Shock absorber support press-fitting production line and press-fitting method
By designing a vibration damper bracket press-fitting production line and using robotic arms and rotary tables to adjust the orientation of the oil reservoir, the problems of low efficiency and defective products in existing technologies have been solved, achieving efficient and safe automated production.
Patent Information
- Application Number
- CN202511146687.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-11-18
AI Technical Summary
The existing press-fitting process for shock absorber brackets is inefficient and unsafe, and manual operation can easily lead to incorrect orientation of the rolling markings, resulting in defective products.
Design a shock absorber bracket press-fitting production line that uses a robot arm and a rotary table to automate the press-fitting of the shock absorber bracket, and uses a camera to adjust the orientation of the oil reservoir to ensure the correct marking of the roller lettering.
It achieves efficient and safe press-fitting of shock absorber brackets, avoids the generation of defective products, and is versatile, applicable to products of different specifications.
Smart Images

Figure CN120962322A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of shock absorber production, in particular to a shock absorber bracket press-fitting production line and a press-fitting method. BACKGROUND
[0002] The automobile shock absorber is one of the most important components in the vehicle suspension system, and its main function is to reduce the vibration and jolt of the vehicle during driving on the road, and to improve the driving comfort and vehicle stability. The shock absorber bracket is located at the lower end of the shock absorber and is connected with the wheel swing arm for fixing the shock absorber. The common shock absorber bracket mainly includes a clamping part with an open cylindrical structure, and a mounting part located at the opening of the clamping part. The clamping part is sleeved on the oil reservoir of the shock absorber, and the mounting part can be connected to the wheel swing arm and fixed by bolts, so that the wheel swing arm is connected with the shock absorber.
[0003] During the production of the shock absorber, the shock absorber bracket needs to be press-fitted onto the oil reservoir and then welded. The existing process for press-fitting the shock absorber bracket onto the oil reservoir of the shock absorber is as follows: the shock absorber bracket is placed on the positioning tooling of the press machine workbench by hand, and then the oil reservoir of the shock absorber is placed above the upper opening of the shock absorber bracket, and the press machine is started to press the oil reservoir of the shock absorber into the cylindrical clamping part of the shock absorber bracket. This press-fitting process has low production efficiency, and it is dangerous to hold the oil reservoir of the shock absorber by hand during the pressing process. In addition, according to customer requirements, the oil reservoir of the shock absorber is printed with a rolling character mark, and after the shock absorber bracket is press-fitted onto the oil reservoir of the shock absorber, the orientation of the rolling character mark part is consistent with the design scheme. However, due to human factors, the above-mentioned manual feeding method may cause the orientation of the rolling character mark to be incorrect, resulting in unqualified products. Therefore, it is necessary to develop an automatic production line for press-fitting the shock absorber bracket onto the oil reservoir of the shock absorber. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a shock absorber bracket press-fitting production line. The shock absorber bracket press-fitting production line of the present application can press-fit the shock absorber bracket onto the oil reservoir of the shock absorber, and has the characteristics of high efficiency and safety. Moreover, the shock absorber bracket press-fitting production line of the present application can ensure that the orientation of the rolling character mark on the oil reservoir is correct, thereby avoiding the production of unqualified products. In addition, the shock absorber bracket press-fitting production line of the present application has universality and can be used for the production of different specifications of shock absorber products. Correspondingly, the present application also provides a shock absorber bracket press-fitting method.
[0005] For the production line, the technical solution of the present application is as follows:
[0006] The shock absorber bracket pressing production line comprises a bracket feeding device, a bracket transfer manipulator, an oil reservoir positioning device, an oil reservoir transfer manipulator, a pressing device, a discharging manipulator and a discharging table. The bracket feeding device comprises a group of feeding modules capable of circulating movement. The feeding module comprises a first carrier and a circumferential positioning mechanism. The first carrier is used for placing a shock absorber bracket. The circumferential positioning mechanism is used for cooperating with the opening part of the shock absorber bracket to position the shock absorber bracket in the circumferential direction. The pressing device comprises a punch press and a translation mechanism arranged on the workbench of the punch press. The translation mechanism comprises a reciprocating drive device, a placing rack and a placing table arranged on the placing rack. The placing rack is provided with a clamping mechanism for clamping the oil reservoir during punching. The bracket transfer manipulator is used for transferring the shock absorber bracket on the feeding module reaching the feeding position to the placing table. The oil reservoir positioning device comprises a rotating table, a camera and a second carrier arranged on the rotating table. The second carrier is used for placing an oil reservoir, and the camera is used for detecting the rolling character mark on the outer circumferential surface of the oil reservoir. The rotating table is used for adjusting the rolling character mark on the outer circumferential surface of the oil reservoir to a set orientation. The oil reservoir transfer manipulator is used for transferring the oil reservoir on the oil reservoir positioning device to the pressing device. The discharging manipulator is used for transferring the workpiece after pressing to the discharging table.
