the output end of the preheating extension cylinder 502, and a preheating component 504 detachably disposed on the preheating connecting seat 503. The preheating component 504 can preheat the upper mold 121 and the lower mold 126, thereby heating the copper wire and coil body between the upper mold 121 and the lower mold 126, which facilitates the bonding action.

[0037] Specifically, the preheating component 504 uses a hot air gun.

[0038] like Figures 1-20 As shown, the turntable mechanism 1, the wire feeding station 2, the bending and cutting station 3, the unloading station 4, and the preheating station 5 are all installed on a working platform 8.

[0039] like Figures 1-20As shown, a waste wire collection mechanism 7 is detachably provided on one side of the bending base 302 for collecting the cut waste wire. Further, the waste wire collection mechanism 7 includes a fourth support plate 701 detachably provided on the bending base 302, a waste wire collection funnel 702 detachably provided on the fourth support plate 701, a support plate 703 detachably provided on the bending base 302, and a waste wire collection box 704 mounted on the support plate 703. The waste wire collection box 704 is located below the waste wire collection funnel 702. The bending X-axis moving device 303, the bending Y-axis moving device 306, and the bending Z-axis moving device 304 drive the bending clamp 309 to move. The bending clamp 309 throws the excess lead wire after cutting into the waste wire collection funnel, and the excess lead wire slides from the waste wire collection funnel into the waste wire collection box 704.

[0040] Specifically, there are two bending and cutting mechanisms, symmetrically arranged; two rotating unloading mechanisms, symmetrically arranged; and two preheating mechanisms, symmetrically arranged. Each bending and cutting mechanism is equipped with one waste wire collection mechanism 7, which corresponds to the upper mold 121 and lower mold 126 on the turntable mechanism 1, enabling simultaneous processing of two workpieces and improving work efficiency.

[0041] Any numerical values ​​cited herein include all values ​​ranging from a lower limit to an upper limit, increasing by one unit, with at least two units between any lower and any higher value. For example, if the quantity of a component or the value of a process variable (e.g., temperature, pressure, time, etc.) is described as being from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose is to illustrate that values ​​such as 15 to 85, 22 to 68, 43 to 51, 30 to 32 are also explicitly listed in this specification. For values ​​less than 1, a unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1, etc. These are merely examples intended for explicit expression, and it can be assumed that all possible combinations of values ​​listed between the minimum and maximum values ​​are explicitly described in this specification in a similar manner.

[0042] Unless otherwise stated, all ranges include the endpoints and all numbers between them. The terms "approximately" or "about" used with ranges apply to both endpoints of the range. Thus, "approximately 20 to 30" is intended to cover "approximately 20 to approximately 30," including at least the specified endpoints.

[0043] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for various purposes. The term “substantially constitutes…” used to describe a combination should include the identified elements, components, parts, or steps, as well as other elements, components, parts, or steps that do not substantially affect the essential novelty of the combination. The use of the terms “comprising” or “including” to describe combinations of elements, components, parts, or steps herein also contemplates embodiments substantially constituted by such elements, components, parts, or steps. The use of the term “may” herein is intended to indicate that any described attribute included by “may” is optional.

[0044] Multiple elements, components, parts, or steps can be provided by a single integrated element, component, part, or step. Alternatively, a single integrated element, component, part, or step can be divided into multiple separate elements, components, parts, or steps. The use of "a" or "an" to describe an element, component, part, or step does not imply the exclusion of other elements, components, parts, or steps.

[0045] It should be understood that the above description is for illustrative purposes and not for limitation. Many embodiments and applications beyond the provided examples will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of this teaching should not be determined by reference to the above description, but rather by reference to the appended claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the preceding claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the inventors have not considered that subject matter as part of the disclosed inventive subject matter.

Claims

1. A fully automatic wire feeding, bending, and unloading integrated device, characterized in that, include: A turntable mechanism with an upper and lower mold is used to rotate the workpiece to various workstations; At least one wire feeding station is located on the periphery of the turntable mechanism for feeding copper wire into the mold; At least one bending and cutting station is provided on the periphery of the turntable mechanism for bending and cutting the lead wires on the workpiece; The unloading station, located around the turntable mechanism, is used to unload the processed workpieces.

2. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, The turntable mechanism includes a station rotation assembly, at least one rotation drive assembly disposed on the main body, at least one lifting drive device with a lifting output end, at least one upper mold rotation assembly disposed on the lifting connecting seat, and at least one lower mold rotation assembly disposed on the turntable. The station rotation assembly includes a station rotation device with a rotating end, a turntable detachably disposed on the rotating end, and a main body disposed on the turntable. The rotation drive assembly has at least one drive shaft. The lifting drive device is detachably disposed on the main body. The lifting output end is detachably disposed on a lifting connecting seat. The upper mold rotation assembly is used to rotate the upper mold. The upper mold rotation assembly has an upper main shaft that is rotatably inserted into the lifting connecting seat. The lower mold rotation assembly is used to rotate the lower mold. The lower mold rotation assembly has a lower main shaft that is rotatably inserted into the turntable. The drive shaft passes through the turntable. The rotation drive assembly is used to drive the upper and lower main shafts to rotate.

3. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, The wire feeding station includes a wire feeding base, a wire feeding X-axis moving device with a wire feeding X-axis slider detachably mounted on the wire feeding base, a wire feeding Z-axis moving device with a wire feeding Z-axis slider, a wire feeding bracket detachably mounted on the wire feeding Z-axis moving device, a wire feeding Y-axis moving device with a wire feeding Y-axis slider detachably mounted on the wire feeding bracket, a wire feeding plate detachably mounted on the wire feeding Y-axis slider, a wire feeding rod detachably mounted on the wire feeding plate, a wire feeding ceramic eye detachably mounted on the wire feeding rod, at least one wire feeding guide wheel rotatably mounted on the wire feeding rod, a wire clamp X-axis drive cylinder detachably mounted on the wire feeding plate, a wire clamp Y-axis drive cylinder detachably mounted on the output end of the wire feeding X-axis drive cylinder, and a wire clamp cylinder with a wire clamp detachably mounted on the output end of the wire clamp Y-axis drive cylinder. The wire feeding X-axis slider and the wire feeding Z-axis slider are detachably connected.

4. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, The bending and cutting station includes a bending and cutting gantry and at least one bending and cutting mechanism. The bending and cutting mechanism includes a bending base, a bending X-axis moving device with a bending X-axis slider detachably mounted on the bending base, a bending Z-axis moving device with a bending Z-axis slider, a bending bracket detachably mounted on the bending Z-axis moving device, a bending Y-axis moving device with a bending Y-axis slider detachably mounted on the bending bracket, a bending support seat detachably mounted on the bending Y-axis slider, and a bending clamp detachably mounted on the bending support seat. The bending gantry includes a bending rotary clamping cylinder, a pressure block X-axis drive cylinder detachably mounted on the bending gantry, a first support plate detachably mounted on the output end of the pressure block X-axis drive cylinder, a pressure block Y-axis drive cylinder detachably mounted on the first support plate, a pressure block Z-axis drive cylinder detachably mounted on the output end of the pressure block Y-axis drive cylinder, a heating element detachably mounted on the output end of the pressure block Z-axis drive cylinder, a pressure plate detachably mounted on the output end of the pressure block Z-axis drive cylinder, and a lower pressure block mounted on the pressure plate. The bending X-axis slider and the bending Z-axis slider are detachably connected.

5. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, The unloading station includes at least one rotary unloading mechanism and one gantry unloading mechanism; The rotary unloading mechanism includes a rotary unloading support base, a rotary unloading Z-axis moving device with a rotary unloading Z-axis slider detachably mounted on the rotary unloading support base, a rotary unloading connecting base detachably mounted on the rotary unloading Z-axis slider, a first rotary unloading device detachably mounted on the rotary unloading connecting base, a second support plate vertically and detachably mounted on the first rotary unloading device, a second rotary unloading device detachably mounted on one vertical side of the second support plate, a third support plate vertically and detachably mounted on the second rotary unloading device, and a rotary unloading adsorption base for adsorbing workpieces detachably mounted on the third support plate.

6. The fully automatic wire feeding, bending, and unloading integrated device according to claim 5, characterized in that, The gantry unloading mechanism includes an unloading gantry frame, a gantry unloading Y-axis moving device with a gantry unloading slider detachably mounted on the top of the unloading gantry frame, a gantry unloading connecting seat detachably mounted on the gantry unloading slider, a gantry unloading X-axis moving device with a gantry unloading X-axis slider detachably mounted on the gantry unloading connecting seat, a gantry unloading adsorption module detachably mounted on the gantry unloading X-axis slider, an unloading flow line, and a hopper detachably mounted on the unloading flow line.

7. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, A cooling mechanism is provided around the material feeding flow line. The cooling mechanism includes a cooling support rod, a cooling connecting seat detachably mounted on the cooling support rod, a cooling Y-axis drive cylinder detachably mounted on the cooling connecting seat, a cooling support detachably mounted on the output end of the cooling Y-axis drive cylinder, a cooling Z-axis drive cylinder detachably mounted on the cooling support, a cooling connecting frame detachably mounted on the cooling Z-axis drive cylinder, and a cooling component detachably mounted on the cooling connecting frame.

8. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, The turntable mechanism is surrounded by at least one preheating mechanism, which includes a preheating base, a preheating extension cylinder detachably disposed on the preheating base, a preheating connection seat detachably disposed on the output end of the preheating extension cylinder, and a preheating component detachably disposed on the preheating connection seat.

9. The fully automatic wire feeding, bending, and unloading integrated device according to claim 1, characterized in that, A waste wire collection mechanism is detachably installed on one side of the bending base for collecting waste wire after cutting.

10. The fully automatic wire feeding, bending, and unloading integrated device according to claim 9, characterized in that, The waste wire collection mechanism includes a fourth support plate detachably mounted on the bending base, a waste wire collection funnel detachably mounted on the fourth support plate, a support plate detachably mounted on the bending base, and a waste wire collection box mounted on the support plate, wherein the waste wire collection box is located below the waste wire collection funnel.

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