[0007] Compared with the prior art, the above-mentioned shock absorber bracket pressing production line of the application realizes automatic pressing of the shock absorber bracket by placing the shock absorber bracket on the circulating feeding module and positioning it in the circumferential direction, and by arranging the bracket transfer manipulator, the oil reservoir transfer manipulator, the pressing device and the discharging manipulator for use in combination, and has the characteristics of high efficiency and safety. In addition, the rotating table and the camera are arranged to position the oil reservoir at the feeding station and adjust the circumferential position of the oil reservoir, so as to ensure that the orientation of the rolling character mark on the oil reservoir meets the set requirements and avoid unqualified products.
[0008] As an optimization, in the foregoing shock absorber bracket pressing production line, the circumferential positioning mechanism comprises a bottom plate, a pair of limiting blocks, a wedge-shaped adjusting block and an A screw. A limiting boss is arranged below the bottom plate, and a nut column is arranged on the bottom plate. The lower end of the limiting block is in sliding cooperation with the bottom plate, the wedge-shaped adjusting block is in sliding cooperation with the upper end of the limiting block, and the A screw is in threaded cooperation with the nut column through the wedge-shaped adjusting block. The circumferential positioning mechanism with this structure can adjust the distance between the two limiting blocks by rotating the A screw to adapt to shock absorber brackets with different opening sizes. Compared with the method of replacing positioning blocks of different sizes, the adaptation range is larger, and the inventory pressure can be reduced (different types of positioning blocks do not need to be prepared).
[0009] As an optimization, in the aforementioned shock absorber bracket press-fitting production line, the first carrier includes an A mounting plate, an A limiting plate, a set of A radial moving blocks, an A conical pressure block, and a B screw. The A limiting plate is mounted on the A mounting plate, and a set of A limiting grooves are evenly arranged circumferentially on the A limiting plate. An A screw hole is located at the center of the A limiting plate. The lower end of the A radial moving block slides into the A limiting groove, and the upper end of the A radial moving block engages with the A conical pressure block to form a surface contact. The B screw passes through the A conical pressure block and engages with the A screw hole. The set of A radial moving blocks is held in place by an annular elastic rope. With this structure, the radial size of the first carrier is adjustable to accommodate shock absorber brackets of different diameters, further improving the versatility of the device.
[0010] As an optimization, in the aforementioned shock absorber bracket press-fitting production line, the second carrier includes a main body; the structure of the main body is the same as that of the first carrier, and the B radial moving block on it is provided with an oil reservoir radial positioning plate for clamping the oil reservoir; the oil reservoir positioning device also includes a camera fixing bracket, which has a strip hole, and the camera is fixed by bolts passing through the strip hole. This structure, by adding an oil reservoir radial positioning plate to the first carrier, achieves the positioning of the oil reservoir at the loading station, and can be adjusted to adapt to oil reservoirs of different diameters, thus having good versatility.
[0011] As an optimization, in the aforementioned shock absorber bracket press-fitting production line, the bracket feeding device further includes a base and A push rod mechanisms, B push rod mechanisms, C push rod mechanisms, and D push rod mechanisms located on the upper surface of the base; the feeding module also includes a base slider, on which the first carrier and the circumferential positioning mechanism are mounted; the feeding modules are arranged in two rows on the base, namely the feeding column and the return column; during operation, the A push rod mechanism advances the feeding module of the feeding column by a set step, the B push rod mechanism pushes the feeding module at the head of the feeding column to the return column, the C push rod mechanism advances the feeding module of the return column back by a set step, and the D push rod mechanism pushes the feeding module at the head of the return column back to the feeding column, thus achieving a cycle. This specific cyclic feeding mode moves only one set step at a time, ensuring precise positioning and high reliability.
[0012] As an optimization, in the aforementioned shock absorber bracket press-fitting production line, the bracket transfer robot includes an A telescopic cylinder, an A lifting cylinder, and an A parallel finger cylinder; the A parallel finger cylinder is equipped with a pair of clamping plates for gripping the shock absorber bracket; the A lifting cylinder drives the A parallel finger cylinder to move up and down, and the A telescopic cylinder drives the A lifting cylinder to move back and forth. This specific bracket transfer robot consists of multiple cylinders with different functions, featuring simple structure and low maintenance cost.
[0013] As an optimization, in the aforementioned shock absorber bracket press-fitting production line, both the oil reservoir transfer robot and the unloading robot are gantry robots. Gantry robots are driven by servo motors, featuring rapid response and precise positioning, enabling efficient production and accurate operation.
[0014] Furthermore, in the aforementioned shock absorber bracket press-fitting production line, the oil reservoir transfer robot includes a B-lifting cylinder and a B-parallel finger cylinder. The B-parallel finger cylinder is equipped with a pair of clamping blocks for clamping the oil reservoir, and the B-lifting cylinder drives the B-parallel finger cylinder to move up and down. This specific oil reservoir transfer robot consists of multiple cylinders with different functions, and features a simple structure and low maintenance cost.
[0015] Furthermore, in the aforementioned shock absorber bracket press-fitting production line, the unloading robot includes a C-type lifting cylinder, a rotary cylinder, and a C-type parallel finger cylinder. The C-type parallel finger cylinder is equipped with a pair of clamping parts for the press-fitted workpiece. The C-type lifting cylinder drives the rotary cylinder to move up and down, and the rotary cylinder drives the C-type parallel finger cylinder to rotate. This specific structure of the unloading robot consists of multiple cylinders with different functions, featuring a simple structure and low maintenance cost.
[0016] Regarding the method, the technical solution of this application is as follows:
[0017] A method for pressing a shock absorber bracket, wherein the aforementioned shock absorber bracket pressing production line is used to press the shock absorber bracket onto the oil reservoir;
[0018] The pressing process includes the following steps:
[0019] ①: The support transfer robot transfers the vibration damper support on the feeding module that has reached the feeding position to the placement table;
[0020] ②: The rotating platform rotates so that the rolling markings on the oil storage tank are facing the camera;
[0021] ③: The oil storage tank transfer robot transfers the oil storage tank, whose orientation has been adjusted, to the shock absorber bracket on the placement platform, and the clamping mechanism holds the oil storage tank.
[0022] ④: The reciprocating drive device drives the placement frame to retract, and the stamping machine presses the oil reservoir into the shock absorber bracket;
[0023] ⑤: The reciprocating drive device drives the placement frame to extend, and the unloading robot transfers the pressed workpiece to the unloading table.
[0024] Compared with the prior art, the shock absorber bracket press-fitting method of this application uses a shock absorber bracket press-fitting production line and follows specific steps to achieve efficient and safe press-fitting of the shock absorber bracket onto the oil reservoir, which is conducive to its promotion and use in the industry. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the vibration damper bracket press-fitting production line in this application;
[0026] Figure 2 yes Figure 1 Schematic diagram of the middle section Figure 1 ;
[0027] Figure 3 yes Figure 2 Another perspective view;
[0028] Figure 4 yes Figure 1 Schematic diagram of the middle section Figure 2 ;
[0029] Figure 5 yes Figure 4 Schematic diagram of the middle section Figure 1 ;
[0030] Figure 6 yes Figure 4 Schematic diagram of the middle section Figure 2 ;
[0031] Figure 7 This is a schematic diagram of the clamping mechanism in this application;
[0032] Figure 8 This is a structural schematic diagram of the feeding module in this application;
[0033] Figure 9 This is a structural schematic diagram of the first vehicle in this application;
[0034] Figure 10 This is a schematic diagram of the structure of mounting plate A in this application;
[0035] Figure 11 This is a schematic diagram of the limiting block in this application;
[0036] Figure 12 yes Figure 11 Another perspective view;
[0037] Figure 13 This is a schematic diagram of the structure of radial moving block A in this application;
[0038] Figure 14 yes Figure 13 Another perspective view;
[0039] Figure 15 This is a schematic diagram of the oil storage tank positioning device in this application;
[0040] Figure 16 This is a schematic diagram of the radial positioning plate of the oil reservoir in this application;
[0041] Figure 17 This is a schematic diagram of the circumferential positioning mechanism in this application;
[0042] Figure 18 yes Figure 17 Exploded view of the structure.
[0043] The labels in the attached diagram are as follows: 1-Support loading device, 11-Base, 12-Loading module, 121-Base slider, 122-First carrier, 1221-A Mounting plate, 1222-A Limiting plate, 12221-A Limiting groove, 1223-A Radial moving block, 1224-A Conical pressure block, 1225-B Screw, 1226-Annular elastic rope, 123-Circumferential positioning mechanism, 1231-Base plate, 1232-Limiting block, 1233-Wedge adjusting block, 1234-A Screw, 1235-Limiting boss, 1236-Nut column, 13-A Push rod mechanism, 14-B Push rod mechanism, 15-C Push rod mechanism, 16-D Push rod mechanism; 2-Support transfer robot, 21-A Telescopic cylinder, 22-A Lifting cylinder 1. Cylinder, 23-A parallel finger cylinder, 24- clamping plate; 3- oil reservoir positioning device, 31-rotating table, 32-second carrier, 321-oil reservoir radial positioning plate, 322-B radial moving block, 33-camera, 34-camera fixing bracket; 4-oil reservoir transfer robot, 41-B lifting cylinder, 42-B parallel finger cylinder, 43- clamping block; 5-pressing device, 51-pressing machine, 52-translation mechanism, 521-reciprocating drive device, 522-placement rack, 523-placement table, 524-clamping mechanism; 6-unloading robot, 61-C lifting cylinder, 62-rotating cylinder, 63-C parallel finger cylinder, 64-clamping component; 7-unloading table; 8-vibration damper bracket, 81-opening; 9-oil reservoir. Detailed Implementation
[0044] The present application will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present application. In the following embodiments, content not described in detail or shown in detail in the accompanying drawings is common knowledge in the art.
[0045] Example (see) Figures 1-18 ):
[0046] The shock absorber bracket press-fitting production line includes a bracket loading device 1, a bracket transfer robot 2, an oil reservoir positioning device 3, an oil reservoir transfer robot 4, a press-fitting device 5, a unloading robot 6, and an unloading table 7. The bracket loading device 1 includes a set of cyclically movable loading modules 12 (pre-produced shock absorber brackets 8 can be placed onto the loading modules 12 manually or by an external robot). The loading module 12 includes a first carrier 122 and a circumferential positioning mechanism 123. The first carrier 122 is used to place the shock absorber bracket 8; the circumferential positioning mechanism 123 is used to cooperate with the opening 81 of the shock absorber bracket 8 to perform circumferential positioning of the shock absorber bracket 8. The press-fitting device 5 includes a stamping machine 51 and a translation mechanism 52 mounted on the stamping machine's worktable. The translation mechanism 52 includes a reciprocating drive device 521 and a placement frame. 522 and a placement platform 523 on the placement frame 522; the placement frame 522 is provided with a clamping mechanism 524 for clamping the oil reservoir 9 during stamping; the bracket transfer robot 2 is used to transfer the damper bracket 8 on the loading module 12 that has reached the loading position to the placement platform 523; the oil reservoir positioning device 3 includes a rotating table 31 and a camera 33, as well as a second carrier 32 on the rotating table 31; the second carrier 32 is used to place the oil reservoir 9, the camera 33 is used to detect the rolling marks on the outer circumference of the oil reservoir 9, and the rotating table 31 is used to adjust the rolling marks on the outer circumference of the oil reservoir 9 to a set orientation; the oil reservoir transfer robot 4 is used to transfer the oil reservoir 9 on the oil reservoir positioning device 3 to the pressing device 5; the unloading robot 6 is used to transfer the pressed workpiece to the unloading platform 7.
[0047] In this embodiment, the circumferential positioning mechanism 123 includes a base plate 1231, a pair of limiting blocks 1232, a wedge-shaped adjusting block 1233, and an A screw 1234. A limiting boss 1235 is provided below the base plate 1231, and a nut post 1236 is provided on the base plate 1231. The lower end of the limiting block 1232 slides in engagement with the base plate 1231, and the wedge-shaped adjusting block 1233 slides in engagement with the upper end of the limiting block 1232. The A screw 1234 passes through the wedge-shaped adjusting block 1233 and is threadedly engaged with the nut post 1236. Using this structure, the circumferential positioning mechanism 123 can adjust the distance between the two limiting blocks 1232 by rotating the A screw 1234 to adapt to shock absorber brackets 8 with different opening sizes.
[0048] In this embodiment, the first carrier 122 includes an A mounting plate 1221, an A limiting plate 1222, a set of A radial moving blocks 1223, an A conical pressing block 1224, and a B screw 1225. The A limiting plate 1222 is disposed on the A mounting plate 1221. A limiting groove 12221 is uniformly provided on the A limiting plate 1222 along the circumference. The center of the A limiting plate 1222 is provided with an A screw hole. The lower end of the A radial moving block 1223 slides in cooperation with the A limiting groove 12221, and the upper end of the A radial moving block 1223 cooperates with the A conical pressing block 1224 to form a surface contact. The B screw 1225 passes through the A conical pressing block 1224 and cooperates with the A screw hole. The set of A radial moving blocks 1223 is held in place by an annular elastic rope 1226. With this structure, the radial size of the first carrier 122 can be adjusted to adapt to shock absorber brackets 8 of different diameters, further improving the versatility of the device.
[0049] In this embodiment, the second carrier 32 includes a main body; the structure of the main body is the same as that of the first carrier 122, and the B radial moving block 322 on it is provided with an oil reservoir radial positioning plate 321 for clamping the oil reservoir 9; the oil reservoir positioning device 3 also includes a camera fixing bracket 34, the camera fixing bracket 34 is provided with a strip hole, and the camera 33 is fixed by bolts passing through the strip hole. In the set shock absorber assembly process, the bottom cover has been pressed before the shock absorber bracket is pressed, so the inner circumferential surface cannot be positioned, and only the outer circumferential surface can be radially positioned. The second carrier 32 is formed by adding the oil reservoir radial positioning plate 321 to the structure of the first carrier 122, so that the oil reservoir radial positioning plate 321 can be applied to the outer circumferential surface of the oil reservoir 9 to achieve radial positioning, and the B radial moving block 322 can be adjusted to adapt to oil reservoirs of different sizes.
[0050] In this embodiment, the support feeding device 1 further includes a base 11 and A push rod mechanism 13, B push rod mechanism 14, C push rod mechanism 15 and D push rod mechanism 16 disposed on the upper surface of the base 11; the feeding module 12 further includes a base slider 121, and the first carrier 122 and the circumferential positioning mechanism 123 are mounted on the base slider 121; the feeding module 12 is distributed in two columns on the base 11, namely the feeding column and the return column (each of the feeding column and the return column has one empty position, and is located at both ends of the base 11 respectively); during operation, the A push rod mechanism 13 advances the feeding module 12 of the feeding column by a set step, the B push rod mechanism 14 pushes the feeding module 12 at the head of the feeding column to the return column, the C push rod mechanism 15 pushes the feeding module 12 of the return column back by a set step, and the D push rod mechanism 16 pushes the feeding module 12 at the head of the return column to the feeding column, thereby realizing a cycle. This specific structure's cyclic feeding mode moves only one set step at a time, ensuring precise positioning and high reliability.
[0051] In this embodiment, the support transfer robot 2 includes an A telescopic cylinder 21, an A lifting cylinder 22, and an A parallel finger cylinder 23. The A parallel finger cylinder 23 is equipped with a pair of clamping plates 24 for clamping the shock absorber support 8. The A lifting cylinder 22 drives the A parallel finger cylinder 23 to move up and down, and the A telescopic cylinder 21 drives the A lifting cylinder 22 to move back and forth. This support transfer robot 2, with its specific structure, consists of multiple cylinders with different functions, and features a simple structure and low maintenance cost.
[0052] In this embodiment, both the oil storage tank transfer robot 4 and the unloading robot 6 are gantry robots. Gantry robots are driven by servo motors, featuring rapid response and precise positioning, enabling efficient production and accurate operation.
[0053] In this embodiment, the oil reservoir transfer robot 4 includes a B lifting cylinder 41 and a B parallel finger cylinder 42. The B parallel finger cylinder 42 is equipped with a pair of clamping blocks 43 for clamping the oil reservoir 9. The B lifting cylinder 41 drives the B parallel finger cylinder 42 to move up and down. This oil reservoir transfer robot 4 with this specific structure is composed of multiple cylinders with different functions, and has the characteristics of simple structure and low maintenance cost.
[0054] In this embodiment, the unloading robot 6 includes a C-lifting cylinder 61, a rotary cylinder 62, and a C-parallel finger cylinder 63. The C-parallel finger cylinder 63 is equipped with a pair of clamping members 64 for pressing the workpiece. The C-lifting cylinder 61 drives the rotary cylinder 62 to move up and down, and the rotary cylinder 62 drives the C-parallel finger cylinder 63 to rotate. This specific structure of the unloading robot 6 consists of multiple cylinders with different functions, featuring a simple structure and low maintenance cost.
[0055] In this embodiment, the rotary table 31 is an electric rotary table, the clamping mechanism 524 is an electric gripper, and the unloading table 7 is a belt conveyor; the A push rod mechanism 13, B push rod mechanism 14, C push rod mechanism 15 and D push rod mechanism 16 are all cylinder push rods; the reciprocating drive device 521 is a cylinder-driven linear guide structure.
[0056] In this embodiment, the aforementioned shock absorber bracket press-fitting production line is used to press the shock absorber bracket 8 onto the oil reservoir 9. Before the equipment is started, the distance between a pair of limiting blocks 1232 is adjusted by rotating screw A 1234 according to the opening size of the shock absorber bracket 8, so that the limiting blocks 1232 fit with the opening 81 of the shock absorber bracket 8. The expansion or contraction of radial moving block A 1223 is adjusted by rotating screw B 1225, so that radial moving block A 1223 fits with the inner circumferential surface of the shock absorber bracket 8, and the radial positioning plate 321 of the oil reservoir fits with the outer circumferential surface of the oil reservoir 9. The height of the camera 33 is adjusted.
[0057] The pressing process includes the following steps:
[0058] ①: The push rod mechanism 13 pushes the feeding module 12 of the feeding column forward by a set step (the length of a base slider 121), so that the feeding module 12 at the head of the feeding column reaches the feeding position; at the same time, the oil storage tank 9 is placed in the second carrier 32 on the rotary table 31 by an external robot or manually, and is held by the radial positioning plate 321 of the oil storage tank.
[0059] ②: Lifting cylinder A 22 descends, parallel finger cylinder A 23 retracts to clamp the shock absorber bracket 8 at the loading position, lifting cylinder A 22 rises, telescopic cylinder A 21 extends, lifting cylinder A 22 descends, and parallel finger cylinder A 23 expands to place the shock absorber bracket 8 onto the placement platform 523; at the same time, the rotating platform 31 rotates, cooperating with the camera 33, to adjust the orientation of the oil storage tank 9 by recognizing the rolling markings on the oil storage tank 9, so that the rolling markings on the oil storage tank 9 are facing the camera 33;
[0060] ③: B push rod mechanism 13 moves the loading module 12 at the loading position to the return column, while D push rod mechanism 15 moves the loading module 12 at the head of the return column to the loading column; at the same time, B lifting cylinder 41 descends, B parallel finger cylinder 42 retracts to clamp the oil reservoir 9 on the second carrier 32, B lifting cylinder 41 rises, and the oil reservoir transfer robot 4 is transferred to the stamping position through the truss; B lifting cylinder 41 descends, and the clamping mechanism 524 clamps the oil reservoir 9; B parallel finger cylinder 42 expands to release the oil reservoir 9; at the same time, the bracket transfer robot 2 resets.
[0061] ④: The C push rod mechanism 14 moves the loading module 12 of the return column back one set step; at the same time, the reciprocating drive device 521 drives the placement frame 522 to retract, and the stamping machine 51 presses the oil storage cylinder 9 into the shock absorber bracket 8; at the same time, the oil storage cylinder transfer robot 4 resets.
[0062] ⑤: The reciprocating drive device 521 drives the placement frame 522 to extend, the unloading robot 6 moves to the stamping position through the gantry, the C lifting cylinder 61 descends, the C parallel finger cylinder 63 retracts to clamp the pressed workpiece, and the C lifting cylinder 61 rises;
[0063] ⑥: The unloading robot 6 moves to the unloading position via the gantry. At the same time, the rotary cylinder 62 rotates 90° counterclockwise; the lifting cylinder 61 descends; and the parallel finger cylinder 63 expands to place the press-fitted workpiece onto the unloading table 7.
[0064] In the above embodiments, the opening width of different shock absorber brackets 8, the diameter of different shock absorber brackets 8, and the diameter of different oil reservoirs 9 can be adjusted to adapt to different vehicle models. Considering that in actual production, different opening widths of shock absorber brackets can often be used to adapt to different vehicle models, when implementing the present invention, the circumferential positioning mechanism 123 can also be set to be adjustable only as needed.
[0065] The foregoing general description of the invention and its specific embodiments should not be construed as a limitation on the technical solution of the invention. Those skilled in the art, based on the disclosure of this application, can add, reduce, or combine the disclosed technical features in the foregoing general description and / or specific embodiments (including examples) without departing from the constituent elements of the invention, to form other technical solutions within the scope of protection of this application.
Claims
1. A vibration damper bracket press-fitting production line, characterized in that: It includes a support loading device (1), a support transfer robot (2), an oil storage tank positioning device (3), an oil storage tank transfer robot (4), a pressing device (5), a material unloading robot (6), and a material unloading platform (7). The support loading device (1) includes a set of loading modules (12) that can be moved cyclically; the loading module (12) includes a first carrier (122) and a circumferential positioning mechanism (123); the first carrier (122) is used to place the shock absorber support (8); the circumferential positioning mechanism (123) is used to cooperate with the opening (81) of the shock absorber support (8) to perform circumferential positioning of the shock absorber support (8); The pressing device (5) includes a press (51) and a translation mechanism (52) on the press workbench; the translation mechanism (52) includes a reciprocating drive device (521), a placement frame (522) and a placement table (523) on the placement frame (522); the placement frame (522) is provided with a clamping mechanism (524) for clamping the oil reservoir (9) during pressing. The bracket transfer robot (2) is used to transfer the shock absorber bracket (8) on the loading module (12) that has reached the loading position to the placement table (523); The oil reservoir positioning device (3) includes a rotating platform (31) and a camera (33), as well as a second carrier (32) mounted on the rotating platform (31); the second carrier (32) is used to place the oil reservoir (9), the camera (33) is used to detect the rolling marks on the outer circumferential surface of the oil reservoir (9), and the rotating platform (31) is used to adjust the rolling marks on the outer circumferential surface of the oil reservoir (9) to a set orientation; The oil storage cylinder transfer robot (4) is used to transfer the oil storage cylinder (9) on the oil storage cylinder positioning device (3) to the pressing device (5); The unloading robot (6) is used to transfer the pressed workpiece to the unloading table (7).
2. The vibration damper bracket press-fitting production line according to claim 1, characterized in that: The circumferential positioning mechanism (123) includes a base plate (1231), a pair of limiting blocks (1232), a wedge-shaped adjusting block (1233), and an A screw (1234). A limiting boss (1235) is provided below the base plate (1231), and a nut post (1236) is provided on the base plate (1231). The lower end of the limiting block (1232) is slidably engaged with the base plate (1231), and the wedge-shaped adjusting block (1233) is slidably engaged with the upper end of the limiting block (1232). The A screw (1234) passes through the wedge-shaped adjusting block (1233) and is threadedly engaged with the nut post (1236).
3. The vibration damper bracket press-fitting production line according to claim 2, characterized in that: The first carrier (122) includes an A mounting plate (1221), an A limiting plate (1222), a set of A radial moving blocks (1223), an A conical pressing block (1224), and a B screw (1225). The A limiting plate (1222) is mounted on the A mounting plate (1221). A set of A limiting grooves (12221) are uniformly provided on the A limiting plate (1222) along the circumferential direction. The center of the A limiting plate (1222) is provided with an A screw hole. The lower end of the A radial moving block (1223) slides in cooperation with the A limiting groove (12221). The upper end of the A radial moving block (1223) cooperates with the A conical pressing block (1224) to form a surface contact. The B screw (1225) passes through the A conical pressing block (1224) and cooperates with the A screw hole. The set of A radial moving blocks (1223) is held in place by an annular elastic rope (1226).
4. The vibration damper bracket press-fitting production line according to claim 3, characterized in that: The second carrier (32) includes a main body; the structure of the main body is the same as that of the first carrier (122), and the B radial moving block (322) on it is provided with an oil reservoir radial positioning plate (321) for clamping the oil reservoir (9); the oil reservoir positioning device (3) also includes a camera fixing bracket (34), the camera fixing bracket (34) is provided with a strip hole, and the camera (33) is fixed by a bolt passing through the strip hole.
5. The vibration damper bracket press-fitting production line according to claim 4, characterized in that: The support feeding device (1) further includes a base (11) and A push rod mechanism (13), B push rod mechanism (14), C push rod mechanism (15) and D push rod mechanism (16) disposed on the upper surface of the base (11); the feeding module (12) further includes a base slider (121), the first carrier (122) and the circumferential positioning mechanism (123) are mounted on the base slider (121); the feeding modules (12) are arranged in two rows on the base (11). The distribution consists of a feeding column and a return column. During operation, the A push rod mechanism (13) advances the feeding module (12) of the feeding column by a set step, the B push rod mechanism (14) pushes the feeding module (12) at the head of the feeding column to the return column, the C push rod mechanism (15) pushes the feeding module (12) of the return column back by a set step, and the D push rod mechanism (16) pushes the feeding module (12) at the head of the return column to the feeding column, thus realizing a cycle.
6. The vibration damper bracket press-fitting production line according to any one of claims 1-5, characterized in that: The support transfer manipulator (2) includes an A telescopic cylinder (21), an A lifting cylinder (22), and an A parallel finger cylinder (23); the A parallel finger cylinder (23) is provided with a pair of clamping plates (24) for clamping the shock absorber support (8); the A lifting cylinder (22) is used to drive the A parallel finger cylinder (23) to move up and down, and the A telescopic cylinder (21) is used to drive the A lifting cylinder (22) to move back and forth.
7. The vibration damper bracket press-fitting production line according to claim 6, characterized in that: Both the oil storage tank transfer robot (4) and the unloading robot (6) are gantry robots.
8. The vibration damper bracket press-fitting production line according to claim 7, characterized in that: The oil storage cylinder transfer manipulator (4) includes a B lifting cylinder (41) and a B parallel finger cylinder (42). The B parallel finger cylinder (42) is provided with a pair of clamping blocks (43) for clamping the oil storage cylinder (9). The B lifting cylinder (41) is used to drive the B parallel finger cylinder (42) to move up and down.
9. The vibration damper bracket press-fitting production line according to claim 8, characterized in that: The unloading robot (6) includes a C lifting cylinder (61), a rotary cylinder (62), and a C parallel finger cylinder (63). The C parallel finger cylinder (63) is equipped with a pair of clamping parts (64) for press-fitted workpieces. The C lifting cylinder (61) is used to drive the rotary cylinder (62) to move up and down, and the rotary cylinder (62) is used to drive the C parallel finger cylinder (63) to rotate.
10. A method for press-fitting a vibration damper bracket, characterized in that: The method uses the damper bracket press-fitting production line according to any one of claims 1-9 to press-fit the damper bracket (8) onto the oil reservoir (9); The pressing process includes the following steps: ①: The support transfer robot (2) transfers the shock absorber support (8) on the loading module (12) that has reached the loading position to the placement table (523). ②: The rotating table (31) rotates so that the rolling mark on the oil storage tank (9) faces the camera (33). ③: The oil storage cylinder transfer robot (4) transfers the oil storage cylinder (9) with the orientation adjusted to the damper bracket (8) on the placement platform (523), and the clamping mechanism (524) clamps the oil storage cylinder (9). ④: The reciprocating drive device (521) drives the placement frame (522) to retract, and the stamping machine (51) presses the oil reservoir (9) into the shock absorber bracket (8); ⑤: The reciprocating drive device (521) drives the placement frame (522) to extend, and the unloading robot (6) transfers the pressed workpiece to the unloading table (7).